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FILE NO.

SVM-07008-1

SERVICE MANUAL

AIR CONDITIONER
SPLIT WALL TYPE

RAS-10SKV-E / RAS-10SAV-E
RAS-10SKV-A / RAS-10SAV-A

Revised May, 2007

FILE NO. SVM-07008

CONTENTS
1. SAFETY PRECAUTIONS .......................................................................... 2
2. SPECIFICATIONS ..................................................................................... 4
3. REFRIGERANT R410A ............................................................................. 6
4. CONSTRUCTION VIEWS ........................................................................ 14
5. WIRING DIAGRAM .................................................................................. 16
6. SPECIFICATIONS OF ELECTRICAL PARTS ......................................... 18
7. REFRIGERANT CYCLE DIAGRAM ........................................................ 20
8. CONTROL BLOCK DIAGRAM ................................................................ 22
9. OPERATION DESCRIPTION ................................................................... 24
10. INSTALLATION PROCEDURE ................................................................ 47
11. HOW TO DIAGNOSE THE TROUBLE ...................................................... 59
12. HOW TO REPLACE THE MAIN PARTS ................................................... 79
13. EXPLODED VIEWS AND PARTS LIST ................................................... 89

FILE NO. SVM-07008

1. SAFETY PRECAUTIONS
For general public use
Power supply cord of outdoor unit shall be more than 1.5 mm2 (H07RN-F or 60245IEC66) polychloroprene
sheathed flexible cord.

Read this SAFETY PRECAUTIONS carefully before servicing.


The precautions described below include the important items regarding safety. Observe them without fail.
After the servicing work, perform a trial operation to check for any problem.
Turn off the main power supply switch (or breaker) before the unit maintenance.

CAUTION
New Refrigerant Air Conditioner Installation
THIS AIR CONDITIONER ADOPTS THE NEW HFC REFRIGERANT (R410A) WHICH DOES NOT
DESTROY OZONE LAYER.
R410A refrigerant is apt to be affected by impurities such as water, oxidizing membrane, and oils because
the working pressure of R410A refrigerant is approx. 1.6 times of refrigerant R22. Accompanied with the
adoption of the new refrigerant, the refrigeration machine oil has also been changed. Therefore, during
installation work, be sure that water, dust, former refrigerant, or refrigeration machine oil does not enter into
the new type refrigerant R410A air conditioner circuit.
To prevent mixing of refrigerant or refrigerating machine oil, the sizes of connecting sections of charging
port on main unit and installation tools are different from those used for the conventional refrigerant units.
Accordingly, special tools are required for the new refrigerant (R410A) units. For connecting pipes, use new
and clean piping materials with high pressure fittings made for R410A only, so that water and/or dust does
not enter. Moreover, do not use the existing piping because there are some problems with pressure fittings
and possible impurities in existing piping.

CAUTION
TO DISCONNECT THE APPLIANCE FROM THE MAIN POWER SUPPLY
This appliance must be connected to the main power supply by a circuit breaker or a switch with a contact
separation of at least 3 mm.

DANGER
ASK AN AUTHORIZED DEALER OR QUALIFIED INSTALLATION PROFESSIONAL TO INSTALL/MAINTAIN THE AIR CONDITIONER.
INAPPROPRIATE SERVICING MAY RESULT IN WATER LEAKAGE, ELECTRIC SHOCK OR FIRE.
TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE
ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.

DANGER: HIGH VOLTAGE


The high voltage circuit is incorporated.
Be careful to do the check service, as the electric shock may be caused in case of touching parts
on the P.C. board by hand.
CORRECTLY CONNECT THE CONNECTING CABLE. IF THE CONNECTING CABLE IS INCORRECTLY CONNECTED, ELECTRIC PARTS MAY BE DAMAGED.
CHECK THAT THE EARTH WIRE IS NOT BROKEN OR DISCONNECTED BEFORE SERVICE AND
INSTALLATION. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.

FILE NO. SVM-07008


DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS. FAILURE
TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
TO PREVENT THE INDOOR UNIT FROM OVERHEATING AND CAUSING A FIRE HAZARD, PLACE
THE UNIT WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEAT
REGISTORS, FURNACE, STOVES, ETC.
WHEN MOVING THE AIR-CONDITIONER FOR INSTALLATION IN ANOTHER PLACE, BE VERY CAREFUL NOT TO ALLOW THE SPECIFIED REFRIGERANT (R410A) TO BECOME MIXED WITH ANY
OTHER GASEOUS BODY INTO THE REFRIGERATION CIRCUIT. IF AIR OR ANY OTHER GAS IS
MIXED IN THE REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CIRCUIT WILL
BECOME ABNORMALLY HIGH AND IT MAY RESULT IN THE PIPE BURSTING AND POSSIBLE PERSONNEL INJURIES.
IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE SERVICE
WORK AND THE INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE
REFRIGERANT GAS IS HEATED, SUCH AS BY FIRE, GENERATION OF POISONOUS GAS MAY
RESULT.

WARNING
Never modify this unit by removing any of the safety guards or bypass any of the safety interlock
switches.
Do not install in a place which cannot bear the weight of the unit. Personal injury and property
damage can result if the unit falls.
After the installation work, confirm that refrigerant gas does not leak.
If refrigerant gas leaks into the room and flows near a fire source, such as a cooking range, noxious gas
may generate.
The electrical work must be performed by a qualified electrician in accordance with the Installation
Manual. Make sure the air conditioner uses an exclusive circuit.
An insufficient circuit capacity or inappropriate installation may cause fire.
When wiring, use the specified cables and connect the terminals securely to prevent external
forces applied to the cable from affecting the terminals.
Be sure to provide grounding.
Do not connect ground wires to gas pipes, water pipes, lightning rods or ground wires for telephone cables.
Conform to the regulations of the local electric company when wiring the power supply.
Inappropriate grounding may cause electric shock.

CAUTION
Exposure of unit to water or other moisture before installation may result in an electrical short.
Do not store in a wet basement or expose to rain or water.
Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise or discharged air might disturb neighbors.
To avoid personal injury, be careful when handling parts with sharp edges.
Perform the specified installation work to guard against an earthquake.
If the air conditioner is not installed appropriately, accidents may occur due to the falling unit.

For Reference:
If a heating operation would be continuously performed for a long time under the condition that the outdoor
temperature is 0C or lower, drainage of defrosted water may be difficult due to freezing of the bottom plate,
resulting in a trouble of the cabinet or fan.
It is recommended to procure an antifreeze heater locally for a safe installation of the air conditioner.
For details, contact the dealer.

FILE NO. SVM-07008

2. SPECIFICATIONS
2-1. Specifications
Unit model

Indoor

RAS-10SKV-E, RAS-10SKV-A

Outdoor

RAS-10SAV-E, RAS-10SAV-A

Cooling capacity

(kW)

2.5

Cooling capacity range

(kW)

1.1 - 3.0

Heating capacity

(kW)

3.2

Heating capacity range

(kW)

0.9 - 4.1

Power supply
Electric

1Ph/50Hz/220-240V
Indoor

characteristic

Operation mode
Running current

Outdoor

(A)

noise

(W)

30

30

(%)

87

87

Cooling

Heating

(A)

3.44 - 3.16

3.96- 3.63

Power consumption

(W)

720

830

Power factor

(%)

95

Starting current

(A)

Operation mode

3.33

3.33/3.72

(Cooling / Heating)

(dB-A)

38/40

Medium

(Cooling / Heating)

(dB-A)

33/35

Low

(Cooling / Heating)

(dB-A)

29/30

(Cooling / Heating)

(dB-A)

Unit model
Dimension

Height

(mm)

250

Width

(mm)

740

Depth

(mm)

195

Net weight

(kg)

Fan motor output

(W)

20

(m3 / min)

(Cooling / Heating)

Unit model
Dimension

Compressor

Height

(mm)

530

Width

(mm)

660

Depth

(mm)

240

Motor output

(kg)

29

(W)

750

Type

Single rotary type with DC-inverter variable speed control

Model

DA89X1C-23FZ

Fan motor output

(W)

Air flow rate


Piping

Type

connection

Indoor unit
Outdoor unit

8.7/9.6
RAS-10SAV-E, RAS-10SAV-A

Net weight

Refrigerant

48/50
RAS-10SKV-E, RAS-10SKV-A

Air flow rate


Outdoor unit

3.72

95
4.12 - 3.77

High

Outdoor
Indoor unit

0.16 - 0.14

Power factor

COP (Cooling / Heating)


Indoor

Heating

0.16 - 0.14

Power consumption

Running current

Operating

Cooling

(m3 / min)

(Cooling / Heating)

20
27/27
Flare connection

Liquid side

(mm)

6.35

Gas side

(mm)

9.52

Liquid side

(mm)

6.35

Gas side

(mm)

9.52

Maximum length

(m)

10

Maximun charge-less length

(m)

10

Maximum height difference

(m)

Name of refrigerant
Weight

Wiring

8
R410A

(kg)
Power supply

0.63
3 Wires: Includes earth (Outdoor)

connection

Interconnection

Usable temperature range

Indoor

(Cooling / Heating)

(oC)

21 - 32/Up to 27

Outdoor

(Cooling / Heating)

(oC)

15 - 43/-10 - 24

Accessory

Indoor unit

4 Wires: Includes earth

Installation plate

Wireless remote controller

batteries

Remote controller holder

Super Oxi Deo filter

Super Sterilizer filter

Outdoor unit

Mounting screw

6 (4 x 25L)

Pan head wood screw

2 ( 3.1 x 16L)

Plasma air purifier

Installation manual

Owner's manual

Drain nipple

Water proof rubber cap

* The specification may be subject to change without notice for purpose of improvement.

FILE NO. SVM-07008


2-2. Operation Characteristic Curve

<Heating>

Current (A)

Current (A)

<Cooling>

Conditions

Conditions

Indoor : DB 27oC/WB 19oC

Indoor : DB 20oC

Outdoor : DB 35oC
Air Flow : High
Pip Length : 5m
Voltage : 230V

Outdoor : DB 7oC/WB 6oC


Air Flow : High
Pip Length : 5m
Voltage : 230V

0
0

10

20

30

40

50

60

70

80

90 100 110 120

10

20

30

Compressor Speed (rps)

40

50

60

70

80

90 100 110 120

Compressor Speed (rps)

2-3. Capacity Variation Ratio According to Temperature


<Cooling>

<Heating>

105

120

100
100

95
Heating Capacity ratio (%)

Cooling Capacity ratio (%)

90
85
80
75

80

60

70
40
65
60

Capacity ratio: 100%


2.5kW (RAS-10SKV-E)
2.5kW (RAS-10SKV-A)

55

Conditions

Conditions

20

Indoor : DB 27oC/WB 19oC


Indoor Air Flow : High
Pip Length : 5m
Voltage : 230V

50

Indoor : DB 20oC
Indoor Air Flow : High
Pip Length : 5m
Voltage : 230V

0
32

33

34

35 36 37 38 39 40
Outside Temperature ( oC)

41

42

43

-10

-5

0
Outside Temperature ( C)

10

FILE NO. SVM-07008

3. REFRIGERANT R410A
This air conditioner adopts the new refrigerant HFC
(R410A) which does not damage the ozone layer.
The working pressure of the new refrigerant R410A
is 1.6 times higher than conventional refrigerant
(R22). The refrigerating oil is also changed in
accordance with change of refrigerant, so be careful
that water, dust, and existing refrigerant or refrigerating oil are not entered in the refrigerant cycle of the
air conditioner using the new refrigerant during
installation work or servicing time.
The next section describes the precautions for air
conditioner using the new refrigerant. Conforming to
contents of the next section together with the
general cautions included in this manual, perform
the correct and safe work.

6. When an air conditioning system charged with a


large volume of refrigerant is installed in a small
room, it is necessary to exercise care so that,
even when refrigerant leaks, its concentration
does not exceed the marginal level.
If the refrigerant gas leakage occurs and its
concentration exceeds the marginal level, an
oxygen starvation accident may result.
7. Be sure to carry out installation or removal
according to the installation manual.
Improper installation may cause refrigeration
trouble, water leakage, electric shock, fire, etc.
8. Unauthorized modifications to the air conditioner
may be dangerous. If a breakdown occurs
please call a qualified air conditioner technician
or electrician.
Improper repairs may result in water leakage,
electric shock and fire, etc.

3-1. Safety During Installation/Servicing


As R410As pressure is about 1.6 times higher than
that of R22, improper installation/servicing may
cause a serious trouble. By using tools and materials exclusive for R410A, it is necessary to carry out
installation/servicing safely while taking the following
precautions into consideration.
1. Never use refrigerant other than R410A in an air
conditioner which is designed to operate with
R410A.
If other refrigerant than R410A is mixed, pressure
in the refrigeration cycle becomes abnormally
high, and it may cause personal injury, etc. by a
rupture.
2. Confirm the used refrigerant name, and use tools
and materials exclusive for the refrigerant R410A.
The refrigerant name R410A is indicated on the
visible place of the outdoor unit of the air conditioner using R410A as refrigerant. To prevent
mischarging, the diameter of the service port
differs from that of R22.
3. If a refrigeration gas leakage occurs during
installation/servicing, be sure to ventilate fully.
If the refrigerant gas comes into contact with fire,
a poisonous gas may occur.
4. When installing or removing an air conditioner, do
not allow air or moisture to remain in the refrigeration cycle. Otherwise, pressure in the refrigeration cycle may become abnormally high so
that a rupture or personal injury may be caused.
5. After completion of installation work, check to
make sure that there is no refrigeration gas
leakage.
If the refrigerant gas leaks into the room, coming
into contact with fire in the fan-driven heater,
space heater, etc., a poisonous gas may occur.

3-2. Refrigerant Piping Installation


3-2-1. Piping Materials and Joints Used
For the refrigerant piping installation, copper pipes
and joints are mainly used. Copper pipes and joints
suitable for the refrigerant must be chosen and
installed. Furthermore, it is necessary to use clean
copper pipes and joints whose interior surfaces are
less affected by contaminants.

1. Copper Pipes
It is necessary to use seamless copper pipes
which are made of either copper or copper alloy
and it is desirable that the amount of residual oil
is less than 40 mg/10 m. Do not use copper
pipes having a collapsed, deformed or discolored
portion (especially on the interior surface).
Otherwise, the expansion valve or capillary tube
may become blocked with contaminants.
As an air conditioner using R410A incurs pressure higher than when using R22, it is necessary
to choose adequate materials.
Thicknesses of copper pipes used with R410A
are as shown in Table 3-2-1. Never use copper
pipes thinner than 0.8 mm even when it is
available on the market.

FILE NO. SVM-07008


Table 3-2-1 Thicknesses of annealed copper pipes
Thickness (mm)
Nominal diameter

Outer diameter (mm)

R410A

R22

1/4

6.35

0.80

0.80

3/8

9.52

0.80

0.80

1/2

12.70

0.80

0.80

5/8

15.88

1.00

1.00

2. Joints
For copper pipes, flare joints or socket joints are used. Prior to use, be sure to remove all contaminants.
a) Flare Joints
Flare joints used to connect the copper pipes cannot be used for pipings whose outer diameter exceeds
20 mm. In such a case, socket joints can be used.
Sizes of flare pipe ends, flare joint ends and flare nuts are as shown in Tables 3-2-3 to 3-2-6 below.
b) Socket Joints
Socket joints are such that they are brazed for connections, and used mainly for thick pipings whose
diameter is larger than 20 mm.
Thicknesses of socket joints are as shown in Table 3-2-2.

Table 3-2-2 Minimum thicknesses of socket joints

Nominal diameter

Reference outer diameter of


copper pipe jointed (mm)

Minimum joint thickness


(mm)

1/4

6.35

0.50

3/8

9.52

0.60

1/2

12.70

0.70

5/8

15.88

0.80

3-2-2. Processing of Piping Materials


When performing the refrigerant piping installation, care should be taken to ensure that water or dust does not
enter the pipe interior, that no other oil than lubricating oils used in the installed air-water heat pump is used,
and that refrigerant does not leak. When using lubricating oils in the piping processing, use such lubricating oils
whose water content has been removed. When stored, be sure to seal the container with an airtight cap or any
other cover.

1. Flare processing procedures and precautions


a) Cutting the Pipe
By means of a pipe cutter, slowly cut the pipe so that it is not deformed.
b) Removing Burrs and Chips
If the flared section has chips or burrs, refrigerant leakage may occur.
Carefully remove all burrs and clean the cut surface before installation.
c) Insertion of Flare Nut

FILE NO. SVM-07008


d) Flare Processing
Make certain that a clamp bar and copper
pipe have been cleaned.
By means of the clamp bar, perform the flare
processing correctly.
Use either a flare tool for R410A or conventional flare tool.
Flare processing dimensions differ according
to the type of flare tool. When using a conventional flare tool, be sure to secure dimension A by using a gauge for size adjustment.

D
A

Fig. 3-2-1 Flare processing dimensions

Table 3-2-3 Dimensions related to flare processing for R410A


A (mm)
Nominal
diameter

Outer
diameter
(mm)

Thickness
(mm)

Conventional flare tool

Flare tool for R410A


clutch type

Clutch type

Wing nut type

1/4

6.35

0.8

0 to 0.5

1.0 to 1.5

1.5 to 2.0

3/8

9.52

0.8

0 to 0.5

1.0 to 1.5

1.5 to 2.0

1/2

12.70

0.8

0 to 0.5

1.0 to 1.5

2.0 to 2.5

5/8

15.88

1.0

0 to 0.5

1.0 to 1.5

2.0 to 2.5

Table 3-2-4 Dimensions related to flare processing for R22


A (mm)
Nominal
diameter

Outer
diameter
(mm)

Thickness
(mm)

Conventional flare tool

Flare tool for R22


clutch type

Clutch type

Wing nut type

1/4

6.35

0.8

0 to 0.5

0.5 to 1.0

1.0 to 1.5

3/8

9.52

0.8

0 to 0.5

0.5 to 1.0

1.0 to 1.5

1/2

12.70

0.8

0 to 0.5

0.5 to 1.0

1.5 to 2.0

5/8

15.88

1.0

0 to 0.5

0.5 to 1.0

1.5 to 2.0

Table 3-2-5 Flare and flare nut dimensions for R410A


Dimension (mm)

Nominal
diameter

Outer diameter
(mm)

Thickness
(mm)

Flare nut width


(mm)

1/4

6.35

0.8

9.1

9.2

6.5

13

17

3/8

9.52

0.8

13.2

13.5

9.7

20

22

1/2

12.70

0.8

16.6

16.0

12.9

23

26

5/8

15.88

1.0

19.7

19.0

16.0

25

29

FILE NO. SVM-07008


Table 3-2-6 Flare and flare nut dimensions for R22
Dimension (mm)

Nominal
diameter

Outer diameter
(mm)

Thickness
(mm)

Flare nut width


(mm)

1/4

6.35

0.8

9.0

9.2

6.5

13

17

3/8

9.52

0.8

13.0

13.5

9.7

20

22

1/2

12.70

0.8

16.2

16.0

12.9

20

24

5/8

15.88

1.0

19.7

19.0

16.0

23

27

3/4

19.05

1.0

23.3

24.0

19.2

34

36

45

to 4

43

to 4

Fig. 3-2-2 Relations between flare nut and flare seal surface

2. Flare Connecting Procedures and Precautions


a) Make sure that the flare and union portions do not have any scar or dust, etc.
b) Correctly align the processed flare surface with the union axis.
c) Tighten the flare with designated torque by means of a torque wrench. The tightening torque for R410A is
the same as that for conventional R22. Incidentally, when the torque is weak, the gas leakage may occur.
When it is strong, the flare nut may crack and may be made non-removable. When choosing the tightening torque, comply with values designated by manufacturers. Table 3-2-7 shows reference values.
NOTE :
When applying oil to the flare surface, be sure to use oil designated by the manufacturer.
If any other oil is used, the lubricating oils may deteriorate and cause the compressor to burn out.

