PRO1 16E Solution Suggestions

Solution Suggestions for the Exercises
SIMATIC S7
Siemens AG 2005. All rights reserved.
Date:
File:
14.10.2005
PRO1_16E.1
Contents
SITRAIN Training for

Automation and Industrial Solutions
Page
Solution Suggestions for the Exercises ............................................................................................

Solution Suggestions for the Exercises ............................................................................................
Symbol List .........................................................................................................................................
Ch3 Ex2: Creating a Project .....................................................................................................
Ch3 Ex3: Inserting an S7 Program
.................................................................................................
Ch3 Ex4: Copying a Block from the Standard Library
....................................................................
Ch4 Ex1: Uploading the Actual Configuration to the PG and Renaming It .......................................
Ch4 Ex2: Adapting the Actual Configuration ....................................................................................
Ch4 Ex3: Assigning Parameters to the Clock Memory and Testing It .............................................
Ch4 Ex4: Copying Blocks from My_Program
...............................................................................
Ch5 Ex1: Importing a Symbol Table ................................................................................................
Ch6 Ex1: Jogging the Conveyor Motor (FC 16) ...............................................................................
Ch7 Ex1: Mode Section of the Distribution Conveyor (FC15) ..........................................................
Ch7 Ex1: Jogging the Conveyor Motor (FC16) .................................................................................
Ch7 Ex2: Programming the Conveyor for AUTO Mode (FC16) ........................................................
Ch7 Ex2: Programming the Conveyor for AUTO Mode (FC16) ........................................................
Ch7 Ex3: Edge Detection (FC16)
..................................................................................................
Ch7 Additional Ex4: Optimizing the Mode Section (FC15) ..............................................................
Ch8 Ex1: Number Formats ..............................................................................................................
Ch8 Ex2: Counting the Transported Parts (FC18) ...........................................................................
Ch8 Ex2: Signalizing (FC14) ............................................................................................................
Ch8 Ex2: Signalizing (FC14) ............................................................................................................
Ch8 Ex3: Monitoring the Transport Functions (FC17) .....................................................................

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Solution Suggestions
SIMATIC S7
Date:
File:
14.10.2005
PRO1_16E.2
Contents

Page

Ch8 Additional Ex5: Counting the Conveyor Belt Fault Conditions (FC17) .....................................
Ch9 Ex1: Configuring the DP System (ET200 S)
...........................................................................
Ch9 Ex2: Copying a ProTool/Pro Project ........................................................................................
Ch9 Ex7: Adapting the S7 Program to the TP Conditions (FC15) ....................................................
Ch9 Ex7: Apapting the S7 Program to the TP Conditions (FC15) ....................................................
Ch9 Ex7: Adapting the S7 Program to the TP Conditions (FC16) ....................................................
Ch10 Ex4: Linking Micromaster to PROFIBUS DP ..........................................................................
Ch10 Ex5: Funktionstest - Micromaster (FC 42) ...............................................................................
Ch11 Ex1: Data Block as HMI Interface (DB99)
.............................................................................
Ch11 Ex1: Data Block as HMI Interface (DB99, FC15) ...................................................................
Ch11 Ex1: Data Block as HMI Interface (FC15)
.............................................................................
.............................................................................
.............................................................................
.............................................................................
Ch12 Ex1: Recognizing Types of Variables
...................................................................................
Ch12 Ex2: Editing a Parameter-assignable Function (FC20) ...........................................................
Ch12 Ex3: Calling a Parameter-assignable Function (FC17) ...........................................................
Ch12 Ex4: Editing a Function Block (FB20) .....................................................................................
Ch12 Ex5: Calling a Function Block (FC17) .....................................................................................
Ch13 Ex1: Displaying the Startup Type (OB100) and Acknowledging It ..........................................
Ch13 Ex1: Displaying the Startup Type (FC15) and Acknowledging It
..........................................

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SIMATIC S7
Date:
File:
14.10.2005
PRO1_16E.3
Contents

Page
Solutions - Troubleshooting Exercise ..............................................................................................

Troubleshooting Solutions ...............................................................................................................
All Errors + Corrections at a Glance .................................................................................................
Troubleshooting in the STOP State......................................................................................................
Logical Program Errors
................................................................................................................

