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III.
EXCAVATED FOUNDATION
A. Soil Condition Good / Stable ............................................. ............................ 10
B. Soil conditions labile ............................................... ...................................... 11
C. Foundation ................................................. .................................................. ... 12
IV.
Urugan / EMBANKMENTS
A. Material Stockpiles ................................................ .................................... 13
B. Compaction Equipment ................................................ .......................................... 14
C. Charging in Upper Structure .............................................. ........................... 15
D. Terms Compaction ................................................ ...................................... 15
V.
headwall WINGWALL
A. Headwall Cast Concrete / Batu Kali ............................................ ...................... 16
B. Headwall Corrugated Plate ............................................... ......................... 16
thickness
100
20
DIMENSION WAVE
NF E-100
Fig 1. Dimensional
Wave
NF E-100
250
250
250
250
SIDE VIEW
PLAT STANDARD 100cm
250
250
250
LOOKS SAMPINGPLAT
SECTION 75cm
250
55
LOOKS SAMPINGPLAT
SECTION 25cm
55
FRONT LOOK
NF E-100
450 - 1000
1200 - 1800
B. Tools Required
The tools used to install the NF E-100 uses a key (size 17) to tighten the bolts M.10x40. To simplify the
assembly process also needed a pin bar, in the form of iron which ends taper contrived to make it
easier to unite the bolt holes. Hammer can also be used when the condition of the plate is not in
standard conditions, so that it can be used a hammer to position the plate to be easily installed. Heavy
equipment such as excavators can be used to simplify field installation.
lock 17
Pin F
Hammer
C. explanation Assembly
750
1000
1000
6
PLAT SECTION
250
5
PLAT STANDARD
750
4
PLATE
PLAT STANDARD
1000
No.
UrutPemasangan
1000
SECTION
250
2
PLAT STANDARD
ARAHALIR
AN
3
PLAT STANDARD
PLAT STANDARD
1000
1000
1000
1000
1000
1000
WATER
To heap NF
described in chapter hoarding. Tightening the bolts must be installed in a zigzag after all, with the
help of Pin F and pinbar, then just tightened the screws in a zigzag and synchronously.
3
2
1
200
6 modules
Overall Width
5 modules
nett Width
4 modules
3 modules
235
2 modules
85
2400
2500
Nut M 20
M 20 x 40
M 20 x 30
M 20 x 50
Fig 8. Bolt M 20
TOP
(red)
BOTTOM
SIDE
(green)
SIDE
(yellow)
(yellow)
B. Tools Required
Use
tools
Multi Plate mounting structure. tool Kit This will be included in each shipment of material (pinbar,
hand hook, lock shcok 34).
hand Hook
lock Shock
Hammer
If
be used
key
fit
that
operated
with
electricity, do it
checking the hardness of the bolt with extreme caution due to wrench it does not fit easily into its
tuning. The use of structural type wrench and socket or use a torque wrench to the optimum type will
ensure that the bolts are tightened to the optimum.
C. explanation Assembly
1. TYPE MPP
There are two ways that can be used in the assembly, namely:
a. Assembly below (Location excavation) Start mounting plate with the bottom first and then
replace all the grassroots first plate as shown mounting.
Ring-1
Ring 2nd
Ring 3rd
Ring 4th
b. Assembly at the top (In Other Places in Side excavation) per Ring Ring assembly carried out
excavation, after so each ring in turungkan in excavations with heavy equipment (Crane /
Escafator) then spliced to length of the planned structure.
Ring 3rd
Ring 2nd
Ring-1
Ring Connection
2. TYPE MPA
a. A stretch of up to 4500 mm. For MPA with a stretch not exceeding 4500 mm, then the buffer on
the edge of the structure must be mounted on a Base Channel dijoint with concrete, as shown in
the picture. A stretch of more than 4500 mm.
base Channel
Angkur
Reinforced
PondasiBeton
b. Over the stretch of 4500 mm. To type MPA where bentangannya more than 4500 mm, then the
MPA buffer must be seated in Base Channel made of galvanized steel thickness not less than 5
mm, to be installed in a tilted position in accordance with bentangnya.