Table 3-2-7 Tightening torque of flare for R410A [Reference values]


Nominal
diameter

Outer diameter
(mm)

Tightening torque
Nm (kgfcm)

Tightening torque of torque


wrenches available on the market
Nm (kgfcm)

1/4

6.35

14 to 18 (140 to 180)

16 (160), 18 (180)

3/8

9.52

33 to 42 (330 to 420)

42 (420)

1/2

12.70

50 to 62 (500 to 620)

55 (550)

5/8

15.88

63 to 77 (630 to 770)

65 (650)

FILE NO. SVM-07008


3-3. Tools
3-3-1. Required Tools
The service port diameter of packed valve of the outdoor unit in the air-water heat pump using R410A is
changed to prevent mixing of other refrigerant. To reinforce the pressure-resisting strength, flare processing
dimensions and opposite side dimension of flare nut (For 12.7 copper pipe) of the refrigerant piping are
lengthened.
The used refrigerating oil is changed, and mixing of oil may cause a trouble such as generation of sludge,
clogging of capillary, etc. Accordingly, the tools to be used are classified into the following three types.
1. Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22))
2. Tools exclusive for R410A, but can be also used for conventional refrigerant (R22)
3. Tools commonly used for R410A and for conventional refrigerant (R22)
The table below shows the tools exclusive for R410A and their interchangeability.

Tools exclusive for R410A (The following tools for R410A are required.)
Tools whose specifications are changed for R410A and their interchangeability
R410A
air-water heat pump installation
No.

Used tool

Usage

Existence of
new equipment
for R410A

Whether conventional equipment


can be used

Conventional air-water
heat pump installation
Whether new equipment
can be used with
conventional refrigerant

Flare tool

Pipe flaring

Yes

*(Note 1)

Copper pipe gauge for


adjusting projection
margin

Flaring by
conventional flare tool

Yes

*(Note 1)

*(Note 1)

Torque wrench
(For 12.7)

Connection of flare nut

Yes

Gauge manifold
Charge hose

Evacuating, refrigerant
charge, run check, etc.

Yes

Vacuum pump adapter

Vacuum evacuating

Yes

Electronic balance for


refrigerant charging

Refrigerant charge

Yes

Refrigerant cylinder

Refrigerant charge

Yes

Leakage detector

Gas leakage check

Yes

10

Charging cylinder

Refrigerant charge

(Note 2)

(Note 1) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection
margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.
(Note 2) Charging cylinder for R410A is being currently developed.

General tools (Conventional tools can be used.)


In addition to the above exclusive tools, the following equipments which serve also for R22 are necessary
as the general tools.
1. Vacuum pump
Use vacuum pump by attaching
vacuum pump adapter.
2. Torque wrench (For 6.35, 9.52)
3. Pipe cutter

4.
5.
6.
7.
8.

Reamer
Pipe bender
Level vial
Screwdriver (+, )
Spanner or Monkey wrench

9. Hole core drill (65)


10. Hexagon wrench
(Opposite side 4mm)
11. Tape measure
12. Metal saw

Also prepare the following equipments for other installation method and run check.
1. Clamp meter
2. Thermometer

3. Insulation resistance tester


4. Electroscope

10

FILE NO. SVM-07008


3-4. Recharging of Refrigerant
When it is necessary to recharge refrigerant, charge the specified amount of new refrigerant according to the
following steps.
Recover the refrigerant, and check no refrigerant
remains in the equipment.

When the compound gauges pointer has indicated


0.1 Mpa (76 cmHg), place the handle Low in the
fully closed position, and turn off the vacuum pumps
power switch.

Connect the charge hose to packed valve service


port at the outdoor units gas side.

Keep the status as it is for 1 to 2 minutes, and ensure


that the compound gauges pointer does not return.

Connect the charge hose to the vacuum pump


adapter.

Set the refrigerant cylinder to the electronic balance,


connect the connecting hose to the cylinder and the
connecting port of the electronic balance, and charge
liquid refrigerant.

Open fully both packed valves at liquid and gas


sides.

(For refrigerant charging, see the figure below.)


Place the handle of the gauge manifold Low in the
fully opened position, and turn on the vacuum pumps
power switch. Then, evacuating the refrigerant in the
cycle.

1. Never charge refrigerant exceeding the specified amount.


2. If the specified amount of refrigerant cannot be charged, charge refrigerant bit by bit in COOL mode.
3. Do not carry out additional charging.
When additional charging is carried out if refrigerant leaks, the refrigerant composition changes in the
refrigeration cycle, that is characteristics of the air conditioner changes, refrigerant exceeding the
specified amount is charged, and working pressure in the refrigeration cycle becomes abnormally high
pressure, and may cause a rupture or personal injury.

(Water heat
exchanger unit)

(Outdoor unit)

Opened

Refrigerant cylinder
(with siphon)
Check valve
Opened

Opened
Open/close
valve for charging

Closed

Service port
Electronic balance for refrigerant charging

Fig. 3-4-1 Configuration of refrigerant charging

11

FILE NO. SVM-07008


1. Be sure to make setting so that liquid can be charged.
2. When using a cylinder equipped with a siphon, liquid can be charged without turning it upside down.
It is necessary for charging refrigerant under condition of liquid because R410A is mixed type of refrigerant.
Accordingly, when charging refrigerant from the refrigerant cylinder to the equipment, charge it turning the
cylinder upside down if cylinder is not equipped with siphon.

[ Cylinder with siphon ]

[ Cylinder without siphon ]

Gauge manifold

Gauge manifold
OUTDOOR unit

OUTDOOR unit

Refrigerant
cylinder

Refrigerant
cylinder
Electronic
balance

Electronic
balance

Siphon

R410A refrigerant is HFC mixed refrigerant.


Therefore, if it is charged with gas, the composition of the charged refrigerant changes and the
characteristics of the equipment varies.

Fig. 3-4-2

3-5. Brazing of Pipes

1. Phosphor bronze brazing filler tends to react


with sulfur and produce a fragile compound
water solution, which may cause a gas
leakage. Therefore, use any other type of
brazing filler at a hot spring resort, etc., and
coat the surface with a paint.
2. When performing brazing again at time of
servicing, use the same type of brazing filler.

3-5-1. Materials for Brazing


1. Silver brazing filler
Silver brazing filler is an alloy mainly composed
of silver and copper. It is used to join iron, copper
or copper alloy, and is relatively expensive though
it excels in solderability.
2. Phosphor bronze brazing filler
Phosphor bronze brazing filler is generally used
to join copper or copper alloy.
3. Low temperature brazing filler
Low temperature brazing filler is generally called
solder, and is an alloy of tin and lead. Since it is
weak in adhesive strength, do not use it for
refrigerant pipes.

3-5-2. Flux
1. Reason why flux is necessary
By removing the oxide film and any foreign
matter on the metal surface, it assists the flow
of brazing filler.
In the brazing process, it prevents the metal
surface from being oxidized.
By reducing the brazing fillers surface tension,
the brazing filler adheres better to the treated
metal.

12

FILE NO. SVM-07008


2. Characteristics required for flux
Activated temperature of flux coincides with the
brazing temperature.
Due to a wide effective temperature range, flux
is hard to carbonize.
It is easy to remove slag after brazing.
The corrosive action to the treated metal and
brazing filler is minimum.
It excels in coating performance and is harmless to the human body.
As the flux works in a complicated manner as
described above, it is necessary to select an
adequate type of flux according to the type and
shape of treated metal, type of brazing filler and
brazing method, etc.
3. Types of flux
Noncorrosive flux
Generally, it is a compound of borax and boric
acid.
It is effective in case where the brazing temperature is higher than 800C.
Activated flux
Most of fluxes generally used for silver brazing
are this type.
It features an increased oxide film removing
capability due to the addition of compounds
such as potassium fluoride, potassium chloride
and sodium fluoride to the borax-boric acid
compound.
4. Piping materials for brazing and used
brazing filler/flux
Piping material

Used brazing filler

Used flux

Copper - Copper

Phosphor copper

Do not use

Copper - Iron

Silver

Paste flux

Iron - Iron

Silver

Vapor flux

3-5-3. Brazing
As brazing work requires sophisticated techniques,
experiences based upon a theoretical knowledge, it
must be performed by a person qualified.
In order to prevent the oxide film from occurring in
the pipe interior during brazing, it is effective to
proceed with brazing while letting dry Nitrogen gas
(N2) flow.

Never use gas other than Nitrogen gas.


1. Brazing method to prevent oxidation
1) Attach a reducing valve and a flow-meter to
the Nitrogen gas cylinder.
2) Use a copper pipe to direct the piping material, and attach a flow-meter to the cylinder.
3) Apply a seal onto the clearance between the
piping material and inserted copper pipe for
Nitrogen in order to prevent backflow of the
Nitrogen gas.
4) When the Nitrogen gas is flowing, be sure to
keep the piping end open.
5) Adjust the flow rate of Nitrogen gas so that it
is lower than 0.05 m3/Hr or 0.02 MPa
(0.2kgf/cm2) by means of the reducing valve.
6) After performing the steps above, keep the
Nitrogen gas flowing until the pipe cools down
to a certain extent (temperature at which
pipes are touchable with hands).
7) Remove the flux completely after brazing.

M Flow meter

Stop valve
Nitrogen gas
cylinder

1. Do not enter flux into the refrigeration cycle.


2. When chlorine contained in the flux remains
within the pipe, the lubricating oil deteriorates.
Therefore, use a flux which does not contain
chlorine.
3. When adding water to the flux, use water
which does not contain chlorine (e.g. distilled
water or ion-exchange water).
4. Remove the flux after brazing.

From Nitrogen cylinder

Pipe
Nitrogen
gas
Rubber plug

Fig. 3-5-1 Prevention of oxidation during brazing

13

FILE NO. SVM-07008

4. CONSTRUCTION VIEWS
4-1. Indoor Unit

Front panel

Air filter

Air inlet

Heat exchanger
195

58

Air outlet
Knock out system

60

52

250

740

50

50

Knock out system

60 55

55 60
105

135

500

Connecting pipe (0.37m)


(Flare 6.35)

290

Drain hose (0.5m)


Hanger

Connecting pipe (0.37m)


(Flare 9.52)
605
For stud bold (

8~

215
Hanger

For stud bold (

6)

90

135

Hanger
145

145

Hanger
135

38

40

157

165

250

45

45

215

10)

26

235

235

90

Installation plate outline


Center line

14

56

19

Wireless remote control

FILE NO. SVM-07008


4-2. Outdoor Unit

CL

CL

15

FILE NO. SVM-07008

5. WIRING DIAGRAM
5-1. Indoor Unit

16

5-2. Outdoor Unit

FILE NO. SVM-07008

17

FILE NO. SVM-07008

6. SPECIFICATION OF ELECTRICAL PARTS


6-1. Indoor Unit
No.

Parts name

Fan motor (for indoor)

Thermo. sensor (TA-sensor)

Micro power module (T101)

Microcontroller unit (IC81)

Heat exchanger sensor


(TC-sensor)

Line filter (L01)

Diode (D01,D02,D03 and D04)

Capacitor (C03)

Fuse (F01)

10

Regulator IC (IC12)

11

Varistor (R21)

12

Louver motor

Type
AFS-220-20-4AR

Specifications
AC Motor with 145C thermo fuse
10 k at 25C

RM1260V

PD780076GK-703-9ET-A
10 k at 25C
SS11V-R06270

27 mH, AC 0.6A

S5688J

EKMH401VSN470MP20S

47F, 400V

FJL250V3.15A

3.15A, 250 V

S7805PIC

TNR10V471K-T8

24BYJ48

18

5VDC, 0.5A

470V
DC 12V

FILE NO. SVM-07008

6-2. Outdoor Unit (RAS-10SAV-E, RAS-10SAV-A)


No.
1

Parts name

Model name

Rating

SC coil

L01

GET-0451

0.6mH, 15A

(Noise filter)

L03

GET-0452

2.0 mH, 10A

DC-DC transformer

SWT-72

Reactor

Outside fan motor

SKF-240-20B-1

Fan control relay

G5NB-1A

Outside air temp.


sensor (TO sensor)

(Inverter attached)

10k (25C)

Heat exchanger temp.


sensor (TE sensor)

(Inverter attached)

10k (25C)

Dischenge temp.
sensor (TD sensor)

(Inverter attached)

62k (20C)

Terminal block (6P)

JX0-6B

20A, AC250V

10

Fuse

11

Electrolytic capacitor

12

IGBT

13

Compressor

14

Compressor thermo.

15

Rectifier

16

4-way valve coil

17

Running capacitor
(for fan motor)

CH-51-Z-T

For protection of switching power source


For protection of inverter input overcurrent
LLQ2G501KHUBTF
GT15J321
DA89X1C-23FZ
PW-2AL

D15XB60-4001

DS451155NPQB

19

Primary side DC280V, Secondary


side 7.0 V x 1, 12 V x 1, 17V x 2
L=19mH, 10A

20W
Coil DC12V Contact AC250V-1.5A

3.15A, AC250V
25A, AC250V
500F, DC 400 V x 3 pieces
15A, 600
3-phases 4-poles 750W
OFF: 125 4C, ON: 90 5C

15A, 600V
AC220-240V
AC 450V~, 1.5F

FILE NO. SVM-07008

7. REFRIGERANT CYCLE DIAGRAM


7-1. Refrigerant Cycle Diagram
RAS-10SKV-E / RAS-10SAV-E
RAS-10SKV-A / RAS-10SAV-A
INDOOR UNIT

T1

Temp. measurement

Indoor heat
exchanger

P Pressure measurement
Gauge attaching port
Vacuum pump connecting port

TA

Deoxidized copper pipe


Outer dia. : 6.35mm
Thickness : 0.8mm
Sectional shape
of heat insulator

Deoxidized copper pipe


Outer dia. : 9.52mm
Thickness : 0.8mm

Allowable pipe length

Cross flow fan

Allowable height
difference : 10m

TC

Max. : 10m
Min. : 1m
Chargeless : 10m

Muffler
4-way valve
(STF-0108Z)

Muffler
TD

Compressor
DA89X1C-23FZ

TO

Outdoor heat
exchanger

1.0 x 600

Temp. measurement T2

1.0 x 600
TE

Refrigerant amount : 0.63kg

Propeller fan

OUTDOOR UNIT

NOTE :

Gas leak check position


Refrigerant flow (Cooling)
Refrigerant flow (Heating)

NOTE :
The maximum pipe length of this air conditioner is 10 m. The addition charging of refrigevant is
unnecessary because this air condition is design with charge-less specitication.

20

FILE NO. SVM-07008


7-2. Operation Data
<Cooling>
Tempeature
Model name
condition(C)
RASIndoor Outdoor
27/19
35/10SKV-E
10SKV-A

Standard
pressure
P (MPa)

Heat exchanger
pipe temp.
T1 (C)
T2 (C)

0.9 to 1.1

9 to 11

Standard
pressure
P (MPa)

Heat exchanger
pipe temp.
T1 (C)
T2 (C)

47 to 49

Indoor
fan mode
High

Outdoor
fan mode

Compressor
revolution
(rps)

High

54

Outdoor
fan mode

Compressor
revolution
(rps)

<Heating>
Tempeature
Model name
condition(C)
RASIndoor Outdoor
20/7/6
10SKV-E
10SKV-A

2.4 to 2.6

43 to 45

0 to 3

Indoor
fan mode
High

High

NOTES :
1. Measure surface temperature of heat exchanger pipe around center of heat exchanger path U bent.
(Thermistor themometer)
2. Connecting piping condition : 5 m

21

68

FILE NO. SVM-07008

8. CONTROL BLOCK DIAGRAM


8-1. Indoor Unit
Indoor Unit Control Panel
M.C.U
Heat Exchanger Sensor

Temperature Sensor

Infrared Rays Signal Receiver

Infrared
Rays
36.7KHz

Functions
Louver Control

Operation
Display

3-minute Delay at Restart for Compressor

Timer
Display

Motor Revolution Control

Initiallizing Circuit

Processing
(Temperature Processing)

Clock Frequency
Oscillator Circuit

Timer

Indoor
Fan Motor

Serial Signal Communication

Remote
Control

Power Supply
Circuit

Louver ON/OFF Signal

Noise Filter

Louver Driver

Serial Signal Transmitter/Receiver

From Outdoor Unit

Serial Signal Communication

REMOTE CONTROL
Infrared Rays
Remote Control
Operation (

Operation Mode Selection


AUTO, COOL, DRY, HEAT, FAN ONLY
Temperature Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting
ECO
Hi power
Filter Reset
One Touch

22

Louver Motor

23

Heat Exchanger
temp. sensor

Outdoor air
temp. sensor

Discharge
temp. sensor

signal

1
230V 50Hz

For INDOOR UNIT

Noise
filter

Converter
(AC DC)

1. PWM synthesis function


2. Input current release control
3. IGBT over-current detect control
4. Outdoor fan control
5. High power factor correction control
6.Signal communication to indoor unit M. C. U

M. C. U

High power factor


correction circuit

Input
current
sensor

P.C.B (MCC 5009)

Relay

Fan
motor

4way
Valve

Rotor position
detect circuit

Gate drive
circuit

Inverter
(DC AC)

Relay

Over
current
sensor

MICRO-COMPUTER BLOCK DIAGRAM

Compressor

FILE NO. SVM-07008

8-2. Outdoor Unit (Inverter Assembly)

FILE NO. SVM-07008

9. OPERATION DESCRIPTION
Detection of inverter input current and current
release operation
Over-current detection and prevention operation
to IGBT module (Compressor stop function)
Compressor and outdoor fan stop function when
serial signal is off (when the serial signal does not
reach the board assembly of outdoor control by
trouble of the signal system)
Transferring of operation information (Serial
signal) from outdoor unit controller to indoor unit
controller
Detection of outdoor temperature and operation
revolution control
Defrost control in heating operation (Temp.
measurement by outdoor heat exchanger and
control for 4-way valve and outdoor fan)

9-1. Outline of Air Conditioner Control


This air conditioner is a capacity-variable type air
conditioner, which uses AC motor both the indoor
fan motor and the outdoor fan motor. And the capacityproportional control compressor which can change the
motor speed in the range from 22 to 83 rps is
mounted. The AC motor drive circuit is mounted to the
indoor unit. The compressor and the inverter is mounted
to the outdoor unit.
The entire air conditioner is mainly controlled by the
indoor unit controller.
The indoor unit controller drives the indoor fan motor
based upon command sent from the remote controller,
and transfers the operation command to the outdoor
unit controller.
The outdoor unit controller receives operation command from the indoor unit side, and controls the
outdoor fan motor. Besides detecting revolution position
of the compressor motor, the outdoor unit controller
controls speed of the compressor motor by controlling
output voltage of the inverter and switching timing of
the supply power (current transfer timing) so that motors
drive according to the operation command.
And then, the outdoor unit controller transfers reversely
the operating status information of the outdoor unit to
control the indoor unit controller.

