Flatpack2 Power

Data Sheet # Preliminary Rev.0

Flatpack2 48V 600A Power Core

-48V Potential, Current Maximum 672A
Models: FP2 (Power Core) with optional converters and front access features

Key System Features

______________________________

Power Core 5U- Distribution & Control Section consisting of:

One (1) Low Voltage Battery Disconnect (LVBD) contactor

Main Battery feed and return connections
24 position plug-in circuit breaker / fuse distribution
Each distribution bus is work rated for 600A continuous duty
Smartpack System Controller - Plug-in, hot swappable
Second controller position for I/O or Web expansion
Connectivity to alarm relays and external control input
connections
Service override switch (for controller replacement)

Power Core 4U- Rectifier Mounting Section, consisting of:

Positions for up to sixteen (16) Flatpack2 rectifiers. -48V with

42A maximum each
Dual AC Input feed configuration
Plug-in, hot swappable operation

Optional System Equipment

Optional TCP / IP or SNMP Agent via 10/100Mb Ethernet WAN port

Optional load shedding. Each distribution bus individually configurable.
Optional second 24 position distribution panel
Optional Front access for battery terminations
Positions for up to eight (8) Flatpack DC-DC Converters

Product Description
The Flatpack2 power core uses a 24 position, by three bus, Breaker matrix capable targeting compact system
solutions where minimum rack footprint is a primary consideration. Systems using the Flatpack2 600A design
are ideal for compact sites with minimum available floor space. This system is mounted in a 23 standard
telecommunication equipment rack. The compact size of this system allows more space for additional telecom
equipment even within the same rack. The standard system configuration accommodates (16) -48 VDC
Flatpack2 rectifiers, with a total power output of 32KW / 672A.

FP2 Rectifier

Digital Communication over CAN-bus with Smartpack controller

Autonomous, active current sharing between rectifier modules
Wide input voltage range, from 85 VAC to 300 VAC
(Reduced power factor above 275VAC)
Automatic shutdown for input voltages above 300VAC
Surge Protection
Near-unity Power Factor; low input current distortion (THD)
High efficiency
Temperature monitoring and over-temperature protection
Short circuit protection
Constant power charging during battery recharge
LED status indicators

Copyright : ELTEK Energy, LLC - 2007

Flatpack2 Power
Data Sheet # Preliminary Rev.0

Smartpack Controller
The Smartpack extended digital controller is located in the control & alarm section and provides power system
control and monitoring functions. The system can be provided with the standard Smartpack extended by itself,
or along with the Smartpack slave for additional I/O capabilities.
Standard Features include:

Local user interface via a three-button keypad on the front panel

2 line x 16 character, high-contrast backlit LCD display
Digital Communication over CAN-bus with each Flatpack2 rectifier
Storage of setup parameters, alarm configuration and system history
in non-volatile memory
Hot swappable
Real time clock with battery backup
Advanced battery monitoring and protection
Recording of rectifier serial numbers and other information
Load shedding control
6 digital inputs for site equipment alarms
6 user defined form C output contacts

Intersystem communications (between the

Smartpack controller and each Flatpack2
rectifier) occurs via an internal LAN. Eltek
utilizes a digital communications network for real-time monitoring and control of critical equipment within the
power system. The Smartpack Controller is provided with the PowerSuite Software for local access to control
parameters via a PC.
Smartpack Web
The Smartpack Web unit will be located in the control & alarm sections Primary slot. The second slot will
contain the Smartpack Slave unit. The Optional Webpack unit provides connectivity for optional access to the
WebPower user interface. This unit is removable from the front of the system to facilitate wiring access,
installation, and service. All wiring is routed out the rear of the unit.
Features include:

Web interface capability via a web browser

With SNMP Agent for remote monitoring and control via an
SNMP NMS
WAN connectivity at rear using standard RJ-45 UTP cabling
(2) Additional alarm relays for customer connection
Additional Battery temperature probe and symmetry monitoring
connections
(2) Additional Digital (contact input) remote control connections

Smartpack Slave
The Smartpack slave unit, if ordered, will be located in the top control & alarm sections second slot. The
addition of the Smartpack slave unit increases the I/O functionality by 6 additional inputs, and 6 additional
Form C contact outputs. This unit is removable from the front of the system to facilitate wiring access,
installation, and service. All wiring is routed out the rear of the unit.
Features include:

The Slave unit does not include a display or front interface

(6) Additional alarm relays for customer connection
Additional Battery temperature probe and symmetry monitoring
connections
(6) Additional Digital (contact input) remote control connections
Local Area communication with Master Smartpack Controller

Copyright : ELTEK Energy, LLC - 2007

Flatpack2 Power
Data Sheet # Preliminary Rev.0

Alarm & Control Connections

All customer control and alarm wiring terminations are accessible from the front of the system by opening the
Control cover. Wire clamp terminals are provided for the various input and output interface connections. All
control wiring entering the Smartpack interface area can pass through the cable management openings provided
at both the front side and rear side of the control section. A thermoplastic grommet guide prevents cable and
wire damage and reduces the sliding friction when installing interface connections.

DC Distribution Bus Connections

Each of the 24 positions can be individually configured to any bus.

AC Input Configuration
Requires: Eight (8) 30A feed breakers.
Each AC feed supplies two rectifiers. The power racks house four rectifiers each.

