HSE-SAF-SFM-00-0018

Job Safety Analysis

Work Activity (Job):
Work Team

Lifting and Installation of Segment Steel Structure Bridge

Date: 13 February 2008

: M. Mustaffa / S. N. Kim / F.Magnampo / V. Bernabe

JSA Prepared by (Facilitator): V. Bernabe

______

Critical Questions:
Is a site visit to the job location required?
Is everyone ready and capable to work?
Has the potential for a spill or exposure been addressed?
Has the worst case been discussed?

Sequence of Basic Job Steps

Potential Incidents or Hazards

JSA Location: Q-Chem II Conference Room

Supervisor Approval:

Ways to Eliminate or Reduce Potential

Hazards

Mobilization of Personnel & Tools

Preparation of tools

Qatar Chemical Company Ltd.

Pinch point

Job Safety Analysis Form Rev 1.0 - Sept 2005

Obtain entry and work permits for all

personnel involved tools and
equipment.
A daily S.T.A.R.R.T (Safety Task Risk
Reduction Talk) meeting shall be
mandatory.
Emergency plan should be discussed
JSA points shall be discussed in the
STARRT meeting.
All tools must be in good condition.
All electrically operated tools must be
color coded and inspected by
competent person.
Any damage tools must be discarded.
Wearing of leather gloves

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Job Safety Analysis

Tripping

Exposure to high temperature

environment

Preparation of Lifting Tackles

Lifting the segment of steel structure

bridge with crane
Arrival at the site

Wrong manual lifting position

unfamiliar with the local situation

Personnel injury

Congested area

Check work location for space

and obstacles.
Enter work location with cranes

collide with equipment

Rig lifting tackle on the crane

Wrong tackles

Qatar Chemical Company Ltd.

Job Safety Analysis Form Rev 1.0 - Sept 2005

HSE-SAF-SFM-00-0018

All crew involve must undergo required

Hazcom Training.
All of the materials shall be arrange
properly and proper housekeeping
should be implemented every end of
the day
Resting shade should be provided
Cool drinking water should be readily
available at the working area.
Supervisor shall ensure that personnel
proper break time is observed.
Proper manual lifting position should be
observed.
Emergency communication procedures
shall be established with process owner
All personnel to be fully briefed on the
task and responsibilities together with
the use of PPE
Cordon off the area.
Have obstacles removed.
Banksman shall escort the crane
Obtain general work permit
Supervision check shall check the lifting
tackle prior to lifting.
Site supv./supt. and crane operators

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Job Safety Analysis

Lift item and bring to enough

horizontal position using one
crane.

Unexpected movement of load.

Serious personnel injury

Incompetent crane operator can

make mistakes and lead to accident
and serious injuries to personnel.
Overloading of Crane.

Unauthorized personnel, passers

may enter while lift is gong on and
be exposed to hazard to swing load.

High wind conditions

Qatar Chemical Company Ltd.

Adverse weather conditions (poor

visibility)

Job Safety Analysis Form Rev 1.0 - Sept 2005

HSE-SAF-SFM-00-0018

need to be aware that the activities is

with in the live operating facility and
near the
Use taglines.
No people under load.
Monitor weather conditions and
forecast. All equipment certified and as
described in the rigging plan.
Area will be barricaded
No unauthorized people in the area.
Crane operator shall be licensed and
certified
Refer to load chart, and follow the
approved rigging plan
Ensure that daily crane inspection is
carried out.
Barricade the operating range (Radius
of load swing) and post warning sign
such a heavy lift no unauthorized
entry etc.
No crane operation under heavy wind
condition Above 13 m/sec
Monitor wind speed conditions from
time-to-time.
Cease work on weather warning(foggy
weather

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Job Safety Analysis

Communication failure between

crane operator and signal man

Poor visibility and raining. Wind speed

exceeding 13 m/sec. & Obey the
nature and be safe.

Trained & certified signal man shall be

engaged.
Only one qualified experience rigger
wearing a red vest should be
authorized.
Banksman should be trained and
certified
Signal man shall be identified by
wearing reflective jacket.
Trained and certified signal man shall
be engaged.
All equipment certified and colour
coded and as described in the rigging
specification
Check all lifting tackles for any damage
prior to use.
Clear instruction and communication.
The operation area shall be barricaded
with hazard working tapes. No
unauthorized entry shall be allowed.

Simultaneous traveling operation

of crane.
Hoisting the bridge to horizontal
position

Failure of lifting equipment.

Detached lifting tackles from the

bridge using manlift after all bolts
and nuts were tightened to the
required specifications.

danger of crush
Falling objects

Qatar Chemical Company Ltd.

Job Safety Analysis Form Rev 1.0 - Sept 2005

HSE-SAF-SFM-00-0018

Tie all tools to be used in the activity

Use safety harness with 100% tie off.

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HSE-SAF-SFM-00-0018

Job Safety Analysis

Prepared by: V. Bernabe

Qatar Chemical Company Ltd.

Checked by:

Reviewed by:

Job Safety Analysis Form Rev 1.0 - Sept 2005

Approved by:

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Job Safety Analysis

HSE-SAF-SFM-00-0018

Safety equipment required to do this job:

Hazard Specific Additional PPE
Chemical Suit
___________________
Disposable Coveralls ___________________
Protective Clothing
___Long sleeve___
Special Gloves
___________________
Fire-retardant clothing ___________________

Hazard Specific Additional PPE

Breathing Air
__________________
Respirator
__________________
Dust Mask
__________________
Safety Harness
__________________
Fall Arrest Device __________________

Other Considerations
Barricades
___________________
Fire Extinguisher ___________________
MSDS
___________________
Isolation
___________________
PTW
___________________

NOTES:
A) Always follow method statement for this job.
B) Stop all work & suspend the permit, move to nearby assembly points, in case of emergency.stay upwind
and move to assembly point in case of toxic gas release.
C) Call 555 from field phone in case of any emergency related to this task.

Qatar Chemical Company Ltd.

Job Safety Analysis Form Rev 1.0 - Sept 2005

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Job Safety Analysis

HSE-SAF-SFM-00-0018

Job Safety Analysis Form (contd)

NOTE: These are in addition to the Critical Questions listed on the front of the JSA form.

Are you qualified to facilitate the JSA for this work?

Is the JSA Facilitator from the department responsible for completing the work?

Have you done this job before?

Have the right people participated in creating the JSA?

Did you conduct the JSA at the job location?

Has the JSA been reviewed by others who are knowledgeable about the work?

Has the JSA been reviewed and upgraded / revalidated at the work site for current conditions?

Have you included a step that includes a post-job critique and JSA upgrade for future use?

Have you communicated with others who might be affected by the work, e.g., Production?

Do you have the necessary resources to do the work, e.g., equipment, right tools, manpower, qualified people and proper PPE?

Do you need detailed work procedures or vendor technical information for this job?

Do you have all the necessary work permits to do the work?

Have you considered potential human-factors in the JSA, e.g., body position, noise, heat and cold?

Is now the right time to be doing the work?

Qatar Chemical Company Ltd.

Job Safety Analysis Form Rev 1.0 - Sept 2005

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Job Safety Analysis

Qatar Chemical Company Ltd.

Job Safety Analysis Form Rev 1.0 - Sept 2005

HSE-SAF-SFM-00-0018

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