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Both vegetable fibers caused a reduction of 1030% in the compressive strength.
EVA affects significantly and negatively the compressive strength of the composite.
There was a gain in tensile strength in bending when sisal fibers were added.
Fibers changed behavior of the matrix, making the composites more ductile and tough.
Sisal fiber was more efficient as reinforcement in cementitious composites with EVA.
a r t i c l e
i n f o
Article history:
Received 29 March 2016
Received in revised form 20 September
2016
Accepted 6 October 2016
Keywords:
Cementitious composite
EVA waste
Piassava
Sisal
Vegetable fiber
a b s t r a c t
In this work, was performed a comparative analysis of the mechanical properties resulting from the addition of sisal and piassava fibers in lightweight cementitious composites with EVA. The workability, compressive strength, apparent specific mass, tensile strength in bending and deformation capacity were
assessed in mixtures and cylindrical and prismatic specimens. EVA reduced apparent specific mass and
mechanical properties of the composites. Sisal produced a maximum increase of 49.08% in tensile
strength in bending of cementitious matrix with EVA, whereas piassava ensured greater deformation
capacity up to rupture, with maximum elongation of 12.693 mm. Ultimately, sisal was more efficient
as reinforcement.
2016 Elsevier Ltd. All rights reserved.
1. Introduction
To meet the new demands of society, new products must eliminate or minimize environmental impacts. In the civil construction
sector, a large consumer of raw materials and one of the largest
generators of solid waste, this trend is associated with the concept
of sustainable construction. This concept is directly related to the
efficient use of natural and energy resources, rational use of materials, waste management, use of products and technologies with
less impact on the environment and social responsibility. A product recently used for this purpose is lightweight concrete, which
has reduced specific mass and better acoustic thermal comfort in
comparison with the conventional one, in addition to reducing
building costs. The technology of lightweight concrete is capable
of producing reductions of up to 30% in the cost of a foundation
in construction [1].
Corresponding author.
E-mail address: felipe_mrs@hotmail.com (Felipe M.R. dos Santos).
http://dx.doi.org/10.1016/j.conbuildmat.2016.10.035
0950-0618/ 2016 Elsevier Ltd. All rights reserved.
316
Felipe M.R. dos Santos et al. / Construction and Building Materials 128 (2016) 315323
without fibers and the matrix only with EVA. A trend towards
increase in the property with the increase in fiber percentage
and size was also observed. The author also concluded that the
addition of EVA did not change the brittle behavior of matrix,
whereas the addition of piassava fibers modified this behavior, presenting greater displacements (maximum of 17.5 mm for 2% of
4 cm fibers) after the appearance of the crack, improving the deformation capacity of the composite.
Plants such as flax, cotton, hemp, jute, sisal, kenaf, pineapple,
ramie, bamboo, banana and wood are increasingly being applied
as means to supply lignocellulosic fibers for reinforcement of composites [20] and for application in construction elements such as
roofing tiles, wall panels and water reservoirs. Some disadvantages
limit the greater use of these composites in large scale, for example, the reaction of natural fibers with the cement alkalis, which
weakens the fibers and reduces the durability of the product. The
variability in the characteristics of each type of fiber and the preparation process for use in cementitious matrices are also problems
to be overcome, since they hamper the production process.
Agopyan [21] listed 18 types of vegetable fibers potentially useful for civil construction. Savastano Junior and Pimentel [22]
selected 8 types of fibers grown by the main Brazilian producing
centers. In this paper, sisal and piassava fibers were used as reinforcements because they are abundantly found in the Bahia state.
Sisal (Agave sisalana Perrine) provides the main hard fiber produced in the world, one of the most widely used and researched
natural fibers [23]. Currently, Brazil is the largest producer in the
world and Bahia is responsible for 80% of the national production
[24]. Extracted from the leaves, the fiber is primarily intended for
the cordage and handicraft industry for the manufacturing, for
example, of twine, bags, fabrics, nets and mats [2426]. Palm (Attalea funifera Mart.) is the origin of the piassava fiber. In 2014, the
collected amount of piassava fibers in Brazil was 45,758 tons, Bahia
being the main producing state (43,585 tons), followed by Amazonas (2166 tons), Maranho (7 tons) and Acre (1 ton). Bahia holds
17 of the top 20 national producers, especially the cities of Ilhus,
Nilo Peanha, Cairu and Ituber, which account for 82.9% of total
production [27]. Piassava fibers are applied in the manufacturing
of brooms, industrial brushes, ropes, baskets, carpet and roofs [28].
