Académique Documents
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INDIVIDUAL EQUIPME
f 3 = 0.85,
it=1,
C,= 375.8 exp[0.1739(4)]= 753.4,
C,, = 204.9(4)0.6332(120)0~8016
= 22,879,
purchase price C = 1.7(101,726) + 58(1.42)(0.85)(753.4)
+ 22,879
= $248,646
EXAMPLE
20.1
Installed Cost of a Qkstillation Tower
Shell and trays are made of AIS1 304 stainless steel. Dimensional
data are:
D=4ft,
L = 120 ft,
N = 58 sieve trays,
wall thickness tp = 0.50 in. for pressure,
fb = 0.75 in. at the bottom,
flanged and dished heads weigh 325 Ib each,
weight W = (~~/4)(16)(i20(0.5/12)(501) 2(325) = 32,129 lb
Cb= exp[7.1%3+ 0.1478(10.38) 0.02488(10.38)2
+ 0.0158(l20/4) in(0.75/0.50)]
= 101,726
fl = 1.7,
f2 1.189 -1- 0.057764) = 1.420,
From Table 20.1, the installation factor is 2.1 so that the installed
price is
Cinstalled
= 2.1(248;646) = $522,156
EXAMPLE
20.2
Purchased and Installed Prices of Some Equipment
a, A box type fired heater with CrMo tubes for pyrolysis at
1500psig with a duty of 40 million Btu/hr. From Item No. 10
(Table 20.11, the inslalled price is
Cvnstalled
= 33.8(1.0 + 0.10 + 0.15)(40)'
= 1008.32 K$, $1,008,320.
86
663
other standard materials are given for many of the items covered
here. Usually only the parts in contact with process substances need
be of special construction, so that, in general, the multipliers are
not always as great as they are for vessels that are made entirely of
special materials. Thus, when the tube side of an exchanger is
special and the shell is carbon steel, the multiplier will vary with the
amount of tube surface, as shown in that section.
As with most collections of data, the price data correlated here
exhibit a certain amount of scatter. This is due in part to the
incomplete characterizations in terms of which the correlations are
made, but also to variations among manufacturers, qualities of
construction, design differences, market situations, and other
factors. Accordingly, the accuracy of the correlations cannot be
claimed to he better than f 2 5 % or so.
Falling film
10. Fired heaters
Box types
Cylindrical types
11. Heat exchangers
Shell-and-tube
Double pipe
Air coolers
12. Mechanical separators
Centrifuges
Cyclone separators
Heavy duty
Standard duty
Multiclone
Disk separators
Filters
Rotary vacuum belt discharge
Rotary vacuum scraper discharge
Rotary vacuum disk
Horizontal vacuum belt
Pressure leaf
Plate-and-frame
Vibrating screens
13. Motors and couplings
Motors
Belt drive coupling
Chain drive coupling
Variable speed drive coupling
14. Pumps
Centrifugal
Vertical mixed flow
Vertical axial flow
Gear pumps
Reciprocating pumps
15. Refrigeration
16. Steam ejectors and vacuum pumps
Ejectors
Vacuum pumps
17. Vessels