3. Contents of operation command signal


(Serial signal) from indoor unit controller to
outdoor unit controller
The following three types of signals are sent from
the indoor unit controller.
Operation mode set on the remote controller
Compressor revolution command signal defined
by indoor temperature and set temperature
(Correction along with variation of room temperature and correction of indoor heat exchanger
temperature are added.)
Temperature of indoor heat exchanger
For these signals ([Operation mode] and [Compressor revolution] indoor heat exchanger temperature), the outdoor unit controller monitors the
input current to the inverter, and performs the
followed operation within the range that current
does not exceed the allowable value.

As the compressor adopts four -pole brushless


DC motor , the frequency of the supply power
from in verter to compressor is two-times cycles
of the actual number of revolution.

1. Role of indoor unit controller


The indoor unit controller judges the operation
commands from the remote controller and assumes
the following functions.
Judgment of suction air temperature of the indoor
heat exchanger by using the indoor temp. sensor.
(TA sensor)
Judgment of the indoor heat exchanger temperature by using heat exchanger sensor (TC sensor)
(Prevent-freezing control, etc.)
Louver motor control
Indoor fan motor operation control
LED (Light Emitting Diode) display control
Transferring of operation command signal (Serial
signal) to the outdoor unit
Reception of information of operation status
(Serial signal including outside temp. data) to the
outdoor unit and judgment/display of error

4. Contents of operation command signal


(Serial signal) from outdoor unit controller
to indoor unit controller

2. Role of outdoor unit controller


Receiving the operation command signal (Serial
signal) from the indoor unit controller, the outdoor
unit performs its role.
Compressor operation control
4-way valve control

The following signals are sent from the outdoor unit


controller.
The current operation mode
The current compressor revolution
Outdoor temperature
Existence of protective circuit operation
For transferring of these signals, the indoor unit
controller monitors the contents of signals, and
judges existence of trouble occurrence.
Contents of judgment are described below.
Whether distinction of the current operation
status meets to the operation command signal
Whether protective circuit operates
When no signal is received from the outdoor
unit controller, it is assumed as a trouble.

Operations followed to judgment.


of serial signal from indoor side

24

FILE NO. SVM-07008


9-2. Operation Description
1. Basic operation ........................................................................................................... 26
1. Operation control ................................................................................................... 26
2. Cooling/Heating operation ..................................................................................... 27
3. AUTO operation ..................................................................................................... 27
4. DRY operation ........................................................................................................ 27
2. Indoor fan motor control ............................................................................................. 28
3. Capacity control .......................................................................................................... 30
4. Current release control ............................................................................................... 30
5. Release protective control by temperature of indoor heat exchanger ........................ 31
6. Defrost control (Only in heating operation) ................................................................ 32
7. Louver control ............................................................................................................. 33
1) Louver position ....................................................................................................... 33
2) Air direction adjustment ......................................................................................... 33
3) Swing ..................................................................................................................... 33
8. ECO operation ............................................................................................................ 34
9. Temporary operation ................................................................................................... 35
10. Discharge temperature control ................................................................................... 35
11. Self-Cleaning function ................................................................................................ 36
12. Selt-Cleaning function release ................................................................................... 37
13. Remote-A or B selection ............................................................................................ 38
14. QUIET mode ............................................................................................................. 39
15. COMFORT SLEEP mode ............ ............................................................................. 39
16. One-Touch Comfort .................................................................................................. 39
17. Hi-POWER Mode ...................................................................................................... 40

9-3. Auto Restart Function


................................................................................................ 41
9-3-1. How to Set the Auto Restart Function .............................. ........................................ 41
9-3-2. How to Cancel the Auto Restart Function ................................................................ 42
9-3-3. Power Failure During Timer Operation ................................................................... 43

9-4. Remote Controller and Its Fuctions .................................................................... 44


9-4-1. Parts Name of Remote Controller ............................................................................. 44
9-4-2. Operation of remote control ...................................................................................... 44
9-4-3. Name and Functions of Indications on Remote Controller ....................................... 45

25

FILE NO. SVM-07008

9-2. Operation Description


Item

Operation flow and applicable data, etc.

1. Basic
operation

Description

1. Operation control
Receiving the users operation condition setup, the operation statuses of indoor/outdoor units are
controlled.
1) The operation conditions are selected by the remote controller as shown in the below.
2) A signal is sent by ON button of the remote controller.
3) The signal is received by a sensor of the indoor unit and processed by the indoor controllers as
shown in the below.
4) The indoor controller controls the indoor fan motor and louver motor.
5) The indoor controller sends the operation command to the outdoor controller, and sends/receives
the control status with a serial signal.
6) The outdoor controller controls the operation as shown in the left, and also controls the compressor, outdoor fan motor and 4-way valve.

Remote controller
Selection of
operation conditions
ON/OFF

Control contents of remote controller


ON/OFF (Air conditioner)
Operation select (COOL/HEAT/AUTO/DRY)
Temperature setup
Air direction
Swing
Air volume select (AUTO/LOW/LOW+/MED/MED+/HIGH)
ECO
COMFORT SLEEP
QUIET
ON timer setup
PRESET
OFF timer setup
ONE-TOUCH
Hi POWER

Indoor unit
Signal receiving
Indoor unit control
Operation command
Serial signal send/receive

Indoor unit control


Command signal generating function of
indoor unit operation
Calculation function (temperature calculation)
Activation compensation function of indoor fan
Cold draft preventive function
Timer function
Indoor heat exchanger release control

Outdoor unit
Serial signal send/receive
Outdoor unit control

Outdoor unit control


Frequency control of inverter output
Waveform composite function
Calculation function
(Temperature calculation)
AD conversion function
Quick heating function
Delay function of compressor reactivation
Current release function
GTr over-current preventive function
Defrost operation function

26

Indoor fan motor


Louver motor

Inverter

Compressor
Outdoor fan motor
4-way valve

FILE NO. SVM-07008


Item
1. Basic
operation

Operation flow and applicable data, etc.

Description

2. Cooling/Heating operation
The operations are performed in the following parts by controls according to cooling/heating conditions.
1) Receiving the operation ON signal of the remote controller, the cooling or heating operation signal
starts being transferred form the indoor controller to the outdoor unit.
2) At the indoor unit side, the indoor fan is operated according to the contents of 2. Indoor fan
motor control and the louver according to the contents of 9. Louver control, respectively.
3) The outdoor unit controls the outdoor fan motor, compressor and 4-way valve according to the
operation signal sent from the indoor unit.
Operation ON
Indoor unit control

Setup of remote controller


Indoor fan motor control / Louver control / Operation Hz
Control (Requierment)

Sending of operation command signal

Outdoor unit control

Compressor revolution control / Outdoor fan motor control /


Operation Hz control (Include limit control)
4-way valve control
In cooling operation: OFF
In heating operation: ON

3. AUTO operation
Selection of operation mode
As shown in the following figure, the operation starts by
selecting automatically the status of room temperature
(Ta) when starting AUTO operation.
*1. When reselecting the operation mode, the fan
speed is controlled by the previous operation mode.

Ta
Cooling operation

Ts + 1
Monitoring (Fan)

Ts 1
Heating operation

1) Detects the room temperature (Ta) when


the operation started.
2) Selects an operation mode from Ta in
the left figure.
3) Fan operation continues until an
operation mode is selected.
4) When AUTO operation has started
within 2 hours after heating operation
stopped and if the room temperature is
20C or more, the fan operation is
performed with Super Ultra LOW mode
for 3 minutes.
Then, select an operation mode.
5) If the status of compressor-OFF
continues for 15 minutes the room
temperature after selecting an operation
mode (COOL/HEAT), reselect an
operation mode.

4. DRY operation
1) Detects the room temperature (Ta) when
the DRY operation started.
DRY operation is performed according to the difference
between room temperature and the setup temperature as 2) Starts operation under conditions in the
shown below.
left figure according to the temperature
difference between the room temperaIn DRY operation, fan speed is controlled in order to
ture and the setup temperature (Tsc).
prevent lowering of the room temperature and to avoid air
Setup temperature (Tsc)
flow from blowing directly to persons.
= Set temperature on remote controller
(Ts) + (0.0 to 1.0)
[C]
3) When the room temperature is lower
Ta
L (W5)
1C or less than the setup temperature,
turn off the compressor.

+1.0

(W5+W3) / 2

+0.5
SUL (W3)

Tsc
Fan speed

27

FILE NO. SVM-07008


Item

Operation flow and applicable data, etc.

2. Indoor fan
motor control

<In cooling operation>


(This operation controls the fan speed at indoor unit side.)
The indoor fan (cross flow fan) is operated by the phasecontrol induction motor. The fan rotates in 5 stages in
MANUAL mode, and in 5 stages in AUTO mode, respectively. (Table 1)

COOL ON

Fan speed setup

MANUAL
(Fig. 1)

Fan speed

Indication

AUTO

W6

L+

(L + M) / 2

W9

M+

(M + H) / 2

WC
(Fig. 2)

Air volume AUTO


Ta
[C]
M+(WB)

+2.5
+2.0

*3

*3 : Fan speed = (M + L) x 3/4 + L

+1.5

*4

*4 : Fan speed = (M + L) x 2/4 + L

+1.0

*5

*5 : Fan speed = (M + L) x 1/4 + L

+0.5

Tsc

(Linear approximation
from M+ and L)

L(W6)

(Table 1) Indoor fan and air flow rate


Fan speed
level

WF
WE
WD
WC
WB
WA
W9
W8
W7
W6
W5
W4
W3
W2
W1

COOL HEAT

UH
H
M+
M
L+
L
LUL
SUL

UH
H
M+
M
L+
L
LUL

SUL

DRY

UH
H
M+
M

L+
L
LUL
SUL

RAS-10SKV-E
RAS-10SKV-A
Fan speed
Air flow rate
(rpm)
(m3/h)
1350
607
1300
576
1250
554
1200
522
1120
486
1100
468
1040
444
960
402
910
376
880
360
830
334
800
318
700
266
650
239
600
213

28

Description

UH
H
M+
M
L+
L
LUL
SUL

* Symbols
: Ultra High
: High
: Medium+
: Medium
: Low+
: Low
: Low
: Ultra Low
: Super Ultra Low

* The fan speed broadly varies due


to position of the louver, etc.
The described value indicates one
under condition of inclining
downward blowing.
1) When setting the fan speed to L,
L+, M, M+ or H on the remote
controller, the operation is
performed with the constant
speed shown in Fig. 1.
2) When setting the fan speed to
AUTO on the remote controller,
revolution of the fan motor is
controlled to the fan speed level
shown in Fig. 2 and Table 1
according to the setup temperature, room temperature, and heat
exchanger temperature.

FILE NO. SVM-07008


Item

Operation flow and applicable data, etc.

2. Indoor fan
motor control

Description

<In heating operation>

1) When setting the fan speed to L,


L+, M, M+ or H on the remote
controller, the operation is performed with the constant speed
shown in Fig. 3 and Table 1.
2) When setting the fan speed to
AUTO on the remote controller,
revolution of the fan motor is
controlled to the fan speed level
shown in Fig. 5 according to the set
temperature and room temperature.
3) Min air flow rate is controlled by
temperature of the indoor heat
exchanger (Tc) as shown in Fig. 4.
4) Cold draft prevention, the fan
speed is controlled by temperature
of the indoor heat exchanger (Tc)
as shown in Fig. 6.
5) In order to prevent cold draft when
compressor stop during heating
operation. Then louver will move to
upper position and fan speed will
reduce or off.

HEAT ON

Fan speed setup

MANUAL

(Fig. 3)

Indication

AUTO

Fan speed

W8

L+

(L + M) / 2

WA

M+

(M + H) / 2

WE

YES

TC 42C

Min air flow rate control

NO
Limited to Min WD tap

Tc
52
51

42
41
(Fig. 4)

No limit

* Fan speed =
(TC

W8) + W8
Cold draft preventive control

Basic fan control

Fan speed
AUTO

TA [C]

TSC
0.5
1.0
1.5
2.0
2.5

L+ (W9)

46
45

Tc
46
45

34
33

33
32

33
32

21
20

*A+4

*A+4

*A+4

*A-4

*A-4

*A-4

H (WE)

c
d

*1

*2

Line-approximate
H and SUL with Tc.

SUL (W2)

*3

Stop

5.0

Fan speed MANUAL in starting


Fan speed AUTO in stability
Fan speed AUTO in starting

M+ (WD)

5.5
H (WE)

*1: Fan speed = (M + -L+) x 1 4 + L+


*2: Fan speed = (M + -L+) x 2 4 + L+
*3: Fan speed = (M + -L+) x 3 4 + L+
(Calculated with linear approximation from M+ and L+)

* No limitation while fan speed MANUAL mode is in stability.


* A: When Tsc 24, A is 24, and when Tsc < 24, A is Tsc
Tsc: Set value

(Fig. 5)

(Fig. 6)

[In starting and in stability]


In starting
FAN AUTO

In stability

Until 12 minutes passed after operation start


When 12 to 25 minutes passed after operation start
and room temp. is higher than (set temp. 3C)
When 12 to 25 minutes passed after operation
start and room temp. is 3C or lower than set temp. When 25 minutes or more passed after operation start
Room temp. Set temp. 3.5C

FAN Manual Room temp. < Set temp. 4C

29

FILE NO. SVM-07008


Item
3. Capacity
control

Operation flow and applicable data, etc.

Description

The cooling or heating capacity depending on the load is


adjusted.
According to difference between the setup value of temperature and the room temperature, the capacity is adjusted by
the compressor revolution.

1) The difference between set


temperature on remote controller
(Ts) and room temperature (Ta)
is calculated.
2) According to the temperature
difference, the correction value of
Hz signal which determines the
compressor speed is set up.
3) The rotating position and speed
of the motor are detected by the
electromotive force occurred on
the motor winding with operation
of the compressor.
4) According to the difference
resulted from comparison of the
correction value of Hz signal with
the present operation Hz, the
inverter output and the commutation timing are varied.
5) Change the compressor motor
speed by outputting power to the
compressor.
* The contents of control
operation are same in cooling
operation and heating
operation

Remote controller

Indoor unit

Set temp. (Ts)

Room temp. (Ta)

Ts Ta
Correction of Hz signal

Detection of electromotive force


of compressor motor winding
Detection of motor speed and rotor position
Correction value of Hz signal Operating Hz

Inverter output change


Commutation timing change
Change of compressor speed

4. Current release This function prevents troubles on the electronic parts of the
control
compressor driving inverter.
This function also controls drive circuit of the compressor
speed so that electric power of the compressor drive circuit
does not exceed the specified value.
Outdoor temp. To

Outdoor unit inverter main


circuit control current

Setup of current release point

High

Operating current
Setup value

Reduce compressor speed

Low
Current decrease
Capacity control continues.

Outdoor temp.

Cooling current release value


10SAV-E
10SAV-A
3.60A

45C
40C

44C

5.17A

16C

39C

5.17A

11C

15.5C

1) The input current of the outdoor


unit is detected in the inverter
section of the outdoor unit.
2) According to the detected
outdoor temperature, the
specified value of the current is
selected.
3) Whether the current value
exceeds the specified value or
not is judged.
4) If the current value exceeds the
specified value, this function
reduces the compressor speed
and controls speed up to the
closest one commanded from the
indoor unit within the range
which does not exceed the
specified value.

Heating current release value


10SAV-E
10SAV-A
7.72A

9.26A

10.5C

10.80A

30

FILE NO. SVM-07008


Item

Operation flow and applicable data, etc.

Indoor heat exchanger temperature

5. Release protective <In cooling/dry operation>


control by tempera- (Prevent-freezing control for indoor heat exchanger)
ture of indoor heat
In cooling/dry operation, the sensor of indoor heat
exchanger
exchanger detects evaporation temperature and
controls the compressor speed so that temperature of
the heat exchanger does not exceed the specified
value.
Usual cooling capacity control
R
When the value is
in Q zone, the
compressor speed
is kept.

7C
Q
6C

1) When temperature of the indoor


heat exchanger drops below 5C,
the compressor speed is
reduced. (P zone)
2) When temperature of the indoor
heat exchanger rises in the
range from 6C to under 7C, the
compressor speed is kept.
(Q zone)
3) When temperature of the indoor
heat exchanger rises to 7C or
higher, the capacity control
operation returns to the usual
control in cooling operation.
(R zone)

5C

Reduction of compressor speed

<In heating operation>


(Prevent-overpressure control for refrigerating cycle)
In heating operation, the sensor of indoor heat exchanger detects condensation temperature and controls
the compressor speed so that temperature of the heat
exchanger does not exceed the specified value.

Indoor heat exchanger temperature

Description

Reduction of compressor speed


P
55C
52C

When the value is


in Q zone, the
compressor speed
is kept.

48C
R
Usual heating capacity control

31

1) When temperature of the indoor


heat exchanger rises in the
range from 50C to 55C, the
compressor speed is kept.
(Q zone)
When temperature of the indoor
heat exchanger drops in the
range from 46C to under 55C,
the compressor speed is kept.
(Q zone)
2) When temperature of the indoor
heat exchanger rises to 55C or
higher, the compressor speed is
reduced. (P zone)
3) When temperature of the indoor
heat exchanger does not rise to
50C, or when it drops below to
46C, the capacity control
operation returns to the usual
control in heating operation.
(R zone)

FILE NO. SVM-07008


Item

Operation flow and applicable data, etc.

6. Defrost control (This function removes frost adhered to the outdoor


(Only in heating heat exchanger.)
operation)
The temperature sensor of the outdoor heat exchanger (Te sensor) judges the frosting status of the
outdoor heat exchanger and the defrost operation is
performed with 4-way valve reverse defrost system.

Outdoor heat exchanger temperature

Start of heating operation


0

10 15

2740

34

Operation time
(Minute)

5C
C zone
7C
A zone
20C
B zone

*
* The minimum value of Te sensor 10 to 15 minutes
after start of operation is stored in memory as Te0.
Table 1

A zone

When Te0 - TE 2.5 continued for 2 minutes in A zone,


defrost operation starts.

B zone

When the operation continued for 2 minutes in B zone,


defrost operation starts.

C zone

When Te0 - TE 3 continued for 2 minutes in C zone,


defrost operation starts.

32

Description
The necessity of defrost operation is
detected by the outdoor heat exchanger
temperature. The conditions to detect the
necessity of defrost operation differ in A,
B, or C zone each. (Table 1)
<Defrost operation>
Defrost operation in A to C zones
1) Stop operation of the compressor for
20 seconds.
2) Invert (OFF) 4-way valve 10 seconds
after stop of the compressor.
3) The outdoor fan stops at the same time
when the compressor stops.
4) When temperature of the indoor heat
exchanger becomes 38C or lower,
stop the indoor fan.
<Finish of defrost operation>
Returning conditions from defrost
operation to heating operation
1) Temperature of outdoor heat exchanger
rises to +8C or higher.
2) Temperature of outdoor heat exchanger
is kept at +5C or higher for 80 seconds.
3) Defrost operation continues for
15 minutes.
<Returning from defrost operation>
1) Stop operation of the compressor for
approx. 50 seconds.
2) Invert (ON) 4-way valve approx. 40
seconds after stop of the compressor.
3) The outdoor fan starts rotating at the
same time when the compressor starts.

FILE NO. SVM-07008


Item

Operation flow and applicable data, etc.

