Scheduled Substation Power Transfer

Procedure
Power Transfer to Emergency Power

Facilities
Illustration
Technician

Unscheduled Substation Power Transfer

Facilities
Technician
Automatic Transfer to Emergency Power
Procedure

Route notification form to notify the

area owner/Shift
1
supervisor/Equipment owner and
manufacturing area affected.

Proceed to Substation. Verify if the

Substation automatically transfer to
1 Emergency Power. Normal Breaker at
Trip Position and Emergency at Close
Position.

Start Genset at Power Plant with the

required capacity of Substation using
2 Genset Start-up Checklist and close
Totalizer Breaker of the Substation to
be transferred.

Set ATS Selector Switch from Auto to

Manual Position.

Verify 3 Phase Voltage at Substation

3 Emergency meter if available and in
tolerable range.

Verify connected UPS and affected

load.

Check all UPS connected to the

4 Substation must be on normal
operation (UPS Mode).

Manual Transfer to Emergency Power if it failed to Transfer in Au

Mode.

Set ATS Selector Switch from Auto to

Manual Mode.

Verify 3 Phase Voltage at Emergency

1 meter if available and in tolerable
range.

Wait for the Shift Supervisor

6 command before executing the
transfer.

Trip Normal Breaker and Close

7 Emergency Breaker. Verify breaker
status.

Directly Trip Normal Breaker and

3 Close Emergency Breaker. Verify
breaker status.

Verify connected UPS and affected

load.

Power Transfer to Normal Power

Route notification form to notify the
area owner/Shift
1
supervisor/Equipment owner and
manufacturing area affected.

Proceed to Substation, verify 3 phase

voltage of Normal Power if in tolerable
range. Check connected UPS and
affected load of the Substation.

Wait for the Shift Supervisor

3 command before executing the
transfer.
4

Trip Emergency Breaker and Close

Normal Breaker. Verify breaker status.

Set ATS Selector Switch from Manual

5 to Auto Position.
( Discretion of Shift Leader)
Advise Shift Leader thru two-way radio
6 that the Power transfer was
completed..
7

Turn on blower fan switch if in off

position.

Verify connected UPS and affected

load.

Set ATS Selector Switch from Auto to

Manual Position.

Verify connected UPS and affected

load.

Unscheduled Substation Power Transfer

Illustration
Automatic Transfer to Emergency Power

Manual Transfer to Emergency Power if it failed to Transfer in Auto

Mode.

Scheduled Substation Power Transfer

Facilities
Procedure
Technician
Power Transfer to Emergency Power

Illustration

Unscheduled Substation Power Transfer

Facilities
Procedure
Illustration
Technician
Automatic Transfer to Emergency Power

Route notification form to notify the

area owner/Shift
supervisor/Equipment owner and
manufacturing area affected.

Proceed to Substation. Verify if the

Substation automatically transfer to
1 Emergency Power. Normal Breaker at
Trip Position and Emergency at Close
Position.

Start Genset at Power Plant with the

required capacity of Substation and
close Totalizer Breaker of the
Substation to be transferred.

Set ATS Selector Switch from Auto to

Manual Position.

Verify 3 Phase Voltage at Substation

Emergency meter if available in
tolerable range.

Verify connected UPS and affected

load.

Check all UPS connected to the

Substation must be on normal
operation (UPS Mode).

Manual Transfer to Emergency Power if it failed to Transfer in

Auto Mode.

Set ATS Selector Switch from Auto to

Manual Mode.

Verify 3 Phase Voltage at Emergency

1 meter if available and in tolerable
range.

Wait for the Shift Supervisor

command before executing the
transfer.

Trip Normal Breaker and Close

Emergency Breaker. Verify breaker
status.

Directly Trip Normal Breaker and

3 Close Emergency Breaker. Verify
breaker status.

Verify connected UPS and affected

load.

Power Transfer to Normal Power

Proceed to Substation, verify 3 phase

voltage of Normal Power if in tolerable
range. Check connected UPS and
affected load of the Substation.
Wait for the Shift Supervisor
command before executing the
transfer.

