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TESTING
OF WELD
is unlimited.
FLAWS
AND
MEMBER
NAVAL
ADDRESS
AGENCIES:
UNITED
STATES
SHIP
COAST
sys TEMs
SEA
MARITIME
ADMINISTRATION
AMERICAN
TRANSPORTATION
BUREAU
SHIP
COMMAND
MILITARY
OF
CORRESPONDENCE
TO:
SECRETARY
GUARD
U.S.
sERVICE
STRUCTURE
COAST
WASHINGTON,
COMMITTEE
GUARD
D.C.
HEADQUARTERS
20591
SHIPPING
1970
Dear Sir:
10 maintain the high degree of safety and reliability in ship fabrication, the Ship Structure Committee
has completed a project that provides an ultrasonic inspection quide that retain~ the comparable radiographic standard
provided earlier.
The results
of
this project
are contained in
this report,
,-,
SSC-213
Final Report
on
Project SR-188,, [Ultrasonic Test Guide
to the
Ship Structure Committee
by
R. A. Youshaw
U.S. Naval Ordnance Laboratory
under
ABSTRACT
ii
Mr. E. S. Dillon
Deputy Chief
Office of Ship Construction
Maritime Administration
U. S. COAST GUARD
Mr.
Mr.
Mr.
Mr.
Mr.
J.
J.
G.
H.
I.
F.
A.
R.
W.
Dashnaw - Member
Maillar - Member
Falls - Alternate
G. Frederick - Alternate
iii
CONTENTS
SCOPE. . . . . . . . . . . . . . . . .
.1
TEST METHOD . . . . . . . . . . . . . .
.1
PERSONNEL QUALIFICATION.
. . . . . . .
.3
CALIBRATION STANDARDS.
. . . . . . . .
.4
INSTRUMENT CALIBRATION
. . . . . . . .
.4
WELD INSPECTION. . . . . . . . . . . .
.5
. . . . . . . . .5
DISCONTINUITY EVALUATION . . . . . . .
.8
RECORD OF INSPECTION . . . . . . . . . . . . . . . . .8
GLOSSARY OF TERMS. . . . . . . . . . . . . . . . . . 11
iv
SCOPE
This document presents procedures and acceptance limits
fOr COntact ultrasonic inspect~n
of steel butt welds in the
thickness range of 1/4 to 2 inches. The acceptance limits
described in the following sections are compatible with
those set forth in SSC-177,
Guide for Interpretation of
Nondestructive Tests of Welds in Ship HU1l Structures for
radiographic inspection and should therefore result in satisfactory ship welds. Occasions may arise where radiographic
inspection could provide additional information.
TEST METHOD
General - The procedures given apply to the contact
ultrasonic inspection of butt welds. Weld inspection is
accomplished by introducing
shear waves into a Plate at a
selected angle and manipulating the transducer so as to scan
the entire weld$ Fig. A-l.
\,/-FIG. A-1.
-.
-2-
,200~r2
15
A41 G
I-35+
NOTE:
FIG.
,/400
509
..
60
\
PLASTICDISC
ALL DIMENSIONS
1 INCH=25.4MM
IN
MILLIMETERS
-3-
LAMINATION
//
x
\,
/
//
\
FIG. A-3.
/~
~
\
MASKING EFFECT OF
PT-T
\
/ ACTLJAL
DEFFCT ILOCATION
\>
,/ \
INFERRED
DEtitCT
LOCATION
-4-
CALIBRATION STFJJWW13S
A test block shall be preparfrom material experimentally
determined to be defect free and which is acoustically similar
to thq work material. This block should Ix= 1-1/4 thick with
a series of 1/16 diameter drilled holes spaced to provide path
lengths equivalent to the longest and shortest path lengths to
be used in the weld inspection. intermediate distances should
also be provided. The scanning surfaces should be approximately
250 RMS, prepared by the grinding method with the direction of
grind parallel to the long dimension of the test block. Figure 5
illustrates an acceptable design.
