PROJECT

JOB NO:

DATA SHEET INSULATING J

NO DOC:
GENERAL

PROCESS AND
SERVICE
CONDITION

DESIGN

MATERIAL

TESTING

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Size
Quantity
Fluid Type
Operating Pressure
Design Pressure
Design Temperature
Ambient Temperature
Relative Humidity
Wind Velocity
Design Flow
Gas Specific Gravity
Gas Composition
Code and Standard
Design Factor
Welding
Design Life
Type
Pipe Wall Thickness/Schedule
Weld Joint Type
Grounding Lug
End Connection
Pipe Pup Piece for End Connection
Pipe Pup Piece Length
Insulating Joint Welding Neck Flange
Insulating Joint Retainer Wing
Insulating Spacer
Insulating Filler
O-Ring
Secondary Sealing
Adhesive Sealant
External Coating
Internal Coating
Surface Preparation
Radiography for Buttweld
UT for Other Than Buttweld
Hydrostatic Test Including Pipe Pup Piece
Electrical Resistance Test
Leakage Current Test
Dielectric Strength Test
Painting/Coating DFT Check

(Note 1)
(Note 1)
Hydrocarbon (Natural Gas
Min:
(Note 1)
(Note 1)
Min:
Min:
Max:
(Note 1)
(Note 1)
(Note 1)
ASME BPVC Section VIII D
(Note 1)
ASME BPVC Section IX (Joi
20
Monolithic Non-Bolt
(Note 1, 5)
Full Penetration
Yes, Both end of insulating
Bevel end refer to ASME B
Seamless Pipe or Forged M
1.5 x Outside Diameter
(Note 2, 3)
(Note 2, 3)
(Note 2, 3)
(Note 2, 3)
(Note 2, 3)
(Note 2, 3)
(Note 2, 3)
(Note 4)
(Note 6)
(Note 4)
Yes
Yes
Yes, 2 hours, 1.5 x DP hold
Yes, more than 60 Mega O
Yes, max 5 mA leakage at
Yes, min 2.5 kV/mm per A
Yes

TESTING
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Notes
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Visual & Dimensional Check

Leak Test (with Helium)
Manufacturing Document
Impact Test
Manufacture Certificate

Yes
Yes
Yes
Yes
Yes, as per BS EN 10204

A SHEET INSULATING JOINT

inch

ydrocarbon (Natural Gas)

(Note 1) psig
psig
F
70 F
60 %
130 km/h
MMSCFD

Max:

Max:
Max:

(Note 1)

psig

90 F
90 %

(Tropical Climate)

SME BPVC Section VIII Div. 1

SME BPVC Section IX (Joint Factor = 1)

years
Monolithic Non-Bolt
Note 1, 5)
ull Penetration
es, Both end of insulating joint made with full penetration welding
evel end refer to ASME B31.8 Appendix I
eamless Pipe or Forged Material
.5 x Outside Diameter
Note 2, 3)
Note 2, 3)
Note 2, 3)
Note 2, 3)
Note 2, 3)
Note 2, 3)
Note 2, 3)

es,
es,
es,
es,

2 hours, 1.5 x DP hold after pressure stabilization

more than 60 Mega Ohm at 1000V-DC
max 5 mA leakage at 5000V-AC 50 Hz for 60s
min 2.5 kV/mm per ASTM D149

(Note 1, 5)

es, as per BS EN 10204

Type: