Advanced Modeling Workbook

ENGINEERS CADD CENTRE (P) LTD
Adv. Modeling Lab Guide
First Floor, Eureka Court, Beside Bata, Near Chermas, Ameerpet, Hyderabad, AP
This PDF File though made for Pro/EII course, the same can be used for Catia and UG for concerned modules.
Advanced Tools
TASK 1
CREATE THE BELOW 3D MODELS BY USING PRO-E ADVANCED TOOLS
ECCs Intellectual Property.

Any misuse of this file, will lead to cancellation of admission.
Do not try to copy this file or carry this file out of this machine
FAMILY TABLE
a) CREATE FAMILY TABLE FOR 10 WASHERS WITH BELOW GENERIC SIZE.
Specifications for other Sizes:1>OD=12

2>OD=13
3>OD=14
4>OD=20
5>OD=23.5
6>OD=26
7>OD=30
8>OD=32
9>OD=35
10>OD=40 N.B:- OD=OUTER DIA
All the tasks in the workbook may not apply equally to Pro/E and UG course syllabus. So, follow
the staff as what to practice in the lab after theory session.

b) CREATE FAMILY TABLE FOR 10 BOLTS WITH BELOW GENERIC SIZE.
Specifications for other Sizes:1>BD=15

2>BD=20
3>BD=25
4>BD=30
5>BD=35
6>BD=40
7>BD=45
8>BD=50
9>BD=55
10>BD=60 N.B:- BD= BOLT DIA

TASK 2
UDF LIBRARY:-
CREATE THE ABOVE HOLE AS UDF & DEFINE UDF TYPE AS UDF DRIVEN &
EDIT THE DIMENSION.
Surface Modeling

TASK 3
CREATE THE BELOW 3D TEXT & PLACE OVER THE CYLINDRICAL SURFACE.
TASK 4
PATCH WORK

BEFORE PATCH LOOK
AFTERE PATCH LOOK

TASK 5
CREATE OFFSETED SURFACE FORM SOLID PROTRUSIONS.
TASK 6
CREATE DRAFT OFFSETED SURFACE FORM SOLID PROTRUSIONS.
DRAFT ANGLE OF DRAFTED SOLID = 7 deg


TASK 7
CREATE WRAPPED SOLID FROM CURVE OVER SURFACE.
TASK 8
CREATE MERGED SURFACES.
SOURCE SURFACES FOR MERGE
TASK 9

CREATE TRIMMED SURFACE, MERGE IT & APPLY THICKNESS.

SOURCE
TARGET
TASK 10
CREATE HELICAL SWEEP CUT WITH BELOW DETAILS.

TASK 11
CREATE HELICAL SWEEP PROTRUSION WITH BELOW DETAILS.

TASK 12
CREATE HELICAL SWEEP PROTRUSION WITH VARIABLE PITCH GRAPH.
PITCH GRAPH
10

TASK 13
CREATE BOUNDARY BLEND FEATURE.
TASK 14
CREATE SWEPT BLEND CUT FEATURE.
11
TASK 15

CREATE THE CRANE HOOK.
12
TASK 16

CREATE THE BELOW FEATURE BY USING VARIABLE SECTION SWEEP.
13

TASK 17
CREATE THE BELOW FEATURE BY USING VARIABLE SECTION SWEEP.
CROSS-SECTION DETAILS FOR ABOVE FEATURE
14
TASK 18

CREATE THE BELOW FEATURE BY USING VARIABLE SECTION SWEEP CUT
15
TASK 19
CREATE THE CAM BY USING VARIABLE SECTION SWEEP.

CAM PROFILE GRAPH
CAM
16
Mechanism Design

TASK 20
CREATE THE SLIDE TRAVEL & RETURN MECHANISM
17

TASK 21
MECHANISM DESIGN
CREATE THE NUT & BOLT MECHANISM
TASK 22
MECHANISM DESIGN
CREATE RACK & PINION MECHANISM.
18

TASK 23
MECHANISM DESIGN
CREATE CRANK, PISTON MECHANISM.
19
PART DETAILS

1) CONNECTING ROD
20

2) CRANK SHAFT
21

3) PISTON
(IF REQUIRED ASSUME DIMENSIONS BY KEEPING ASSEMBLY IN VIEW.)
22
TASK 24
MECHANISM DESIGN

CREATE CAM FOLLOWER MECHANISM.
23
DIMENSIONAL DETAILS

1) BASE
2) CAM
24

3) FOLLOWER
4) ROLLER
25
TASK 25
X-SECTION

ZONE- SECTION
26
Sheetmetal Modeling
TASK 26

Create unattached walls:
27

28

29
TASK 27

Create secondary (attached) walls

Create attached flat wall
First create an unattached flat wall of specified dimensions
Then go with create attached flat wall tool and select a straight edge.
30