Description

7. Louver control This function controls the air direction of the indoor unit.
1) Louver
The position is automatically controlled according to the operation
position
mode (COOL/HEAT).
The set louver position is stored in memory by the microcomputer,
and the louver returns to the stored position when the next operation
is performed. (Cooling/Heating memory position)
The angle of the louver is indicated as the louver closes fully is 0.
1) Louver position in cooling operation

Initial setting of "Cooling storage position"


Louver : Directs downward (48)

2) Louver position in heating operation


Heating operation/
AUTO (HEAT)

Initial setting of Heating storage position


Louver : Directs downward (115.7)

The louver position can


be arbitrarily set up by
pressing [FIX] button.

2) Air direction adjustment


Air direction
Horizontal
blowing

3) Swing

Inclined
blowing

Blowing
downward

Inclined
blowing

Horizontal
blowing

Swing operation is performed in width 35 with the stop position as


the center.
If the stop position exceeds either upper or lower limit position,
swing operation is performed in width 35 from the limit which the
stop position exceeded.

33

Swing
When pressing
[SWING] button during
operation, the louver
starts swinging.

FILE NO. SVM-07008


Item
8. ECO
operation

Operation flow and applicable data, etc.

Description

When pressing [ECO] button on the remote controller, a


Economic operation is performed.

<Cooling operation>

<Cooling operation>
This function operates the air conditioner with the difference
between the set and the room temperature as shown in the
following figure.

12
11
10
9
8
7
6
5
4
3
2

+6.5
+6.0
+5.5
+5.0
+4.5
+4.0

+3.5
+3.0
+2.5
+2.0
+1.5
+1.0

+0.5

Dry Max
*12
*11
*10
*9
*8

Min
Hz

TSC
-0.5
-1.0
-2.0

OFF
1H

2H

3H

4H

FAN
Fan speed depend on presetting and can change every speed.

Zone Frequency

TA

1) The control target temperature


increase 0.5C per hour up to 2C
starting from the set temperature
when ECONO has been received.
2) The indoor fan speed is depend
on presetting and can change
every speed after setting ECO
operation.
3) The compressor speed is
controlled as shown in the left
figure.

Time

* 12 (DRY max - COOL min) /6 x 5 + COOL min


* 11 (DRY max - COOL min) /6 x 4 + COOL min
* 10 (DRY max - COOL min) /6 x 3 + COOL min
* 9 (DRY max - COOL min) /6 x 2 + COOL min
* 8 (DRY max - COOL min) /6 x 1 + COOL min
Hz

10SKVR-E, 10SKV-A

Cool min

22

Dry max

32

<Heating operation>

<Heating operation>
Time Compressor
speed
0Hz

(Room temp. Set temp.)

30 minutes
0
0.5
1.0
1.5
2.0
2.5
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0

A
B

A zone
aHz

1) Setting the compressor speed to


Max. aHz, the temperature zone
in which the operation can be
performed with Max. cHz is
gradually widened after 30
minutes passed when starting
ECO operation.
2) The indoor fan speed is depend
on presetting and can change
every speed after setting ECO
operation.

B zone
a to cHz

C zone
cHz

C
Hz

10SKV-E
10SKV-A

22

52

34

FILE NO. SVM-07008


Item

Operation flow and applicable data, etc.

9. Temporary
operation

Pressing [RESET] button starts the temporary operation of [AUTO] operation. When keeping [RESET]
button pressed for 10 seconds or more, the temporary
[COOL] operation is performed.

YES

Filter lamp ON

Press RESET button.

NO
NO

Did you press [RESET] button


for 3 seconds or more?

Temporary [AUTO] operation

YES
YES

Did you press [RESET] button


for 10 seconds or more?

Description
1) When pressing [RESET] button, the
temporary [AUTO] operation starts.
2) When keeping [RESET] button pressed
for 3 seconds or more, Pi, Pi, Pi sound is
heard and [AUTO RESTART] control is
changed.
3) When keeping [RESET] button pressed
for 10 seconds or more, Pi sound is
heard and the temporary [COOL]
operation starts.
4) If the filter lamp goes on, press [RESET]
button to go off the filter lamp, and then
press [RESET] button again.
5) To stop the temporary operation, press
the button again.

NO
Switch to [AUTO RESTART] control.

Temporary [COOL] Operation

10. Discharge temperature control


Td value
117C
112C
108C
105C

98C

Control operation
Judges as an error and stops the compressor.
Reduce the compressor speed.
Reduce slowly compressor speed.
Keeps the compressor speed.
If the operation is performed with lower speed than one
commanded by the serial signal, speed is slowly raised
up to the commanded speed.
Operates with speed commanded by the serial signal.

35

1. Purpose
This function detects error on the
refrigerating cycle or error on the compressor, and performs protective control.
2. Operation
Control of the compressor speed
The speed control is performed as
described in the left table based upon
the discharge temperature.

FILE NO. SVM-07008


Item

Description

Operation flow and applicable data, etc.

11. Self-Cleaning
function

Unit now performing cooling or dry operation

Press STOP button

Only timer indicator lights, and Self Cleaning operation starts

1. Purpose
The Self-Cleaning operation is to minimize the
growth of mold, bacteria etc. by running
the fan and drying so as to keep the
inside of the air conditioner clean.
Self-Cleaning operation
When the cooling or dry operation shuts
down, the unit automatically starts the SelfCleaning operation which is then performed
for the specified period based on duration
of the operation which was performed
prior to the shutdown, after which the
Self-Cleaning operation stops.
(The Self-Cleaning operation is not
performed after a heating operation.)
2. Operation
1) When the stop signal from the remote
controller or timer-off function is received,
only the timer indicator light.
2) The period of the Self-Cleaning operation
is determined by the duration of the
operation performed prior to the
reception of the stop code.
3) After the Self-Cleaning operation has
been performed for the specified period,
the unit stops operating.

Time set now elapses

Operation stops

During Self-Cleaning operations: The louver opens


slightly. The indoor fan operates continuously at
a speed of 500 rpm.

Self-Cleaning operation times


Operation time

Cooling: Auto (cooling) Dry

Self-Cleaning operation time

Up to 10 minutes

No Self-Cleaning operation
performed (0 minutes)

10 minutes
or longer

30 mins.

Heating: Auto (heating)


Auto (fan only)

No Self-Cleaning operation performed

Shutdown

To stop an ongoing Self-Cleaning operation at any time


Press the start/stop button on the remote controller twice during the Self-Cleaning
operation. (After pressing the button for the first time, press it for the
second time without delay (within 10 minutes).)

36

FILE NO. SVM-07008


Item

Operation flow and applicable data, etc.

Description

Self-Cleaning diagram

11. Self-Cleaning
function
Operation display

ON

OFF

OFF

FCU fan

ON
rpm is depend on presetting.

ON
(500RPM)

OFF

FCU louver

OPEN

OPEN (12.7)

CLOSE

Timer display

ON or OFF
depend on presetting of timer function.

ON

ON or OFF
depend on presetting of timer function.

Compressor

ON or OFF
depend on presetting per room temperature.

OFF

OFF

ON or OFF
depend on presetting per room temperature.

OFF

OFF

Cool mode or dry mode


operation more than 10 mins.

Self-Cleaning mode
operate 30 mins.

CDU fan

Turn off by remote controller or


timer-off function.

12. Self-Cleaning
function release

Operation time

Automatically turn-off.

How to cencel Self-Cleaning function

To cancel the Self-Cleaning function, proceed as


follows:
Press [RESET] button one time or use remote
control to turn on air conditioner. Display will show
in green color.

Hold down the [RESET] button for more than


20 seconds. (The air conditioner will stop suddenly
when the [RESET] is pressed but keep holding it
continue. The will beep 3 times in the first
3 seconds but it is not related to Self-Cleaning
function)
After holding about 20 seconds, the air conditioner
will beep 5 times without any blinking of display.
The Self-Cleaning Operation had been cancelled.
Remark
Presetting of Self-Cleaning function above, AUTORESTART function had been cancelled. To set
AUTO-RESTART again, please follow item 9-3-1
How to set Self-Cleaning function
To set the Self-Cleaning function, proceed as follows.
Press [RESET] button one time or use remote
control to turn on air conditioner. Display will show
in green color.
Hold down the [RESET] button for more than
20 seconds. (The air conditioner will stop suddenly
when the [RESET] is pressed but keep holding it
continue. Then will beep 3 times is the first 3
seconds but it is not related to Self-Cleaning
function)
After holding about 20 seconds, the air conditioner
will beep 5 times and OPERATION display blinks
5 times.
The Self-Cleaning function had been set.
Remark
Presetting of Self-Cleaning function above, AUTORESTART function had been cancelled. To set
AUTO-RESTART again, please follow item 9-3-1

38

RESET button

FILE NO. SVM-07008


Item
13. Romote-A or B
selection

Operation flow and applicable data, etc.


Setting the remote controller
To separate using of remote control for each indoor
unit in case of 2 air conditioner are installed nearly.
Remote Control B Setup.
1) Press RESET button on the indoor unit to turn
the air conditioner ON.
2) Point the remote control at the indoor unit.
3) Push and hold CHK button on the Remote
Control by thetip of the pencil. "00" will be shown
shown on the display.
4) Press MODE during pushing CHK . "B" will
show on the display and "00" will disappear and
the air conditioner will turn OFF. The Remote
Control B is memorized.
Note : 1. Repeat above step to reset Remote Control
to be A.
2. Remote Control A has mot "A" display.
3. Default setting of Remote Control from
factory is A.

38

Description
1. Purpose
This operation is to operate only one
indoor unit using one remote controller.
2. Description
When operating one indoor unit in a
situation where two indoor units have
been installed in the same room or
nearby rooms, this operation prevents the
remote controller signal from being
received simultaneously by both units,
thus preventing both units from operating.
3. Operation
The indoor unit on which the remote
controller selection has been set to B
receives the signal of the remote controller also set to B.
(At the factory the remote controller
selection is set to A on all the indoor
units. There is no A setting display.)

FILE NO. SVM-07008


Item
14. QUIET mode

Description

Operation flow and applicable data, etc.


When the [QUIET] button is pressed, the fan of the
indoor unit will be restricted the revolving speed at
speed L until the [QUIET] button is pressed once
again (cancel Quiet mode).

Quiet mode is the system which, control the


revolving speed of indoor fan to work
constantly at lower than speed L. In addition,
noise level of indoor unit is less than usual.

Remarks :
1. Quiet mode is unable to work in dry mode.
2. Quiet mode is appropriate to work with less
cooling load and less heating load condition.
Because of the fan speed L- may cause not
enough the cooling capacity or heating
capacity.

15. COMFORT
SLEEP mode

Cooling mode

The preset temperature will increase as


show on ECO operation (Item No. 9)
Press the [COMFORT SLEEP] button to
choose the operating hours. Repeat
pressing to select the hours.
(1hr, 3hr, 5hr or 9hr)
If the [COMFORT SLEEP] button is pressed
again means cancel comfort sleep mode.

The principles of comfort sleep mode are:


Quietness for more comfortable. When
room temperature reach setting temperature
Save energy by changing room temperature
automatically.
The air condition can shut down by itself
automatically.
Remarks:
1. Comfort sleep mode will not operate in dry
mode and fan only mode.

Heating mode
The preset temperature will drop down as
show on ECO operation (Item No. 9)
Press the [COMFORT SLEEP] button to
choose the operating hours. Repeat
pressing to setect thehours.
(1hr, 3hr, 5hr or 9 hr)
If the [COMFORT SLEEP] button is pressed
again means cancel comfort sleep mode.

16. One-Touch
Comfort

One touch comfort is the fully automated operation


that is set according to the preferable condition in
a region.

* AUTO/L

12

25

When an indoor unit receives "One Touch


Comfort Signal" from the remote controller,
the indoor unit operates as following.
1) Air conditioner starts to operation when
the signal is received, even if the air
conditioner was OFF.

Fan
Operation

AUTO

Operation condition for model to Europe


market

Time after operation


starts (min)

*AUTO/L: Fan operates depends on the setting


temperature and room temperature.
During the One Touch Comfort mode if the indoor
unit receives any signal with other operation mode,
the unit will cancel the comfort mode and operates
according to the signal received.

39

2) Operation mode is set according to room


temperature, the same as AUTO mode.
3) Target temperature is 24C.
4) Louver position is set as stored position
of the operating mode.
5) Fan is controlled as followings.

FILE NO. SVM-07008


Item
17. Hi-POWER
Mode

Operation flow and applicable data, etc.

Description

([Hi-POWER] button on the remote controller


is pressed)
When [Hi-POWER] button is pressed while the indoor
unit is in Auto, Cooling or Heating operation, HiPOWER mark is indicated on the display of the remote
controller and the unit operates as follows.
1. Automatic operation
The indoor unit operates in according to the
current operation.
2. Cooling operation
The preset temperature drops 1C
(The value of the preset temperature on the
remote controller does not change.)
The indoor unit's fan speed level increase 1 tap
3. Heating operation
The preset temperature increases 2C
(The value of the preset temperature on the
remote controller does not change.)
The indoor unit's fan speed level increase 1 tap
4. The Hi-POWER mode can not be set in Dry
operation

40

FILE NO. SVM-07008


9-3. Auto Restart Function
This indoor unit is equipped with an automatic restarting function which allows the unit to restart operating with
the set operating conditions in the event of a power supply being accidentally shut down.
The operation will resume without warning three minutes after power is restored.
This function is not set to work when shipped from the factory. Therefore it is necessary to set it to work.

9-3-1. How to Set the Auto Restart Function


To set the auto restart function, proceed as follows:
The power supply to the unit must be on ; the function will not set if the power is off.
Press the [RESET] button located in the center of the front panel continuously for three seconds.
The unit receives the signal and beeps three times.
The unit then restarts operating automatically in the event of power supply being accidentally shut down.

When the unit is standby (Not operating)


Operation
Press [RESET] button for more than
three seconds. (Less than 10 seconds)

Motions
The unit is on standby.

The unit starts to operate.

The green indicator is on.

After approx. three seconds,

The unit beeps three times


and continues to operate.

The green indicator flashes


for 5 seconds.

If the unit is not required to operate at this time, press [RESET]


button once more or use the remote controller to turn it off.
RESET button

When the unit is in operation


Motions

Operation
Press [RESET] button for more than
three seconds. (Less than 10 seconds)

The unit is in operation.

The green indicator is on.

The unit stops operating.

The green indicator is turned off.

After approx. three seconds,

The unit beeps three times.

The green indicator flashes


for 5 seconds.

If the unit is required to operate at this time, press [RESET] button


once more or use the remote controller to turn it on.
RESET button

While the filter check indicator is on, the RESET button has the function of filter reset betton.

41

FILE NO. SVM-07008


9-3-2. How to Cancel the Auto Restart Function
To cancel auto restart function, proceed as follows :
Repeat the setting procedure : the unit receives the signal and beeps three times.
The unit will be required to be turned on with the remote controller after the main power supply is turned off.

When the system is on stand-by (not operating)


Operation
Press [RESET] button for more than
three seconds. (Less than 10 seconds)

Motions
The unit is on standby.

The unit starts to operate.

The green indicator is on.

After approx. three seconds,

The unit beeps three times and continues to operate.


If the unit is not required to operate at this time, press [RESET]
button once more or use the remote controller to turn it off.
RESET button

When the system is operating


Operation
Press [RESET] button for more than
three seconds. (Less than 10 seconds)

Motions
The unit is in operation.

The green indicator is on.

The unit stops operating.

The green indicator is turned off.

After approx. three seconds,

The unit beeps three times.


If the unit is required to operate at this time, press [RESET] button
once more or use the remote controller to turn it on.
RESET button

9-3-3. Power Failure During Timer Operation


When the unit is turned off because of power failure
during timer operation, the timer operation is cancelled. In that case, set the timer operation again.

NOTE :
The Everyday Timer is reset while a command signal
can be received from the remote controller even if it
stopped due to a power failure.

42

FILE NO. SVM-07008

9-4. Remote control


9-4-1. Remote control and its functions

2
3
4
5
6
7
8
9
18
10
19
11
12
20
13
14
15
16
17
18
19
20
21

Infrared signal emitter


Start/Stop button
Mode select button (MODE)
Temperature button (TEMP)
Fan speed button (FAN
Swing louver button (SWING)
Set louver button (FIX)
On timer button (ON)
Off timer button (OFF)
Sleep timer button (SLEEP)
Setup button (SET)
Clear button (CLR)
Memory and Preset button (PRESET)
One Touch button (ONE-TOUCH)
High power button (Hi-POWER)
Economy button (ECO)
Quiet button (QUIET)
Comfort sleep button (COMFORT SLEEP)
Filter reset button (FILTER)
Clock Reset button (CLOCK)
Check button (CHK)

9-4-2. Operation of remote control

1. ONE-TOUCH
Press the "ONE-TOUCH" button for fully automated operation that is customised to the typical consumer
preferences in your region of the world. The coutomised settings control temperature air flow strength, air flow
direction and other settings to provide you alternate contact with "ONE-TOUCH" OF THE BUTTON. If you
prefer other settings you can select from the many other operation functions of your Toshiba unit
Press

ONE-TOUCH : Start the operaton.

2. AUTOMATIC OPERATION
To automatically select cooling, heating, or fan only operation.
1. Press

MODE : Select A.

2. Press

MODE : Select A.

3. COOLING / HEATING / FAN ONLY OPERATION


To automatically select cooling, heating, or fan only operation.
1. Press

MODE : Select Cool

, Heat

, or Fan only

2. Press

MODE : Set the desired temperature.

Cooling: Min. 17C, Heating : Max, 30C, Fan Only: No temperature indication
3. Press
HIGH

FAN : Select AUTO, LOW , LOW+

, MED

43

, MED+

, or

FILE NO. SVM-07008


4. DRY OPERATION (COOLING ONLY)
For dehumidification, a moderate cooling performance is controlled automatically.
1. Press

MODE : Select Dry

2. Press

MODE : Set the desired temperature.

5. Hi-POWER OPERATION
To automatically control room temperature and airflow for faster cooling or heating
operation (except in DRY and FAN ONLY mode)
Press

HI-POWER : Start and stop the operation.

6. ECO OPERATION
To automatically control room to save energy (except in DRY and FAN ONLY mode)
Press

ECO : Start and stop the operation.

Note: Cooling operation; the set temperature will increase automatically 1 degree/
hour for 2 hours (maximum 2 degrees increase). For heating operation the
set temperature will decrease.
7. TEMPORARY OPERATION
In case of the misplaced or discharged remote control
Pressing the RESET button, the unit can start or stop
without using the remote control.
Operation mode is set on AUTOMATIC
operation, preset temperature is 24C
and fan operation is automatic speed.
8. TIMER OPERATION
Setting the ON Timer

Setting the OFF Timer

Press

ON

: Set the desired ON timer.

Press

OFF

Press

SET

: Set the timer.

Press

SET

Press

CLR

: Cancel the timer.

Press

CLR

: Set the desired OFF timer.


: Set the timer.

Everyday timer allows the user to set both the ON & OFF timers and will be activated on a daily basis.
Setting Everyday Timer
SET

Press

ON

: Set the ON timer.

Press

Press

OFF

: Set the OFF timer.

Press
button during the ( or )
mark flashing.

