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POINT Guard I/O Safety Modules

Installation & User Manual


(Catalog Numbers 1734-IB8S, 1734-OB8S)

Important User Information


Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the
Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation sales
office or online at http://literature.rockwellautomation.com) describes some important differences between solid state equipment and hardwired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all
persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or
application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements
associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the
examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in
this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING

IMPORTANT
ATTENTION

Identifies information about practices or circumstances that can cause an explosion in a


hazardous environment, which may lead to personal injury or death, property damage, or
economic loss.

Identifies information that is critical for successful application and understanding of the product.
Identifies information about practices or circumstances that can lead to personal injury or death,
property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and
recognize the consequence

SHOCK HAZARD

Labels may be on or inside the equipment, for example, a drive or motor, to alert people that
dangerous voltage may be present.

BURN HAZARD

Labels may be on or inside the equipment, for example, a drive or motor, to alert people that
surfaces may reach dangerous temperatures.

Allen-Bradley, Rockwell Automation, POINT Guard I/O, POINT I/O, RSLogix 5000, RSLinx, RSNetWorx for DeviceNet, SmartGuard, GuardPLC, ControlLogix, GuardLogix, GuardShield, CompactBlock Guard I/O, and
TechConnect are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

Table of Contents
Preface

How To Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7


Common Techniques Used in This Manual . . . . . . . . . . . . . . . . . . . . . . 7
About the Specifications and Dimensions in This Manual . . . . . . . . . . 7
Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Chapter 1
POINT Guard I/O Overview

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Understand Suitability for Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Follow Precautions for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Precautions to Mount, Wire, and Clean . . . . . . . . . . . . . . . . . . . . . . . . 13
I/O Module Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Safety System Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
CIP Safety Architectures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Safety Application Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Safety Network Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Safety Signature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Chapter 2
Safety Functions

3Publication 1734-UM013A-EN-P - February 2009

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Safety I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Safety Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Using a Test Output with a Safety Input . . . . . . . . . . . . . . . . . . . . 18
Single Channel Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Dual-channel Mode and Discrepancy Time . . . . . . . . . . . . . . . . . . 21
Dual-channels, Equivalent. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Dual-channels, Complementary . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Safety Input Fault Recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Input Delays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Safety Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Safety Output with Test Pulse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Dual-channel Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Safety Output Fault Recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
I/O Status Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Requirements for Controlling Devices . . . . . . . . . . . . . . . . . . . . . . . . . 28
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Legislations and Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Europe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
North America . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Japan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
EC Directives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
EMC Directive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Table of Contents

Chapter 3
Install the Module

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Environment and Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Preventing Electrostatic Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Install the Mounting Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Connect the Module to the Mounting Base . . . . . . . . . . . . . . . . . . . . . 37
Connect the Removable Terminal Block . . . . . . . . . . . . . . . . . . . . . . . 38
Remove a Mounting Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Wire Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Chapter 4
Wire the Module

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Connection Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Examples of Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Emergency Stop Dual-channel Devices . . . . . . . . . . . . . . . . . . . . . 43
Dual-channel Safety Contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Chapter 5
Power Supply Examples

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
POINTBus Backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Power Supply Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Example 1: POINT Guard I/O Used with 1734-EP24DC
for Input, 1734-FPD for Output - 24V DC Only I/O . . . . . . . . . 49
Example 2: POINT Guard I/O Used with 1734-EP24DC
for Input and Output, Plus AC I/O . . . . . . . . . . . . . . . . . . . . . . . . 50
Observing Precautions for Safe Use . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Chapter 6
Configure the Module in a
GuardLogix Controller

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Use Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Add Modules to the I/O Configuration Tree. . . . . . . . . . . . . . . . . . . . 54
Add and Configure the Ethernet Bridge Module. . . . . . . . . . . . . . 54
Add and Configure the 1734-AENT Adapter . . . . . . . . . . . . . . . . 57
Add and Configure Safety Input Modules . . . . . . . . . . . . . . . . . . . 60
Add and Configure Safety Output Modules. . . . . . . . . . . . . . . . . . 66
Values and States of Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Configure the Safety Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Configuration Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Configuration Signature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Configure the Input Configuration Tab . . . . . . . . . . . . . . . . . . . . . . . . 75
Configure the Test Output Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Configure the Output Configuration Tab. . . . . . . . . . . . . . . . . . . . . . . 79
Saving and Downloading Module Configuration . . . . . . . . . . . . . . . . . 80

Publication 1734-UM013A-EN-P - February 2009

Table of Contents

Chapter 7
Configure the Module for a
SmartGuard Controller

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Use Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Work with RSNetWorx for DeviceNet Software. . . . . . . . . . . . . . . . . 82
Set Up the Safety Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Work with Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Work with Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Set Up the Input and Output Connections of the
SmartGuard Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Complete the Set Up of the SmartGuard Controller . . . . . . . . . . . 94
Save and Download Module Configuration . . . . . . . . . . . . . . . . . . . . . 95

Chapter 8
Considerations When Replacing
POINT Guard I/O Modules

What This Chapter Contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97


Considerations When Replacing POINT Guard I/O Modules . . . . . 97
Why You Need to Manually Set the SNN . . . . . . . . . . . . . . . . . . . 99
GuardLogix Controllers versus SmartGuard Controllers . . . . . . 100
Replacing an I/O Module When Using a SmartGuard Controller . . 100
Replacing an I/O Module When Using a GuardLogix Controller . . 104
I/O Replacement with Configure Only When
No Safety Signature Exists Enabled . . . . . . . . . . . . . . . . . . . . . . 104
I/O Replacement with Configure Always Enabled . . . . . . . . . . 110