TASK 28
Attached flat wall without relief
With relief
31
TASK 29

Create flange wall:
TASK 30
Create twisted wall
32
TASK 31

Create extended wall
33

TASK 32
Sheet metal solid cut:
TASK 33
Sheet metal thin cut
34

TASK 34
Bend features
35

36

TASK 35
Before unbending:
TASK 36
After unbend operation
37

TASK 37
Bend back operation:
TASK 38
Deform area creation:
38

TASK 39
Merge walls: merging two unattached walls.
TASK 40
Edge bends
39
TASK 41
Sheet metal notches and punch operations

Use udf as a reference for these operations. A cut feature should de first converted in udf in
the part mode and that udf can be used for performing the operations.
TASK 42-Rip creation

1. Edge rip:
40

2. Surface rip
3. Regular rip
41

TASK 43
Forming processes
1. Punch form:
2. Die form:
42

TASK 44
Flatten form
43

TASK 45
Converting solids to sheet metal.
44
Mold Design

TASK 46- Multi cavity
45

TASK-47 SINGLE CORE SINGLE CAVITY
46

TASK 48. SINGLE CORE MULTI CAVITIES:
TASK 49. MULTI CORE MULTI CAVITIES:
47
Manufacturing

TASK 50 - Lathe machine
AREA OPERATION
48

PROFILE OPERATION
GROOVE OPERATION
49

HOLE MAKING
TASK 51- MILL MACHINE

PLUNGE OPERATION
50

FACING OPERATION
PROFILE OPERATION
51

VOLUME MILLING
POCKECTING OPERATION
52

SURFACE MILLING
TRAJECTORY MILLING
53
Advanced Features Creation

TASK 52
Below figure is the example for advanced LIP feature with dimensions for reference..
54
TASK 53

Below is the example for FLATTEN QUILT, after going for the flatten surface thicken
the flat surface to make it solid and then go for BEND SOLID of that feature..
55

TASK 54
56
Above feature is the example for pipe creation taking datum points

TASK 55
Below is the example for N-sided patch creation:
57

TASK 56
Below is the example for solid free form for both sketch on plane and selecting surface:
58

TASK 57:
Below are the examples for Torroidal _bend before and after bend
59

TASK 58
Below is the example for Spinal _bend creation:
TASK 59
Below feature is the example of surface free form:
60

TASK 60
Below features are advanced vertex rounds.
TASK 61
Below features is advanced BLEND SECTION SURFACE.
61

TASK 62
THE BELOW GIVEN 2FEATURES ARE ADVENCED SHAFT FEATURE WITH
LINEAR PLACEMENT AND WITH RADIAL PLACEMENT REST TWO COAXIAL
AND POINT PLACEMENT DO ANY EXAMPLE BY YOURSELF.
62

TASK 63
BELOW IS THE ADV.SURFACE TO SURFACE FEATURE
TASK 64
BELOW IS THE ADV. LIP FEATURE.
63
PERSONALITY DEVELOPMENT THROUGH BHAGAVAD GITA

Why do you worry without cause? Whom do you fear without reason? Who can kill you?
The soul is neither born, nor does it die.
Whatever happened, happened for the good; whatever is happening, is happening for the
good; whatever will happen, will also happen for the good only. You need not have any
regrets for the past. You need not worry for the future. The present is happening...
What did you lose that you cry about? What did you bring with you, which you think you
have lost? What did you produce, which you think got destroyed? You did not bring
anything - whatever you have, you received from here. Whatever you have given, you
have given only here. Whatever you took, you took from God. Whatever you gave, you
gave to him. You came empty handed, you will leave empty handed. What is yours today,
belonged to someone else yesterday, and will belong to someone else the day after
tomorrow. You are mistakenly enjoying the thought that this is yours. It is this false
happiness that is the cause of your sorrows.
"Whatever you took, you took from God. Whatever you gave, you gave to him. You
came empty handed, you will leave empty handed."
Change is the law of the universe. What you think of as death, is indeed life. In one
instance you can be a millionaire, and in the other instance you can be steeped in poverty.
Yours and mine, big and small - erase these ideas from your mind. Then everything is
yours and you belong to everyone.
This body is not yours, neither are you of the body. The body is made of fire, water, air,
earth and ether, and will disappear into these elements. But the soul is permanent - so who
are you?
Dedicate your being to God. He is the one to be ultimately relied upon. Those who know
of his support are forever free from fear, worry and sorrow.
Whatever you do, do it as a dedication to God. This will bring you the tremendous
experience of joy and life-freedom forever.
The Bhagavad Gita is the essence of the Vedas and Upanishads. It is a universal scripture
applicable to people of all temperaments, for all times. It is a book with sublime thoughts and
practical instructions on Yoga, Devotion, Vedanta and Action. The Bhagavad Gita has
influenced many great thinkers over the years.