SET

During the every day timer is activation, both arrows ( or ) are indicated.
Note:
Keep the remote control in accessible transmission to the indoor unit;
otherwise, the time lag of up to 15 minutes will occur.
The setting will be saved for the next same operation.

44

FILE NO. SVM-07008


9. PRESET OPERATION
Set your preferred operation for future use. The setting will be memorized by the
unit for future operation (except air flow direction).
1. Select your preferred operation.
2. Press and hold
PRESET for 3 seconds to memorize the setting. The P mark
displays.
3. Press
PRESET : Operate the preset operation.
10. AUTO RESTART OPERATION
To automatically restart the conditioner after the power failure (Power of the unit
must be on.)
Setting
1. Press and hold the RESET button on the indoor unit for 3 seconds to set the
operation. (3 beep sound and OPERATION lamp blink 5 time/sec for 5 secpmds)
Do not operate ON timer and OFF timer.
2. Press and hold the RESET button on the indoor unit for 3 seconds to cancel the
operation. (3 beep sound but OPERATION lamp does not blink)
11. QUIET OPERATION
To operate at super low fan speed for quiet operation (except in DRY mode)
Press

QUIET : Start and stop the operation.

Note: Under certain conditions, QUIET operation may not provide adequate
cooling or heating due to low sound features.
12. COMFORT SLEEP OPERATION
To save energy while sleeping, automatically control air flow and automatically turn OFF.
Press

COMFORT SLEEP : Select 1, 3, 5 or 9 hrs for OFF timer operation.

Note: The cooling operation, the set temperature will increase automatically
1 degree/hour for 2 hours (maximum 2 degrees increase). For heating operation,
the set temperature will decrease.
13. SLEEP TIMER OPERATION
To start the sleep timer (OFF timer) operation
Press

SLEEP : Select 1, 3, 5 or 9 hrs for OFF timer operation.

45

FILE NO. SVM-07008


9-4-3. Name and Functions of Indications on Remote Controller
[Display]
All indications, except for the clock time indicator, are displayed by pressing the
1. Transmission mark
This transmission mark indicates when the
remote controller transmits signals to the indoor
unit.

5. TIMER and clock time indicator


The time setting for timer operation or the clock
time is indicated.
The current time is always indicated except
during TIMER operation.

2. Mode indicator
Indicates the current operation mode.
(AUTO : Automatic control, A : Auto changeover
: Cool,
: Dry,
: Heat)
control,

6. Hi-POWER indicator
Indicates when the Hi-POWER operation starts.
Press the Hi-POWER button to start and press it
again to stop the operation.

3. Temperature indicator
Indicates the temperature setting.
(17C to 30C)

7.

4. FAN speed indicator


Indicates the selected fan speed.
AUTO or five fan speed levels
(LOW , LOW+
, MED
, MED+
HIGH
) can be shown.

(PRESET) indicator
Flashes for 3 seconds when the PRESET button is
pressed during operation.
mark is shown when holding down the
The
button for more than 3 seconds while the mark is
flashing.
Press another button to turn off the mark.

8. ECO indicator
Indicates when the ECO is in activated.
Press the ECO button to start and press it again
to stop operation.

Indicates AUTO when the operating mode is


: Dry.
either AUTO or

9. A, B change indicator remote controller


When the remote controller switching function is
set, B appears in the remote controller display.
(When the remote controller setting is A, there is
no indication at this position.)

9
1

button.

12

10. Comfort sleep


Indicates when comfort sleep is activaled.
Press comfort sleep button to selectter

13

10

11. Quiet
Indicates when quiet is activated.
Press quiet button to start and press it again to stop
operation.
12. One-Touch
Indicates when one touch comfort is activated.
Press one-touch button to start the operation.

11

13. Swing
Indicates when louver is swing.
Press swing button to start the swing operation
and press it again to stop the swing operation.

5
4

6
3

46

FILE NO. SVM-07008

10. INSTALLATION PROCEDURE

170

mm

or m

65 mm or more

10-1-1. Installation Diagram of Indoor and Outdoor Units

ore

For the rear left and left piping


Hook

Hoo

170

A ir

(A t
t

ac h

to t
he

Super Oxi
Deo filter

Batteries

f ro n

f ilt e

Installation plate

mm

or m

ore

Wall

Insert the cushion between


the indoor unit and wall, and
tilt the indoor unit for better
operation.
Do not allow the drain hose to
get slack.
Cut the piping
hole sloped
slightly .

Shield pipe

t pa
n el
.)

Super Sterilizer
filter

Pan head
wood screw

Make sure to run the drain


hose sloped downward.

The auxiliary piping can be


connected to the left, rear left,
rear right, right, bottom right
or bottom left.

Remote control holder

Right
Rear right
Bottom
right

Wireless remote
600 mm or more

Vinyl tape
Apply after carrying
out a draina ge test.

10 0

mm

m
45 m

Rear
left

Left
Bottom left

Insulate the refrigerant pipes


separately with insulation, not
together.

re

o
or m

Saddle

or m
o

re

400

r
mo

Extension drain hose


(Not available, provided
by installer)

re
mo

600

mm

or m

o re

Before installing the wireless remote controller


A
C
L

Loading Batteries
1. Remove the battery cover.
2. Insert 2 new batteries (AAA type)
following the (+) and (- ) positions.

3 Batteries

2 Wireless remote controller

47

6 mm thic k heat resisting


pol yethylene f oam

FILE NO. SVM-07008


10-1-2. Optional installation parts
Part
Code

Parts name
Refrigerant piping
Liquid side : 6.35 mm
Gas side : 9.52 mm

Pipe insulating material


(polyethylene foam, 6 mm thick)

Putty, PVC tapes

Q'ty
One
each

1
One
each

<Fixing bolt arrangement of outdoor unit>


500 mm

Air inlet

53 mm

280 mm

97 mm

Air outlet

Drain outlet

Fig. 9-1-2
Secure the outdoor unit with the fixing bolts and nuts if the unit is likely to be exposed to a strong wind.
Use 8 mm or 10 mm anchor bolts and nuts.
If it is necessary to drain the defrost water, attach drain nipple 9 to the bottom plate of the outdoor
outdoor unit before installing it.

48

FILE NO. SVM-07008


10-1-3. Accessory and installation parts
Part
No.

Part name (Qty)

Part
No.

Part name (Qty)

4
Installation plate x 1

Others

Flat head wood screw


3.1 x 16 s x 2

Super Oxi Deo filter x 1

6
Battery x 2

Mounting screw 4 x 25 s x 6

Remote control holder x 1

Wireless remote control x 1

Part name (Qty)

Part
No.

9
Super Sterilizer filter x 1

Drain nipple* x 1
The part marked with asterisk (*) is packaged with the
outdoor unit.

Name
Owners manual
Installation manual

49

FILE NO. SVM-07008


10-1-4. Installation/Servicing Tools
<Changes in the product and components>
In the case of an air conditioner using R410A, in order to prevent any other refrigerant from being charged
accidentally, the service port diameter of the outdoor unit control valve (3 way valve) has been changed.
(1/2 UNF 20 threads per inch)
In order to increase the pressure resisting strength of the refrigerant piping, flare processing diameter and
size of opposite side of flare nuts has been changed. (for copper pipes with nominal dimensions 1/2 and 5/8)
New tools for R410A
New tools for R410A

Applicable to R22 model

Changes

Gauge manifold

As pressure is high, it is impossible to measure by


means of conventional gauge. In order to prevent any
other refrigerant from being charged, each port
diameter has been changed.

Charge hose

In order to increase pressure resisting strength, hose


materials and port size have been changed (to 1/2
UNF 20 threads per inch).
When purchasing a charge hose, be sure to confirm
the port size.

Electronic balance
for refrigerant charging

As pressure is hight and gasification speed is fast, it


is difficult to read the indicated value by means of
charging cylinder, as air bubbles occur.

Torque wrench
(nominal diam. 1/2, 5/8)

The size of opposite sides of flare nuts have been


increased. Incidentally, a common wrench is used for
nominal diameters 1/4 and 3/8.

Flare tool
(clutch type)

By increasing the clamp bars receiving hole, strength


of spring in the tool has been improved.

Gauge for projection


adjustment

Used when flare is made by using conventional flare


tool.

Vacuum pump adapter

Connected to conventional vacuum pump. It is


necessary to use an adapter to prevent vacuum
pump oil from flowing back to the charge hose.
The charge hose connecting part has two ports-one
for conventional refrigerant (7/16 UNF 20 threads per
inch) and one for R410A. If the vacuum pump oil
(mineral) mixes with R410A a sludge may occur and
damage the equipment.

Gas leakage detector

Exclusive for HFC refrigerant.

Incidentally, the refrigerant cylinder comes with the refrigerant designation (R410A) and protector coating in
the U. Ss ARI specified rose color (ARI color code: PMS 507).
Also, the charge port and packing for refrigerant cylinder require 1/2 UNF 20 threads per inch
corresponding to the charge hoses port size.

50

FILE NO. SVM-07008-1


10-2-2. Cutting a hole and mounting installation
plate

10-2. Indoor Unit


10-2-1. Installation place

65

42 mm

<Cutting a hole>
A place which provides the spaces around the
When installing the refrigerant pipes from the rear.
indoor unit as shown in the above diagram.
A place where there is no obstacle near the air inlet
and outlet.
90 mm
A place that allows easy installation of the piping to
66 mm
the outdoor unit.
A place which allows the front panel to be opened.
The indoor unit shall be installed as top of the
indoor unit comes to at least 2 m height.
Also it must be avoided to put anything on the top of
Pipe hole
the indoor unit.
mm

CAUTION

<Remote controller>
A place where there are no obstacles such as a
curtain that may block the signal from the indoor
unit.
Do not install the remote control in a place exposed
to direct sunlight or close to a heating source, such
as a stove.
Keep the remote control at least 1 m apart from the
nearest TV set or stereo equipment. (This is
necessary to prevent image disturbances or noise
interference.)
The location of the remote control should be
determined as shown below.

Fig. 10-2-2
1. After determining the pipe hole position on the
mounting plate (A), drill the pipe hole (65 mm) at
a slight downward slant to the outdoor side.
NOTE:
When drilling a wall that contains a metal lath, wire
lath or metal plate, be sure to use a pipe hole brim
ring sold separately.
<Mounting the installation plate>

Anchor bolt holes


62

82.5

Hook

170

Indoor unit

85

(Top view)

(Side view)

Indoor unit
45

45

Pipe hole

75

Indoor unit

Remote
Reception control
range

Reception
range

Hook
Pipe hole

Hook
Thread
Weight

7 Mounting screw

Remote
control

Fig. 10-2-3
Fig. 10-2-1

51

1
Installation
plate

2 m or more from floor

Direct sunlight to the indoor units wireless


receiver should be avoided.
The microprocessor in the indoor unit should not
be too close to RF noise sources.
(For details, see the owners manual.)

FILE NO. SVM-07008


<When the installation plate is directly mounted on
the wall>
1. Securely fit the installation plate onto the wall by
screwing it in the upper and lower parts to hook up
the indoor unit.
2. To mount the installation plate on a concrete wall
with anchor bolts, utilize the anchor bolt holes as
illustrated in the above figure.
3. Install the installation plate horizontally in the wall.

10-2-3. Electrical work


1. The supply voltage must be the same as the rated
voltage of the air conditioner.
2. Prepare the power source for exclusive use with the
air conditioner.

CAUTION
This appliance can be connected to the mains in
either of the following two ways.
(1) Connection to fixed wiring:
A switch or circuit breaker which disconnects
all poles and has a contact separation of at
least 3 mm must be incorporate in the fixed
wiring. An approved circuit breaker or
switches must used.
(2) Connection with power supply plug:
Attach power supply plug with power cord
and plug it into wall outlet. An approved
power supply cord and plug must be used.

CAUTION
When installing the installation plate with a
mounting screw, do not use the anchor bolt hole.
Otherwise the unit may fall down and result in
personal injury and property damage.
Installation plate
<Keep horizontal direction>

Anchor
bolt

NOTE
Ensure all wiring is used within its electrical rating.

Projection
15 mm or less

Model

Fig. 10-2-4

Power source

5 mm dia. hole

7 Mounting
screw
s
4 x 25s

10 Class

50Hz, 220 - 240 V Single phase

Maximum
running current

7.5A

Plug socket &


fuse rating

16A

Power cord
Clip anchor
(local parts)

Fig. 10-2-5

CAUTION
Failure to firmly install the unit may result in
personal injury and property damage if the unit falls.
In case of block, brick, concrete or similar type
walls, make 5 mm dia. holes in the wall.
Insert clip anchors for appropriate mounting screws
7.
NOTE:
Secure four corners and lower parts of the
installation plate with 4 to 6 mounting screws to
install it.

52

1 mm2 or more

FILE NO. SVM-07008


10-2-4. Wiring connection

10-2-5. Piping and drain hose installation

<How to connect the connecting cable>

<Piping and Drain Hose Forming>

Wiring of the connecting cable can be carried out


without removing of the front panel.

CAUTION
Be sure to refer to the wiring system diagram
labeled inside the front panel.
Check local electrical cords and also any specific
wiring instructions or limitations.
Cord clamp

Terminal block

Terminal cover
Screw
1

Bottom left
Left
Bottom right
Right

Piping preparation

Rear left

Changing
drain hose

Rear right

Die-cutting
Front panel slit

1. Remove the air inlet grille.


Open the air inlet grille upward and pull it toward
you.
2. Remove the terminal cover and cord clamp.
3. Insert the connecting cable (according to the local
cords) into the pipe hole on the wall.
4. Take out the connecting cable through the cable
slot on the rear panel so that it protrudes about
15 cm from the front.
5. Insert the connecting cable fully into the terminal
block and secure it tightly with screws.
6. Tightening torque : 1.2 Nm (0.12 kgfm)
7. Secure the connecting cable with the cord clamp.
8. Fix the terminal cover, rear plate bushing and air
inlet grille on the indoor unit.

Since dewing results in a machine trouble, make


sure to insulate both the connecting pipes. (Use
polyethylene foam as insulating material.)

Fig. 10-2-8
1. Die-cutting Front panel slit
Cut out the slit on the left or right side of the front panel
for the left or right connection and the slit on the
bottom left or right side of the front panel for the
bottom left or right connection with a pair of nippers.
2. Changing drain hose
For left connection, bottom-leftward connection and
rear-leftward connections piping, it is necessary to
change the drain hose and drain cap.
<How to remove the Drains Cap>
Clip drain cap by needle-nose pliers, and pull out.

Earth line

Screw

Connecting cable

Screw
110 mm
10 mm

Earth line

Fig. 10-2-9

Connecting cable
abou

t 15

cm

10 mm

50 mm

<How to install the Drain Hose>


Firmly insert drain hose connecting part until hitting on
a heat insulator.

Stripping length of the connecting cable

NOTE :
Use stranded wire only.
Wire type : H07RN-F or more

Heat insulator

. grille on the indoor unit>


<How to install the air inlet
When attaching the air inlet grille, the contrary of the removed
operation is performed.

53

Drain hose

Fig. 10-2-10

FILE NO. SVM-07008


<How to fix the Drains Cap>
<Left-hand connection with piping>
1) Insert hexagonal wrench (4 mm) in a center head. Bend the connecting pipe so that it is laid within 43 mm
above the wall surface. If the connecting pipe is laid
exceeding 43 mm above the wall surface, the indoor
unit may unstably be set on the wall. When bending the
connecting pipe, make sure to use a spring bender so
4 mm
as not to crush the pipe.
Bend the connection pipe within a radius of 30 mm
(6.35) 40 mm (9.52).

Fig. 10-2-11

To connect the pipe after installation of the unit (figure)

2) Firmly insert drains cap.

(To the forefront of flare)


270 mm

No gap

170 mm

Do not apply lubricating oil


(refrigerant machine oil) when
inserting the drain cap. Application
causes deterioration and drain
leakage of the plug.

Outward form of indoor unit


43 mm

Insert a hexagon
wrench (4 mm)

Gas side
Liquid side

R 30 mm or less (6.35) R 40 mm or less (9.52)


(Use polisin (polyethylene core) or the like for
bending pipe.)

Fig. 10-2-12
80

CAUTION

Use the handle of screwdriver, etc.

Fig. 10-2-15

Firmly insert the drain hose and drain cap;


otherwise, water may leak.

NOTE:
If the pipe is bent incorrectly, the indoor unit may
<In case of right or left piping>
After scribing slits of the front panel with a knife or a unstably be set on the wall.
making-off pin, cut them with a pair of nippers or an After passing the connecting pipe through the pipe
hole, connect the connecting pipe to the auxiliary pipes
equivalent tool.
and wrap the facing tape around them.

CAUTION
Bind the auxiliary pipes (two) and connecting
cable with facing tape tightly. In case of leftward
piping and rear-leftward piping, bind the auxiliary
pipes (two) only with facing tape.

Slit

Fig. 10-2-13

Indoor unit

<In case of bottom right or bottom left piping>


After scribing slits of the front panel with a knife or a
making-off pin, cut them with a pair of nippers or an
equivalent tool.

Auxiliary pipes

Connecting cable

Installation plate

Fig.10-2-16
Carefully arrange pipes so that any pipe does not
stick out of the rear plate of the indoor unit.
Carefully connect the auxiliary pipes and
connecting pipes to each other and cut off the
insulating tape wound on the connecting pipe to
avoid double-taping at the joint, moreover, seal
the joint with the vinyl tape, etc.
Since dewing results in a machine trouble, make
sure to insulate both the connecting pipes. (Use
polyethylene foam as insulating material.)
When bending a pipe, carefully do it not to crush it.

Slit

Fig. 10-2-14

54

FILE NO. SVM-07008


10-3. Outdoor Unit

10-3-2. Refrigerant piping connection

10-3-1. Installation place

<Flaring>

A place which provides the spaces around the


outdoor unit as shown in the left diagram.
A place which can bear the weight of the outdoor
unit and does not allow an increase in noise level
and vibration.
A place where the operation noise and discharged
air do not disturb users neighbors.
A place which is not exposed to a strong wind.
A place free of a leakage of combustible gases.
A place which does not block a passage.
When the outdoor unit is to be installed in an
elevated position, be sure to secure its feet.
An allowable length of the connecting pipe is up
15 m.
An allowable height level is up to 10 m.
A place where the drain water does not raise any
problem.

1. Cut the pipe with a pipe cutter.


Roughness

Obliquity

90

Warp

Fig. 10-3-2
2. Insert a flare nut into the pipe, and flare the pipe.
Projection margin in flaring : A (Unit : mm)
A

Die

Pipe

Fig. 10-3-3

CAUTION

Rigid (Clutch type)

1. Install the outdoor unit without anything blocking


the air discharging.
2. When the outdoor unit is installed in a place
exposed always exposed to strong wind like a
coast or on a high storey of a building, secure
the normal fan operation using a duct or a wind
shield.
3. In particularly windy areas, install the unit such
as to avoid admission of wind.
4. Installation in the following places may result in
trouble.
Do not install the unit in such places.
A place full of machine oil.
A saline-place such as the coast.
A place full of sulfide gas.
A place where high-frequency waves are likely
to be generated as from audio equipment,
welders, and medical equipment.

Outer dia.
of copper pipe

R410A
tool used

Conventional
tool used

6.35

0 to 0.5

1.0 to 1.5

9.52

0 to 0.5

1.0 to 1.5

Imper ial (wing nut type)


Outer dia.
of copper pipe

R410A

6.35

1.5 to 2.0

9.52

1.5 to 2.0

<Tightening connection>
Align the centers of the connecting pipes and tighten
the flare nut as far as possible with your fingers. Then
tighten the nut with a spanner and torque wrench as
shown in the figure.