Although both fibers have their established markets, their use
as reinforcement of composites for construction can add value
and ensure a greater demand for them [26,29]. Studies on the
use of sisal fiber as reinforcement of cementitious matrices began
in the 1980s. Several studies have been conducted on this issue,
aiming at the characterization and the development of composites
with acceptable properties and durability as well as the production
and the financial and technical viability of products for the civil
construction. Studies with piassava fiber reinforcing cementitious
matrices are more recent.
As sisal fiber is the most widely used commercially and in
researches, and piassava fiber is still little explored, this paper aims
to carry out a comparative analysis of the properties of cementitious composites produced with each of these fibers singly.
Felipe M.R. dos Santos et al. / Construction and Building Materials 128 (2016) 315323
Table 1
Cement properties.
Initial setting time (min)
Final setting time (min)
Compressive strength - 1 day (MPa)
Compressive strength - 3 days (MPa)
Compressive strength - 7 days (MPa)
Compressive strength - 28 days (MPa)
Loss on ignition (%)
Fineness in the sieve 75 lm (%)
160
200
22.1
33.9
38.0
44.9
5.6
0.2
Table 2
Characteristics of the metakaolin and fly ash.
Constituents and properties
Metakaolin
Fly ash
SiO2 (%)
Al2O3 (%)
Fe2O3 (%)
CaO (%)
K2O (%)
TiO (%)
MgO (%)
P2O5 (%)
MnO (%)
SO3 (%)
Surface area (m2/kg)
51.2
35.3
4.0
2.62
0.97
0.41
0.4
0.2
0.16
0.09
22.6
0.6
63.4
5.2
4.8
2.0
2.6
0.1
420
317
The sand used in this work was provided by the Building Materials Laboratory of State University of Feira de Santana (UEFS),
located in Feira de Santana - Bahia, with a specific mass of
2.63 g/cm3 and presented the grading curve of Fig. 1, from the
NBR 7217 [30].
The EVA waste (supplied by Cambuci S/A) was cut and milled
with the aid of a knife mill. The milled EVA waste subsequently
underwent sieving by a mechanical sieve shaker with a frequency
of 5 Hz for 5 min of vibration to achieve the desired lightweight
aggregate size. This size corresponds to withheld in the 16 mesh
sieve (1.18 mm). The specific mass of EVA (0.24 g/cm3) was
obtained in Santiago et al. [7], as well as water absorption rate
(44%).
The piassava and sisal fibers were bought from a cooperative
(COOPRAP Cooperativa das Produtoras e Produtores Rurais da
APA do Pratigi) and an association (APAEB Associao de
Desenvolvimento Sustentvel e Solidrio da Regio Sisaleira),
respectively, located in Bahia. Both fibers were cut (Fig. 2)
manually, with the aid of scissors, into segments of three
lengths: 2 cm, 3 cm and 4 cm. The specific mass of piassava fiber
(1.12 g/cm3) was the same used by Agrela et al. [31] and of sisal
(0.95 g/cm3), the same used by Toledo Filho [32]. Average diameter
of piassava and sisal fiber was 0.91 0.20 and 0.24 0.05,
respectively.