SURFACE
FINISH
ON
THE SCANNING
SURFACESTO
BE
APPROXIMATELY
250RMS PREPARED BY GRINDING
METIIOD
WITH THE DIRECTION
OF GRIND PARALLELTO
THE LONG
DIMENSIONS
OF THE BLOCK.
SCANNING
SURFACE
~D
1-1/2
1-3/4
--2
SCANNING
FIG. A-5.
-~
2-1/4
2-1/2
~
2-3/4
~
~1,
I J
SURFACE
INSTRUMENT CAL1BRATIOM
Two levels of signal amplikude are defined in this Guide ARL (Amplitude Reject Level) and DIIL (Disregard Level). These
two levels are established as follows:
The delay controls are used to position the initial pulse
at the left of the viewing screen ata location marked zero
on a reticule or screen scale. The instrument range controls
can then be adjusted to display signals from the reference
calibration drilled holes for the distances to be considered.
The distance amplitude correction controls are to be
adjusted to compensate for signal loss due to distance of
travel, i.e., the height of signals from all the reference
-5-
-6-
ARL
?
4
.. .
40
.-
30
20
10
... -
DRL
<1
0
1
ARL
70
.
60
50
I
.,
40
DRL
30
20
10
I
I
5
NOTE:
-.
-7-
SONIC
TRAN5DUCER
I
(.)
NOTE:
USE
SIMILAR
SCAN
PATH
ON OPPOSITE
SIDE
OF MELO
0!4
b)
FIG. A-8.
-8.
DISCONTINUITY EVALUATION
Discontinuities which do not produce signal amplitudes
equal to or greatsr than the DRL~ Fig. A-ll$ shall ba
disregarded.
Disccmtinuities which cause signal amplitudes equal to
or greater than the 13RLbut less than the ARL~ rig. .A-12,
require a length determinatiofi aridare evaluated as follows:
a.
b.
10.
11.
12.
13.
Operators identity
Date
Instrument identity
Transducer type$ size, frequency and angle
Identification of test object
Location of the weld
Type of material
Thickness of base plate
me
of joint and configuration
Condition of the weld bead
Couplant
Flaw data
Inspection coverage, including reference points.
-9-
INDICATIONS
LEVEL
ARE TO
BELOW
THE DRL
BE DISREGARDED
FIG. A-n.
100
90
ARL
so
70
60
-,.
50
DRL
.
30
20
1
1
1
kl
40
1
1
,.
10
FIG. A-12.
I
.-
,-,
loo{
90
ARL so
70
,-
60
50
DRL
.,
40
30
..
..
..
20
10
1
FIG. A-13.
-.
INDICATIONS
EQUAL TO OR GREATER
THAN THE DRL LEVEL BUT LESS THAN
THE ARL LEVEL REQUIREA
DETERMlNATION
OF DEFECT LENGTH
AND
SEPARATION
DISTANCE
1
1
INSTRUMENT
FORTH IN THIS
CALIBRATED
IN ACCORDANCE
WITH
GUIDE,
WELD DEFECTS
OF THE
TYPES
LISTED
WILL USUALLY
PRODUCE SIGNAL
TO THE ARL AND DRL LEVELS AS SHOWN:
AMPLITUDES
IN
RELATION
100
CRACKS
- INCOMPLETE
PENETRATION
LACI< OF FUSION
90
mo - ARL
SEVERE
MULTIPLE
ROUND
POROSITY
SLAG
INCLUSIONS
EDGE
CLUSTERED
70
SLAG
60
POROSITY
50
40-
MILD
SCATTERED
- DRL
POROSITY
30
20
10
0
FIG. A-14.
-11-
GLOSSARY OF TERMS
A-scan
Acoustically
Similar
ACtiV@
Element
ARL (zunplitude
Reiec t Level - The horizontal level on the cathode ray tube
establish
by calibration. After calibration
the ARL is 80% full screen height or 6 dB above
the 40~ line if a decibel attenuator is available.
