Pipe Flow Design 1

Results Data

Pipe Flow Software - Project 1 - PF Expert Solution

04 diciembre, 2016
Pipe Flow Expert Results Key
f = flow in m/sec

P5, f =0.0157

P3, f =0.0343
N3 0.0m
11.2364 bar.g

0
00
0.1
, f=
P2

0.0250 m/sec

20.00

30.00

40.00

50.00

N6 0.0m
11.1103 bar.g

N7 0.0m
11.1552 bar.g

P9, f=0.0008

0.0250 m/sec

10.00

P7, f =0.0242

N8 0.0m
11.1487 bar.g
P8, f=0.0084

P4, f=0.0407

N5 0.0m
11.1661 bar.g

Color of Node: Elevation in m

0.00

0.0250 m/sec

P6, f =0.0258
N4 0.0m
11.1104 bar.g

0.0250 m/sec

N2 50.0m
6.3758 bar.g

000
0.1
, f=
P1

N1, 50.0m
0.0 bar.g@ 50.0m
4.8935 bar.g

Designed using Pipe Flow Expert from www.pipeflow.com

Page 2

Pipe Flow Software - Project 1 - PF Expert Solution

04 diciembre, 2016

Fluid Data
Zone

Fluid Name

Chemical Formula

Temperature C

Pressure bar.g

Density kg/m

Centistokes

Centipoise

Water

H2O

20.000

0.0000

998.000000

1.000000

1.002000

Designed using Pipe Flow Expert from www.pipeflow.com

Vapour Pressure
bar.a
0.024000

State
Liquid

Page 3

Pipe Flow Software - Project 1 - PF Expert Solution

04 diciembre, 2016

Pump Data
Pipe Id

Pipe Name

Pump Name Speed rpm

Pref. Op
Pref. Op To
From m/sec m/sec

Flow In/Out
m/sec

Velocity
m/sec

P1

Pump

0.0745

0.1000

0.796

975

Designed using Pipe Flow Expert from www.pipeflow.com

0.1383

Suction
Pressure
bar.g
4.8882

Discharge
Pressure
bar.g
6.3941

Pump Head
(+) m.hd
Fluid
15.387

Pump NPSHr
m.hd
(absolute)
1.667

Pump NPSHa
m.hd
(absolute)
60.053

Pump
Efficiency
Percentage
78.29

Pump Power
Kilowatts
19.2347

Page 4

Pipe Flow Software - Project 1 - PF Expert Solution

Pump Data

04 diciembre, 2016

Fluid Data

Operating Notes

Name:

Pump

Fluid:

Water

Pref. Op. Region: 70% - 130% of BEP

Catalog:

General

Density:

998.000000 kg/m

Pref. Flow Range:0.0745 - 0.1383 m/sec

Manufacturer:

Generic

Viscosity:

1.0020 cP

Type:

End suction

Temperature:

20.000 C

Size:

10x8-15G A120

Vapor Pressure: 0.0240 bar.a

Stages:

Atm Pressure:

Notes:
This pump performance is generally similar to certain
ranges from these pump manufactures: Ansi Pro AP96,
Goulds 3196, Peerless 8196, Griswold 811, Summit 2196 &
Durco Mark III Series ANSI pumps

Speed:

975 Rpm

Design Curve

Impeller Diam: 349.250 mm

1.0132 bar.a

Data Point

Shutoff Head:

19.054 m.hd Fluid

Flow:

0.1000 m/sec

Shutoff dP:

1.8648 bar.g

Head:

15.387 m.hd Fluid

Min Speed:

500 Rpm

BEP:

78.5% @ 0.1064 m/sec

Efficiency:

78.29%

Max Speed:

975 Rpm

Power at BEP:

19.61 kW

Power:

19.23 kW

Min Diam:

304.800 mm

NPSHr at BEP:

1.791 m.hd Fluid

NPSHr:

1.667 m.hd Fluid

Max Diam:

381.000 mm

Max Flow Power: 21.52 kW @ 0.1363 m/sec

Pump graph is shown on next page (when document is in landscape format).