2.2. Preparation of samples
The mix ratio used to produce the matrix of the composites was
1:0.5:0.5 (cementitious material:sand:water), the cementitious
material being composed by weight of cement (50%), metakaolin
(30%) and fly ash (20%). These percentages were the same used
by Souza [11], which were based on studies by other authors
who developed a cementitious matrix calcium hydroxide-free,
avoiding premature degradation of vegetable fibers in the alkaline
environment of cement. The percentages of incorporation of EVA
and short vegetable fibers (sisal or piassava) were 6% and 2%,
respectively, in all formulations, which correspond to the percentages that provided a better set of properties (compressive strength,
tensile strength in bending, deformation capacity and stiffness) to
composite in study of Souza [11]. It is noteworthy that, because of
the absorption of 44% of water by the EVA [7], it was necessary to
add more water (44% in relation to the volume of EVA) in the formulations with lightweight aggregates, avoiding the reduction of
workability of the mixtures.
In Table 3, there is a description of all the formulations of this
paper, by length of the fibers (2, 3 and 4 cm), presence of EVA
and mix ratio in the formulations with EVA (by adding more 44%
water in relation to the volume of EVA). In Table 4, is mix design
for 1 L of each formulation, in grams.
With the formulations defined and quantities calculated, materials were weighed on a precision balance with a maximum capacity of 3200 g and standard deviation of 0.01 g and then mixed on a
mortar mixer of the Pavitest brand following the instructions of the
Fig. 2. Cut fibers (2, 3 and 4 cm): (a) piassava and (b) sisal.
318
Felipe M.R. dos Santos et al. / Construction and Building Materials 128 (2016) 315323
Table 3
Description of composites.
Fiber type
Formulation
Description
CONTROL [8]
R01
R02
PIASSAVA
P2
P2E
P3
P3E
P4
P4E
2 cm
2 cm with EVA
3 cm
3 cm with EVA
4 cm
4 cm with EVA
SISAL
S2
S2E
S3
S3E
S4
S4E
2 cm
2 cm with EVA
3 cm
3 cm with EVA
4 cm
4 cm with EVA
NBR 7215 [33]. First, was added the water, then the cementitious
material (cement, metakaolin and fly ash), then the sand and
finally the fibers. In formulations with EVA, this was added
together with sand (mixed). With the ready mixture, there was
the molding process of the specimens in the molds.
Immediately after the specimens were molded in cylindrical
and prismatic molds, the material underwent vibration in a
GOTECH GT 7002 shaker for 30 s at a frequency of 45 Hz to
improve the distribution and settling of the mixture. The demolding was carried out after 24 h and the specimens remained
immersed in water for 7 days and at room temperature for 21 days,
being tested at day 28.
To verify consistence or workability of the mixtures was performed spreading test for each formulation. Workability is a property of fresh state and is important because it influences in molding
and surface quality of the composite. The test occurs in a device,
commonly called flow table, where the mixture is molded with
the aid of a metallic truncated cone. By be removed the cone, the
spreading is caused by 30 drops of table (one per second) achieved
through a crank handle of blows. Then, the spreading is measured
using a caliper rule, being the value of the diameter (in mm) of the
spreaded mixture, as shown in Fig. 3. The tests followed the
instructions of the NBR 13276 [34] and the result for each formulation corresponds to the average of three measurements of the
diameter in different directions.
For compression tests, cylindrical specimens with a diameter of
5 cm and a height of 10 cm were molded. Prismatic specimens
with dimensions of 4 4 16 cm were molded to evaluate tensile
strength in bending and deformation capacity, besides the apparent specific mass. In both tests, 3 specimens (CP1, CP2 and CP3)
of each formulation were produced.
The tensile strength in bending and the load-displacement
experimental curves were obtained using a universal servocontrolled machine of the AI-7000 model of the GOTECH brand,
with a rated capacity of 20 kN, according to NBR 12142 [35]. The
configuration used was three points, bi-supported and with centered load, in a controlled displacement regime of 2 mm/min, illustrated in Fig. 4.
Tests were performed to determine the compressive strength of
composites using a hydraulic press, model PCM100C of the EMIC
Table 4
Mix design of the formulations.