Chapter 9
Status Indicators

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Module Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Network Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Configuration Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Safe Input Status (1734-IB8S module) . . . . . . . . . . . . . . . . . . . . . . . . 115
Safe Output Status (1734-OB8S module) . . . . . . . . . . . . . . . . . . . . . . 116

Appendix A
Get I/O Diagnostic Status from
Modules in Logix Systems

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Message Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Configure the Message Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Appendix B
Probability of Failure on Demand
(PFD), Probability of Failure per
Hour (PFH), and Mean Time
Between (MTBF) Data

What This Appendix Contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121


Calculated Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

Publication 1734-UM013A-EN-P - February 2009

Table of Contents

Appendix C
Configuration Reference
Information

What This Appendix Contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123


Understand Parameter Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Appendix D
Specifications

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Appendix E
I/O Assemblies

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Input Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Output Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Configuration Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

Appendix F
Additional Resources

Related Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Index

Publication 1734-UM013A-EN-P - February 2009

Preface

How To Use This Manual

Read and understand this manual before using the POINT Guard I/O
modules. Consult your Rockwell Automation representative if you have any
questions or comments.

Common Techniques Used


in This Manual

These conventions are used throughout this manual:

About the Specifications


and Dimensions in This
Manual

Product specifications and accessories can change at any time based on


improvements and other reasons. Consult with your Rockwell Automation
representative to confirm actual specifications of purchased product.
Dimensions and weights are nominal and are not for use for manufacturing
purposes, even when tolerances are shown.

Terminology

Refer to this table for the meaning of common terms.

Numbered lists provide sequential steps.


Bulleted lists provide information, not sequential steps.

Term

Means

Connection

Logical communication channel for communication between nodes. Connections are maintained and controlled
between masters and slaves.

EDS

Acronym for electronic data sheet, a template used in RSNetWorx software to display the configuration parameters,
I/O data profile, and connection-type support for a given I/O module. RSNetWorx software uses these simple text
files to identify products and commission them on a network.

MTBF

Acronym for mean time between failure, the average time between failure occurrences.

ODVA

Acronym for Open DeviceNet Vendor Association, a nonprofit association of vendors established for the promotion of
CIP networks.

PFD

Acronym for probability of failure on demand, the average probability of a system to fail to perform its design function
on demand.

PFH

Acronym for probability of failure per hour, the probability of a system to have a dangerous failure occur per hour.

Proof test

Periodic test performed to detect failures in a safety-related system so that, if necessary, the system can be restored
to an as-new condition or as close as practical to this condition.

SNN

Acronym for safety network number, which uniquely identifies a network across all networks in the safety system.
You are responsible for assigning a unique number for each safety network or safety sub-net within a system.

Standard

Devices or portions of devices that do not participate in the safety function.

7Publication 1734-UM013A-EN-P - February 2009

Preface

Preface

Notes:

Publication 1734-UM013A-EN-P - February 2009

Chapter

POINT Guard I/O Overview

Introduction

Topic

Page

Introduction

Before You Begin

10

Understand Suitability for Use

10

Follow Precautions for Use

11

Precautions to Mount, Wire, and Clean

13

I/O Module Overview

13

Safety System Architecture

14

CIP Safety Architectures

15

Safety Application Requirements

16

Use the POINT Guard I/O Safety Modules in the POINT I/O platform to
distribute Safety I/O on a GuardLogix or SmartGuard system. You can
configure the modules by using the network configuration tool, RSNetWorx
software, or the GuardLogix programming tool, RSLogix 5000 software,
version 17 or later. GuardLogix systems are designed for the use of POINT
Guard I/O modules with an EtherNet/IP adapter.
The mounting base assembly (catalog numbers 1734-TB or 1734-TBS)
consists of a mounting base and a removable terminal block. Alternatively, you
can use the POINT I/O one-piece mounting base (catalog numbers
1734-TOP, 1734-TOPS, 1734-TOP3, or 1734-TOP3S).
IMPORTANT

9Publication 1734-UM013A-EN-P - February 2009

You need two mounting base assemblies for each 1734-IB8S or


1734-OB8S module. Do not use 1734-TB3 or 1734-TB3S
mounting base assemblies.

Chapter 1

POINT Guard I/O Overview

Before You Begin

Always observe the following guidelines when using a module, noting that in
this manual we use safety administrator to mean a person qualified, authorized,
and responsible to secure safety in the design, installation, operation,
maintenance, and disposal of the machine:
Thoroughly read and understand this manual before installing and
operating the module. Also refer to the related documentation as
necessary, listed in Appendix F.
Keep this manual in a safe place where personnel can refer to it when
necessary.
Use the module properly according to the installation environment,
performance, and functions of the machine.
Verify that a safety administrator conducts a risk assessment on the
machine and determines module suitability before installation.
Verify for CE LVD compliance, the external power supply that provides
power to the modules is safety extra-low voltage (SELV) rated. Some
Rockwell Automation Bulletin 1606 power supplies are
SELV-compliant. Verify this in the Bulletin 1606 Installation
Instructions.
Verify that the POINT Guard I/O firmware revision is correct prior to
commissioning the safety system, noting that firmware information related to
safety controllers is available at
http://www.rockwellautomation.com/products/certification/safety.