Designed using Pipe Flow Expert from www.pipeflow.com

Page 5

Pipe Flow Software - Project 1 - PF Expert Solution

04 diciembre, 2016

25.0
381.000 mm
22.5

68 71

74
77

20.0 349.250 mm

Head - m.hd Fluid Water (20C)

17.5
77
78.5%

15.0
304.800 mm

74
71

12.5

6871

74

77

10.0
74
7.5

68
71
68

5.0
2.5

NPSHr - m.hd

0.0
0.00

0.02

0.04

0.06

0.08

0.10

0.12

0.14

0.16

0.18

0.20

0.02

0.04

0.06

0.08

0.10

0.12

0.14

0.16

0.18

0.20

4.00
2.00
0.00
0.00

Flow - m/sec

Designed using Pipe Flow Expert from www.pipeflow.com

Page 6

Pipe Flow Software - Project 1 - PF Expert Solution

04 diciembre, 2016

Pipe Data
Pipe Id

Inner Diameter
mm
400.000

Length m

Pipe Name and

Notes
P1

Vol Flow m/sec Velocity m/sec

150.000

Mass Flow
kg/sec
99.8000

0.796

dP Total Loss
bar
-1.4823

Entry Pressure
bar.g
4.8935

Exit Pressure
bar.g
6.3758

0.1000

P2

400.000

260.000

99.8000

0.1000

0.796

-4.8606

6.3758

11.2364

P3

200.000

145.000

34.1884

0.0343

1.090

0.0812

11.2364

11.1552

P4

200.000

100.000

40.6616

0.0407

1.297

0.0703

11.2364

11.1661

P5

200.000

145.000

15.7116

0.0157

0.501

0.0174

11.1661

11.1487

P6

200.000

145.000

25.7716

0.0258

0.822

0.0448

11.1552

11.1104

P7

200.000

145.000

24.1284

0.0242

0.770

0.0384

11.1487

11.1103

P8

200.000

150.000

8.4167

0.0084

0.268

0.0065

11.1552

11.1487

P9

200.000

150.000

0.8216

0.0008

0.026

0.0001

11.1104

11.1103

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Page 7

Pipe Flow Software - Project 1 - PF Expert Solution

04 diciembre, 2016

Pipe Fittings
Pipe Id

Pipe

Fitting Position

Description

Imperial Size

Metric Size

Database Ref

K Value

Quantity

K Total

P1

Start of Pipe

Standard Bend

16"

400 mm

SB

0.3900

0.3900

P1

Start of Pipe

Swing Check
Valve

16"

400 mm

SwCh

1.3000

1.3000

P2

Start of Pipe

Standard Bend

16"

400 mm

SB

0.3900

P3

Start of Pipe

Strainer

8"

200 mm

St

1.0000

1.0000

P3

End of Pipe

Through Tee

8"

200 mm

TT

0.2800

0.2800

P4

No Fittings

P5

Start of Pipe

Standard Bend

8"

200 mm

SB

0.4200

0.4200

P5

Start of Pipe

8"

200 mm

SwCh

1.6500

1.6500

P5

End of Pipe

Swing Check
Valve
Through Tee

8"

200 mm

TT

0.2800

0.2800

P6
P7

End of Pipe
End of Pipe

Standard Bend
Standard Bend

8"
8"

200 mm
200 mm

SB
SB

0.4200
0.4200

1
1

1.6900

0.0000

0.3900

0.0000

1.0000

0.2800

2.0700

0.2800

0.0000

0.4200

0.0000

0.4200

2.0700

0.0000

2.0700

0.0000

0.4200
0.4200

P8

Start of Pipe

Standard Bend

8"

200 mm

SB

0.4200

0.4200

P8

Start of Pipe

Swing Check
Valve

8"

200 mm

SwCh

1.6500

1.6500

P9

Start of Pipe

Standard Bend

8"

200 mm

SB

0.4200

0.4200

P9

Start of Pipe

Swing Check
Valve

8"

200 mm

SwCh

1.6500

1.6500

Designed using Pipe Flow Expert from www.pipeflow.com

Exit K Total

0.3900

Entry K Total

Page 8

Pipe Flow Software - Project 1 - PF Expert Solution

04 diciembre, 2016

Components
Pipe Id

Pipe Name

Inner Diameter
mm

Designed using Pipe Flow Expert from www.pipeflow.com

Comp. Name

Comp. Type

Comp. Value

Flow m/sec

Mass Flow kg/sec Comp. Loss m.hd

Page 9

Pipe Flow Software - Project 1 - PF Expert Solution

04 diciembre, 2016

Flow Control Valves (FCVs)

