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Sand
to
Configuration
SC2000 XPR
Completion with
API RHBM Bottom
Holddown Pump
Intake Protection,
Gas Anchored.
General Principal
To protect the plunger and barrel of a rod pump, the sand and proppant
fragments larger than the fit "of the pump must be removed.
The most common and reliable API rod pump is a spray metal plunger in a
nitrited, chrome, or nickel carbide plated barrel. The fit of the plunger
barrel is typically .004 / .005 (100-125 microns)---approximately the width of
a human hair.
Rod pumps are not designed or able to pump broken glass for long. Silica
sand, proppant fragments, AND especially new, modern, high strength
proppant fragments can rapidly cut into the precision ground, honed, and
toleranced plunger and barrel surfaces leading to rapid pump failure.
For example, a nicarb-plated barrel only has plating .0015 thick. It is rapidly
destroyed as the fragments of the high strength proppants (so valuable to
deep shale development) carve through the plated surface into the softer
base metal, leading to premature pump failure.
sv
Screen selection
is critical for
success
Particles can easily
pass through
screens unless a
determinate
manufacturing
process is
employed.
SC2000
Series XPR
Applications
Rod lifted gas and oil production and well workovers, solids infill control, and gas well fluid-loading
control
Cased hole, perforated-interval-interface, or new
drill completions
CrossBar
high-performance interface
Options
Stren SC2000
Series XPR
Capacity Ratings
The
SC2000 Series
Series XPR
XPRcompletion
completionunit
unit
forand
oilgas
and
The SC2000
for oil
gas
provides
a clean,
sand-free
wellbore
the
wellswells
provides
a clean,
sand-free
wellbore
and theand
lowest
lowest
reservoir
backpressure
for increased
reservoir
backpressure
for increased
productionproduction
flow and
flow
and longevity.
rod-pumpMany
longevity.
Many
operators
rod-pump
operators
are not
achieving are
not
achieving potential
full-production
potential
because
full-production
because of
backpressure
on theof
backpressure
on by
thesand
reservoir
caused
sand infill
reservoir caused
infill and
liquidby
loading.
The and
liquid loading. The XPR completion unit provides a
XPR completion unit provides a single answer to both
single answer to both problems.
problems.
Applications
Applications
Rod lifted
Rod
lifted gas and
and oil
oilproduction
production and
andwell
wellworkovers,
workovers,
solids infill
infill control,
control,and
andgas
gaswell
wellfluid-loading
fluid-loadingcontrol
control
solids
Cased
hole, perforated-interval-interface,
perforated-interval-interface, or
new drill
drill
Cased-hole,
or new
completions
completions
On/off tool/torque
safety joint (optional)
Flow-control
top-seal cup unit
Features, Advantages
Features,
Advantages and
and Benefits
Benefits
The XPR
XPR unit
The
unit incorporates
incorporates aa high-performance,
high performance, matrix
TM
matrix-metal
reservoir
interface.
Thisprotects
feature against
metal
reservoir
interface.
This feature
protects
sandloading
infill and
loading
to
sand
infillagainst
and liquid
to liquid
enhance
production
enhance
production
extend
pump life.
It alsorodand
extend
pump life.and
It also
prevents
premature
prevents
premature
causedextending
by
pump
failure
causedrod-pump
by solidsfailure
production,
solids production,
extending
equipment
life whiletime
equipment
life while
preventing
nonproductive
preventing nonproductive time (NPT).
(NPT).
Unique,
rugged, corrosion-resistant,
corrosion resistant,
matrix metal,
Unique, rugged,
matrix-metal,
stainless
screen design
micron
stainless steel
steel-screen
designwith
withstandard
standard100
100control
results
lowerinpressure
drops fordrops
longer
micron point
control
point in
results
lower pressure
service life and higher production flow.
for longer service life and higher production flow.
Heavy-duty CrossBar style shroud enhances flow
TM
Heavy-duty
CrossBarof
style
enhances
flow in
vectoring
attenuation
fluids,shroud
and flow
distribution
vectoring attenuation
of fluids, and flow distribution
perforated
cased hole completions.
in perforated
holecost-effective,
completions.easy installation
The
XPR unitcased
provides
and
protects
the rod pump
from excessive
wear
The XPR
unit provides
cost-effective,
easy
minimizing
costs tothe
replace
failedfrom
rod pumps, as
installationcapital
and protects
rod pump
well
as avoiding
NPT.
excessive
wearminimizing
capital costs to replace
Integrated pumping sump increases rod-pumpfailed rod pumps, as well as avoiding NPT.
productivity.
Integrated-pumping-sump
increases
System
design can accommodate
oil rod-pumpor gas wells of
productivity.
any
size.
CrossBar
high-performance interface
any size.
Options
Options
The Series
XPR
screen
design isdesign
The
Series
XPR
screen
with rugged, corrosionisunique
unique
with rugged, corrosion
resistant, matrix metal stainless steel
resistant,
stainless
construction.matrix
The unitsmetal
standard
100micron control point provides for lower
steel
construction. The units
pressure drops, higher production
standard
100service
micron
flow, and longer
life. control
point provides for lower pressure
drops, higher production flow,
and longer service life.
As featured in the 2005 2nd Edition of World Oil Modern Sandface Completion Practices Handbook
Featured in
World Oil
Completion
Practices Handbook
Stren SC2000 This sand screen combines sintered metal mesh layers and metal fiber composite
matrix for accurate pore sizing, yielding rugged, accurate sand particle control and flow erosion
resistance. Robust and crush resistant, the SC2000 (Fig. 2.39) screens have body diameters
typically only 0.25 in. (0.64 cm) larger than tubing upset diameter.
In addition, Strens new SC2000 XPR CrossBar screen (Fig. 2.40) has particular utility in
controlling solids infill into the wellbore. It is a component of the SC2000 Series XPR (see
Chapter 5) completion unit that is designed to increase rod pumping productivity. Somewhat
unique to this screen is its heavy-duty cross bar style shroud that, according to the
manufacturer, enhances flow vectoring attenuation of fluids and flow distribution.
MODEL
Pump Type
API Pump Size
Rod string retrievable
Capacity:
Dimensions
Micron Ratings
Pressure:
Temperature
Pump End Connection
For Higher Capacity
PGXPR20
PGXPR25
Typical Description:
PumpGard Model PGXPR for protecting API insert pumps;
PGXPR2(x)08-100M24; 1.0" (or 1.25") NPT API standardized pin up gas anchor dip tube base connection to 2-" (or 2") insert pump, with 316 stainless steel matrix core #M24-125, 100 micron control point and CrossBar high
productivity reservoir interface shroud.
Optional: Factory install PAB20-100 over-pressure control relief valve and 6" strainer nipple.
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