Understand
Suitability for Use

Rockwell Automation is not responsible for conformity with any standards,


codes, or regulations that apply to the combination of the products in your
application or use of the product.
Take all necessary steps to determine the suitability of the product for the
systems, machine, and equipment with which it is used.
Know and observe all prohibitions of use applicable to this product.
Never use the products for an application involving serious risk to life or
property without making sure that the system as a whole was designed to
address the risks and that the Rockwell Automation product is properly rated
and installed for the intended use within the overall equipment or system.

10

Publication 1734-UM013A-EN-P - February 2009

POINT Guard I/O Overview

Chapter 1

Follow Precautions for Use


ATTENTION

Safety state of the outputs is defined as the off state.


For complete details of the safety state of inputs, be sure to
review Chapter 2.
Safety state of the module and its data is defined as the off
state.
Use the POINT Guard I/O module only in applications where
the off state is the safety state.
Serious injury may occur due to breakdown of safety outputs.
Do not connect loads beyond the rated value to the safety
outputs.
Serious injury may occur due to loss of required safety
functions. Wire the module properly so that supply voltages
or voltages for loads do not touch the safety outputs
accidentally or inadvertently.

ATTENTION

Use DC supply satisfying the following requirements to


prevent electric shock:
A DC power supply with double or reinforced insulation,
for example, according to IEC/EN 60950 or EN 50178 or a
transformer according to IEC/EN 61558.
A DC supply satisfies requirement for class 2 circuits or
limited voltage/current circuit stated in UL 508.
Use an external power supply that is safety extra-low
voltage (SELV) rated.

ATTENTION

Publication 1734-UM013A-EN-P - February 2009

This equipment is considered Group I, Class A industrial


equipment according to IEC/CISPR Publication 11.
Without appropriate precautions, there may be potential
difficulties ensuring electromagnetic compatibility in other
environments due to conducted, as well as radiated
disturbance.

11

Chapter 1

POINT Guard I/O Overview

ATTENTION

Follow these precautions for safe use.


Wire conductors correctly and verify operation of the module
before placing the system into operation. Incorrect wiring
may lead to loss of safety function.
Do not apply DC voltages exceeding the rated voltages to the
module.
Apply properly specified voltages to the module inputs.
Applying inappropriate voltages may cause the module to fail
to perform its specified function, which could lead to loss of
safety functions or damage to the module.
Never use test outputs as safety outputs. Test outputs are
not safety outputs.
Note that after installation of the module, a safety
administrator must confirm the installation and conduct trial
operation and maintenance.
Do not disassemble, repair, or modify the module. This may
result in loss of safety functions.
Use only appropriate components or devices complying with
relevant safety standards corresponding to the required
safety category and safety integrity level.
Conformity to requirements of the safety category and
safety integrity level must be determined for the entire
system.
We recommend you consult a certification body
regarding assessment of conformity to the required
safety integrity level or safety category.
Note that it is up to the user to confirm compliance with the
applicable standards for the entire system.
Disconnect the module from the power supply before wiring.
Devices connected to the module may operate unexpectedly
if wiring is performed while power is supplied.

12

Publication 1734-UM013A-EN-P - February 2009

POINT Guard I/O Overview

Precautions to Mount,
Wire, and Clean

Chapter 1

Observe these precautions to prevent operation failure, malfunctions, or


undesirable effects on product performance.
Follow terminal base instructions for insertion and removal.
Follow these precautions when wiring modules:
Do not place communication lines and I/O lines in the same wiring
duct or track as high voltage lines.
Wire correctly after confirming the signal names of all terminals.
Follow torquing specifications as indicated in the terminal base
installation instructions.
When cleaning modules, do not use the following:
Thinner
Benzene
Acetone

I/O Module Overview

The POINT Guard I/O modules implement the CIP-safety protocol


extensions over EtherNet/IP and DeviceNet networks and provide various
features for a safety system.
Use the modules to construct a safety-control network system that meets the
requirements up to Safety Integrity Level 3 (SIL 3) as defined in IEC 61508,
Functional Safety of Electrical, Electronic, and Programmable Electronic
Safety-related Systems, and the requirements for Safety Category 4 of the
EN ISO 13849-1 standard.
Distributed I/O communication for safety I/O data is performed through
safety connections supporting CIP safety over an EtherNet/IP or DeviceNet
network. Data processing is performed in the safety controller.
The status and fault diagnostics of POINT Guard I/O modules are monitored
by a controller. This is a list of features common to POINT Guard I/O
modules:
Safety inputs
Safety devices, such as emergency stop push buttons, gate switches,
and safety light curtains, can be connected.
Dual-channel mode evaluates consistency between two input signals
(channels), which allows use of the module for Safety Category 3
and 4 and in applications rated up to and including Performance
Level e.
The time of a logical discrepancy between two channels can be
monitored by using a discrepancy time setting.
Single-channel mode for SIL 2 rated safety devices and applications.

Publication 1734-UM013A-EN-P - February 2009

13

Chapter 1

POINT Guard I/O Overview

Safety System Architecture

An external wiring short-circuit check is possible when inputs are


wired in combination with test outputs. The module must be wired in
combination with test outputs when this function is used.
Independently adjustable on and off delay is available per channel.
Test outputs (input modules only)
Separate test outputs are provided for short-circuit detection of a
safety input (or inputs).
Power (24V) can be supplied to devices, such as safety sensors.
Test outputs can be configured as standard outputs.
Specific test outputs can be used for broken wire detection of a
muting lamp.
Safety outputs
Solid state outputs
- Dual-channel mode provides redundant control by using two
output signals (channels), which allows use of the module for Safety
Category 3, 4, and applications rated up to and including
Performance Level e.
- Safety outputs can be pulse tested to detect field wiring shorts
to 24V DC.
I/O status dataIn addition to I/O state data, the module includes
status data for monitoring I/O faults within each circuit.
SecurityThe configuration information of the module can be
protected by a password.