Date: First Saturday of every month from 3-5pm.

Register today, if you are interested to understand more about yourself.
Fee: Rs.100/- for which you get Gita book 877 pages from Gita Press.
Class will be conducted if participants are > 25.
Pl. Note:
Students from other religions (paths) may also attend, as this program doesnt
encourage change of path, or concentrate on Who is God? We just deliver the
substance useful for our students to be happy at all situations.
-THIS IS A SPECIAL LECTURE AND NOT A COMPULSION- ONLY INTERESTED STUDENTS ARE REQUESTED TO PARTICIPATE- GOD IS NOT AN ARGUMENTATIVE SUBJECT- UNDESTANDING SELF AND BEING GOOD AND DOING GOOD IS THE ESSENCE
OF ANY RELIGIONAll the tasks in the workbook may not apply equally to Pro/E and UG course syllabus. So, follow
64

10 VOLUMES OF SWAMI VIVEKANANDA BOOKS FOR JUST Rs.100/TELUGU COPIES READILY AVAILABLE
ENGLISH VERSIONS UPON ORDER ONLY
PICK YOUR COPY FROM THE FRONT DESK
AND UNDERSTAND THE TIPS GIVEN BY SWAMI TO BECOME
A GREATEST & SUCCESSFUL PERSONALITY..
65
Have Concern on the society?

Having concern on the society is nothing but having concern on yourself and your children,
grand children, great grand children and so onin a broader sense.

Read these Buddhas quotes first

1. Thousands of candles can be lit from a single candle, and the life of the candle will
not be shortened. Happiness never decreases by being shared.
2. All that we are is the result of what we have thought. The mind is everything. What
we think we become.
3. We are shaped by our thoughts; we become what we think. When the mind is pure,
joy follows like a shadow that never leaves.
4. To conquer oneself is a greater task than conquering others
5. An idea that is developed and put into action is more important than an idea that
exists only as an idea.
6. Hatred does not cease through hatred at any time. Hatred ceases through love. This is
an unalterable law.
7. However many holy words you read, however many you speak, what good will they
do you if you do not act on upon them?
8. A dog is not considered a good dog because it is a good barker. A man is not
considered a good man because he is a good talker.
9. Teach this triple truth to all: A generous heart, kind speech, and a life of service and
compassion are the things which renew humanity.
10. No one saves us but ourselves. No one can and no one may. We ourselves must walk
the path.
Service to others is the rent you pay for your room here on earth.
-Muhammad Ali
You feel to do something for the society all through your life?
You feel that you can perform better given a chance in politics?
You feel that you can enroot corruption given a chance?
You feel to make sense of your life?
You feel to make reason for being on this earth plane?
ECC OLD STUDENTS ASSOCIATION GIVES YOU A PLATFORM
AND PUTS YOU ALL UNDER ONE SINGLE COMMUNITY TO CONTRIBUTE
FOR A BETTER NATION
-IT GIVES YOU A CHANCE TO ADD SENSE TO YOUR LIFEATTEND A FREE LECTURE ON 3RD SATURDAY EVERY MONTH.
TELL OUR FRONT DESK STAFF THAT YOU ARE INTERESTED TO ATTEND
LECTURE ON ESSENCE OF LIFE. THEY WILL GUIDE YOU FOR THE REST.
66