Rear View (Cover removed)

Copyright : ELTEK Energy, LLC - 2007

Flatpack2 Power
Data Sheet # Preliminary Rev.0

Optional Second Breaker Distribution

The power system can be delivered equipped with an additional distribution section consisting of an additional
24 Plug-in positions and can have various bus configuration capabilities.

Optional DC-DC Converters

The power system can be delivered equipped with DC-DC converters for 48V requirements. The system can
accept either 2 or 4 converter mounting shelves. Each mounting shelf houses Two (2) DC-DC converters. Each
Converter is capable of supplying 23A at 48V. The converters are fed directly from the DC bus and will each
draw a maximum load of 63A at a low input voltage of 19.0 VDC. The Converter output is Fixed at 55.0 VDC.
Converter output power will be routed to one of the three DC busses in the distribution, and can be accessed by
any of the variable breaker positions.

+24V - -48V 1250W (23A Max each)

Input Voltage Range: 19.5V 30V
Operating Temp: -40 to +65C (-40 to +149F)
Output Efficiency: 90% Typical
Output Voltage Fixed: -55.0 VDC

Copyright : ELTEK Energy, LLC - 2007

Flatpack2 Power
Data Sheet # Preliminary Rev.0

Mechanical

Dimensions

Weights

Power Core
Racked System
Power Core
Racked System
Rectifier

Clearances

Electrical

Voltage Range
Input

Output

Current
(Per rectifier)
Frequency
Voltage Range
Current
Ripple and
Noise

Connections
AC Input

Frame Ground
DC Output

Environmental

CO Ground
Battery
Operating Temperature Range
Storage Temperature Range
Relative Humidity
Cooling - Rectifier

Interface

Acoustic Noise
(Optional) Ethernet Interface

Applicable
Standards

Alarm Relays
Electrical safety
EMC

Harmonics
Environment

17W x 24.0 D x 19.0 H (including all covers)

24.0W x 24.0 D x 84 H (including all covers)
Racked system total weight may vary depending on qty of
populated rectifiers and batteries.
4 pounds (1.8kg) each
Zero clearance needed below, left or right of unit. 4-6
suggested rear clearance for proper airflow. Cable egress from
top / rear. Vertical clearance required, dependant on load cable
size/bend radius.
Full power output: 185 to 275 VAC (230VAC input nominal)
Reduced power output: 85 to 184 VAC
10.5 A AC at nominal input and full load
12.2 A AC at 185VAC input and full load
45-66 Hz
43 59.5VDC (53.5VDC Nominal)
Scalable to 672A @48 VDC 42.0 A per rectifier
Maximum 32KW constant power during recharge (672 A
@48VDC)
< 100 mV peak to peak, 30 MHz bandwidth,
< 1 mV RMS psophometric / 32dBrn-C
Pluggable terminal blocks at rear of each rectifier power rack,
capable of accepting up to #10 AWG cables; two rectifiers per
feed. Four (4) each, 1 trade size conduit entries to covered
rear AC junction box. Four (4) each -20 ground studs are
provided for direct connection of chassis to PE (green wire)
ground.
AC input breakers required: eight (8) 30A feed breakers.
Four positions at top of rack, -20 on 1 centers
Landings for 24 sets of 2-hole lugs, -20 on 5/8 centers,
capable of accepting up to #1 AWG cables. 24 plug-in fuse or
breaker positions, up to 100 ampere each
One 2-hole lug, 3/816 on 1 centers
Landings for Eight sets of 2-hole lugs, 3/8-16 on 1 centers.
-40 to +45C without derating, up to 75C operation derated,
0 to +65C - Ethernet interface
-40 to +85C
0-95%, non-condensing
Dual front to back fans, alarmed, temperature-controlled speed
< 55dBA @ 1 meter
WebPower interface, using TCP/IP standard Web Browser
The Web Interface will also support SNMP Protocol
A minimum of Six (6) Form C relays,
IEC 60950-1, UL 60950
ETSI EN 300 386 V.1.3.2 (telecommunication network)
EN 61000-6-3 (emission, light industry)
EN 61000-6-2 (immunity, industry)
EN 61000-3-2
ETSI EN 300 019-2
ETSI EN 300 132-2

Copyright : ELTEK Energy, LLC - 2007

Flatpack2 Power
Data Sheet # Preliminary Rev.0

Product Ordering Information

DC System
FP2 -48-600 -9U

Product Description
-48 VDC 9U Power Core
Consists of:
Core Power System with 16 rectifier positions, Smartpack Controller,
Smartpack expansion slot, 24 individually configured plug-in distribution
positions.

FP2 -48 600 System

-48 VDC complete power system in rack

Consists of:
Core Power System Installed in a 7 high 23 wide rack rated for seismic
zone 4 applications. 16 rectifier positions, Smartpack Controller, Smartpack
expansion slot, 24 individually configured plug-in distribution positions.

Flatpack2 Rectifier

Switchmode rectifier -48VDC 2000W (42A each @-48V)

Part Number #

ELTEK Energy LLC

115 Erick Street
Crystal Lake, Illinois 60014
USA
Phone: +1 (800) 447-3484
Phone: +1 (815) 459-9100
Sales FAX: +1 (815) 459-9118

24-hour domestic service Helpline +1 (800) 435-4872

24-hour international service Helpline +1 (815) 479-0682
Service FAX +1 (815) 459-0453

www.eltekenergy.com
info.americas@eltekenergy.com
Copyright : ELTEK Energy 2007

Copyright : ELTEK Energy, LLC - 2007