Trip Emergency Breaker and Close

Normal Breaker. Verify breaker status.

Set ATS Selector Switch from Manual

to Auto Position.

Advise Shift Leader thru two-way radio

that the Power transfer was
completed.

Turn on blower fan switch if it is in off

position.

Verify connected UPS and affected

load.

Set ATS Selector Switch from Auto to

Manual Position.

Verify connected UPS and affected

load.

Scheduled Substation Power Transfer

Facilities
Procedure
Technician
Power Transfer to Emergency Power
Route notification form to notify the
area owner/Shift
1
supervisor/Equipment owner and
manufucturing area affected.

Illustration

Unscheduled Substation Power Transfer

Facilities
Procedure
Technician
Automatic Transfer to Emergency Power
Proceed to Substation. Verify if the
Substation automatically transfer to
1 Emergency Power. Normal Breaker at
Trip Position and Emergency at Close
Position.

Start Genset at Power Plant with the

required capacity of Substation and
close Totalizer Breaker of the
Substation to be transferred.

Set ATS Selector Switch from Auto to

Manual Position.

Verify 3 Phase Voltage at Substation

3 Emergency meter if available in
tolerable range.

Verify connected UPS and affected

load.

Check all UPS connected to the

4 Substation must be on normal
operation (UPS Mode).

Manual Transfer to Emergency Power if it failed to Transfer

Mode.

Set ATS Selector Switch from Auto to

Manual Mode.

Verify 3 Phase Voltage at Emergency

1 meter if available and in tolerable
range.

Wait for the Shift Supervisor

6 command before executing the
transfer.

Directly Trip Normal Breaker and

7 Close Emergency Breaker. Verify
breaker status.

Directly Trip Emergency Breaker and

3 Close Normal Breaker. Verify breaker
status.

Verify connected UPS and affected

load.

Power Transfer to Normal Power

Proceed to Substation, verify 3 phase

voltage of Normal Power if in tolerable
range. Check connected UPS and
affected load of the Substation.

Wait for the Shift Supervisor

2 command before executing the
transfer.
3

Trip Emergency Breaker and Close

Normal Breaker. Verify breaker status.

Set ATS Selector Switch from Manual

to Auto Position.

Advise Shift Leader thru two-way radio

5 that the Power transfer was
completed..
6

Press Fan Button to turn on blower

fan if in off position.

Verify connected UPS and affected

load.

Set ATS Selector Switch from Auto to

Manual Position.

Verify connected UPS and affected

load.

Unscheduled Substation Power Transfer

Illustration
Automatic Transfer to Emergency Power

Manual Transfer to Emergency Power if it failed to Transfer in Auto

Mode.

Scheduled Substation Power Transfer

Facilities
Procedure
Illustration
Technician
Power Transfer to Emergency Power

Unscheduled Substation Power Transfer

Facilities
Procedure
Illustration
Technician
Automatic Transfer to Emergency Power

Route notification form to notify the

area owner/Shift
1
supervisor/Equipment owner and
manufucturing area affected

Proceed to Substation. Verify if the

Substation automatically transfer to
1 Emergency Power. Normal Breaker at
Trip Position and Emergency at Close
Position.

Start Genset at Power Plant with the

required capacity of Substation and
2
close Totalizer Breaker of the
Substation to be transferred.

Press Logic Off . Verify Red LED light

turns on.

Verify 3 Phase Voltage at Substation

3 Emergency meter if available in
tolerable range.

Shift Selector Knob from Automatic

to Emergency On.

Check all UPS connected to the

4 Substation must be on normal
operation (UPS Mode).

Check all UPS connected to the

4 Substation must be on normal
operation (UPS Mode).

Wait for the Shift Supervisor

5 command before executing the
transfer.

Manual Transfer to Emergency Power if it failed to Transfer in

Auto Mode.

Set ATS Selector Switch from

Automatic to Emergency On. Normal
6 Breaker will trip and Emergency
Breaker will close automatically. Verify
breaker status.