Horizontal pressure vessels
Vertical pressure vessels
Storage tanks, shop fabricated
Storage tanks, field erected
665
rices of Process Equipment (Basic: CE Plant Cost Index= 325, Middle 1985)
3. Conveyors (IFP) K$
1. Agitators
[Meyers andKime, Chem. Eng., 109-112 (27 Sep. 1976)l
C=exp[a+bInHP+c(lnHP~]
<HP<400
$,
Single Impeller
speed
Carbon
steel
a
b
c
8.57
0.1195
0.0819
Type 316
a
b
c
0.2474
0.0654
Dual Impeller
8.43
-0.0880
0.1123
8.31
-0.1368
0.1015
8.80
8.50
0.1603 0.0257
0.0659 0.0878
8.55
0,0308
0.0943
8.52
-0.1802
0.1158
9.25
8.82
8.72
0.2801 0.1235 -0.1225
0.0542 0.0818
0.1075
8.82
3
8.43
-0.1981
0.1239
Concrete (IFP)
C = 135fQ0.6q, 1 <O<60Kgal/min:
A t (C)
10
f
Speeds 1: 30.37, and 45 rprn
2: 56, 68,84, and 100 rpm
3: 125, 155, 490, and 230 rpm
Cone crusher:
20< W<300tons/hr
K$,
C=1.55W05,
C = 5.96(HP\
2.0
K$,
15
C = 6.49(HP1
12
1.5
1.0
10<HP<800
C = fexpr4.868
+ 0.3092 In W + 0.05488tln W f ] ,
lO<W<IQOklb/hrof crystals
Turbines (iFP):
Pressure discharge,
vacuum discharge,
C = 0.31(HP)08 K$,
C = 0.69(HP)081 K$,
Q in KSCFM
cp
0.4692
0.0400
-0.4456
0.1203
0.1821
0.2211
0.0931
0.0786
0.0820
2-500
2-900
2-300
-1.0181
0.3332
0.0647
2-500
materials factor, fm
Carbon steel
Fiberglass
Stainless steel
Nickel alloy
2.2
Distillation:
4.0
5.5
C,
11 .o
I .O
2.5
1.0
1.3
2.0
C, = f,Cb + Nf&fC,
+ Cpl
+ 0.01580(L/D) ln(7Jc)],
9020 < W < 2,470,000 Ibs of shell exclusive of nozzles and skirt
C, = 375.8 exp(0.1739D), 2 < D < 16 ft tray diameter
N = number of trays
Pressure Factors, Fp
Cent~~~ugal
Pressure
(kPa[gagel)
Vacuum batch
Material
Mild steel
Stainless type 304
Mild steel
Rubber-lined
Stainless type 304
Radial
Backward
Curved
Prop.
I .O
1.O
1.0
:z
1.15
4
8
16
1.30
1.45
1.60
1.15
1.30
1.45
= 204,900.6332 L08016,
Axial
Pl
Vane
1.00
1.15
1.30
Material
Stainless steel, 304
Stainless steel, 316
Carpenter 2OCB-3
Nickel-200
Monel-400
Inconel-600
lncoloy-825
Titanium
2<D<24.
5 7 1 L < 170ft (platforms and ladders)
fi
1.7
2.1
3.2
5.4
3.6
3.9
3.7
7.7
1:
1.189+0.05770
1.404 0.07240
1.525 O.OJ880
+
+
2.306+ 0 . 1 1 2 0 ~
(continued)
666 COSTS OF
INDIVIDUAL EQUIPMENT
TABLE 20.2-(continoed)
Tray Types
Valve
Grid
Bubble cap
Sieve (with downcomer)
Spray dryers:
f3
1.oo
0.80
1.59
0.85
cP I = 246.4~0.7396L0'7068,
G,&,
0.33
1.oo
1.13
3.03.67
Absorption:
f,,
Carbon steel
304,321
316
Monel
InconeI
Diameter (ft)
Sqft/hearth,
approx
a
6.0
12
10.0
36
5.071
14.25
&9
5.295
5.521
6.014 6.094
Packed towers:
c = f c, + v,cp+ c,,
Vp is volume of packing,
c,
Packing Type
Ceramic Raschig rings, 1 in.
Metal Raschig rings, 1 in.
lntalox saddles, 1 in.
Ceramic Raschig rings, 2 in.
Metal Raschig rings, 2 in.
Metal Pall rings, 1 in.
lntalox saddles, 2 in.
Metal Pall rings, 2 in.