POINT Guard I/O modules are used in the POINT I/O platform and can
communicate safety messages via network adapters to connect to
EtherNet/IP or DeviceNet networks.
Recommended Adapters
Network

System

Adapter(1)

EtherNet/IP

GuardLogix

1734-AENT
1734-AENTR

DeviceNet
(1)

14

SmartGuard

1734-PDN

Not compatible with 1734-ADN, 1734-ADNX, 1734-APB, or


1734-ACNR adapters.

Publication 1734-UM013A-EN-P - February 2009

POINT Guard I/O Overview

CIP Safety Architectures

Chapter 1

Use POINT Guard I/O modules in EtherNet/IP or DeviceNet safety


architectures. Safety controllers control the safety outputs. Safety or standard
PLC controllers can control the standard outputs.
POINT Guard I/O Modules in EtherNet/IP Safety Architecture

GuardLogix

CompactBlock
Guard I/O

Stratix 8000

Safety Communication

POINT I/O and


POINTGuard I/O

Standard Communication

POINT Guard I/O Modules in DeviceNet Safety Architectures

ControlLogix
SmartGuard

Guard I/O

Safety Communication
Standard Communication

Publication 1734-UM013A-EN-P - February 2009

POINT I/O and


POINTGuard I/O

15

Chapter 1

POINT Guard I/O Overview

Safety Application
Requirements

The POINT Guard I/O system is certified for use in safety applications up to
and including Safety Integrity Level (SIL) 3 and Category (CAT) 4 in which the
de-energized state is the safe state. Safety application requirements include
evaluating probability of failure rates (PFD and PFH), system reaction time
settings, and functional verification tests that fulfill SIL 3 criteria.
For safety system requirements, including functional validation test intervals,
system reaction time, and PFD/PFH calculations, refer to the GuardLogix
Controller Systems Safety Reference Manual, publication 1756-RM093. You
must read, understand, and fulfill these requirements prior to operating a
POINT Guard I/O system.

Safety Network Number


For information on the safety network number, refer to the GuardLogix
Controller Systems Safety Reference Manual, publication 1756-RM093.

Safety Signature
Safety signatures are created by the safety controller. The safety signature
consists of an ID number, date, and time that uniquely identifies the safety
portion of a project. This includes all safety logic, data, and configuration. The
POINT Guard I/O modules use the safety signature to determine the
projects integrity and to let you verify that the correct project is downloaded
to the target controller.
Creating, recording, and verifying the safety signature is a mandatory part of
the safety application development process.
Refer to the GuardLogix Controller Systems Safety Reference Manual,
publication 1756-RM093, for details.

16

Publication 1734-UM013A-EN-P - February 2009

Chapter

Safety Functions

Topic

Page

Introduction

17

Safety I/O Modules

17

Safety Inputs

18

Safety Outputs

25

I/O Status Data

27

Requirements for Controlling Devices

28

Safety Precautions

29

Legislations and Standards

30

Introduction

Read this chapter for important information related to the safety functions of
the modules. Also, refer to the brief overview on international standards and
directives.

Safety I/O Modules

These are the safety states of the POINT Guard I/O modules:
Safety outputs: off
Safety input data to network: off (single channel and
dual-channel equivalent)
Safety Status
Network

Inputs to Network Off

Safety
Status

Output Off

Input
44076

The module is designed for use in applications where the safety state is the
off state.

17Publication 1734-UM013A-EN-P - February 2009

17

Chapter 2

Safety Functions

Safety Inputs

Read this section for information about safety inputs and their associated test
outputs. A safety input can optionally be used with test outputs. Safety inputs
are used to monitor safety input devices.

Using a Test Output with a Safety Input


A test output can be used in combination with a safety input for short circuit,
cross-channel, and open-circuit fault detection. Configure the test output as a
pulse test source and associate it to a specific safety input.
The test output can also be configured as a power supply to
source 24V DC to an external device, for example, a light
curtain.

TIP

Example Use of a POINT Guard I/O Input Module


Safety Input
Terminal

I0

I1

I4

I2

I3

I6

COM

COM

COM

TO

T1M

COM

T2

External
Contact

T3M
6

I7
2

I5

Where:
T0 = Test Output 0
T1M = Test Output 1 with Muting
T2 = Test Output 2
T3M = Test Output 3 with Muting
I0I7 = Safety Inputs

Test Pulse in a Cycle


OUT
X

On
Y

Off

For the 1734-IB8S module, the pulse width (X) is typically 525 s; the pulse
period (Y) is typically 144 ms.

18

Publication 1734-UM013A-EN-P - February 2009

Safety Functions

Chapter 2

When the external input contact is closed, a test pulse is output from the test
output terminal to diagnose the field wiring and input circuitry. By using this
function, short-circuits between inputs and 24V power, and between input
signal lines and open circuits can be detected.
Short-circuit Between Input Signal Lines
24V 

IN+

COM
24V
0V
T0
External Contact

IN0

Short-circuit Between Input Signal Lines and


Power Supply (positive side)

T1

External Contact

IN1

Short-circuit Between Input Signal Lines


44079

Publication 1734-UM013A-EN-P - February 2009

19

Chapter 2

Safety Functions

Single Channel Mode


If an error is detected, safety input data and safety input status turn off.
Normal Operation and Fault Detection (not to scale)
Normal
Operation