Strong
wind

Half union

Flare nut

Internally
threaded side

Externally
threaded side

Fig. 10-3-1

Use a wrench to secure.

Use a torque wrench to tighten.

Fig. 10-3-4

CAUTION
Do not apply excess torque.
Otherwise, the nut may crack depending on the
conditions.
55

FILE NO. SVM-07008-1


(Unit : Nm) 10-3-3. Evacuating
After the piping has been connected to the indoor unit,
you can perform the air purge together at once.

Outer dia.
of copper pipe

Tightening torque

6.35 mm

16 to 18 (1.6 to 1.8 kgfm)

9.52 mm

30 to 42 (3.0 to 4.2 kgfm)

Tightening torque of flare pipe connections


The operating pressure of R410A is higher than that of
R22. (Approx. 1.6 times).
It is therefore necessary to firmly tighten the flare pipe
connecting sections (which connect the indoor and
outdoor units) up to the specified tightening torque.
Incorrect connections may cause not only a gas
leakage, but also damage to the refrigerant cycle.
Flare at
indoor unit side

Flare at
outdoor unit side

Fig. 10-3-5
<Shaping pipes>
1. How to shape the pipes
Shape the pipes along the incused line on the
outdoor unit.
2. How to fit position of the pipes
Put the edges of the pipes to the place with a
distance of 85 mm from the incused line.
85

AIR PURGE
Evacuate the air in the connecting pipes and in the
indoor unit using a vacuum pump. Do not use the
refrigerant in the outdoor unit. For details, see the
manual of the vacuum pump.
<Using a vacuum pump>
Be sure to use a vacuum pump with counter-flow
prevention function so that inside oil of the pump does
not flow backward into pipes of the air conditioner
when the pump stops. (If oil inside of the vacuum pump
enters into the air conditioner, which use R410A,
refrigeration cycle trouble may result.)
1. Connect the charge hose from the manifold valve to
the service port of the gas side packed valve.
2. Connect the charge hose to the port of the vacuum
pump.
3. Open fully the low pressure side handle of the
gauge manifold valve.
4. Operate the vacuum pump to start evacuating.
Perform evacuating for about 15 minutes if the
piping length is 20 meters. (15 minutes for
20 meters) (assuming a pump capacity of 27 liters
per minute. Then confirm that the compound
pressure gauge reading is 101 kPa (76 cmHg).
5. Close the low pressure side valve handle of gauge
manifold.
6. Open fully the valve stem of the packed valves
(both side of Gas and Liquid).
7. Remove the charging hose from the service port.
8. Securely tighten the caps on the packed valves.
Compound pressure gauge

Pressure gauge

101 kPa (76 cmHg)

Manifold valve

Handle Lo

mm

Handle Hi (Keep full closed)

Charge hose (For R410A only)

Charge hose (For R410A only)

Connecting pipe
Vacuum pump adapter for
counter-flow prevention
(For R410A only)

Incused line

Vacuum
pump

Packed valve at gas side

Fig. 10-3-6

Service port (Valve core (Setting pin))


Packed valve at liquid side

Fig.10-3-7

CAUTION
KEEP IMPORTANT 4 POINTS FOR PIPING
WORK
(1) Take away dust and moisture (Inside of the
connecting pipes.)
(2) Tight connection (between pipes and unit)
(3) Evacuate the air in the connecting pipes using
VACUUM PUMP.
(4) Check gas leak (connected points)
56

FILE NO. SVM-07008


<Packed valve handling precautions>

<Stripping length of connection cable>

Open the valve stem all the way out; but do not try
to open it beyond the stopper.
Securely tighten the valve stem cap with torque in
the following table:

Service port

9 to 10 Nm
(0.9 to 1.0 kgfm)

1 2 3

L N

10

16 to 18 Nm
(1.6 to 1.8 kgfm)

60

45

50

40

Earth line

Earth line

Hexagonal wrench
is required.
4m

10

Liquid side
(6.35 mm)

Power cord
Connecting cable

10

30 to 42 Nm
(3.0 to 4.2 kgfm)

10

Gas side
(9.52 mm)

Terminal block

Connecting cable

Power cord

Fig. 10-3-8
Model
Power source

Fig. 10-3-8
10-3-4. Wiring connection
1. Remove the valve cover from the outdoor unit.
2. Connect the connecting cable to the terminal as
identified with their respective matched numbers on
the terminal block of indoor and outdoor unit.
3. When connecting the connecting cable to the
outdoor unit terminal, make a loop as shown in the
installation diagram of indoor and outdoor unit, to
prevent water coming in the outdoor unit.
4. Insulate the unused cords (conductors) from any
water coming in the outdoor unit. Proceed them so
that they do not touch any electrical or metal parts.

Maximum
running current
Installation fuse
rating
Power cord

RAS-10SKV

50 Hz, 220 - 240 V Single phase


8A
25A
H07RN-F or 245 IEC66 (1.5 mm2
or more)

CAUTION
Wrong wiring connection may cause some
electrical parts burn out.
Be sure to comply with local codes on running
the wire from indoor unit to outdoor unit (size of
wire and wiring method etc).
Every wire must be connected firmly.
This installation fuse (25A ) must
be used for the power supply line of this air
conditioner.
If incorrect or incomplete wiring is carried out, it
will cause an ignition or smoke.
Prepare the power supply for exclusive use with
the air conditioner.
This product can be connected to the mains.
Connection to fixed wiring: A switch which
disconnects all poles and has a contact
separation of at least 3 mm must be incorporated
in the fixed wiring.

NOTE: Connecting cable


Wire type: More than H07RN-F or 245 IEC66
(1.0 mm2 or more)
57

FILE NO. SVM-07008


10-3-7. Test operation

10-3-5. Gas leak test

To switch the TEST RUN (COOL) mode, press


RESET button for 10 sec.
(The beeper will make a short beep.)

Check places for


indoor unit (Flare
nut connection)
Valve cover

Electric parts
cover

Check places
for outdoor unit

Fig. 10-3-13

Fig. 10-3-10

10-3-8. Auto restart setting


This product is designed so that, after a power failure,
it can restart automatically in the same operating mode
as before the power failure.

Check the flare nut connections for the gas leak


with a gas leak detector or soap water.
10-3-6. Indoor unit fixing
1. Pass the pipe through the hole in the wall, and hook
the indoor unit on the installation plate at the upper
hooks.
2. Swing the indoor unit to right and left to confirm that
it is firmly hooked up on the installation plate.
3. While pressing the indoor unit onto the wall, hook it
at the lower part on the installation plate. Pull the
indoor unit toward you to confirm that it is firmly
hooked up on the installation plate.
Hook here
1

1 Installation
plate

Information
The product was shipped with Auto Restart function
in the off position. Turn it on as required.
<How to set the auto restart>
Press and hold the RESET button for about
3 seconds. After 3 seconds, the electronic beeper
makes three short beeps to tell you the Auto
Restart has been selected.
To cancel the Auto Restart, follow the steps
described in the section Auto Restart Function of
the Owners Manual.

Hook
Press
(unhook)

Fig.10-3-11
For detaching the indoor unit from the installation
plate, pull the indoor unit toward you while pushing
its bottom up at the specified parts.

Push

Push

Fig. 10-3-12
58

FILE NO. SVM-07008

11. HOW TO DIAGNOSE THE TROUBLE


The pulse modulating circuits are mounted to both
indoor and outdoor units. Therefore, diagnose troubles
according to the diagnosis procedure as described
below. (Refer to the check points in servicing written
on the wiring diagrams attached to the indoor/outdoor
units.)
Table 11-1
No.

Troubleshooting Procedure

First Confirmation

Primary Judgment

Judgment by Flashing LED


of Indoor Unit

Self-Diagnosis by Remote Control

Judgment of Trouble by
Every Symptom

How to Check Simply the Main Parts

NOTE:
A large-capacity electrolytic capacitor is used in the
outdoor unit control (inverter). Therefore, if the power
supply is turned off, charge (charging voltage DC280V)
remains and discharging takes a lot of time. After
turning off the power source, if touching the charging
section before discharging, an electrical shock may be
caused. Discharge the electrolytic capacitor completely
by using soldering iron, etc.
<Discharging method>
(1) Remove the inverter cover (plating) by opening four
mounting claws.
(2) As shown below, connect the discharge resistance
(approx. 10040W) or plug of the soldering iron to
voltage between + terminals of the C14
(CAUTION HIGH VOLTAGE 380 V is indicated.)
electrolytic capacitor (760F/400 V) on P.C. board,
and then perform discharging.

Inverter cover
Discharging position
(Discharging period
10 seconds or more)

Plug of
soldering
iron

P. C. board
(Soldered surface)

Fig. 11-1

10-1. First Confirmation

10-1-2. Confirmation of power voltage

10-1-1. Confirmation of power supply

Confirm that power voltage is AC 220-240 V 10%. If


power voltage is not in this range, the unit may not
operate normally.

Confirm that the power breaker operates (ON)


normally.

59

FILE NO. SVM-07008


11-1-3. Operation which is not a trouble (Program operation)
For controlling the air conditioner, the program operations are built in the microcomputer as described in the
following table. If a claim is made for running operation, check whether or not it meets to the contents in the
following table. When it does, we inform you that it is not trouble of equipment, but it is indispensable for controlling and maintaining of air conditioner.

Table 11-1-1
No.

Operation of air conditioner

Description

When power breaker is turned ON,


the operation lamp (Green) of the
indoor unit flashes.

The OPERATION lamp of the indoor unit flashes when power source
is turned on. If [ ] button is operated once, flashing stops.
(Flashes also in power failure)

Compressor may not operate even if


the room temperature is within range of
compressor-ON.

The compressor does not operate while compressor restart delay


timer (3-minutes timer) operates. The same phenomenon is found
after power source has been turned on because 3-minutes timer
operates.

In Dry and ECO. mode, FAN (air flow)


display does not change even though
FAN (air flow select) button is operated.

The air flow indication is fixed to [AUTO].

Increasing of compressor motor speed


stops approx. 30 seconds after
operation started, and then compressor
motor speed increases again approx.
30 seconds after.

For smooth operation of the compressor, the compressor motor speed


is restricted to Max. 41 rps for 2 minutes, and Max.91 rps for 2 minutes
to 3 minutes, respectively after the operation has started.

The set value of the remote control


should be below the room temperature.

If the set value is above the room temperature, Cooling operation is


not performed. And check whether battery of the remote control is
consumed or not.

In AUTO mode, the operation mode is


changed.

After selecting Cool or Heat mode, select an operation mode again if


the compressor keeps stop status for 15 minutes.

In HEAT mode, the compressor motor


speed does not increase up to the
maximum speed or decreases before
the temperature arrives at the set
temperature.

The compressor motor speed may decrease by high-temp. release


control (Release protective operation by temp.-up of the indoor heat
exchanger) or current release control.

11-2. Primary Judgment


To diagnose the troubles, use the following methods.
(1) Judgment by flashing LED of indoor unit
(2) Self-diagnosis by service check remote control
(3) Judgment of trouble by every symptom
Firstly, use the method (1) for diagnosis. Then, use the method (2) and (3) to diagnose the details of troubles.

60

FILE NO. SVM-07008


11-3. Judgment by Flashing LED of Indoor Unit
While the indoor unit monitors the operation status of the air conditioner, if the protective circuit operates, the
contents of self-diagnosis are displayed with block on the indoor unit indication section.

Table 11-3-1
Item

A
Indoor indication

Check
code

Block display

OPERATION (Green)
Flashing display (1 Hz)

Description for self-diagnosis

Power failure (when power is ON)

lamp flashes.

B
Which lamp

OPERATION (Green)
Flashing display (5 Hz)

Protective circuit operation for indoor P.C. board

does flash?

OPERATION (Green)

TIMER (Yellow)
Flashing display (5 Hz)

Protective circuit operation for connecting cable


and serial signal system

OPERATION (Green)

PRE DEF. (Orange)

Protective circuit operation for outdoor P.C. board

Flashing display (5 Hz)

OPERATION (Green)

TIMER (Yellow)

Protective circuit operation for others

PRE DEF. (Orange)

(including compressor)

Flashing display (5 Hz)

NOTES:
(1) The contents of items B and C and a part of item E are displayed when air conditioner operates.
(2) When item B and C, and item B and a part of item E occur concurrently, priority is given to the block of item B.
(3) The check codes can be confirmed on the remote control for servicing.

61

FILE NO. SVM-07008-1


11-4. Self-Diagnosis by Remote Controller (Check Code)
1. If the lamps are indicated as shown B to E in Table 11-3-1, execute the self-diagnosis by the remote controller.
2. When the remote controller is set to the service mode, the indoor controller diagnoses the operation condition and indicates the information of the self-diagnosis on the display of the remote controller with the check
codes. If a fault is detected, all lamps on the indoor unit will flash at 5Hz and it will beep for 10 seconds
(Beep, Beep, Beep ... ). The timer lamp usually flashes (5Hz) during self-diagnosis.

11-4-1. How to Use Remote Controller in Service Mode

Press [CHECK] button with a tip of pencil to set the


remote controller to the service mode.

is indicated on the display of the remote
controller.

TOSHIBA

PR ESET

Press [ON ] or [OFF ] button


If there is no fault with a code, the indoor unit will beep
once (Beep) and the display of the remote controller will
change as follows :

FAN

T E MP

ONE -T OUC H

QUIE T

S WING

TEMP

P UR E

F IX

MODE

The TIMER indicator of the indoor unit flashes continuously.


(5 times per 1 sec.)

C OMF OR T
SLEEP

Check the unit with all 52 check codes (


as shown in Table-11-4-1.

Hi-P OWE R

Press [ON ] or [OFF


code backward.

ECO

T IME R

CLR

ON

SET

C HK

F IL T E R

] button to change the check

If there is a fault, the indoor unit will beep for 10


seconds (Beep, Beep, Beep...).

OF F

SLEEP

to

Note the check code on the display of the remote


controller.

C L OC K

2-digits alphanumeric will be indicated on the display.


All indicators on the indoor unit will flash.
(5 times per 1 sec.)

3
Alphanumeric characters are
used for the check codes.
is 5.
is 6.
is A.
is B.
is C.
is D.

Press [START/STOP] button to release the service mode.


The display of the remote controller returns to as it
was before service mode was engaged.

Time shortening method.


1. Press SET button while pushing CHECK button.
2. Press [START/STOP] button.

Fig. 11-4-1

62

FILE NO. SVM-07008


11-4-2. Caution at servicing
(1) After servicing, push the [ ] button to return to the normal mode.
(2) After servicing by the check code, turn off breaker of the power supply, and turn on breaker of the power
supply again so that memory in the microcomputer returns the initial status. However, the check codes are
not deleted even if the power supply is turned off because they are stored in the fixed memory.

Table 11-4-1
Block distinction
Check
code

Block

Operation of diagnosis function


Check
code

Cause of operation

Air conditioner
status

Remarks

Judgment and action

Short-circuit or disconnection of the room


temperature sensor
(TA sensor).
Being out of place,
disconnection, short-circuit,
or migration of heat
exchanger sensor
(TC sensor)
Lock of indoor fan or trouble
on the indoor fan circuit

Operation
continues.

Displayed when
error is detected.

1. Check the room temp. sensor.


2. When the room temp. sensor is
normal, check P.C. board.

Operation
continues.

Displayed when
error is detected.

1. Check heat exchanger sensor.


2. When heat exchanger sensor is
normal, check P.C. board.

All off

Displayed when
error is detected.

Not
displayed

Trouble on other indoor


P.C. boards

Operation
continues.

Displayed when
error is detected.

1. Check P.C. board.


2. When P.C. board is normal, check
the motor.
Replace P.C. board.

Connecting cable
and serial
signal

Return serial signal is not


sent to indoor side from
operation started.
(1) Defective wiring of
connecting cable
(2) Operation of
compressor thermo.
Gas shortage
Gas leak

Operation
continues.

Flashes when
trouble is
detected on
return serial
signal, and
normal status
when signal is
reset.

Operation command signal


is not sent to outdoor side.

Operation
continues.

Indoor
P.C.
board
etc.

63

1. When the outdoor unit never


operate:
(1) Check connecting cable, and
correct if defective wiring.
(2) Check 25A fuse of inverter
P.C. board
(3) Check 3.15A of inverter
P.C. board.
2. To display [Other] block during
operation, check compressor
thermo. operation and supply gas
(check gas leak also).
3. Unit operates normally during
check.
If Return serial signal does not
stop between 2 and 3 of the
indoor terminal block, replace
inverter P.C. board.
If signal stops between indoor
terminal block 2 and 3, replace
indoor P.C. board.
Flashes when
If return serial signal does not stop
trouble is
between indoor terminal block 2
detected on
and 3, replace inverter P.C. board.
operation
If signal stops between indoor
command signal, terminal block 2 and 3, replace
and normal status indoor P.C. board.
when signal is
reset.

FILE NO. SVM-7008


Block distinction
Check
code

Block

Operation of diagnosis function


Check
code

Cause of operation

Air conditioner
status

Remarks

Judgment and action

Inverter over-current
protective circuit operates.
(Short time)
Position-detect circuit error
or short-circuit between
windings of compressor

All off

Displayed when
error is detected.

All off

Displayed when
error is detected.

Current-detect circuit error

All off

Displayed when
error is detected.

Being out of place,


disconnection or shortcircuit of outdoor temp.
sensor
Disconnection or shortcircuit of discharge temp.
sensor
Outdoor fan drive system
error

All off

Displayed when
error is detected.

All off

Displayed when
error is detected.

1. Check discharge temp. sensor (TD).


2. Check P.C. board.

All off

Displayed when
error is detected.

Not
displayed

Outdoor heat exchanger


temp. sensor error

Operation
continues.

Ondoor
P.C.
board

Compressor drive output


error, Compressor error
(lock, missing, etc.),
Break down
Return serial signal has
been sent when operation
started, but it is not sent
from halfway.
(1) Compressor thermo.
operation
Gas shortage
Gas leak
(2) Instantaneous power
failure

All off

Displayed when
error is detected.

Position-detect error, over-current


protective operation of outdoor fan
drive system, fan lock, etc. :
Replace P.C. board or fan motor.
1. Check outdoor heat exchanger
temp. sensor (TE).
2. Check P.C. board.
When 20 seconds passed after
startup, position-detect circuit error
occurred. : Replace compressor.

Operation
continues.

Flashes when
trouble is
detected on
return serial
signal, and
normal status
when signal is
reset.

Compressor does not


rotate. (Current protective
circuit does not operate
when a specified time
passed after compressor
had been activated.)
Discharge temp. exceeded
117C

All off

Displayed when
error is detected.

All off

Displayed when
error is detected.

Break down of compressor

All off

Displayed when
error is detected.

Four-way valve inverse error


(TC sensor value lowered
during heating operation.)

Operation
continues.

Ondoor
P.C.
board

Others
(including
compressor)

64

Even if trying operation again, all


operations stop immediately. :
Replace P.C. board.
1. Even if connecting lead wire of
compressor is removed, positiondetect circuit error occurred.
: Replace P.C. board.
2. Measure resistance between
wires of compressor, and perform
short circuit. : Replace
compressor.
Even if trying operation again, all
operations stop immediately. :
Replace P.C. board.
1. Check outdoor temp. sensors
(TE, TS).
2. Check P.C. board.