Verify 3 Phase Voltage at Emergency

1 meter if available and in tolerable
range.

Verify connected UPS and affected

7
load.

Set ATS Selector Switch from

Automatic to Emergency On. Normal
2 Breaker will trip and Emergency
Breaker will close automatically. Verify
breaker status.

Press Logic OFF from ATS 010

controller to deactivate function.

Verify connected UPS and affected

load.

Press Logic OFF from ATS 010

controller to deactivate function.

Power Transfer to Normal Power

Proceed to Substation, verify 3 phase
voltage of Normal Power if in tolerable
1
range. Check connected UPS and
affected load of the Substation.
2

Verify that the ATS 010 control switch

of substation is at Emergency On.

3 Press Logic On to activate ATS 010.

Shift ATS control knob from

Emergency On to Automatic.

Verify Emergency Breaker Tripped

and Normal Breaker Closes.

Advise Shift Leader thru two-way radio

6 that the Power transfer was
completed.
7

Verify blower fan. Turn on blower fan

switch if in off position.

Verify connected UPS and affected

load.

Check all UPS connected to the

5 Substation must be on normal
operation (UPS Mode).

Scheduled Substation Power Transfer

Facilities
Procedure
Technician
Power Transfer to Emergency Power

Illustration

Unscheduled Substation Power Transfer

Facilities
Procedure
Illustration
Technician
Automatic Transfer to Emergency Power

Route notification form to notify the

area owner/Shift
1
supervisor/Equipment owner and
manufucturing area affected

Proceed to Substation. Verify if the

Substation automatically transfer to
1 Emergency Power. Normal Breaker at
Trip Position and Emergency at Close
Position.

Start Genset at Power Plant with the

required capacity of Substation and
2
close Totalizer Breaker of the
Substation to be transferred.

Verify 3 Phase Voltage at Substation

3 Emergency meter if available in
tolerable range.

Open the panel of SYMAX and Set

3 Key Selector from Run to Halt
Position.

Check all UPS connected to the

4 Substation must be on normal
operation (UPS Mode).

Set ATS Selector Switch from Auto to

Manual Mode.

Set ATS Selector Switch from Auto to

Manual Position.

Verify connected UPS and affected

load.

Manual Transfer to Emergency Power if it failed to Transfer in

Auto Mode.

Verify SYMAX PLC must be at Run

6
Mode.

Proceed to Substation, verify 3 phase

voltage of Normal Power if in
1 tolerable range. Check connected
UPS and affected load of the
Substation.

Wait for the Shift Supervisor

7 command before executing the
transfer.

Set ATS Selector Switch from Auto to

Manual Mode.

Trip Normal Breaker and Close

8 Emergency Breaker using Breaker
Selector Switch.

Verify SYMAX PLC must be at Run

Mode.

Open the panel of SYMAX and Set

9 Key Selector from Run to Halt
Position.

Trip Normal Breaker and Close

4 Emergency Breaker using Breaker
Selector Switch.

10

Verify connected UPS and affected

load.

Power Transfer to Normal Power

Proceed to Substation, verify 3 phase
voltage of Normal Power if in
1 tolerable range. Check connected
UPS and affected load of the
Substation.
Open the panel of SYMAX and Set
2 Key Selector from Halt to Run
Position.
Trip Emergency Breaker and Close
3 Normal Breaker using Breaker
Selector Switch.
Advise Shift Leader thru two-way radio
4 that the Power transfer was
completed.
5

Set ATS Selector Switch from Manual

to Auto Position.

Verify blower fan. Turn on blower fan

switch if in off position.

Verify connected UPS and affected

load.

Open the panel of SYMAX and Set

5 Key Selector from Run to Halt
Position.
6

Verify connected UPS and affected

load.

Revision No.

Revision Date

B
A

Aug/22/2013
4-May-12

DOCUMENT REVISION HISTORY

Nature of Revision
Review Work Instruction (WI)
Date of Original Document

SION HISTORY
Document Review Participants
Karno Austria/Jake Yu/Richard Cacal/Ruffy
Balderas
Karno Austria/Edward Eslava