24V
Test Output 0
0V
ON
External Device
OFF
Input Terminal 0

ON
OFF

Safety
I/O
Network
Data Sent
to the
Controller

Safety Input 0

ON
OFF

Safety Input
Status 0

ON
OFF
24V

Fault Detection Test Output 0


0V
ON
External Device
OFF
Input Terminal 0

ON
OFF

Safety
I/O
Network
Data Sent
to the
Controller

20

ON
Safety Input 0

Fault
Detected

OFF
Safety Input
Status 0

ON
OFF

Publication 1734-UM013A-EN-P - February 2009

Safety Functions

Chapter 2

Dual-channel Mode and Discrepancy Time


To support dual-channel safety devices, the consistency between signals on
two channels can be evaluated. Either equivalent or complementary can be
selected. This function monitors the time during which there is a discrepancy
between the two channels.
If the length of the discrepancy exceeds the configured discrepancy time
(065,530 ms in increments of 10 ms), the safety input data and the
individual-safety input status turns off for both channels.
IMPORTANT

IMPORTANT

The dual-channel function is used with two consecutive inputs


that are paired together, starting at an even input number, such
as inputs 0 and 1, 2 and 3, and so on.

The purpose of the discrepancy time is to allow for normal


differences between contact switching when demands are
placed on safety inputs. For this testing to operate correctly,
only a single demand on the safety input is expected during the
discrepancy time. If the discrepancy time is set too high, and
multiple demands occur during this time, then both safety input
channels will fault.

This table shows the relation between input terminal states and controller
input data and status.
Terminal Input Status and Controller I/O Data
Dual-channel Mode

Dual-channels,
Equivalent

Dual-channels,
Complementary

Input Terminal Controller Input Data and Status


Safety
Safety
IN0
IN1
Safety
Input 0 Data Input 1 Data Input 0 Status
OFF
OFF
OFF
OFF
ON
OFF
ON
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
OFF
OFF
OFF
ON
OFF
OFF
ON
OFF
ON
ON
ON
OFF
ON
OFF
ON
ON
ON
OFF
ON
OFF

Publication 1734-UM013A-EN-P - February 2009

Safety
Input 1 Status
ON
OFF
OFF
ON
OFF
ON
ON
OFF

Dual-channel Dual-channel
Resultant
Resultant
Data
Status
OFF
OFF
OFF
ON
OFF
OFF
ON
OFF

Normal
Fault
Fault
Normal
Fault
Normal
Normal
Fault

21

Chapter 2

Safety Functions

Dual-channels, Equivalent
In Equivalent mode, both inputs of a pair should be in the same (equivalent)
state. When a transition occurs in one channel of the pair prior to the
transition of the second channel of the pair, a discrepancy occurs. If the
second channel transitions to the appropriate state prior to the discrepancy
time elapsing, the inputs are considered equivalent. If the second transition
does not occur before the discrepancy time elapses, the channels will fault. In
the fault state the input and status for both channels are set low (off). When
configured as an equivalent dual pair, the data bits for both channels will
always be sent to the controller as equivalent, both high or both low.
Equivalent, Normal Operation and Fault Detection (not to scale)
Normal
Operation

IN0

ON
OFF
ON

IN1
OFF
Safety Input 0
Safety
I/O
Network
Data Sent
to the
Controller

Discrepancy Time

ON
OFF

Safety Input 1

ON
OFF

Safety Input
Status 0, 1

Fault Detection

ON
OFF
ON

IN0
OFF
ON
IN1
OFF
Safety Input 0

Safety
I/O
Network
Data Sent
to the
Controller

ON
OFF
ON

Safety Input 1
OFF
Safety Input
Status 0, 1

22

Discrepancy Time

ON

Fault Detected

OFF

Publication 1734-UM013A-EN-P - February 2009

Safety Functions

Chapter 2

Dual-channels, Complementary
In Complementary mode, the inputs of a pair should be in the opposite
(complementary) state. When a transition occurs in one channel of the pair
prior to the transition of the second channel of the pair, a discrepancy occurs.
If the second channel transitions to the appropriate state prior to the
discrepancy time elapsing, the inputs are considered complementary.
If the second transition does not occur before the discrepancy time elapses,
the channels will fault. The fault state of complementary inputs is the
even-numbered input turned off and the odd-numbered input turned on.
Note that if faulted, both channel status bits are set low. When configured as a
complementary dual-channel pair, the data bits for both channels will always
be sent to the controller in complementary, or opposite states.
Complementary, Normal Operation and Fault Detection (not to scale)
Normal
Operation

IN0

ON
OFF
ON

IN1
OFF
Safety Input 0
Safety
I/O
Network
Data Sent
to the
Controller

ON

Discrepancy Time

OFF
Safety Input 1

ON
OFF

Safety Input
Status 0, 1

ON
OFF
ON

Fault Detection

IN0
OFF
ON
IN1
OFF

Safety Input 0
Safety
I/O
Network
Data Sent
to the
Controller

OFF
ON
Safety Input 1
OFF
Safety Input
Status 0, 1

Publication 1734-UM013A-EN-P - February 2009

Discrepancy Time

ON

ON

Fault Detected

OFF

23

Chapter 2

Safety Functions

Safety Input Fault Recovery


If an error is detected, the safety input data remains in the off state. Follow this
procedure to activate the safety input data again.
1. Remove the cause of the error.
2. Place the safety input (or safety inputs) into the safe state.
3. Allow the input-error latch time to elapse.
After these steps are completed, the I/O indicator (red) turns off.
The input data is now active.

