Académique Documents
Professionnel Documents
Culture Documents
Design
Manufacture
Reliability filter
Reliability test
Failure analysis
Locale use
I.
INTRODUCTION
Figure 2 Photo of the re liabi li ty test device for con tact or and
rela y
163
TABLE I
0.10
0.10
3
3600
9.5mm
3
21
3
17mm
check the crazed part, about two thirds crazed parts is old.
3.8mm
Crazed part
Test Requirements
The test requirements are as follows:
The test circumstance condition is the same as the
circumstance condition in use.
The gradient with the vertical plane is coincidence
with the technical requirement of the test samples.
The test voltage is 380V which is the nominal
controlling voltage of the samples operating coil.
The load factor of the samples is 0.4.
The AC source wave form is sine wave, and the
wave distortion is not more than 5 percent. The AC
source frequency is 50r2.5Hz. The inaccuracy of
the source is r5%.
The load source is DC source. The load is resistance.
The open-circuit voltage of the auxiliary contact is
24V. The load current of the auxiliary circuit is 1A.
B Samples Preparation
The samples are the products which are produced in
steady industrial arts condition and which are chosen in the
qualification products. According to the test plan, 16
contactors are chosen to test.
IV. ANALYSIS THE RESULT OF RELIABILITY TEST
After a period of test, there are four failure contactors
which are the thirteenth, the fourteenth, the fourth and the
fifth. Test times and failure mode of each failure contactor
are shown in table 2.
TABLE II
No
13
14
5
4
Failure Mode
Closing and Opening inaccurate
Closing inaccurate
Noise
Contact Inaccurate
164
C.
TABLE III
THE CHEMICAL ELMENTS CRITERION
REQUIREMENT OF 65 Mn STEEL AND THE ASSAY RESULT OF
THE BREAKING PART
Cr
C
Criterion
0.62
Requirement
0.70
Assay Result (14) 0.68
Assay Result (5) 0.66
x
Si
Mn
0.17
0.37
0.31
0.28
0.90
1.20
1.02
0.98
Ni
Cu
No more than
0.25
0.30
0.25
0.12
0.14
0.16
0.15
0.18
0.14
TABLE IV
Technical
Requirement
1
2
3
4
165
P2=0.98f0.1
0.47
0.46
0.46
0.46
0.92
0.89
0.86
0.90
REFERENCES
[1]
[2]
[3]
CONCLUSION
[4]
[5]
166