($/cuftl
19.6
32.3
19.6
13.6
23.0
32.3
13.6
23.0
Material
Mild steel
Stainless type 304
Drying Gas
Materials
Mild steel
Lined with stainless 304-20%
Lined with stainless 316-20%
1.oo
1.35
1.80
Steel/copper
Monel/cupronickel
Nickel/nickel
Long-Tube Evaporators
Construction Material: Shell/Tube
Steel/copper
Steel/steel
Steel/alurninum
Nickel/nickel
1.o
0.6
0.7
3.3
+ +
1.o
2.0
Tube Material
Carbon steel
CrMo steel
Stainless
t
1.0
1.4
Design Type
Process heater
Pyrolysis
Reformer (without
catalyst)
0.00
0.12
0.35
6
0.00
0.25
0.50
k
25.5
33.8
45.0
6
0
0.10
0.35
t
~
Hot air
Combustion gas (direct contact)
Combustion gas (indirect contact)
+ +
Atmospheric pressure
Vacuum
150 < A
Forced-Circulation Evaporators
8. Dryers (IFP)
Rotary combustion gas heated: C = (1 Q f ) expI4.9504 - 0.5827(1n
200 <A<30,000 sqft lateral surface
A) + 0.0925(1n A)'],
Rotary hot air heated: C = 2.38(1 + Q + f)A0.63, 200<A<4000sqft
lateral surface
Rotary steam tube: C = 1.83FAr60, 500 < 4 < 18,000 sqft tube surface, F = 1 for carbon steel, F = 1.75 for 304 stainless
Cabinet dryer: C=1.15fpAo.77, lO<A<50sqft tray surface
Pressure
+ 0.08514(1n A)'],
Cylindrical type:
C = k(1 + f
+ $,)Qo.82,
Tube Material
Carbon steel
CrMo steel
Stainless
0
0.10
0.15
0.25
0.40
0.60
k
27.3
40.2
42.0
(continued)
Cylindrical
Dowtherm
0
0.33
I?.
Heat exchangers
Sheil-and-tube (Evans): C = f,l.,i,C,,
= exp[8.821 - 0.30863(1n A)
0
0.15
0.20
price in $
+ 0.0681(In A)],
f
Fixed-head
Kettle reboiler
U-tube
exp[-7.1156-t O.O906(lnA)1
1.35
exp[-0.9816 -t0.0830(ln A)]
0,7771 0.04981(1n A)
1.0305 + 0.07140(lnA)
1.1400+0.12088(1nA)
600-9010
+ 0.0587(1n A)],
C = ex@[?
1.20 - 1.2252(1nA )
10 < A < 800 sqft
C = expI7 1.27
rotary vacuum drum scraper discharge:
-1.3408(1nA)+0.0709(lnA)Z]$/~qft, 1 0 < A < 1500sqft
C = exp[10.50 - 1.008(lnA)
rotary vacuum disk:
+ 0.0344(1n A)*]$/sqft, 100 < A < 4000 sqft
horizontal vacuum belt: C=28300/Ao5$/sqft,
lO<A<7200sqft
pressure leaf: C = 695/AoZ9$/sqft, 30 < A < 2500 sqft
rotary vacuum belt discharge:
r,
C,
esign Type
0.8603
0.8193
0.6116
1.1854
1.5420
0,1549
4.8314
4.1514
4.2432
1800 rpm
4.7075
4.521 2
7.4044
1200 rprn
4.9298
5.0999
4.6163
Totally enclosed, fan-cooled
3600 rpm
5.1 058
3.8544
5.3182
1800 rpm
4.9687
4.5347
1200 rpm
5.1532
5.3858
Explosion-proof
3600 rpm
5.3934
4.4442
1800 rpm
5.2851
4.8178
1200 rpm
5.4166
5.5655
14. Pumps
Centrifugal (Evans) prices in $:
0.49706
0.42913
0.51774
~ . ~ ,