1. Repeat Start and Stop with


interval of approx. 10 to 40
minutes. (Code is not displayed
during operation.)
Supply gas. (Check also gas leak.)
2. Unit operates normally during
check.
If return serial signal does not
stop between indoor terminal
block, 2 and 3 replace inverter
P.C. board.
If signal stops between indoor
terminal block, 2 and 3 replace
indoor P.C. board.
1. Trouble on compressor
2. Trouble on wiring of compressor
(Missed phase)

1. Check discharge temp. sensor (TD).


2. Degassing
3. Trouble on P.M.V.
1. Check power voltage. (220-240 V
+10%)
2. Overload operation of
refrigeration cycle
Check installation condition
(Short-circuit of outdoor diffuser.)
1. Check 4-way valve operation.

FILE NO. SVM-07008


11-5. Judgement of Trouble by Every Symptom
11-5-1. Indoor unit (Including remote controller)
(1) Power is not turned on (Does not operate entirely)
Turn off power
supply once, and 5
second later, turn it
on again.

Operation
Check item
Conceivable principle
cause

NO

Is OPERATION
lamp blinking?

Measure

YES
Is it possible to
turn on power
supply by
pressing
[ ] button
on remote
control?

NO

Does
transmission
mark on
remote control
flash normally,
and is its signal
transmitted
properly?

YES

Item by symptoms

NO

Remote control is
defective.

Refer to (5)
"Troubleshooting for
Remote Control."

YES

Unit operates
normally.
Is fuse (F01)
YES
of indoor control
board blown?
NO

NO

Is the
voltage
NO
across C03
mesured
DC 310V~340V?
YES
Are DC 5V,
DC 12V
supplied
to main
P.C. board?
YES

NO

Is voltage
(DC 12V or 5V)
indicated on
rear of indoor
control board
normal?

Does
fan motor
connector
between 1
and 3
short-circuit?

Parts
(D01 ~ D04,
C03, T101
and IC12 are
defective.

YES

NO
YES

Microcomputer
is defective.

Replace main
P.C. board.

Refer to
<Primary check>
or this problem
is one step short
of power P.C.
board block.
Turn off breaker
once and turn it
on again after
removing motor.

Are DC 5V,
or DC 12V
supplied
to main
P.C. board?

NO

Regulator IC
(IC12) or T101
are defective

YES
Replace motor
.

Be sure to disconnect the motor connector CN10 after shut off the power supply, or it will be a cause of
damage of the motor.

65

FILE NO. SVM-07008


(2) Power is not turned on though Indoor P.C. board is replaced
<Confirmation procedure>
Turn on power supply.
NO
Does operation lamp flash?

Is wired correctly to white and black


lead wires of terminal board?

YES

NO
Correct wiring.

YES
To item of
Power is not turned on.

66

FILE NO. SVM-07008


(3) Only the indoor fan does not operate.
<Check procedure>

Shut off the


power supply once.

Turn the power supply.

Does the fan stop in


no operating status?

NO

Replace the P.C. board.

Control P.C. board is defective.

YES
Start the operation
with low fan setting
in cool operation.

Does the fan rotate?

NO

YES

Does AC 120 V
or higher voltage apply
to between red and black
lead of fan motor?

Does connecting
terminal, connecting
cable or power supply
cord completely?
Does not found the short
wire about connecting
cable and power cord?

NO

YES

YES

Shut off the power supply.

Change the setting of


cooling to high fan.

NO

Does the cross flow


fan rotate normally?

NO

Repair the
bearing of
the fan.

YES
Turn on the power supply.

Does the fan speed


become higher?

NO

Motor control circuit failure


(IC31, D301) or 12 V
switching module failure (T101).

Operation
stops

YES
Replace the P.C. board.

Is the rotation signal (DC+5 V0 V)


output between 2 (gray lead wire)
and 3 (brown lead wire) of the motor
connector (CN11) when rotating the
cross flow fan by hand in no operating
status? (1 pulse/one turn)

NO

Replace the fan motor.

YES

Normal

Replace connecting the


cable (or power cord)
and terminal
block.

Replace the control


P.C. board.

67

FILE NO. SVM-07008


(4) Indoor fan motor starts rotating by turning on power supply alone.
<Cause>
The IC is built in the indoor fan motor. Therefore the P.C. board is also mounted to the inside of the motor.
If the P.C. board is soldered imperfectly or the IC is defective, the fan motor may automatically rotate by turning
on power supply.
<Confirmation procedure>
(1) Remove the front panel.
(2) Remove cover of the fan motor lead wires.
(3) Check DC voltage with CN31 connector while the fan rotating.
NOTE :
Do not disconnect the connector while the fan rotates.
Use a thin tester rod.
P.C. board
CN10

Indoor fan starts rotating when power supply breaker is turned ON.

(Check output voltage (DC) of the fan motor on P.C. board.)

Yellow
Measure the voltage of the motor connector
CN31 pin 2 (GND : Black) and pin 5 (V line : Yellow)
under condition that the indoor fan rotates.

6 (Blue)
5 (Yellow)
4 (Blue)

Black

3 (Yellow)
2

1 (Red)
Above DC 0.4V

Below DC 0.4V

P.C. board is defective.

Motor is defective.

68

DC

FILE NO. SVM-07008


(5) Troubleshooting for remote control

The unit does not beep at all.


OPERATION lamp on
indoor unit is not indicated.

Press [ ]
button.

Is transmission
mark indicated?

NO

YES

Is receiver on
indoor unit exposed
to direct sunlight?

Press RESET button


on remote control
with tip of pencil.

NO

YES

Is there any
thyristor fluorescent
light nearly?

NO

NO

YES

Does indoor unit


operate when
moving remote control
near receiver or
indoor unit?
Press [ ]
button.
YES
Batteries are
exhausted.

NO

Does indoor unit


start to operate by
automatic restart
function?

Is transmission mark
indicated?

NO

YES

YES
NO

Does indoor unit


beep and operate?
YES

Does radio sound


is affected by
remote control when
a signal is transmitted
at distance of 5 cm
from radio?

NO

YES
Remote control
is defective.

P.C. board is
defective.

Avoid direct
sunlight.

Keep indoor unit


away from
thyristor
fluorescent light.

Replace
batteries.

Replace
P.C. board.

Normal
operation

Note : After replacing batteries,


press the RESET button
with a tip of a pencil.

69

Replace
remote control.

FILE NO. SVM-07008


11-5-2. Wiring Failure (Interconnecting and serial signal wire)
(1) Outdoor unit does not operate.
1) Is the voltage between indoor terminal block 2 and 3 varied?
Confirm that transmission from indoor to outdoor is correctly performed based on the following diagram.
NOTE:
Measurement should be performed 2 minutes and 30 seconds after starting of the operation.
Be sure to prepare a diode for judgment.
Terminal block on indoor side
Red

S5277G or equivalent (G or J type)


(Diode with rated voltage of 400 V
or more is acceptable.)

S5277G
White

2
1

Terminal block

Tester

Normal time
: Voltage swings between DC15 V and 60 V.
Abnormal time : Voltage does not vary.
(2) Outdoor unit stops in a little while after operation started.
<Check procedure> Select phenomena described below.
1) The outdoor unit stops 10 to 20 minutes after operation started, and 10 minutes or more are
required to restart the unit.
Gas shortage

Gas circulation amount is down.

Gas leak
Pipe clogging
Measure gas pressure.

Thermo operation of compressor

2) If the unit stops once, it dose not operate until the power will be turned on again.
To item of compressor does not operate.

3) The outdoor unit stops 10 minutes to 1 hour after operation started, and an alarm is displayed.
(Discharge temp. error check code 03, 1E Sensor temp. error check code 02, 1C)
Gas leak
P.M.V. is defective.
Miswiring of connecting wires of indoor/outdoor units
Clogging of pipe and coming-off TC sensor

70

Refer to the chart in 10-6.

FILE NO. SVM-07008


11-6. Check Code 1C (Miswiring in indoor/outdoor units) and 1E
<Check procedure>
1C

1E

Gas leakage,
disconnection of TS/TC
sensors (Check code 02, 1C)

Discharge temp. error,


gas leakage
(Check code 03, 1E)

Valve drive check

Is coil of the pulse modulation valve


(P.M.V.) correctly set?

NO

Set it correctly.

YES

Is connector of coil connected to inverter?

NO

Set it correctly.

YES

Is positioning sound of valve (sound hitting to stopper) heard from valve


when the air conditioner starts the operation after turning off power of the
air conditioner once?
NOTE :
After all the operations stopped by the remote control, the power keeps
being supplied to outdoor unit for approx. 3 minutes. If operating the air
conditioner by remote control again just after all the operations stopped by the
remote control, positioning of the valve is not performed when outdoor unit
is activated because supplying power to the outdoor unit is not interrupted.
After positioning of the valve, activate the compressor and the outdoor fan.
It takes approx. 7 seconds for positioning of the valve, and sound ticktack
(hitting sound to stopper) is heard for approx. 0.5 seconds at least of that
period. As the sound is low, check sound by using screwdriver, etc.

NO

Replace coil valve.

YES

Are temp. sensors of indoor/outdoor units correctly set to the holder?


NOTE :
The temperature sensors which are used to control electronic control valve
include indoor heat exchanger sensor (TC), outdoor heat exchanger temp.
sensor (TE), and outdoor suction temp. sensor (TS).

NO

Set it correctly.

YES

Gas amount check and valve clogging check

Remove TC sensor connector from the P.C. board in indoor unit.(Remove connector from the P.C. board.)
Operate the air conditioner in COOL mode by TEMP button ( Pi sound is heard if keeping pushed for 10 seconds.).
The operation enters temporary operation mode which fixes opening degree of P.M.V. and No. of revolution of
compressor. Check condensation at outlet of P.M.V., and then check operating pressure from the service port.

Existence of condensation at outlet of P.M.V.


If there is condensation at outlet (1/4 inch=6.35mm valve side),
the valve is clogged.

Check the operating pressure from service port, and add gas if pressure is low.

71

YES

Replace valve.

Add gas.

FILE NO. SVM-07008


11-7. How to Diagnose Trouble in Outdoor Unit
11-7-1. Summarized inner diagnosis of inverter assembly
Table 11-7-1
Diagnosis/Process flowchart

Item

Contents

Preparation

Remove
connector of
compressor.

Check
Check 25 A fuse
(Part No.F01).

NG

OK

Replace fuse.

Turn OFF the power


breaker, and remove 3P
connector which connects
inverter and compressor.
Check whether 25 A fuse
on the control board
assembly is blown or not.
(F01)

Check

Check
electrolytic
capacitor,
diode block
(DB01), etc.

Check
terminal voltage
of electrolytic
capacitor.

NG

Plug of
soldering
iron

Check
electrolytic
capacitor,
diode
(DB01), etc.

Operation
Does outdoor
fan rotate?

NO

YES

Measurement

Does LED on control


board flash or go on?

YES

Turn on power breaker, and


operate the air conditioner in
COOL mode by short-circuit
of the timer.
Measure terminal voltage of
electrolytic capacity.
500F: 400WV x 3

NO

Check
Remove connector
CN300 of outdoor
fan motor, and using
a tester, check
resistance value
between every phase
at motor side

Stop

Check
Measurement

OK
Replace
outdoor
fan motor.

If fuse was blown,


be sure to check the
electrolytic capacitor
and diode block. (DB01)
Connect discharge
resistance (approx.
10040W) or soldering
iron (plug) between +,
terminals of the electrolytic
capacitor (500F)
of C14 (with printed
CAUTION HIGH VOLTAGE) on P.C. board.
Discharging position
(Discharging period
10 seconds or more)

OK

NG

Summary

After operation, turn off the


power breaker after 2
minutes 20 seconds passed,
and discharge the electrolytic
capacity by soldering iron.
Check voltage between
motor phases.
Is not winding
between 1-2, 2-3, or
1-3 opened or
short-circuited?
Is not frame grounded with
1, 2 or 3?

72

OK if 500F
DC280 to 380 V
Remove CN300 by pushing
the part an arrow because
CN01 is a connector with
lock.

Resistance between
phases should be approx.
55 to 77.
Should be 10M or
more.

FILE NO. SVM-07008


Diagnosis/Process flowchart

Item

Contents

Check

Check
winding of
compressor.

Check winding resistance


between phases of
compressor, and resistance
between outdoor frames by
using a tester.
Is not grounded.
Is not short-circuited
between windings.
Winding is not opened.

NG

OK

NG

Check
fan motor
position
detect
signal.

Replace
compressor.

Operation

Replace
outdoor
fan
motor.

<Output check of fan motor


position detect signal>
While connecting connector
5P (CN301) for position
detection, using a tester,
measure voltage between
1-5. Between 5-4 : 5 V

Replace control
board assembly.

NG

OK
Replace
control board.

OK if 10M or more
OK if 0.51 0.57
(Check by a digital tester.)

Remove connector CN300 of


the outdoor fan motor, turn on
the power breaker, and
perform the operation. (Stops
though activation is
prompted.)
Check operation within 2
minutes 20 seconds after
activation stopped.

OK

Check
compressor
winding
resistance.

Summary

Replace
compressor.

a) One or two of three


voltages should be 5 V,
and others should be 0V.
(When all are 0V or 5 V,
it is not accepted.)
b) When rotating the fan
slowly with hands, the
voltage between pins
should move from 0V to 5 V.
(Check it with an analog
tester.)

(2) Inspection procedures


1) When a P.C. board is judged to be defective,
11-8-1. How to check the P.C. board (Indoor unit)
check for disconnection, burning, or discoloration of the copper foil pattern or this P.C. board.
(1) Operating precautions
2)
The
P.C. board consists of the following 2 parts
1) When removing the front panel or the P.C.
a.
Main
P.C. board part:
board, be sure to shut off the power supply
DC
power
supply circuit (5 V, 12 V, 15 V),
breaker.
Indoor
fan
motor control circuit, CPU and
2) When removing the P.C. board, hold the edge
peripheral
circuits,
buzzer, and Driving circuit
of the P.C. board and do not apply force to the
of
louver.
parts.
b. Indication unit of infrared ray receiving
3) When connecting or disconnecting the connecInfrared ray receiving circuit, LED:
tors on the P.C. board, hold the whole housing.
To check defect of the P.C. board, follow the
Do not pull at the lead wire.
procedure described below.

11-8. How to Check Simply the Main Parts

73

FILE NO. SVM-07008


(3) Checking procedure.
Table 11-6-1
No.

Procedure

Check Point (Symptom)

Causes

Shut off the power supply and


remove the P.C. board assembly
from the electronic parts base.
Remove the connecting cable from
the terminal block.

1. Is the fuse blown?

1. Application of shock voltage.


Overload by short-circuit of the
parts.

Remove the connector for the motor,


and turn the power on.
If the OPERATION lamp blinks
(0.5 sec. : ON, 0.5 sec. : OFF) when
the power turning on, the checking
points described as 1-4 of right
column are not necessary to
perform.

Voltage check
1.Between F01 and CN01(pin 1)
(AC 220 ~ 240 V)
2.Between + and of C03
DC310~DC340V
3. Between 5V and GND
4. Between 12V and GND

1. AC power cord is defective.


Poor contact of the terminal plate.
2. Capacitor (C121) is defective.
Line filter (L01) is defective.
Capacitor (C03) is defective.
Diode (D01,D02,D03, or D04)
is defective.
3. T101 is defective.

Start the operation with the system


which the time of the restart delay
timer is shortened.

1. All indicators light for 3 sec..


2. Indicators do not indicate normally
after approximate 3 sec..

Make the operation status by


pressing once the [ ] button.
1. The time of the restart delay timer
is shortened.
2. Cool operation
3. Air volume [AUTO]
4. Make the setting temperature lower
enough than room temperature.
5. Continuous operation.

1. Compressor does not operate.


2. OPERATION lamp blinks.

1. The temperature of the indoor


heat exchanger is abnormally
lower.
2. Poor contact of the heat
exchanger sensor. (The connector
is disconnected.) (CN62)
3. Heat exchanger sensor, main
P.C. board are defective. (Refer to
4. Main P.C. board is defective.

The status of No. 4 is continued, and


make the following condition.
1. Heat operation
2. Make the setting temperature
higher enough than room
temperature.

1. Compressor does not operate.


2. OPERATION lamp blinks.

1. The temperature of the heat


exchanger is abnormally high.
2. The heat exchanger sensor
connector has short-circuit. (CN62)
3. The heat exchanger sensor is
defective.
4. P.C. board is defective.

Turn the power on after connecting


the motor connector. Start the
operation with the following
condition.
1. Operation [Cooling]
2. Airflow [High fan]
3. Continuous operation

1. Motor does not rotate. (The key


operation is accepted.)
2. The Motor rotates, but it vibrates
too much.

1. Poor contact of the motor


connector.
2. Fan motor is defective

74

indicator, or poor
} Defective
housing assembly. (CN21)

FILE NO. SVM-07008


<Sensor characteristic table>

100

Resistance value (k )

90
80

TD

70
60
50
40
TD
TA
TC
TO
TE

30
20
TA, TC, TO, TE

10
0
0

10

20

30

40

50

Temperature (C)

75

: Discharge temp. sensor


: Room temp. sensor
: Heat exchanger temp. sensor
: Outdoor temp. sensor
: Outdoor heat exchanger temp.
sensor.

FILE NO. SVM-07008


11-8-3. Indoor unit (Other parts)
No.
1

Part name
Room temp. (TA) sensor
Heat exchanger (TC) sensor

Checking procedure
Disconnect the connector and measure the resistance value with tester.
(Normal temp.)
Temperature
Sensor
TA, TC (k)

10C

20C

25C

30C

40C

20.7

12.6

10.0

7.9

4.5

Remote control

To item of How to judge whether remote control is good or bad of the Judgment
of trouble by symptom.

Louver motor
24BYJ48

Measure the resistance value of each winding coil by using the tester.
(Under normal temp. 25C)
White
Yellow
Yellow
Yellow
Yellow

Indoor fan motor

1
2
3
4
5

1
2
3
4
5

Position

Resistance value

1 to 2
1 to 3
1 to 4
1 to 5

38040

Since judgment of DC motor is difficult on the single motor, refer to 10-5-1. (3)

11-8-4. Outdoor unit


No.
1

Part name
Compressor
(Model : DA89X1C-23FZ)

Checking procedure
Measure the resistance value of each winding by using the tester.

Red

Position

Resistance value

Red - White
White - Black
White

1.1

Black - Red

Black

Under 20C

Outdoor fan motor


(Model : SKF-240-20B-1)

Measure the resistance value of winding by using the tester.

Red
N

Position

Resistance value

C1.5 mF
450V

White - Black

260.1

White

Black - Red

235.2

Black

For details, refer to Section 10-9.

76

FILE NO. SVM-07008


3

Outdoor temperature sensor


Disconnect the connector, and measure resistance value with the tester.
(Normal temperature)
(TO), discharge temperature
sensor (TD), suction temperature
Temperature
sensor (TS), outdoor heat
10C
20C
30C
40C
50C
Sensor
exchanger temperature sensor
(TE)
TA, TC (k )
105
64
41
27
18
TGa : Heat pump model only.
TO, TS, TE : Refer to the TA, TC characteristic table in Indoor
(Refer to Table 10-8-3, No.1).