Decibel
Decibel
Attenuator
Delay
Controls
DRL (Disregard
Level)
The horizontal level on the cathode ray tube
established by calibration. After calibration
the DRL is 40% of full screen height.
Frt37uencv
Longitudinal1
Waves
Megahertz
A million cycles per second.
Pulse Echo
-12through
to
the source of
energy.
(Root
Mean Suuar@)
RMS
Resulting
~nqle
Scanning
Surface
Shear Wave
Straight
J3eam
Transducer
-.
. .
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Secuiitj
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MR. D. FAULKNER
Re&&rrd2 #4ssoei4te
Massachusetts Institute of
Teehno20gy
University of Miehigan
DR. H, N, !ABRAMSON
PROF. W, J, HALL
MR. W. H. BUCKLEY
MR. J, E. HERZ
L7kbf St~uetura2 Design Engineering
Seniop Scientist
U.S. Steel Corporation
MR. A, E. COX
PROF. B. R. NOTON
MR. J. F. DALZELL
MR. W. W, OFFNER
Consulting Enginew
CDR. R. M, WHITE, USCG
DR, W, D. DOTY
MR. F. D. DUFFEY
Engineer
MR. R, W. RUMKE
Shipbuilding Corporation
~
#-
ExecukiVe Seeretaqj
Ship Research Committee
the
guidance
of
the
following
Advisory
of Illinois
PROF. W. J. HALL, Chairman, P~ofe~sor of Civil Engineering, Un.iversi*y
DR. D. P. CLAUSING, Senio~ Scientist, U.S. Weel
DR. W. D. DOTY, senio~ Reseamh
Corporation
Co~poration
MR. F. D. DUFFEY, We2ding Enginee~, Ingalk S7ziphui2ding
ARMCO Steel CorpoYatiofi
MR. G. E. KAMPSCHAEFER, JR., Manager, Application .Enginee~ing,
MR. W. N. OFFNER, Consulting EngineeF
PROF. A. W. PENSE,
August 1969.
January 1969.
AD 683360
SSC-201, Midship Wave Bending Moment in a Model of the Cargo Ship Wolverine
State Running at Oblique Headings in ReguZa~ Waves by M. d.
Chiocco and E. Numata. September 1969. AD 695123.
SSC-202, Midship Wave Bending Moments in a Model of the Ca~go Ship
ltca~ifornia Bea~ Running at ObZique Headings in Regular Waves by
E. Numata and W, F. Yonkers. November 1969. AD 698847.
SSC-203, Annua2 Report of the Ship Structure Committee. November.1969. AD
699240.
SSC-204, SimuZated Perfonnanee Testing for Ship Stxweture Components by
R. Sherman. 1970. AD 705398.
SSC-205, Structural Design Revieu of Long, Cylindrical, Liquid-Filled Independent Cargo Tank Barges by C. W. Bascom. 1970. AD 708565.
1970.
SSC-208, Skrnming of Ships: A C~itieaZ Revieu of the Cument State of Knowledge by J. !?.Henry, and F. C. Bailey. 1970.
SSC-209, Results From Fu%l-SeaZe kleasu~ementsof Midship Bending Stresses on
Three i%y Ca~go S?~ips h~ I. J. Walters and F. C. Bailey, 1970.
SSC-210, Analysis of Slamming Data from the S.S. Wolve?ine Staterby J.W,
Wheaton, C. H. Kane, P. T. Diamant, F. C. Bailey, 1970.
SSC-211, Design & Installation of a Ship Response In.strumntation Sy.stQm
Aboard the Container Vessel S.S. Boston, by R. A, Fain, J. Q.
Cragin and B. H. Schofield.
1970.
SSC-212, Ship Response Instrwnentation Aboard the Container Vesse2 S.S.
Boston: Results f~om the 1st Opez=ational Season In North Atlantic
1970.
Serviee, by !2.A. Fain, J. Q. Cragin, and B. H. Schofield.