P2
P2E
P3
P3E
P4
P4E
S2
S2E
S3
S3E
S4
S4E
Cement
Metakaolin
Fly ash
Sand
EVA
Water
Additional water
467.9
379.2
467.9
379.2
467.9
379.2
466.5
378.3
466.5
378.3
466.5
378.3
280.7
227.5
280.7
227.5
280.7
227.5
279.9
227.0
279.9
227.0
279.9
227.0
187.2
151.7
187.2
151.7
187.2
151.7
186.6
151.3
186.6
151.3
186.6
151.3
467.9
379.2
467.9
379.2
467.9
379.2
466.5
378.3
466.5
378.3
466.5
378.3
45.5
45.5
45.5
45.4
45.4
45.4
467.9
379.2
467.9
379.2
467.9
379.2
466.5
378.3
466.5
378.3
466.5
378.3
20.0
20.0
20.0
20.0
20.0
20.0
18.7
15.2
18.7
15.2
18.7
15.2
18.7
15.1
18.7
15.1
18.7
15.1
Felipe M.R. dos Santos et al. / Construction and Building Materials 128 (2016) 315323
319
245
260
259
284
292
265
255
270
276
280
288
296
290
267
Consistence index
(mm)
300
285
297
250
240
Piassava
Piassava + EVA
Sisal
Sisal + EVA
230
2 cm
3 cm
4 cm
Fiber length
Fig. 6. Average consistence indexes.
15
29.78
22
20.34
25.82
29.11
38.45
2 cm
19.2
20
27.3
38.45
19.32
25
19.06
30
25.82
28.33
25.82
29.81
35
28.71
40
19.12
45
38.45
Felipe M.R. dos Santos et al. / Construction and Building Materials 128 (2016) 315323
Compressive strength
(MPa)
320
3 cm
4 cm
Control
Control + EVA
Piassava
Piassava + EVA
Sisal
Sisal + EVA
Fiber length
Fig. 7. Average compressive strength of the cylindrical specimens of the mixtures.
2.170
2.170
2.2
Control
1.8
1.7
1.652
1.777
1.678
1.759
1.664
1.9
1.652
1.794
1.667
1.745
1.647
2.1
1.652
1.764
1.666
1.73
1.645
2.3
2.170
Piassava
Piassava + EVA
Sisal
1.6
1.5
Control + EVA
2 cm
3 cm
Sisal + EVA
4 cm
Fiber length
3.25
4.12
2.27
2.18
1.68
2.23
3.56
3.18
2.27
2.18
1.91
1.66
3.35
3.01
5
4.5
4
3.5
3
2.5
2
1.5
1
0.5
0
2.27
2.18
2.06
1.94
Tensile strength in
bending (MPa)
Fig. 8. Average apparent specific mass of the prismatic specimens of the mixtures.
Control
Control + EVA
Piassava
Piassava + EVA
Sisal
2 cm
3 cm
4 cm
Sisal + EVA
Fiber length
Fig. 9. Average tensile strength in bending of the prismatic specimens of the mixtures.
Felipe M.R. dos Santos et al. / Construction and Building Materials 128 (2016) 315323
321
of 38.07%, 45.87% and 49.08%, respectively, in relation to the reference with EVA.
In the graph of Fig. 9, it is also possible to see a trend towards
reduction of the tensile strength in bending of the cementitious
composite when EVA waste is added. The only formulation that
presented the opposite behavior was P4E, which obtained greater
variability in the results.
Besides the strength, experimental load-displacement curves
were also obtained in the tensile strength in bending test. As
one of the benefits of using fibers in cementitious matrices is to
provide ductility, the representative experimental loaddisplacement curve of each formulation was chosen as follows:
first, were identified for each formulation the prismatic specimens (CP1, CP2 or CP3) that obtained a last displacement larger
than 1 mm; of these, was selected the one with tensile strength
in bending nearest to the average. The representative curves of
composites with piassava fibers (P2, P2E, P3, P3E, P4 and P4E)
and sisal fibers (S2, S2E, S3, S3E, S4 and S4E) are illustrated in
Figs. 11 and 12, respectively.