B
90
base Channel
Angkur
Reinforced
PondasiBeton
c. Arch-type mounting plate and Arches For this type as a first step is planning the foundation as a
notch Base Channel, Channel Base this placement to note is the position of the tilt. Then the
mounting plate per license plate starting from the position right first one plate is then followed
by one plate on the left side. Once it can be started with a pat of the 2nd and 3rd onwards.
Concrete foundations
Concrete foundations
a. Installation Base Channel Super Channel Span Base on Super Span type mounted by the slope of
the plate (see product catalog). To type Low Profile Base Chennel slope inwards. To type Base
Channel High Profile slope outwards.
90
90
base Channel
Angkur
base Channel
Angkur
Reinforced
PondasiBeton
Reinforced
PondasiBeton
b. Trush Trush Beam and Beam Beam Ring is a reinforced concrete structure that is used to
strengthen the Armco to the longitudinal direction. Ring Beam is a reinforced concrete structure
that strengthens the Armco to the circumferential direction.
Trush Beam
Ring Beam
Foundation
300
Reinforcement 16
Sengkang 12-150
cast concrete
K 225
clip Angel
Plat ArmcoAngkur
20Tulangan 16
400
300
Sengkang 12-150
Bolt and Anchor in welding
Plat Armco
Bolt
300
10
III.
EXCAVATED FOUNDATION
Excavation made in accordance with Corrugated pipe diameter plus + 60 cm for the compaction process or
minimum Stamper machine can work. In general, the distance between the pipe and the surface of the side
wall of excavation is 60 cm. Lacquer wall excavation can be made perpendicular or angled, in accordance
with conditions on the ground - Solid Soil Condition and Soil Condition Easy landslide.
Armco
60 cm
60 cm
Armco
11
C. FOUNDATION
Materials foundation must use the compacted gravel, with a minimum thickness of 30 cm and
depending on conditions on the ground. If you want a solid foundation, the unstable ground under the
structure to width of not less than 2 times the width of the structure, should be discarded and replaced
with ground granulated either a suitable, well compacted, to provide a buffer sufficient for installation
(install) the.
Armco
Over 900
(Note: ingredients
foundation
no
stable,
buffer evenly and can be shifted after the embankment is installed which causes a shift in cross-section
and / longitudinal shift in the structure of the).
For the soft subgrade foundation and unstable it must downgradedor dug basic foundation or by cerucuk
and Geotextile (mat fibers), and then filled with gravel and compacted. The depth of the foundation
should be adjusted so that the structure of the plan obtained a good and stable foundation. If there are
rocks at the base of the foundation, the rock had to be moved or replaced from below the base
(bedding) On certain width where it is certain that it will not be resting on rocks. Basic foundation should
use compacted granular material
12
Armco
Cerucuk / logs
(horizontal)
Cerucuk / logs
(vertical)
IV.
Urugan / EMBANKMENTS
A. material Stockpiles
Materials for backfill is recommended if the pellets in order to provide good structural performance,
finely ground rock (gravel) or similar material is compacted until the CBR value reached 85. All materials
pile (urugan) must be free from waste materials or plants
(Cavity ground), thus endangering the stability of the shape of the Armco.
13
B. Compaction Equipment
For the compaction process used tools such as:
-
Stamper
Fibrator
- Baby roller
Stamper is generally required in areas that are not comprehensive. The stamper for compacting
layers Layer per layer.
wood Milestones
Fibrator
If used tool Baby Roller, then backfill near the structure should not be over the limit of 90 cm from the
bottom structure, and must be broken (undergo the process of tamping) using only hand tools or
hand-held devices that use
power
electricity. Must
note in particular that the backfill must be maintained at the same height on both sides of the pipe.
Armco
baby Roller
Stamper
14
Armco
D. Terms Compaction
Bahanurugan around the structure should be balanced (balance) On both sides in beberpa thick layer of
no more than 15 cm and compacted simultaneously until they reach 85. CBR value backfill materials
should be placed evenly so that materials
that permanent
be
on
15
V.
headwall WINGWALL
A. Headwall Cast Concrete / Batu Kali
If necessary, it can be used Head Wing Wall or Wall of concrete or of stone. Or if the conditions of forced
usable Head Wall of sacks filled with soil (sand) is only temporary.
Head Wall
barrow
(Compacted per layer)
Armco
Wing Wall
Concrete Ring
Armco
16