Input Delays
On-delayAn input signal is treated as Logic 0 during the on-delay time
(0126 ms, in increments of 6 ms) after the input contacts rising edge. The
input turns on only if the input contact remains on after the on-delay time has
elapsed. This helps prevent rapid changes of the input data due to
contact bounce.
On-delay
Input Signal

ON
OFF

Safety Input ON
Network
OFF
Data

On-delay

44094

Off-delayAn input signal is treated as Logic 1 during the off-delay time


(0126 ms, in increments of 6 ms) after the input contacts falling edge.
The input turns off only if the input contact remains off after the off delay
time has elapsed. This helps prevent rapid changes of the input data due to
contact bounce.
Off-delay
Input Signal

ON
OFF

Safety Input
Network Data

ON
OFF
Off-delay

24

44095

Publication 1734-UM013A-EN-P - February 2009

Safety Functions

Safety Outputs

Chapter 2

Read this section for information about safety outputs.

Safety Output with Test Pulse


When the safety output is on, the safety output can be configured to pulse test
the safety output channel.
By using this function, short-circuits between output signal lines and the
power supply (positive side) and short-circuits between output signal lines can
be detected. If an error is detected, the safety output data and individual safety
output status turn off.
Test Pulse in a Cycle
On

OUT
X

Off
44096

For the 1734-OB8S module, the pulse width (X) is typically 475 s; the pulse
period (Y) is typically 575 ms.
IMPORTANT

Publication 1734-UM013A-EN-P - February 2009

To prevent the test pulse from causing the connected device to


malfunction, pay careful attention to the input response time of
the output device.

25

Chapter 2

Safety Functions

Dual-channel Setting
When the data of both channels is in the on state, and neither channel has a
fault, the outputs are turned on. The status is normal. If a fault is detected on
one channel, the safety output data and individual safety output status turn off
for both channels.
Dual-channel Setting (not to scale)
Normal Operation

OUT0

ON
OFF

Safety
I/O
Network
Data Sent
to the
Controller

ON
OUT1
OFF
Safety Output
Status 0, 1

ON
OFF
ON

Fault Detection
OUT0

OFF

Safety
I/O
Network
Data Sent
to the
Controller

OUT1

ON
OFF

Safety Output
Status 0, 1

Error
Detected

ON
OFF

Safety Output Fault Recovery


If a fault is detected, the safety outputs are switched off and remain in the off
state. Follow this procedure to activate the safety output data again.
1. Remove the cause of the error.
2. Command the safety output (or safety outputs) into the safety state.
3. Allow the output-error latch time to elapse.
After these steps are completed, the I/O indicator (red) turns off.
The output data can now be controlled.
IMPORTANT

26

Stuck high faults require a module power reset to clear


the error.

Publication 1734-UM013A-EN-P - February 2009

Safety Functions

I/O Status Data

Chapter 2

In addition to I/O data, the module provides status data for monitoring the
I/O circuits. The status includes the following data, which can be read by the
controllers. Note that 1 = ON/Normal and 0 = OFF/Fault/Alarm:

Individual Point Input Status


Combined Input Status
Individual Point Output Status
Combined Output Status
Individual Test Output Status
Individual Output Monitor (actual ON/OFF state of the outputs)

Individual Point status indicates whether each safety input, safety output, or
test output is normal (normal status: ON, faulted status: OFF). For fatal
errors, communication connections may be broken, so the status data cannot
be read. Status bits are OFF in the controller data table when the connection is
lost.
Combined status is provided by an AND of the status of all safety inputs or all
safety outputs. When all inputs or outputs are normal the respective combined
status is ON. When one or more of them has an error, the respective
combined status is OFF. This is known as the combined safety input status or
combined-safety output status.

Publication 1734-UM013A-EN-P - February 2009

27

Chapter 2

Safety Functions

Requirements for
Controlling Devices

See this table for information about controlling devices.


ATTENTION

Use only appropriate components or devices complying with


relevant Safety standards, corresponding to the required
level of Safety categories (Safety integrity level). Conformity
to requirements of the Safety category (Safety integrity level)
is determined as an entire system. We recommend that you
consult a certification body regarding an assessment of
conformity to the required Safety level.

Controlling Device Requirements


Device
Emergency stop
switches
Door interlocking
switches,
limit switches
Safety sensors
Relays with forciblyguided contacts,
contactors
Other devices

28

Requirement
Use approved devices with direct opening mechanisms
complying with IEC/EN 60947-5-1.
Use approved devices with direct opening mechanisms
complying with IEC/EN 60947-5-1 and capable of switching
microloads of 24V DC, 3 mA.
Use approved devices complying with the relevant product
standards, regulations, and rules in the country where used.
Use approved devices with forcibly-guided contacts
complying with EN 50205. For feedback purposes, use devices
with contacts capable of switching micro loads of 24V DC,
3 mA.
Evaluate whether devices used are appropriate to satisfy the
requirements of safety category levels.

Allen-Bradley Bulletin Safety Components


Bulletin 800F, 800T
Bulletin 440K, 440G, 440H for interlock switch
Bulletin 440P, 802T for limit switch
Any Guardmaster product
Bulletin 700S, 100S

Publication 1734-UM013A-EN-P - February 2009

Safety Functions

Chapter 2

Safety Precautions
ATTENTION

As serious injury may occur due to loss of required safety


function, follow these safety precautions.
Do not use test outputs of the modules as safety outputs.
Do not use Ethernet, DeviceNet, or ControlNet standard I/O
data or explicit message data as safety data.
Do not use LED status indicators on the I/O modules for safety
operations.
Do not connect loads beyond the rated value to the safety
outputs.
Wire the POINT Guard I/O modules properly so that 24V DC line
does not touch the safety outputs accidentally or
unintentionally.
Clear previous configuration data before connecting devices to
the network.
Set unique network node addresses before connecting devices
to the network.
Perform testing to confirm that device configuration and
operation is correct before starting system operation.
When replacing a device, configure the replacement device
suitably and confirm that it operates correctly.
When installing or replacing modules, clear any previous
configuration before connecting input or output power to the
device.

Publication 1734-UM013A-EN-P - February 2009

29

Chapter 2

Safety Functions

Legislations and Standards

Read this section to familiarize yourself with related legislation and standards
information. Relevant international standards include the following:

IEC 61508 (SIL 1-3)


IEC 61131-2
IEC 60204-1
IEC 61000-6-2
IEC 61000-6-4
IEC 62061
IEC 13849-1

The modules received the DeviceNet Safety Conformance Test certification


from ODVA, when product is marked.

Europe
In Europe, POINT Guard I/O modules are subject to the European Union
(EU) Machinery Directive. The type approval of TUV-Rheinland addresses
compliance to applicable requirements of the following standards, which may
be found under legislation:
EU legislation
Machinery Directive 98/37/EC
Low-voltage Directive 73/23/EEC
EMC Directive 89/336/EEC
European standards
EN 61508 (SIL1-3)
EN 61131-2
EN 418
EN 60204-1
IEC 61000-6-2
IEC 61000-6-4
IEC 13849-1 (PL a, b, c, d, e)

30

Publication 1734-UM013A-EN-P - February 2009

Safety Functions

Chapter 2

North America
In North America, the TUV-Rheinland type approval includes Guard I/O
compliance to the relevant standards and related information including the
following:
U.S. standards - ANSI RIA15.06, ANSI B11.19, NFPA 79
The modules received UL Listing to standards of U.S. and Canada when
product is marked.

Japan
In Japan, type test requirements are provided in Article 44 of the Industrial
Safety and Health Law. These requirements apply to complete systems and
cannot be applied to a module by itself. Accordingly, to use the module in
Japan as a safety device for press machine or shearing tool pursuant to Article
42 of the above-mentioned law, it is necessary to apply for testing of the entire
system.

EC Directives
These products conform to the EMC Directive and Low-voltage Directive,
where applicable. For additional information, refer to the relevant installation
instructions.

EMC Directive
Rockwell Automation devices that comply with EC directives also conform to
the related EMC standards so that they can more easily be built into other
devices or the overall machine. The actual products have been checked for
conformity to EMC standards. Whether they conform to the standards in the
system used by the customer, however, must be confirmed by the customer.
EMC-related performance of Rockwell Automation devices that comply with
EMC directive vary depending on the configuration, wiring, and other
conditions of the equipment or control panel in which the Rockwell
Automation devices are installed. The customer must, therefore, perform the
final check to confirm that devices and the overall machine conform to EMC
standards.

Publication 1734-UM013A-EN-P - February 2009

31

Chapter 2

Safety Functions

Notes:

32

Publication 1734-UM013A-EN-P - February 2009

Chapter

Install the Module

Introduction

Topic

Page

Introduction

33

Environment and Enclosure

34

Preventing Electrostatic Discharge

34

Install the Mounting Base

36

Connect the Module to the Mounting Base

37

Connect the Removable Terminal Block

38

Remove a Mounting Base

39

Wire Modules

39

Follow these steps to install the modules.


1. Install the Mounting Base.
2. Connect the Module to the Mounting Base.
3. Connect the Removable Terminal Block.

Slide-in Writable Label


17

34

-IB
8S

Sa 24V
fe DC
ty
In Sin
pu k
t

MS
LK

Module Locking
Mechanism

NS

4. Wire Modules.

Insertable I/O Module

31867-M

33Publication 1734-UM013A-EN-P - February 2009

33

Chapter 3

Install the Module

Environment and Enclosure


This equipment is intended for use in a Pollution Degree 2
industrial environment, in overvoltage Category II applications
(as defined in IEC publication 60664-1), at altitudes up to
2000 m (6561 ft) without derating.

ATTENTION

This equipment is considered Group 1, Class A industrial


equipment according to IEC/CISPR Publication 11. Without
appropriate precautions, there may be potential difficulties
ensuring electromagnetic compatibility in other environments
due to conducted as well as radiated disturbance.
This equipment is supplied as open-type equipment. It must be
mounted within an enclosure that is suitably designed for those
specific environmental conditions that will be present and
appropriately designed to prevent personal injury resulting from
accessibility to live parts. The enclosure must have suitable
flame-retardant properties to prevent or minimize the spread of
flame, complying with a flame spread rating of 5VA, V2, V1, V0
(or equivalent) if non-metallic. The interior of the enclosure
must be accessible only by the use of a tool. Subsequent
sections of this publication may contain additional information
regarding specific enclosure type ratings that are required to
comply with certain product safety certifications.
In addition to this publication, see:
Industrial Automation Wiring and Grounding Guidelines, for
additional installation requirements, Allen-Bradley publication
1770-4.1.
NEMA Standards publication 250 and IEC publication 60529, as
applicable, for explanations of the degrees of protection
provided by different types of enclosure.

Preventing Electrostatic
Discharge

This equipment is sensitive to electrostatic discharge, which


can cause internal damage and affect normal operation. Follow
these guidelines when you handle this equipment:

ATTENTION

34

Touch a grounded object to discharge potential static.