In Figs. 11 and 12, it can be observed that the formulations P2
and S2 practically do not appear, for they broke without perceptible plastic deformation. The other formulations showed the
expected behavior for a composite of vegetable fiber-reinforced
cementitious matrix. In the curves of these figures, it is possible
to distinguish the two characteristic regions of the loaddisplacement response, which are the pre-cracking region (elastic
part of the curve) and the post-cracking region (inelastic part of
the curve). The two formulations that have not changed the fragile
character of the matrix, P2 and S2, abruptly broke after the appearance of the first crack, identified in the graph as the almost vertical
fall of the curve at the end of the elastic region. For the remaining
formulations, the vegetable fibers, both piassava and sisal, played
their role, acting as a way to slow down the rapid propagation of
cracks, supporting the efforts to which the composites were subjected. This means a greater deformation capacity of the composites up to rupture, represented by inelastic region of the curve
and, hence, higher toughness.
Fig. 10. Fibers within the specimens: (a) piassava, (b) sisal and (c) non-uniform distribution (concentrated) of the piassava fibers.
322
Felipe M.R. dos Santos et al. / Construction and Building Materials 128 (2016) 315323
with
4 cm
fibers:
experimental
curves
of
highest
fiber size increases. In this way, it is believed that the last displacement is mostly controlled by the vegetable fibers.
To compare the behavior of composites, taking into consideration the reinforcement type (piassava or sisal), were grouped for
each formulation with 4 cm fibers the experimental loaddisplacement curves of the specimens (CP1, CP2 or CP3) that presented the highest tensile strength in bending and also of those
that obtained the highest displacements, as shown in Figs. 13
and 14, respectively.
In the graphs of Figs. 13 and 14, a similar behavior is noticed
between curves, regardless of the fiber type. However, some peculiarities are displayed. In Fig. 13, the composites with sisal fibers
provided greater capacity to support tensile stresses than those
with piassava fibers, which was predictable because of their higher
elastic modulus, higher tensile strength and higher distribution
uniformity and adhesion to cementitious matrix. As for Fig. 14,
the composites with piassava fibers showed a little better capacity
of elongation, reaching values of 15.750 mm (P4) and 12.693 mm
(P4E). It is noteworthy, however, that the formulations with sisal
fibers also showed good last displacements.
4. Conclusions
1. Both vegetable fibers (sisal and piassava) caused a reduction
of 1030% in the compressive strength of the composites in
relation to the reference.
Felipe M.R. dos Santos et al. / Construction and Building Materials 128 (2016) 315323
2. EVA waste affects significantly and negatively the compressive strength of the composite, reaching a maximum reduction of 35.19% (P2E compared with P2) and 33.40% (S2E
compared with S2).
3. EVA waste reduced the apparent specific mass of the
composites.
4. There was no significant influence of piassava fibers on tensile strength in bending of the composites.
5. The non-uniform disposal, distribution and orientation of
piassava fibers in the cementitious matrix have negative
influence on the results of tensile strength in bending, nulling the positive factor of the high mechanical properties
of piassava fibers.
6. There was a gain in tensile strength in bending when sisal
fibers were added to the pure cementitious matrix (R01) as
well as to the cementitious matrix with EVA (R02), reaching
a maximum increase of 81.50% (S4 compared with R01) and
49.08% (S4E compared with R02).
7. There is a trend towards increase in the tensile strength in
bending as the fiber size increases, observed in the composites with sisal fibers.
8. It was noted a trend towards reduction in the tensile
strength in bending of the cementitious composite when
EVA waste was added.
9. In the tensile strength in bending test, both fibers provided
considerable last displacements to composites in all formulations (except P2 and S2), changing the brittle behavior of
the cementitious matrix and consequently making the composites more ductile and tough.
10. There was a trend towards increase in last displacements as
the fiber size increased.
11. Piassava fiber showed to be a little better for deformation
capacity up to rupture of the composite, with a maximum
elongation of 15.750 mm (P4) and 12.693 mm (P4E).
12. Sisal fiber was more efficient as reinforcement in lightweight
cementitious composites with EVA, with better results for
the size of 4 cm.
Acknowledgments
To FAPESB Fundao de Amparo Pesquisa do Estado da
Bahia Brazil, for financial support.
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