Vous êtes sur la page 1sur 34

NOED FLEXIBLE PIPES

Neptune Offshore Engineering Development Co., Ltd.

CONTENT
FLEXIBLE PIPES
PROJECT REFERENCES

Neptune Offshore Engineering Development Co., Ltd.

CONTENT
FLEXIBLE PIPES
PROJECT REFERENCES

Neptune Offshore Engineering Development Co., Ltd.

FLEXIBLE PIPES
Scope of Work

Design

Manufacturing

Tests

Installation

EPCI Solution
Neptune Offshore Engineering Development Co., Ltd.

FLEXIBLE PIPES
Pipe Specifications

Smooth Bore
Item

Rough Bore
Static Application

Inner Diameter
Pressure Rating

2 - 12

6 - 10

40MPa (5800psi)

20MPa (2900psi)

-40C - 130C

-20C - 130C

300m

300m

Water/Oil/Gas/Chemicals

Water/Oil/Gas/Chemicals

Temperature Range
Water Depth
Fluids

Dynamic Application

Neptune Offshore Engineering Development Co., Ltd.

FLEXIBLE PIPES
Certificates

Neptune Offshore Engineering Development Co., Ltd.

FLEXIBLE PIPES
Design
Material selection

Cross-section configuration
design

Softwares
Orcaflex
ABAQUS
Zenriser
Stablize

System configuration design

Dynamic analysis and design

Detail and service-life design

Installation design

Pipe design
End-fitting design
System design
Installation design

Neptune Offshore Engineering Development Co., Ltd.

FLEXIBLE PIPES
Manufacturing
Site: 260,000m2
Capacity: 120km/year
Pipe: 2 ID to 12 ID
Water depth: 6m to 8m

Wudi
Shandong Province
China
Neptune Offshore Engineering Development Co., Ltd.

FLEXIBLE PIPES
Manufacturing
Site: 260,000m2
Capacity: 120km
Pipe: 2 - 12
Water depth: 8m

Neptune Offshore Engineering Development Co., Ltd.

FLEXIBLE PIPES
Manufacturing
Layer Carcass
Function: Collapse resistance
Material Temperature
Selection H2S CO2
Based on: Chloride content
Material: Ferritic stainless
steel
Austenitic stainless
steel
High-alloyed
stainless steel
Manufacturing: Cold forming
Winding &
interlocking

Neptune Offshore Engineering Development Co., Ltd.

10

FLEXIBLE PIPES
Manufacturing
Layer Inner pressure sheath

Function: Seal internal fluid

Material Temperature
Selection Compatibility
Based on: Service life
Material:

PVDF
XLPE
PA11
HDPE

Manufacturing: Extrusion

Neptune Offshore Engineering Development Co., Ltd.

11

FLEXIBLE PIPES
Manufacturing
Layer Pressure armor

Function: Provide hoop strength

Material Pressure
Selection H2S CO2
permeability
Based on:
Material: Carbon steel

Manufacturing: Winding &


interlocking

Neptune Offshore Engineering Development Co., Ltd.

12

FLEXIBLE PIPES
Manufacturing
Layer Tensile armor

Function: Provide axial and hoop


strength
Material Tensile loads
Selection Pressure
Based on: H2S CO2
permeability
Material: Carbon steel

Manufacturing: Winding

Neptune Offshore Engineering Development Co., Ltd.

13

FLEXIBLE PIPES
Manufacturing
Layer Insulation layer

Function: Decrease heat loss

Material Coefficient of
Selection
thermal conductivity
Based on: Temperature
Hydrostatic
pressure resistance
Material: PP

Manufacturing: Winding

Neptune Offshore Engineering Development Co., Ltd.

14

FLEXIBLE PIPES
Manufacturing
Layer Outer sheath

Function: Protect armours


Provide abrasion
resistance
Material Temperature
Selection Service life
Based on:
Material: PA11
HDPE
MDPE
Manufacturing: Extrusion

Neptune Offshore Engineering Development Co., Ltd.

15

FLEXIBLE PIPES
Manufacturing
Item End fitting
Function: Form the transition
between the
flexible pipe and
the connector
Transfer the load
between the
flexible pipe and
connector
Material Fluid properties
Selection Pressure
Based on: Temperature
Material: Carbon steel
Stainless steel
Epoxy
Assembly: Manual process

Neptune Offshore Engineering Development Co., Ltd.

16

FLEXIBLE PIPES
Material Tests
Alloy

Chemical
composition
Microstructure

Mechanical

Metallic materials

Material
Characteristics

Material tests
Polymer
materials

Mechanical/
Physical

Yield strength

Modulus of elasticity

Thermal
Hardness

Permeation
Resistance to creep

Compatibility/
Ageing
Neptune Offshore Engineering Development Co., Ltd.

...
17

FLEXIBLE PIPES
Material Test Laboratory

Metallic material tests


Polymer material tests
Comply with API 17J
Neptune Offshore Engineering Development Co., Ltd.

18

FLEXIBLE PIPES
Prototype and Factory Acceptance Tests
I
Standard

Prototype Tests

II
Special
III
Characterization
and other

Factory
Acceptance Tests
Neptune Offshore Engineering Development Co., Ltd.

Burst Pressure

Combined bending and


tensile

Bending stiffness

Hydrostatic pressure

19

FLEXIBLE PIPES
Prototype and Factory Acceptance Tests

Prototype tests
Factory acceptance tests
Comply with API 17J & 17B
Neptune Offshore Engineering Development Co., Ltd.

20

FLEXIBLE PIPES
Storage and Load-out

Neptune Offshore Engineering Development Co., Ltd.

