Académique Documents
Professionnel Documents
Culture Documents
Menu
Sidebar
Our Philippine house building project: reinforced concrete columns and beams, the
heart of the house. What we did right in building our Philippine house and suggestions
on how to do a better job. Learn from our experiences! Just keep in mind that we are
not engineers or design professionals. We urge you to have your building engineered
by an engineer. We share our personal experiences and insights. They may help you
ask the right questions as your house is designed an built.
PARTHENON
Hollow block walls in Philippine residential construction dont have much load carrying
capacity or the shear strength need to withstand lateral shaking. Thats why its so
important that the reinforced concrete columns and the roof and lintel beams are
properly specified and constructed. They may look fine until the shaking begins. During
the day that we written this weve had a number of tremors. Poor design
or construction can have disastrous consequences.
Our crew, which was hardworking, intelligent and experienced, really knew
nothing about structural engineering. What they knew was learned haphazardly from
years of work building residences and other modest structures. They had not worked
on higher-end commercial projects where, presumably, they would have worked
under the supervision of an engineer and learned basic engineering practices for
using concrete and rebar properly.
We assumed that the plans developed by our engineers would ensure, if
followed, that our project would result in a soundly engineered house. In some
aspects, the design of the beams and columns, quantity and size of rebar, this goal
was met. Most people who looked at the way we built the house thought it
was ridiculously overbuilt. They may have been right in terms of concrete mixes,
column and beam sizes, and quantity of reinforcing bar. We used good materials
but, unknowingly, did not always follow good engineering practices. Why? In many
critical areas, the plans were woefully deficient. They did not provide details that
were needed to properly tie together rebar joints for maximum strength. There were
no rebar splicing details. There were few details about such critical issues such as
adequately tying corners and walls together so that the building can act as a unit to
resist earthquake stresses. Given that there were few instructions in the plans, the
workers followed their own instincts and prior experiences. While Bob was not
knowledgeable about such matters, he was on the job every day and became
uneasy about some of the work. He called in the engineer and
the inadequate splicing of the roof tie beam were corrected.
What was the engineers response to our complaints about the missing
engineering details? Basically that the workers should know how to do these things.
Obviously, they did not. If they did, why we would we need an engineer?
critical that the layout work be near perfect. Small problems with the layout can cause
big problems later.
column footer is poured. The plans call for the footer to be 1.2 meters square by 25 cm
(10) depth. Hint. Make sure your workers support the mat above the bottom of the
footer so that the column rebar is embedded in and bears on the concrete footer, not on
the dirt underneath. My workers had to be instructed to do this. To raise the mat you
can use stones to lift up the mat so that the concrete will flow under the mat. Also
make sure that the footer extends the full depth into undisturbed native soil. We had
done some filling of the area where the house was to be built, so our excavations had
to be deeper 1.2 meters plus whatever depth of fill there is.
We used a gasoline powered concrete vibrator to try to ensure there were no voids in
concrete as we filled the forms. The vibrator has a long flexible shaft with a vibrator on
the end. The use of vibrators is common in non-residential concrete work. More on the
vibrator HERE and HERE. We pried the forms off our first column and this is what we
found. We were all pretty discouraged.
DEMOLITION OF COLUMN
The columns and the walls go up simultaneously. Here you can see the vertical rebar
sticking up from the hollow block walls. Although we had big windows, no extra rebar or
reinforcement was specified. If you have big window openings, we suggest you add two
additional vertical and horizonal rebar in the hollow block at each side and above and
below the window opening. The wall footers and walls will be covered in more detail
in another post. Note that the bamboo staging is secured with old-fashioned Manila
hemp rope. According to the crew this rope will not stretch and grips the bamboo much
better than synthetic rope. And where does Manila hemp come from?
ANOTHER PROBLEM
In the photo above you can see the hollow block wall almost touching the rebar cage for
a column, leaving little to no room for column concrete. Since our columns are almost
exactly the same depth as the 6 hollow block we used on the exterior walls, forms for
these columns were simplified. Although Bob was not especially knowledgeable about
concrete columns, it was pretty obvious to him that there was a problem in not having
the rebar well embedded in concrete. Bob brought the problem to the engineer and she
agreed. These hollow blocks had to be cut back to allow room for the full column.
Frankly, the engineer somewhat grudgingly admitted the problem. That the
experienced crew could not see the problem and that the engineer was not especially
concerned encapsulates some of the problems facing the foreigner (or Filipino) trying to
build a quality house in the Philippines.
