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8, August 2014
E-ISSN: 2321-9637
1. INTRODUCTION
Orifice meter is device used for the
measurement of flow in fluid delivery systems.
Orifice plate is an essential part an orifice meter when
installing in a pipe system [1]. There are different
types of orifice plate exist depending upon
applications, they are square edge, quadrant & conic
edge, integral, eccentric & segmental orifice plate.
The square edge orifice is used widely as restriction
for clean liquid, gases, and low velocity steams [2].
The orifice plate is widely used as throttling devices
in many industries such as oil wells, power generation
units, water treatment and distribution, chemical and
petrochemical industries. Orifice meter is widely
preferred in many flow applications due to ease in its
simplicity, low cost, easy to install or fabricate and
easy for maintenance [3]. If the if the t/d ratio is less
than 0.5, then it is thin orifice, otherwise it is a thick
orifice.[2].In this paper for the analysis the square
edge concentric type orifice plate is used. The inner
diameter of the pipe used is 50 mm and plate
thickness of 3 mm for all orifice plates.
Mathematical modeling
Solution schemes
Solver set up
Single hole
7872
6845
21470
Four holes
26724
26516
79676
Nine holes
33072
31149
95926
Sixteen holes
56202
59108
174450
Nine holes
(square
arrangement)
55514
51808
159056
4. SOLVER SET UP
The solver set up is very important in any of
the fluid flow problem; the solver setting indicates the
method and also a procedure for solving (analysis) the
problem. The flow analysis has studied using ANSYS
FLUENT (6.3.26) [8]
4.1 Turbulence Modeling
The turbulence model used for this work is
standard k-epsilon (2 eqn.) The 3D space pressure
based solver is used and implicit formulation is used
for solution scheme. Solution controls uses flow and
turbulence equations. The simple algorithm is used for
pressure velocity coupling and for discretization
second order scheme is used [9]. The convergence
criteria for all case studies are taken as 0.001.
4.2. Governing Equations
The governing equations of the flow are modified
according to the conditions of the simulated case.
Since the problem is assumed to be steady, time
dependent parameters are dropped from the equations.
The resulting equations are: [5]
Conservation of mass :.( Vr) =0.
(1)
Momentum equations
X-momentum:.(uVr)=-(p/x)+(xx/x)
+(yx/y) + (zx/z)
(2)
Y-momentum:.(vVr)=-(p/y)+(xy/x)
+(zy/y) + (zx/z) + g
(3)
Z-momentum:.(wVr)=-(p/z)+(xz/x)
+ (yz/y) + (zz/z) + g
(4)
5. BOUNDARY CONDITIONS
The boundary conditions are the important
values for the mathematical model. The boundary
condition is applied to different zones. There are
different kinds of boundary conditions for the fluid
flow to enter and exit the domain. The boundary
condition is depending on type of fluid use for the
analysis. The fluid used for this analysis is
incompressible hence velocity inlet condition applies.
Inlet velocity profile was assumed, slip condition
assigned to all surfaces [6]. The boundary conditions
used for the analysis are listed in table 2.
Table 2 Boundary conditions used in CFD analysis
Sl.No. Quantities
Condition/value
1
Working fluid
Water
Gauge pressure
Zero Pascal
1 m/sec
Slip
No slip
Fig .9. Pressure contour for nine holes orifice in square arrangement.
10
11
12
No. of
Holes
Volumetric
Pressure
Magnitude of
Turbulence
Orifice
Arrangement
flow rate
drop (Pa)
velocity (m/s)
intensity (%)
(m3/s)
holes
1
circular
0.1506404
2648.6936
3.84
91.2
circular
0.002
2573.5120
3.76
92.7
circular
0.001047624
2512.2705
3.49
94.0
16
circular
-0.000139451
2588.1689
3.40
93.9
square
-0.001390937
2544.8570
3.34
92.9
13
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REFERENCES
[1] Smith Eiamsa-ard, Ariti Ridluan, et al. Numerical
Investigation of turbulent flow through a circular
orifice KMTIL Sci.J.Vol.8 No.1 January-June,
2008
[2] D.Chisholm, Two-phase flow in pipelines and heat
Exchangers, London: Longman Group Ed., 1983.
[3] Manmatha k.Roul, Sukanta k.Dash Numerical
Modeling of pressure drop due to single phase
flow of water and two phase flow of air-water
mixtures through thick orifices. International
Journal of Engineering Trends and Technology
Volume 3 Issue 4 - 2012 ISSN: 2231-5381
[4] Tianyi Zhao, Jili Zhang and Liangdong Ma.A
general structural design methodology for multi
holes orifice and its experimental application.
Journal of Mechanical Science and Technology
25(9) (2011) 2237-2246.
[5] Patankar.S.V, Numerical Heat Transfer and fluid
flow, McGraw-Hill, Hemisphere. Washington
DC USA, 1980.
[6] R K Singh, S N Singh and V Seshadri
Performance evaluation of orifice plate
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