Pipe Id

Pipe Name

Designed using Pipe Flow Expert from www.pipeflow.com

Inner Diameter mm

FCV Name

FCV Mass Flow kg/sec FCV Vol Flow m/sec

FCV Loss m.hd

Page 10

Pipe Flow Software - Project 1 - PF Expert Solution

04 diciembre, 2016

Pressure Reducing Valves (PRVs)

Pipe Id

Pipe Name

Designed using Pipe Flow Expert from www.pipeflow.com

Inner Diameter mm

PRV Name

PRV Pressure bar.g

PRV Loss m.hd

Page 11

Pipe Flow Software - Project 1 - PF Expert Solution

04 diciembre, 2016

Back Pressure Valves (BPVs)

Pipe Id

Pipe Name

Designed using Pipe Flow Expert from www.pipeflow.com

Inner Diameter mm

BPV Name

BPV Pressure bar.g

BPV Loss m.hd

Page 12

Pipe Flow Software - Project 1 - PF Expert Solution

04 diciembre, 2016

Node Data
Node Id

Node Type

Node

Elevation m

Liquid Level m

Surface Press.
bar.g

Press. at Node
bar.g

HGL at Node
m.hd Fluid

Demand In
(Mass) kg/sec

Demand Out
(Mass) kg/sec

Tank

N1

50.000

50.000

0.0000

4.8935

100.000

N/A

Join Point

N2

50.000

N/A

N/A

6.3758

115.146

Join Point

N3

0.000

N/A

N/A

11.2364

Join Point

N4

0.000

N/A

N/A

Join Point

N5

0.000

N/A

Join Point

N6

0.000

Join Point

N7

Join Point

N8

Designed using Pipe Flow Expert from www.pipeflow.com

N/A

Demand In (Vol)
@ Fluid Zone
Density
Downstream
m/sec
N/A

Demand Out
(Vol) @ Fluid
Zone Density
Downstrem
m/sec
N/A

0.0000

0.0000

0.0000

0.0000

114.809

0.0000

24.9500

0.0000

0.0250

11.1104

113.521

0.0000

24.9500

0.0000

0.0250

N/A

11.1661

114.091

0.0000

24.9500

0.0000

0.0250

N/A

N/A

11.1103

113.520

0.0000

24.9500

0.0000

0.0250

0.000

N/A

N/A

11.1552

113.979

0.0000

0.0000

0.0000

0.0000

0.000

N/A

N/A

11.1487

113.913

0.0000

0.0000

0.0000

0.0000

Page 13

Pipe Flow Software - Project 1 - PF Expert Solution

04 diciembre, 2016

Energy Data
Pipe Id

Pipe Name

Energy Loss To
Pipe Friction

Energy Loss To
Pipe Fittings

Energy Loss To
SUBTOTAL Loss
Energy Loss To
Pump Inefficiency Pipe Items +Pump Discharge
Pressure
Kilowatts
Kilowatts
Kilowatts

Energy Loss To
Change in
Elevation
Kilowatts

TOTAL USED Sum

of All Items

Kilowatts

Energy Loss To
Energy Loss To
Pipe Components Pipe Control
Valves
Kilowatts
Kilowatts

Kilowatts

Kilowatts

P1

0.183034

0.053403

0.000000

0.000000

4.175117

4.411554

0.000000

0.000000

4.411554

P2

0.317259

0.012324

0.000000

0.000000

N/A

0.329582

0.000000

-48.935184

-48.605601

P3

0.252127

0.026017

0.000000

0.000000

N/A

0.278144

0.000000

0.000000

0.278144

P4

0.286468

0.000000

0.000000

0.000000

N/A

0.286468

0.000000

0.000000

0.286468

P5

0.027399

0.000000

0.000000

0.000000

N/A

0.027399

0.000000

0.000000

0.027399

P6

0.112126

0.003657

0.000000

0.000000

N/A

0.115782

0.000000

0.000000

0.115782

P7

0.092880

0.000000

0.000000

0.000000

N/A

0.092880

0.000000

0.000000

0.092880

P8

0.004872

0.000628

0.000000

0.000000

N/A

0.005500

0.000000

0.000000

0.005500

P9

0.000008

0.000001

0.000000

0.000000

N/A

0.000008

0.000000

0.000000

0.000008

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Page 14