REBAR CORROSION
Rebar corrodes. Corroding rebar can break apart columns and beams. If any rebar is
exposed to moisture the corrosion is much faster. In commercial projects, hot dip
galvanized or epoxy coated rebar may be used to slow down corrosion.
LINTEL REBAR
This photo shows some nice long splices in the lintel rebar, but the splices are one atop
the other. They should be staggered. See below. In the red circle, a very short splice
in the vertical hollow block rebar.
Above the lintel beam are two courses of hollow block. On top of those goes the roof
beam the main structural beam in the building. This is where we missed a key
opportunity to strengthen the building at very little additional cost. We
could have, and should have made a single, strong 80cm x 15cm reinforced concrete
beam from the top of the windows to the top of the walls, replacing the lintel beams, the
two courses of hollow block and the roof beam. Combined with rebar wrapping in the
corners, this would have greatly improved the shear strength of the entire structure and
would, in our amateur opinion, have been a good engineering response to the many
large window and door openings. Of course no such improvement was in the plans,
suggested by the engineers or thought of by myself or the workers until it was too late.
So we hope that our readers may be able to raise this issue with their engineers and
perhaps end up with a better, stronger house.
So, the next steps were to lay the top two courses of block and form-up for the roof
beam.
This photo shows the 16mm rebar framework for the concrete roof beam. The plans
called for 15cm x 25cm (6 x 10) room beam with 16mm rebar. We decided to build a
15cm x 30 cm (6 x 20) beam
A visit by our engineer confirmed our suspicions of a problem with the arrangement of
the rebar in the beam. Rebar comes in six meter lengths. As shown in the photo above,
the workers spiced all the rebar in the center of the span. The engineer directed that
splices be staggered with no splices at mid-span in the bottom rebar and no splices at
the support columns in the top of the beam. Everything above was taken down and
redone. Our plans lacked a rebar splicing plan. This has caused endless required
corrections and wasted time and money. Our foreman and workers just dont know the
engineering principles. We asked the engineer to prepare a splicing plan so that the
workers (and owners) will be sure that things are done properly. We never got one. We
suggest that you insist that your architect or engineer include a complete splicing plan.
Heres a few rebar splicing guidelines we learned. They are only rules of thumb.
The splices for reinforcing bars in the top of the beam should be between
columns.
The splices for reinforcing bars in the bottom of the beam should be
approximately over the support columns.
The reinforcing bar splice overlap should be a minimum of 40X the diameter of
the rebar. For example the splice on a 12mm rebar should be a minimum of 48cm.
For a 16mm bar, the splice should be at least 64cm. Longer splices are better.
This photo (above) shows 16mm rebar spliced with a 40cm splice. The minimum
overlap should be 64cm. This rebar cage had to be disassembled and redone.
Despite our missteps, it does look pretty strong doesnt it? It takes at least two weeks
for the beam to cure, then the steel roof trusses can go on. At this point we laid off
some of the laborers as there was not so much heavy work left to do. The welders kept
busy with the roof trusses and windows, the masons with interior walls. Our next
coverage is WALLS, ROOF and WINDOWS.
READ THIS BEFORE YOU BUILD. Thanks to reader Naldy Bulan for recommending
an excellent, free UN publication on building in the Philippines: Handbook on Good
Our Philippine House Project: Rebar SplicingAugust 16, 2011In "Construction Quality and Materials"
Our Philippine house project: walls and wall footers.August 12, 2011In "Layout, Footers, Columns,
Beams, Walls"
Our Philippine House Project: Learn from our mistakesJuly 8, 2011In "Construction Quality and
Materials"
Related posts:
1.
2.
3.
4.
5.
COMMENTS 34
Filed under: Layout, Footers, Columns, Beams, Walls
Tagged: Abaca Manila Hemp, bamboo scaffold, concrete beams, Concrete Beams
Philippines, concrete columns, Concrete Construction Philippines, earthquakes
Philippines, Engineering Philippines, Footer, lintel beam, Philippine Concrete, Rebar
Philippines, rebar splicing, Retire in the Philippines, roof beam, scaffold, Splicing rebar
Share this:
Comments (34)Write a comment
1.
o
o
o
ramil
20.06.16 @ 12:53 am
I like the idea very much, but could you give me an idea of the size of footing and
column + the steel round bars that i should use for a 2 storey 50 sq meter house.
A contractor that I talked to, told me that 16mm round steel bar is enough for a column x
6 for vertical and 12mm for horizontal support
Reply
o
Bob and Carol
21.06.16 @ 7:53 pm
We are not engineers. We can only say that when we were going to build our
house as a two story building, the engineers recommended 25mm for the
columns but then relented to 16mm.