21

FLEXIBLE PIPES
Installation

Neptune Offshore Engineering Development Co., Ltd.

22

FLEXIBLE PIPES
Installation>Laying Vessels - Haien 322

Hull dimensions

136m x 40m x 8.25m

Max. working water depth 200m


Engine power

2 x 2300hp

Deck loading capacity

8t/m

Accommodations

120 persons

Neptune Offshore Engineering Development Co., Ltd.

23

FLEXIBLE PIPES
Installation>Laying Vessels - Haien 322

Turntable

Neptune Offshore Engineering Development Co., Ltd.

ID

6m

OD

25m

Storage capacity

18km - 10
4000t
24

CONTENT
FLEXIBLE PIPES
PROJECT REFERENCES

Neptune Offshore Engineering Development Co., Ltd.

25

PROJECT REFERENCES
2010 - 2015
Installed

Fluid

ID

Length

Pressure

Temperature

Water Depth

2015

Water

10

2.4km

16.5 MPa

75

32m

2015

Water

3.774km

22.7 MPa

50

38m

2015

Water

9.473km

8.9 MPa

50

38m

2014

MEG

1.8

138m

3.15 MPa

50

79.6m

2014

Gas

2.3km

22 MPa

60

31m

20 MPa

88

20m

2014

Water

17.6km

2014

Oil

5.5km

6 MPa

80

128m

2014

Gas

12

9.6km

9.25 MPa

63

63m

Installed

Fluid

ID

Length

Pressure

Temperature

Water Depth

2013

Oil

10

18.2km

6 MPa

73

117m

2013

Gas

10

370m

14.48MPa

43

80m

2012

Oil

500m

6 MPa

80

128m

2011

Water

6.8km

22 MPa

70

29m

2011

Water

5.7km

21 MPa

70

32m

2010

Gas

11.5km

13 MPa

60

31m

95.6km

Neptune Offshore Engineering Development Co., Ltd.

26

PROJECT REFERENCES
2010 - 2015
Installed

Fluid

ID

Length

2015

Water

10

2.4km

16.5 MPa

75

32m

2015

Water

3.774km

22.7 MPa

50

38m

2015

Water

9.473km

8.9 MPa

50

38m

2014

MEG

1.8

138m

3.15 MPa

50

79.6m

2014

Gas

2.3km

22 MPa

60

31m

2014

Water

17.6km

20 MPa

88

20m

2014

Oil

5.5km

6 MPa

80

128m

2014

Gas

12

9.6km

9.25 MPa

63

63m

Neptune Offshore Engineering Development Co., Ltd.

Pressure

Temperature

Water Depth

27

PROJECT REFERENCES
2010 - 2015
Installed

Fluid

ID

Length

Pressure

Temperature

Water Depth

2013

Oil

10

18.2km

6 MPa

73

117m

2013

Gas

10

370m

14.48MPa

43

80m

2012

Oil

500m

6 MPa

80

128m

2011

Water

6.8km

22 MPa

70

29m

2011

Water

5.7km

21 MPa

70

32m

2010

Gas

11.5km

13 MPa

60

31m

Neptune Offshore Engineering Development Co., Ltd.

28

PROJECT REFERENCES
WC19-1 A/B
Client
ID

CNOOC

Carcass, Stainless steel 316L

Water Depth
Pressure
Rating
Design Temp.
K

125.3m

Inner pressure sheath, PVDF

6MPa

Pressure armor, Carbon steel

80C

Tensile armor, Carbon steel

3.91W/(mC)

Function

Length
Design life
Installed

Insulation layer, PT3000


Static flowline
Oil, Gas&Water

Intermediate sheath, MDPE

5.5km
20 years
2014

Neptune Offshore Engineering Development Co., Ltd.

Protective layer, Carbon steel


Outer sheath, MDPE
29

PROJECT REFERENCES
DF1-1
Client
ID

CNOOC

Carcass, Stainless steel 316L

12
Inner pressure sheath, PA11

Water Depth
Pressure Rating
Design Temp.
Function
Length

63m
9.25MPa

Pressure armor, Carbon steel

63C

Tensile armor, Carbon steel

Static flowline
Gas

Intermediate sheath, MDPE

9.6km
Protective layer, Carbon steel

Design life
Installed

20 years
2014

Neptune Offshore Engineering Development Co., Ltd.

Outer sheath, MDPE

30

PROJECT REFERENCES
BZ28/34
Client
ID

CNOOC

Inner pressure sheath PVDF

Water Depth
Pressure Rating
Design Temp.
Function
Length
Design life
Installed

20m
20MPa

Pressure armor, Carbon steel

Tensile armor, Carbon steel

88C
Water injection
17.6km

Intermediate sheath, HDPE

Protective layer, Carbon steel

20 years
2014

Neptune Offshore Engineering Development Co., Ltd.

Outer sheath, HDPE

31

PROJECT REFERENCES
WZ12-1B/A
Client
ID

CNOOC

Inner pressure sheath, HDPE/XRT70

10

Water Depth
Pressure
Rating
Design Temp.

32.1m
16.5MPa

Pressure armor, Carbon steel

Tensile armor, Carbon steel

75C
Intermediate sheath, HDPE

Function
Length
Design life
Installed

Water injection
2.5km

Protected layer, Carbon steel

25 years
2015

Neptune Offshore Engineering Development Co., Ltd.

Outer sheath, HDPE

32

CONTENT
FLEXIBLE PIPES
PROJECT REFERENCES

Neptune Offshore Engineering Development Co., Ltd.

33

NOED FLEXIBLE PIPES

Neptune Offshore Engineering Development Co., Ltd.

34