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Symbol List
You will find the complete printout of the Symbol List in

Chapter 2 Training Units and Addressing.


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Ch3 Ex2: Creating a Project
Enter project
name here and
use "OK" to
confirm
Use the preset storage location path

or change it
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Ch3 Ex3: Inserting an S7 Program

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Ch3 Ex4: Copying a Block from the Standard Library

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Ch4 Ex1: Uploading the Actual Configuration to the PG and

Renaming It
Your CPU 315-2DP
Result

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Ch4 Ex2: Adapting the Actual Configuration
Double-click

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Ch4 Ex3: Assigning Parameters to the Clock

Memory and Testing It
Double-click

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Ch4 Ex4: Copying Blocks from My_Program
1. Copy
2. Rename
3. Delete
System data blocks

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Ch5 Ex1: Importing a Symbol Table


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Ch6 Ex1: Jogging the Conveyor Motor (FC 16)
Ch6 Ex2: Calling FC 16 in OB 1

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Ch7 Ex1: Jogging the Conveyor Motor (FC15)

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Ch7 Ex1: Jogging the Conveyor Motor (FC16)

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Ch7 Ex2: Programming the Conveyor for AUTO Mode (FC16)

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Ch7 Ex2: Programming the Conveyor for AUTO Mode (FC16)

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Ch7 Ex3: Edge Detection (FC16)
Network 1 and 2 are not changed

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Ch7 Additional Ex4: Optimizing the Mode Section (FC15)

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Ch8 Ex1: Number Formats
incorrect access

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Ch8 Ex2: Counting the Transported Parts (FC18)

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Ch8 Ex2: Signalizing (FC14)

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Ch8 Ex2: Signalizing (FC14)

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Ch8 Ex3: Monitoring the Transport Functions (FC17)
Ch8 Ex3: Signalization (FC14)
Network 2 same structure

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Ch8 Ex4: Lock-out (FC16)

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Ch8 Additional Ex5: Counting the Conveyor Belt Fault Conditions

(FC17)
Network 1 is not changed
Ch8 Additional Ex5: Falling Edge (FC15)

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Ch9 Ex1: Configuring the DP System (ET200 S)
OFF ON
64
32
16
8
4
2
1

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Ch9 Ex2: Copying a ProTool/Pro Project
Copy
Result

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Ch9 Ex7: Adapting the S7 Program to the TP Conditions (FC15)
Protocol of modifications after rewiring

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Ch10 Ex4: Linking Micromaster to PROFIBUS DP

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Ch10 Ex5: Function Test - Micromaster (FC 42)

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Ch11 Ex1: Data Block as HMI Interface (DB99)

Variable declaration before the exercise
Variable declaration after the exercise

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Ch11 Ex1: Data Block as HMI Interface (DB99, FC15)

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Ch12 Ex1: Recognizing Types of Variables
Statement
Global Local
L #Number_1
X
L #Number_2
X
T #Maximum_value
X
L #Intermediate_result
X
L Number_1"
X
T MW 40
X
T #Number_2
X
SIMATIC S7

Absolute Symbolic
X
X
X
X
X
X
X
Date:
File:
14.10.2005
PRO1_16E.43
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Temporary
Static
Parameter
X
X
X
X

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Ch12 Ex2: Editing a Parameter-assignable Function (FC20)

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Ch12 Ex3: Calling a Parameter-assignable Function (FC20)

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Ch12 Ex4: Editing a Function Block (FB20)

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Ch12 Ex5: Calling a Function Block (FC17)
Network 1, 2 are not changed, Network 3 is deleted

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Ch13 Ex1: Displaying the Startup Type (OB100) and Acknowledging It

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Ch13 Ex1: Displaying the Startup Type (FC15) and Acknowledging It

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Solutions Troubleshooting Exercise
SIMATIC S7
Date:
File:
Note
14.10.2005
PRO1_16E.50

The following pages contain either further information or are for reference to
complete a topic.