Post Training Facilities at ECC

1. Subject brush-up.
You can revise your subject @ 3 to 4 hours a day till you get a job at no cost and at
the same time you are required to work as Lab staff for the same time.
Example: If you prefer working on projects or practicing on autocad from 7am
11.30am, you are required to work for another 4 hoursi.e. From 11.30am
4.30pm, ofcourse with a lunch break from 1.00-1.30pm. You may opt for a different
slot for teaching or practicing and need not be continues. It all depends on how you
are occupied during the rest of the day.
Q) If I practice and work for 2 months, will I be given any experience letter?
A) Yes! Basing on your skills and attitude, you will be given an opportunity to get an
experience letter upto 6 months. If your performance is impressive, additionally, we
shall give you Spoken English Free of cost during the second month.
Q) I dont want to work as Lab staff and just want to practice or do some projects? Is
it possible?
A) It is possible. You are required to pay Rs.1000/- for 4 weeks @ 4 hours a day.
2. Placements:
We offer placement services for which you have to consult the training director or the
placement officer with a soft copy and hard copy of your resume after 2 months of
additional practice. The placement charges would be Rs.250/- for a minimum of 5
interviews.
3. Other courses:
We have the many other programs for Civil/ Mechanical Engineers and we offer
special prices for students who have completed Pro/E with us..Consult Training
Director for more details
4. Career Booster Programs
We have two programs as Spoken English and Corporate Interview Selection
Training courses and the fee would be as below..
No
1
2
Course
Spoken English
Corporate Interview Sel. Pgm
Normal Fee
Rs.2500/Rs.2500/-
Special Fee
Rs.1000/-*
Rs.1000/-
* Rs.250/- further discount upon taking 2 courses at ECC. If students prefer to work
as Lab Staff for 2 months @ 4 hours a day, this would be offered free!
67

Advanced Modeling Workbook

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ENGINEERS CADD CENTRE (P) LTD

Adv. Modeling Lab Guide

ECCs Intellectual Property.

Specifications for other Sizes:1>OD=12

ENGINEERS CADD CENTRE (P) LTD

Adv. Modeling Lab Guide

ECCs Intellectual Property.

b) CREATE FAMILY TABLE FOR 10 BOLTS WITH BELOW GENERIC SIZE.

Specifications for other Sizes:1>BD=15

ENGINEERS CADD CENTRE (P) LTD

Adv. Modeling Lab Guide

ECCs Intellectual Property.

ENGINEERS CADD CENTRE (P) LTD

Adv. Modeling Lab Guide

ECCs Intellectual Property.

ENGINEERS CADD CENTRE (P) LTD

Adv. Modeling Lab Guide

ECCs Intellectual Property.

BEFORE PATCH LOOK

AFTERE PATCH LOOK

ENGINEERS CADD CENTRE (P) LTD

Adv. Modeling Lab Guide

ECCs Intellectual Property.

DRAFT ANGLE OF DRAFTED SOLID = 7 deg

ENGINEERS CADD CENTRE (P) LTD

Adv. Modeling Lab Guide

ECCs Intellectual Property.

SOURCE SURFACES FOR MERGE

ENGINEERS CADD CENTRE (P) LTD

Adv. Modeling Lab Guide

ECCs Intellectual Property.

CREATE TRIMMED SURFACE, MERGE IT & APPLY THICKNESS.

ENGINEERS CADD CENTRE (P) LTD

Adv. Modeling Lab Guide

ECCs Intellectual Property.

ENGINEERS CADD CENTRE (P) LTD

Adv. Modeling Lab Guide

ECCs Intellectual Property.

ENGINEERS CADD CENTRE (P) LTD

Adv. Modeling Lab Guide

ECCs Intellectual Property.

ENGINEERS CADD CENTRE (P) LTD

Adv. Modeling Lab Guide

ECCs Intellectual Property.

CREATE THE CRANE HOOK.

ENGINEERS CADD CENTRE (P) LTD

Adv. Modeling Lab Guide

ECCs Intellectual Property.

CREATE THE BELOW FEATURE BY USING VARIABLE SECTION SWEEP.

ENGINEERS CADD CENTRE (P) LTD

Adv. Modeling Lab Guide

ECCs Intellectual Property.

CROSS-SECTION DETAILS FOR ABOVE FEATURE

ENGINEERS CADD CENTRE (P) LTD

Adv. Modeling Lab Guide

ECCs Intellectual Property.

CREATE THE BELOW FEATURE BY USING VARIABLE SECTION SWEEP CUT

ENGINEERS CADD CENTRE (P) LTD

Adv. Modeling Lab Guide

ECCs Intellectual Property.

CAM PROFILE GRAPH

ENGINEERS CADD CENTRE (P) LTD

Adv. Modeling Lab Guide

ECCs Intellectual Property.