Reply
2.
giltadeo capote
12.03.16 @ 9:08 am
o
o
o
what will happen to two story building. if the contractor had made a mistake on the
foundation ( under design foundation) they tried to dig again and make it bigger and
wider by welding additional rsb. on the wire mat. and add another tie beam over the
existing foundation by welding again. as I remembered in our structural design class we
are not allowed to weld the re-bars specially on the foundation for ot weakens the
structure rather we have to tie them with tie wires. By the way its a government project
in the Philippines.
Reply
o
Bob and Carol
12.03.16 @ 3:17 pm
The only situation like this that I am familiar with was to dig under the existing
problem foundation and pour a large new footer. This can only be done one
short section at a time under the supervision of an experienced engineer.
Good luck!
Reply
Marc
28.04.16 @ 5:27 pm
Marc,
Your points about resistance versus proof are certainly correct. We
did have architects and engineers for our project, but there were
problems. It took my own construction crew to notice that a needed
porch support column and beam were completely missing from the
plans. The plans had to be revised during construction to add the
missing structural elements. Further the plans were missing key details
to assist the construction workers, such as a rebar splicing plan. Having
an engineer on-site 24/7, while a lovely ideal, is not practical. Most
engineers are supervising multiple jobs. Further, many engineers have
their own construction crews. They have given the property owner an
estimate for the cost of the project. This provides incentives for the
3.
Stephen Dodge
15.11.13 @ 9:51 am
o
o
o
Bob, I have enjoyed reading all the chapter about your house and how you have
attempted to make it structurally sound and earthquake-proof, but recent events have
caused me to wonder: Did your house survive the major earthquake that hit Bohol in
October and the winds and rain from Typhoon Yolanda from last week? If you have
time, how about adding another chapter and tell us all about your experiences with
these 2 calamities. Regardless, I wish you well there in Iloilo and hope it wasnt too bad
for you.
Reply
o
Bob and Carol
15.11.13 @ 7:36 pm
Stephan,
I really cant give any feedback because (thankfully) neither the earthquake
nor the typhoon Yolanda were especially strong here. I hope it stays that way!
Bob and Carol
Reply
4.
o
o
o
jode
11.06.13 @ 5:51 pm
Good jobvery informative for non engineering builders. Need some insights ..advice
that can help me decide in having a dependable quality in housing. My contractor is
suggesting to use I-beam instead of rebar columns. Im not that so comfortable with ibeam as it is not commonly use for residential house. My blue print is a two storey
house with a roof deck. Can you give us a guidance which to take should it be I beam or
the reinforce concrete column/post. Another thing that bothers me is the quality of stell
that we have in the market. How can I ensure that the stell being use is not a
substandard quality.
Reply
o
GOIloilo
16.06.13 @ 7:34 pm
Jode,
You raise some question which we really cant answer. Personally, I would
stick with conventional engineering unless you have a talented engineer in
who you have complete confidence. I would not follow such advice from a
builder or contractor. Rebar quality is a legitimate question. I have read that
rebar (most of it from China) is a product produced by the lowest-end, lowest
tech mills. That said, more specialized material, rated for strength, is available
in the bigger cities. Also available is galvanized rebar and expoxy painted
rebar and longer length rebar for fewer splices.
Bob and Carol
Reply
5.
fred mcclure
31.05.13 @ 12:31 am
o
o
o
o
GOIloilo
31.05.13 @ 7:57 pm
Sorry, the best we can do is to refer you to our final cost report
at http://myphilippinelife.com/final-house-construction-expense-report/
Reply
6.
ceazar nieva
24.03.13 @ 3:01 pm
o
o
o
Thank you for your blog. I too, is building my house in Albay province. I found a site that
may be of use for the reader regarding anti-earthquake building, http://www.worldhousing.net/wp-content/uploads/2011/05/RCFrame_Tutorial_English_Murty.pdf.
Reply
o
GOIloilo
26.03.13 @ 2:54 pm
Ceazar,
Thanks so much for suggesting this terrific resource. Anyone building a hollow
block house in the Philippines should read the publication you recommend
first and insist that their architect/engineer do the same. Giving this
publication to an architect and seeing how she/he reacts would be a good
indicator of how serious they are. Thanks again!
Bob and Carol
Reply
7.
Wayne
08.02.13 @ 10:06 pm
o
o
o
Great job of documentation! I used the book you talked about in earthquake engineering
class back in 75. Wasnt aware i it was still in print! You happen to have this in PDF?