Page 50
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Troubleshooting Solutions
SIMATIC S7

Date:
File:
14.10.2005
PRO1_16E.51
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All Errors + Corrections at a Glance

STOP Errors:
Error
Location of Interruption
Error Location
Correction
FC 15, Network 3
FC 15, Network 3
A DB99.DBX100.4
A DB99.DBX0.4
FB 20, Network 2
FB 20, Network 2
CALL FB20, DB2
Delete call
FC 18, Network 1
FC 18, Network 1
A DB99.DBW20
A DB99.DBW2
Logical Errors:
Error
Malfunction
Jog conveyor motor to

the RIGHT not possible
FC 16, Network 1
= A8.5
= M 16.0
Evaluation Fault3:
No flashing display
FC 17, Network 5
CALL FB20, DB 3
Flashing frequency:
CALL FB20, DB3

Flashfre.: M 10.3
Count quantity and

display not correct
FC 18, Network 2
L #Setpoint_setting
L 1
SIMATIC S7

Error Location
Date:
File:
Correction
14.10.2005
PRO1_16E.52
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Troubleshooting in the STOP State
1st. STOP Error

Check incorrect data bit:
correct is AN DB99.DBX0.4

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2nd. STOP Error

Delete call

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3rd. STOP Error

Check incorrect data word:
correct is L DB99.DBW2
Program Error
correct is: 1

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Logical Program Errors
Program Error
correct is: M 16.0
Program Error
FC 17
M 10.3

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PRO1 16E Solution Suggestions

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PRO1 16E Solution Suggestions

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Solution Suggestions for the Exercises

SITRAIN Training for

Solution Suggestions for the Exercises ............................................................................................

SITRAIN Training for

Solution Suggestions for the Exercises

SITRAIN Training for

Ch8 Ex3: Monitoring the Transport Functions (FC16) .....................................................................

SITRAIN Training for

Solution Suggestions for the Exercises

SITRAIN Training for

Solutions - Troubleshooting Exercise ..............................................................................................

SITRAIN Training for

You will find the complete printout of the Symbol List in

You will find the complete printout of the Symbol List in

SITRAIN Training for

Ch3 Ex2: Creating a Project

Use the preset storage location path

Ch3 Ex3: Inserting an S7 Program

SITRAIN Training for

Ch3 Ex4: Copying a Block from the Standard Library

SITRAIN Training for

Ch4 Ex1: Uploading the Actual Configuration to the PG and

Your CPU 315-2DP

SITRAIN Training for

Ch4 Ex2: Adapting the Actual Configuration

SITRAIN Training for

Ch4 Ex3: Assigning Parameters to the Clock

SITRAIN Training for

Ch4 Ex4: Copying Blocks from My_Program

System data blocks

SITRAIN Training for

Ch5 Ex1: Importing a Symbol Table

You will find the complete printout of the Symbol List in

SITRAIN Training for

Ch6 Ex1: Jogging the Conveyor Motor (FC 16)

Ch6 Ex2: Calling FC 16 in OB 1

SITRAIN Training for

Ch7 Ex1: Jogging the Conveyor Motor (FC15)

SITRAIN Training for

Ch7 Ex1: Jogging the Conveyor Motor (FC16)

SITRAIN Training for

Ch7 Ex2: Programming the Conveyor for AUTO Mode (FC16)

SITRAIN Training for

Ch7 Ex2: Programming the Conveyor for AUTO Mode (FC16)

SITRAIN Training for

Ch7 Ex3: Edge Detection (FC16)

Network 1 and 2 are not changed

SITRAIN Training for

Ch7 Additional Ex4: Optimizing the Mode Section (FC15)

SITRAIN Training for

Ch8 Ex1: Number Formats

SITRAIN Training for

Ch8 Ex2: Counting the Transported Parts (FC18)

SITRAIN Training for

Ch8 Ex2: Signalizing (FC14)

SITRAIN Training for

Ch8 Ex2: Signalizing (FC14)

SITRAIN Training for

Ch8 Ex3: Monitoring the Transport Functions (FC17)

Ch8 Ex3: Signalization (FC14)

Network 2 same structure

SITRAIN Training for

Ch8 Ex3: Monitoring the Transport Functions (FC16)

SITRAIN Training for