11-8-5. Checking Method for Each Part


No.

Electrolytic capacitor
(For raising pressure, smoothing)

Checking procedure
1. Turn OFF the power supply breaker.
2. Discharge all three capacitors completely.
3. Check that safety valve at the bottom of capacitor is not broken.
4. Check that vessel is not swollen or exploded.
5. Check that electrolytic liquid does not blow off.
6. Check that the normal charging characteristics are show in
continuity test by the tester.
Heat sink IGBT side

Part name

C12

C13

Case that product is good

C14

MCC-5009
Soldered
surface

Pointer swings once, and


returns slowly. When
performing test once again
under another polarity, the
pointer should return.

C12, C13, C14 500F/400V


2

Converter module

1. Turn OFF the power supply breaker.


2. Discharge all three capacitors completely.
3 Check that the normal rectification characteristics are shown in continuity
test by the tester.

Mark

Diode check
Tester rod Resistance value
in good product
e
d
~1
\
d
~2
\
50k or more
(0 in trouble)
~1
\
e
~2
\

77

FILE NO. SVM-7008


11-9. How to Simply Judge Whether Outdoor Fan Motor is Good or Bad
1. Symptom
Outdoor fan motor does not rotate.
Outdoor fan motor stops within several ten seconds though it starts rotating.
Outdoor fan motor rotates or does not rotate according to the position where the fan stopped., etc.
Remote controller check code 02 : Outdoor block, 1A : Outdoor fan drive system error
2. Cause
The following causes are considered when the outdoor fan motor does not normally rotate.
1) Mechanical lock of the outdoor fan motor
2) Winding failure of the outdoor fan motor
3) Position-detect circuit failure inside of the outdoor fan motor
or
4) Motor drive circuit failure of the outdoor P.C. board
3. How to simply judge whether outdoor fan motor is good or bad
Turn OFF the breaker.

Disconnect two connectors (CN300 and CN301)


of the outdoor fan motor from the inverter.

Does the fan rotate without trouble


when rotating it with hands?

NO

CN300

YES
If the resistance value between
1 (Red lead)
2 (White lead)
2 (White lead)
3 (Black lead)
3 (Black lead)
1 (Red lead)
of the connector
(CN300 : Motor winding)
is 17 to 25, it is normal.

NO

YES
Fan motor error

Fan motor is normal.


(Outdoor P.C. board error)

NOTE :
However, GND circuit error inside of the motor may be accepted in some cases when the above check is
performed.
When the fan motor does not become normal even if P.C. board is replaced, replace the outdoor fan motor.

78

FILE NO. SVM-07008

12. PART REPLACEMENT


12-1. Indoor Unit
No.
1

Part name
Front panel

Procedures
How to remove the front panel
1) Stop the operation of the air conditioner and
turn off its main power supply.
2) Pull the air inlet grille toward you to open it
and remove the air inlet grille.
Then remove the 2 screws fixing the front
panel.
3) First open the horizontal louver, and then
remove the front panel from the back body
by pulling it toward you.

Remarks
2
2

2 2-Screws
3

How to mount the front panel


Push the front panel back in and make sure
all hooks are locked.
2

Electrical part

How to remove the electrical part.


1) Remove the front panel with procedure 1 .
2) Remove the screw holding the electrical part
cover.
3) Disconnect the 3 connectors 2-(3P) for the fan
motor and the connector (5P) for the louver
motor from the P.C. board assembly.
4) Pull out the TC sensor from the sensor
holder.
5) Remove the screw for the ground connection,
remove the screw for the electrical part box.
Then remove the LED and the electrical part
box from the main unit.

2 Screws

4 TC Sensor

How to mount the electrical part.


1) To put back the electrical part box, lock it to
the upper hook of the back body.
2) Tighten the screws on the electrical part box.
3) Connect the 3 connectors and arrange the
wiring same as original condition and then
tighten the screw from the LED unit to the
back body.
4) Attach the TC sensor to the holder.
5) Tighten the screw for the ground connection.
6) Tighten the screw on the electrical part cover.

Horizontal
louver

1) Remove the front panel and the electrical


part following procedure 2.
2) Remove the center shaft of the horizontal
louver from the back body.
3) Remove the left shaft from the back body.
4) Remove the horizontal louver from the back
body.
79

3
3-Connectors

5 Screws

3 Left shaft

2 Center shaft

FILE NO. SVM-07008


No.

Part name

Procedures

Heat exchanger

1) Remove the front panel, electrical part and


the horizontal louver following procedure 3.
2) Remove the pipe holder at the rear side of
main unit.
3) Remove the 2 screws on the heat exchanger
at the base bearing.
4) Remove the screw on the heat exchanger
at the fixed plate from the back body and then
pull out the right hand side until the socket of
heat exchanger released from the hook of the
band motor (L), and then pull out the upper
side of heat exchanger slowly.

Remarks

2 Pipe holder

3
2-Screws

4 Screws

Cross flow fan

1) Remove the front panel, electrical part,


horizontal louver and the heat exchanger
following procedure 4.
2) Remove the 2 screws on the band motor (L)
and remove the 2 screws on the band motor
(R) and then remove the cross flow fan.
3) Loosen the set screw of the cross flow fan
then separate the fan and the fan motor.

2-Screws (R)
2

2 2-Screws (L)
4.7 mm

Notice
To assemble cross flow fan and fan motor to the
unit, please turn the fan motor unit the center of
its terminal meets the top position of band motor
(R).
Fix the cross flow fan with the set screw at the
position where the gap between the back body
and the right surface of the cross flow fan is
4.7 mm.

Base bearing

1) Remove the front panel, electrical part,


horizontal louver, heat exchanger and the
cross flow fan following procedure 5.
2) Remove the 2 screws fixing the base bearing.
3) Remove the bearing from the base bearing. If
the housing protrudes from the base bearing,
put the housing in position and attach the
bearing to the base bearing.

80

6 Set screw

Middle of the fan motor terminal

2
2-Screws

FILE NO. SVM-07008


12-2. Microcomputer
No.
1

Part name
Common
procedure

Procedures
1) Turn the power supply off to stop the operation
of air conditioner.
2) Remove the front panel.
Remove the 4 fixing screws.
3) Remove the electrical part base.

<P.C. board layout>

Component side

81

Remarks
Replace the thermal fuse, terminal
block, microcomputer assy and the
P.C. board assy

FILE NO. SVM-07008


<P.C. board layout>

Solder side

82

FILE NO. SVM-07008


12-3-1. Outdoor Unit
No.
1

Part name
Common
procedure

Procedures
1. Detachment
1) Stop operation of the air conditioner, and
turn off the main switch and breaker of the
air conditioner.
2) Remove the valve cover. (ST1T4 x 10s
1 pc)
After removing screw, remove the valve
cover pulling it downward.
3) Remove the wiring cover (ST1T4 x 10s 2
pcs.), and then remove the power cord,
connecting cable, and cord clamp
(ST2T4 x 16s 3 pcs.).
4) Remove the upper cabinet.
(ST1T4 x 10s 5 pcs.)
After removing screws, remove the
upper cabinet pulling it upward.
2. Attachment
1) Attach the upper cabinet.
(ST1T4 x 10s 5 pcs.)
Hook the rear side of the upper cabinet
to the claw of the rear cabinet, and then
place it on the front cabinet.
2) After connecting the power cord and
connecting cable, attach the cord clamp
and wiring cover.
Insert the upper part into the upper
cabinet, and insert the claw which has
been hooked to the lower part into the
square hole, and then fix it with screw.
(ST1T4 x 10s 1 pc.)
3) Attach the valve cover. (ST1T4 x 10s 1 pc.)
Insert the upper part to the upper
cabinet, set the hook claw of the valve
cover to square holes (at three
positions) of the main unit, and attach it
pushing upward.

Front cabinet

1. Detachment
1) Perform work of item 1 of 1.
2) Remove upper screw (ST1T4 x 10s 4 pcs.)
of the front cabinet, and lower screws
(ST1T4 x 10s 8 pcs.) of the front cabinet.
Both side of front cabinet envelop the
unit, so remove it by pulling sideward.
2. Attachment
1) Assemble front cabinet to the unit.
2) Attach the removed screws to the original
positions.

83

Remarks
Upper cabinet

Wiring cover

Valve cover

Upper cabinet

FILE NO. SVM-07008


No.
3

Part name
Inverter
assembly

Procedures

Remarks

1) Perform work of item 1 of 1.


2) Remove screw (ST1T4 x 10s 1 pc.) of
the upper part of the front cabinet.
If removing the inverter cover in this
condition, the P.C. board can be checked.
If there is no space in the upper part of
the upper cabinet, perform work of 2.

Inverter cover
PC board
(Soldered surface)

Be careful when checking the


inverter because high-voltage
circuit is incorporated in it.
3) Perform discharging by connecting the
e,d polarities by discharging resistance
(approx. 10040W) or plug of soldering
iron to e,d terminals of the C13 (printed
CAUTION HIGH VOLTAGE is attached.)
electrolytic capacitor (760 F/400 WV) on
the P.C. board.

Discharging time
(Discharging period
10 seconds or more)
Plug of
soldering iron

Be careful to discharge the capacitor


because the electrolytic capacitor
cannot naturally discharge and
voltage remains depending on the
malfunction state in some cases.
NOTE :
This capacitor has mass capacity.
Therefore, it is dangerous that a
large spark generates if shortcircuiting between the e,d polarities
with screwdriver, etc. for discharging.
4) Perform the work of 2.
5) Remove the screw (ST1T4 x 10s 1 pc.)
fixing the main body and the inverter box.
6) Remove the lead wire from the holder on
the terminal block.
7) Disconnect the connectors of various lead
wires.
Requirement :
As each connector has a lock
mechanism, avoid removing the
connector by holding the lead wire,
but by holding the connector.

Terminal
block
Partition

The connector is one with lock,


so remove it while pushing the
part indicated by an arrow.

Be sure to remove the connector


by holding the connector, not by
pulling the lead wire.
84

FILE NO. SVM-07008


No.
4

Part name
Control board
assembly

Procedures
1) Disconnect lead wires and connectors
connected from the control board
assembly to other parts.
1. Lead wires
Connection with terminal block :
3 wires (Black, White, Orange)
Connection with compressor : remove
the connector (3P)
Connection with reactor : remove the
connector (2P)
2. Connectors (6 positions)
CN300, CN703 : Outdoor fan (3P: white)*
(See Note 1)
CN701 : 4 way valve (3P: Yellow)*
CN601 : TD sensor (2P: White)
CN602 : TO sensor (2P: White)
CN500 : Case thermo (2P: White)
Note 1) As the connector has a
stopper, release the housing
lock when removing.
Note 2) Hold the housing (resin part)
with stopper and pull out to
remove.
2) Remove the control board assembly from
the inver ter box.
Note 2) Remove the claw of the
board support fixed to the
inverter board, and remove
upwards holding the heat
sink.
3) Remove the three screws fixing the heat
sink and control board assemble.
4) Attach the new contro board assembly.
Note 4) When attaching the new
control board assembly.
insert the P.C. board into
the guide rail groove
correctly.

85

Remarks
CN602 CN601

CN300

CN701
CN500

As CN300 and CN701 are


connectors with lock, remove
while pushing the part indicated
by an arrow

FILE NO. SVM-07008


No.

Compressor

Reactor

1) Perform work of item 1 of 1 and 1 of 2.


2) Remove the flange nut fixing the fan motor
and the propeller fan.
Flange nut is loosened by turning
clockwise.
(To tighten the flange nut, turn counterclockwise.)
3) Remove the propeller fan.
4) Disconnect the connector for the fan motor
from the inverter.
5) Remove the fixing screws (4 pcs.) holding
the fan motor by hand so that it does not
fall.
6) Cut the motor lead at the point which is
100 mm apart from the connector toward
the fan.
7) Use the connector used for the inverter,
and pinch the lead wires using the closed
end splice.
1) Perform work of item 1 of 1, 1 of 2
and .
2) Extract refrigerant gas.
3) Remove the partition board.
(ST1T4 x 10s 3 pcs.)
4) Remove the sound-insulation material.
5) Remove the terminal cover of the
compressor, and disconnect the lead wire
of the compressor thermo and the
compressor from the terminal.
6) Remove the pipe connected to the
compressor with a burner.
Make sure the flame does not touch the
4 way valve.
7) Remove the fixing screw of the base plate
and heat exchanger.
(ST1T4 x 10s 2 pcs.)
8) Pull upward the refrigeration cycle.
9) Remove the nut fixing the compressor to
the base plate.
1) Perform work of item 1 of 1, 1 of 2,
and 3.
2) Remove the screw fixing the reactor.
(ST1T 4 x 10 s 2 PCS.)

86

Remarks

Fan motor
Propeller fan

Closed end
splice
0

Fan motor

Procedures

10

Part name

Flange nut

Compressor

Reactor

FILE NO. SVM-07008


No.

Part name

Fan guard

Procedures

Remarks

1. Detachment
1) Perform work of item 1 of 1 and 1 of 2.
Requirement:
Perform the work on a corrugated
cardboard, cloth, etc. to prevent
scratches to the product.
2) Remove the front cabinet, and place it
down so that the fan guard side faces
downwards.
3) Remove the hooking claws by pushing a
minus screwdriver according to the arrow
mark in the right figure, and remove the
fan guard.
2. Attachment
1) Insert the claws of the fan guard in the
hole of the front cabinet. Push the hooking
claws (8 positions) by your hand and fix
the claws.
Requirement:
This completes all the attaching
work. Check that all the hooking
claws are fixed to the specified
positions.

87

Minus screwdriver
Hooking claw

FILE NO. SVM-07008


No.

Part name

Replacement of
temperature
sensor for
servicing only

Procedures

Remarks

1) Cut the sensor 100 mm longer than old


one.
2) Cut the protective tube after pulling out it
(200 mm).
3) Move the protective tube toward the
Common service
thermal sensor side and tear the tip of
parts of sensor
lead wire in two, then strip the covering
TO, TS, TE, TD
part.
4) Pass the stripped part through the thermal constringent tube.
5) Cut the old sensor 100 mm length on the
connector side, and recycle that connector.
6) Tear the lead wire in two on the connector
side and strip and covering part.
7) Twist the leads on the connector and
sensor sides, and solder them.
8) Move the thermal constringent tubes
toward the soldered parts and heat them
with the dryer and constring them.
9) Wind the attached color tape round the
both terminals of the protective tube when
colored protective tube is used.
10) Fix the sensor again.
NOTES:
1) Store the joint part of the sensor and the
connector in the electric parts box.
2) Never joint them near the thermal sensor
part. Otherwise, it would cause insulation
inferiority because of dew drops.
3) When replacing the sensor using the
colored protective tube, wind the color
tape matching the color of that tube.

These are parts


for servicing
sensors.
Please check
that the accessories shown in the
right table are
packed.

Part name

Cutting here
100

Thermal
sensor part

Connector

Cutting here

200

15
70

Thermal
constringent tube

Cutting here
100

15
70

Soldered part

Dryer

Winding the color tape

Qty

Remarks

Sensor

Length: 3 m

Sensor Spring (A)

For spare

Sensor Spring (B)

For spare

Thermal constringent tube

Including one spare

Color tape

9 colors

Terminal

88

FILE NO. SVM 07008

13. EXPLODED VIEWS AND PARTS LIST


13-1. Indoor Unit (E-Parts Assy)

411

405

401
403
410

Location
No.

Part
No.

401
403
404

43T60365
43T69319
43T69320

404

Description

Location
No.

Part
No.

405
410
411

43T69612
43T62003
43T69628

TERMINAL BLOCK; 3P
TEMPERATURE SENSOR
TEMPERATURE SENSOR

89

Description
PC BOARD ASSY ;WRS-LED
CORD CLAMP
ASM-PCB-SERV

FILE NO. SVM-07008


13-2. Indoor Unit

Location
No.

Part
No.

201
202
202

43T00478
43T09402
43T09404

203
204
205
206
207
208
209
210
211
212

43T03357
43T80317
43T09392
43T70313
43T79301
43T21363
43T44387
43T47353
43T47355
43T11319

Description

Location
No.

Part
No.

Description

213
217
218
219
220
221
222
224
225
226
227
228
229

43T19333
43T22312
43T39323
43T20323
43T39324
43T39321
43T21393
43T82309
43T69615
43T83003
43T62326
43T60317
43T07311

FIX-PIPE-SENSOR
ASM-BEAR-MOLD
BEARING BASE
ASSY CROSS FLOW FAN
MOTOR BAND (LEFT)
MOTOR BAND(RIGHT)
FAN MOTOR
INSTALLATION PLATE
WIRELESS-REMOCO
HOLDER; REMOTE CONTROLLER
TERMINAL COVER
CORD MOTOR LOUVER
PIPE HOLDER

FRONT PANEL ASSY


GRILLE OF AIR INLET (ORIGINAL)
GRILLE OF AIR INLET
(OPTIONAL;GRAY)
BACK BODY ASSY
AIR-FILTER
HORIZONTAL LOUVER
DRAIN-HOSE
CAP-DRAIN
MOTOR; STEPPING
REFRIGERATION CYCLE ASSY
PIPE; SUCTION (RAS-13)
PIPE; SUCTION (U1U2_GD)
PIPE SHIELD

90

FILE NO. SVM-07008


13-3. Outdoor Unit

Location

Part

1
2
3
4
5
6
7
8
9
10
11
12
13
14

43T19335
43T20324
43T00482
43T43403
43T62323
43T19336
43T47308
43T46331
43T47332
43T46332
43T47331
43T21396
43T47001
43T19312

Description

Location
No.

Part
No.

Description

15
17
18
19
20
21
22
23
24
25
26
27
28
29

43T49327
43T50316
43T41358
43T19337
43T00481
43T00448
43T42331
43T79305
43T46313
43T46333
43T46334
43T04303
43T39325
43T39326

CUSHION,RUBBER
BIMETAL THERMO
COMPRESSOR(Made in China)
PACKED VALVE COVER
UPPER CABINET
FIXING PLATE VALVE
BASE PLATE ASSEMBLY
DRAIN NIPPLE
REACTOR
4 WAY VALVE
COIL-4WAY ASSEMBLY
PARTITION
MOTOR BASE
MOTOR BASE CONNECTION PLATE

FAN GUARD
PROPELLER FAN
FRONT CABINET
CONDENSOR ASSEMBLY
TERMINAL COVER
FIN GUARD
CAPILLARY TUBE; 1.0 DIA
VALVE;PACKED 9.52 DIA
BONNET, 9.52 DIA
VALVE;PACKED 6.35 DIA
BONNET, 6.35 DIA
FAN-MOTOR (MADE IN CHINA)
NUT FLANGE
HANDLE

91

FILE NO. SVM-07008


13-4. Outdoor Unit (E-Parts Assy)

701
704

702

707

703

708
706

705

Location

Part

701
702
703
704

43T62320
43T69620
43T60352
43T60326

Description

Location
No.

Part
No.

705
706
707
708

43T60377
43T50304
43T62313
43T55325

HEATSINK
ASM-PCB-SERV
TERMINAL BLOCK; 6P
FUSE

92

Description
TEMPERATURE SENSOR
SENSOR;HEAT EXCHANGER
BASE-PLATE-PC
CAPACITOR; PLASTIC-FILM

FILE NO. SVM-03008

TOSHIBA CARRIER CORPORATION

87

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