Double pipe [ifzpj: c = ~ o o ~ ~ A2<,4<60sqft,
price in $
~k ~
1.o
1.9
2.2
Pressure
(bas1
54
4-6
6-7
r,
1.oo
1.10
1.25
Enorganic Process
aterial
Carbon steel
316
Monel
Nickel
Hastelloy
a
42
65
70
84.4
1.63
3.50
5.50
8.56
+ 7.877/HP),
~
HP < 75
Organic Process
a
98
4 14
143
300
5.06
7.1 4
9.43
10.0
0.09666
0.53470
1.03251
-0.0151 I
0.47242
-0.06464
0.301 18
0.35861
0.88534
0.10960
0.05252
-0.03595
5.22888
0.04820
0.05448
0.12630
5.06052
-0.02188
1-7.5
7.5-250
250-700
1-7.5
7.5-250
250-600
4-7.5
7.5-250
250-500
0.03316
0.8331 1
1.OS470
-0.00930
0.57065
0.28931
0.31004
0.15374
0.02399
-0.05695
0.22616
0.04609
0.44357
0.07406
1-7.5
7.5-250
250-400
7.5-250
250-400
1-7.5
7.5-350
-0.00333
0.60820
0.00048
0.51086
0.31216
0.31284
0.15475
0.05202
0.19949
0.05293
0.10573
0.07212
1-7.5
7.5-200
1-7.5
7.5-250
1-7.5
7.5-200
vsc
c, = 1.55exp[8.833 - 0.6019(ln ad%
+ 0.0519(ln QTWJ,
aterial
I O < W<90
0.23296
0.15984
0.22186
Open, drip-proof
3600 rpm
aterial:
~
h
~
cs/cs
cs/304L stainless
cs/316 stainless
~
Stainless sleel 316
Stainless steel 304
Stainless sleel 347
Nickel 200
Nonel 400
lnconel 6001
lncoloy 8251
Titan i um
HasteII O y
5< W<40tons/hr
Cast steel
304 or 316 fittings
Stainiess steel, 304 or 316
Cast Goulds alloy no. 20
Nickel
Monel
IS0 B
IS0 c
Titanium
Hastelloy C
Ductile iron
Bronze
FT = exp[bl
667
0 in gpm,
H in ft head
est Factor Fw
1.35
1.15
2.00
2.00
3.50
3.30
4.95
4.60
9.70
2.95
1.15
19 0
(continued)
Flow Range
(gpml
50-900
50-3500
100-1 500
250-5000
50-1100
100-1500
Type
One-stage, 3550 rpm, VSC
One-stage, 1750 rprn, VSC
One-stage. 3550 rpm, HSC
One-stage, 1750 rprn, HSC
Two-stage, 3550 rpm, HSC
Two-stage, 3550 rpm, HSC
b,
b,
5.1029
0.0632
2.0290
13.7321
9.8849
Vacuum pumps:
HP
Head Range
(ft)
(max)
50-400
50-200
100-450
50-500
300-1100
650-3200
75
200
150
250
250
1450
Vertical mixed flow (IFP): C = 0.036(gpm)0.82K$, 500 < gpm < 130,000
Vertical axial flow (IFP): C = 0.020(gpm)0'78K$, 1000 <gpm < 130,000
Gear pumps (IFP): C = exp[-0.0881 0.1986(ln Q)
+0.0291(ln Q)']K$,
10<Q<900gpm
Reciprocating (Pikulik and Diaz, 1979), without motor,
Vertical vessels:
C = FMCb C,
L.
, 6<D<10,
12 < L < 20 ft tangent-to-tangent
C=40.0Q0.8'K$, 15<Q<400gpm
C = 410FQ0.52K$, 1 < Q < 400 gpm
Material
316 stainless
AI bronze
Nickel
Monel
F=l.OO
1.40
1.86
2.20
0
-10
-20
-30
-40
- 50
1.oo
1.55
2.10
2.65
3.20
4.00
No condenser
1 surface condenser
1 barometric condenser
2 surface condensers
2 barometric condensers
No.