Wayne
Reply
o
GOIloilo
09.02.13 @ 10:27 am
Wayne,
Nor sure if its in print but very widely available as a used book for very little
money. I have good luck with abebooks.com because some of the sellers
offer international shipping for a reasonable rate. No, I dont have a PDF.
Bob
Reply
8.
Naldy Bulan
03.05.12 @ 6:32 pm
o
o
o
I am neither an Architect nor an Engineer. I am also planning to build a new house but I
want to draw the plans myself. I am doing some research online. Your article has been
very helpful. I think youd be interested to further back-up your construction
observations with some practical structural standards. Ive come across this website
which you might be interested in: the Handbook on Good Building Design and
Construction in the Philippines
at http://www.unisdr.org/files/10329_GoodBuildingHandbookPhilippines.pdf. I look
forward to reading more of your articles. How nice of you to put up such website,
thanks.
Reply
o
GOIloilo
05.05.12 @ 4:12 pm
Naldy,
Thanks for bringing this publication to our attention. Its excellent! Ill modify
some of our pages to include a link to it.
Thanks again
Bob and Carol
Reply
9.
german
21.04.12 @ 4:11 am
o
o
o
GOIloilo
21.04.12 @ 5:05 am
Reply
10.
Merlin Baptiste
20.04.12 @ 7:46 am
o
o
o
Hello Bob,
Did you replace the Lintel Beam and hollow blocks to have the 80cm X 15cm reinforced
Concrete Beam installed?
Reply
o
GOIloilo
20.04.12 @ 11:13 am
Unfortunately not!
Reply
11.
o
o
o
donah
20.03.12 @ 4:52 pm
unbelievable.This site is amazing .Thanks to great people like you..I savored and
enjoyed everything that you have to say.
Reply
12.
o
o
o
edward
09.12.11 @ 7:12 pm
very helpful.
Reply
13.
o
o
o
Mark Corton
04.10.11 @ 5:12 am
Nice documentation!!!
Wish I could do the same but am not very good at consistency- write now, not write now
(if you know what I mean)
Found your blog while looking for rebar cutters:))
16.
o
o
o
tom duca
30.07.11 @ 10:42 am
bob and carol, it is great that you are writing about this. you should put together a
good building crew now that you have trained them and sub out to high end builders, or
some niche like that! probably more work than a retired couple like you wants to do, but
all this learning and training should be used in the future!? you are both doing an
awesome job, i hope catherine and i get to see the results in person someday. good
health and enjoy the construction process and your new home!!
Reply
17.
o
o
o
Doug
29.07.11 @ 7:29 pm
18.
o
o
o
henry pabines
02.04.10 @ 10:51 am
i always encounter similar situations as to rebar splicing even though the plans
indicated the splicing details. understandably, the experience of a residential
construction foreman is too far way off compared to a high rise building foreman.
residential foreman, most of the time, never review the plans on a regular basis.
inexperience to structural detailing is a serious concernsome foreman never learn on
their previous projects or they were never mentored by their engineer as to the basic
principles on rebar installation.
its good on your part that you actively participated in the construction of your house.
errors is costly and affects the construction timetable. i really appreciate your constant
monitoring on the progress of your house project.
Reply
19.
Peter Clark
09.03.10 @ 11:03 am
o
o
o
Rebar splicing seems logical but complicates things by constructing the cage on top of
the wall. If the join is midships but overlapped by a couple of feet wouldnt this add more
strength and serve the purpose just as well?
Reply
20.
Pingback: Building our Philippine House Index at goILOILO.com
21.
Ron
16.02.10 @ 10:16 am
o
o
o
Bob, Can you imagine how this would turn out if you were not on top of everything? I
continue to follow your construction project with great interest. You should have filmed
all of this and made a documentary out of it. Ron
Reply
o
GOIloilo
17.02.10 @ 8:47 pm
Ron, its likely that it would come out looking just the same. All of these
problems would have been hidden from view. Maybe all my fussing over
these details will not really make much difference unless theres an
earthquake and maybe not enough if there was a big earthquake. Its
amazing how Filipinos are blase about earthquakes, as though they are a
remote possibility. What Warren Buffet said about financial markets applies to
building construction in earthquake prone areas something like you dont
know whos swimming naked until the tide goes out. While there was
widespread destruction in Haiti, there were many buildings which seem
undamaged. My engineer told me that construction quality in Philippine
commercial buildings can be quite good but that with residential construction,
many corners are cut. Bob
Reply
Leave a Reply
Required fields are marked *.
Message *
Name *
Email *
Website
Send Comment
PRIVACY POLICY