Stages
1.0
1.6
1.7
2.3
1.9
1
2
3
4
5
FM
1.7
2.1
3.2
5.4
3.6
3.9
3.7
7.7
Material of Construction
f,
Cost Factor
16. Steam ejectors and vacuum pumps (Pikulik and Diaz, 1979):
Ejectors: C = l l . O f , f & ~ ' " '
+ Ca
Cast iron:
Others:
C = 8.15X1'03 K$,
-1.2217
0.0771
0.2744 -0.0253
-0.2371
0.0102
-2.8304
0.1542
-1.6164
0.0834
Material
1.o
2.0
3.0
Cost Factor FM
2.7
2.4
3.0
3.5
3.3
3.8
11.0
11.0
2.75
1.9
0.32
2.7
2.3
0.55
Multiplier
1.3
1.2
1.5
1.4
1.3
1.4
1.5
1.3
1.2
Equipment
Chimneys and stacks
Columns, distillation, carbon steel
distillation, stainless steel
Compressors, motor driven
steam on gas driven
Conveyors and elevators
Cooling tower, concrete
Crushers, classifiers and mills
Crystallizers
Multiplier
1.2
3.0
2.1
1.3
1.5
1.4
1.2
1.3
1.9
(continued)
REFERENCES
669
LE 20.3-4 continued)
Equipment
Cyclones
Dryers, spray and air
other
-.
Ejectors
Evaporators, calandria
thin film, carbon steel
thin film, stainless steel
Extruders, compounding
Fans
Filters, all types
Furnaces, direct firecl
Gas holders
Granulators for plastic
Heat exchangers, air cooled, carbon steel
coii in shell, stainless steel
glass
graphite
plate, stainless steel
plate. carbon steel
shell and tube, stainless/stainless steel
shell and tube, carbon/stainless steel
Heat exchangers, shell and tube, carbon steel/aluminum
shell and tube, carbon steel/copper
shell and tube, carbon steel /Monel
shell and tube, Monel/Monel
shell and tube, carbon steel/Hastelloy
instruments. all types
Miscellaneous. carbon steel
stainless steel
Multiplier
Equipment
Multiplier
1.4
1.6
1.4
1.7
1.5
2.5
1.9
1.5
1.4
1.4
1.3
1.3
1.5
2.5
1.?
2.2
2.0
1.5
1.7
1.9
2.1
2.2
2.0
1.8
1.6
1.4
2.5
2.0
1.5
2.8
2.0
1.4
1.7
1.?
1.4
1.4
1.6
1.9
2.1
1.9
1.6
1.8
2.2
1.5
2.0
1.8
2.0
1.8
1.9
2.0
1.5
1.7
2.3
1.2
1.4
1.5
1.?
2.8
Year
1970
1975
125.7
123.8
122.7
122.9
132.0
132.1
125.6
99.8
REFERENCES
1. Chemical Engineering Magazine, Modern Cost Engineering, McGrawfill, New York, 1979.
2. Chemical Engineering Magazine, Modern Cost Engineering II, McGrawHill, New York, 1984.
3. L.B. Evans, A. Mulet, A B . Corripio, and K.S. Chretien, Costs of
pressure vessels, storage tanks, centrifugal pumps, motors, distillation
and absorption towers, in Ref. 2, pp. 140-3.46, 177-183.
4. J. Gran, Improved factor method gives better preliminary cost estimates,
in Ref. 2, pp. 76-90.
5. D.W. Green and J.Q. Maloney (Eds.), Perrys Chemical Engineers
Handbook, PdcGraw-Hill, New York, 1984, cost data on pp. 6.7, 6.22,
6.112, 6.113, 6.121, 7.19, 11.19, 11.20, 11.21, 11.29, 11.42, 17.27, 17.33,
18.45, i8.46, 18.47, 19.13, 19.40, 19.45, 19.65, 19.89, 19.101, 19.102,
1980
1985