Wear an approved grounding wriststrap.
Do not touch connectors or pins on component boards.
Do not touch circuit components inside the equipment.
Use a static-safe workstation, if available.
Store the equipment in appropriate static-safe packaging when
not in use.

Publication 1734-UM013A-EN-P - February 2009

Install the Module

WARNING

WARNING

ATTENTION

WARNING

WARNING

ATTENTION

Publication 1734-UM013A-EN-P - February 2009

Chapter 3

When you connect or disconnect the removable terminal block


(RTB) with field-side power applied, an electrical arc can occur.
This could cause an explosion in hazardous location
installations. Be sure that power is removed or the area is
nonhazardous before proceeding.

If you connect or disconnect wiring while the field-side power


is on, an electrical arc can occur. This could cause an explosion
in hazardous location installations. Be sure that power is
removed or the area is nonhazardous before proceeding.

Personnel responsible for the application of safety-related


programmable electronic systems (PES) shall be aware of the
safety requirements in the application of the system and shall
be trained in using the system.

If you connect or disconnect the communication cable with


power applied to this module or any device on the network, an
electrical arc can occur. This could cause an explosion in
hazardous location installations.

To comply with the CE Low Voltage Directive (LVD), this


equipment and all connected I/O must be powered from a
safety extra-low voltage (SELV) or protected extra-low voltage
(PELV) compliant source.

This product is grounded through the DIN rail to chassis ground.


Use zinc plated yellow-chromate steel DIN rail to assure proper
grounding. The use of other DIN rail materials (for example,
aluminum or plastic) that can corrode, oxidize, or are poor
conductors, can result in improper or intermittent grounding.
Secure DIN rail to mounting surface approximately every
200 mm (7.8 in.) and use end-anchors appropriately.

35

Chapter 3

Install the Module

Install the Mounting Base

The mounting base consists of a one-piece terminal base or an assembly that


includes a mounting base and removable terminable block (RTB).
POINT Guard I/O modules occupy two bases.
IMPORTANT

Follow these guidelines when installing a module:


Use the module in an environment that is within the general
specifications.
Use the module in an enclosure rated at IP54 (IEC60529) or
higher.
Use DIN rail that is 35 mm (1.38 in.) wide to mount the terminal
base in the control panel.
Place other heat sources an appropriate distance away from
the module to maintain ambient temperatures around the
module below specified maximums.
You can mount your module horizontally or vertically.

1. Position the mounting base as shown below.


2. Slide the mounting base down, allowing the interlocking side pieces to
engage the adjacent module, power supply, or adapter.
Slide the mounting base to
let the interlocking side
pieces engage the adjacent
module or adapter.

31868-M

3. Press firmly to seat the mounting base on the DIN rail until the
mounting base snaps into place.

36

Publication 1734-UM013A-EN-P - February 2009

Install the Module

Connect the Module to the


Mounting Base

Chapter 3

Install the module before or after mounting base installation.

WARNING

When you insert or remove the module while backplane power


is on, an electrical arc can occur. This could cause an explosion
in hazardous location installations. Be sure that power is
removed or the area is nonhazardous before proceeding.

1. Using a screwdriver, rotate the keyswitches on the mounting base


clockwise until the number required for the type of module aligns with
the notch in the base.
Keep track of which mounting base gets installed on the left and right of
each module.
Mounting Base Assembly
Keyswitch

1734-IB8S Module
Key 1 = 8 (left); Key 2 = 1 (right)
Locking
Mechanism

1734-OB8S Module
Key 1 = 8 (left); Key 2 = 2 (right)

2. Make certain the DIN-rail (orange) locking screw is in the horizontal


position, noting that you cannot insert the module if the mounting-base
locking mechanism is unlocked.
3. Insert the module straight down into the two side-by-side mounting
bases and press to secure, locking the module into place.

Publication 1734-UM013A-EN-P - February 2009

37

Chapter 3

Install the Module

Connect the Removable


Terminal Block

If a removable terminal block (RTB) is supplied with your mounting base


assembly, you need to remove it by pulling up on the RTB handle. This lets
you remove and replace the base as necessary without removing any of
the wiring.

WARNING

When you connect or disconnect the RTB with field-side power


applied, an electrical arc can occur. This could cause an
explosion in hazardous location installations. Be sure to remove
power, or verify that the area is nonhazardous before
proceeding.

Follow these directions to reinsert the RTB.


1. Insert the RTB end opposite the handle into the base unit, noting that
this end has a curved section that engages with the mounting base.
Hook the RTB end into
the mounting base
end and rotate until it
locks into place.

2. Rotate the terminal block into the mounting base until it locks itself in
place.
3. If an I/O module is installed, snap the RTB handle into place on the
module.

38

Publication 1734-UM013A-EN-P - February 2009

Install the Module

Remove a Mounting Base

Chapter 3

To remove a mounting base, you must remove any installed module and the
module installed in the base to the right. If the mounting base has a removable
terminal base (RTB), unlatch the RTB handle on the I/O module and pull on
the handle to remove the RTB.

WARNING

When you insert or remove the module while backplane power


is on, an electrical arc can occur. This could cause an explosion
in hazardous location installations. Be sure to remove power or
that the area is nonhazardous before proceeding.

1. Pull up on the I/O module to remove it from the base.


2. Remove the module to the right of the base you are removing, noting
that the interlocking portion of the base sits under the adjacent module.
3. Use a screwdriver to rotate the orange DIN-rail locking screw on the
mounting base to a vertical position, noting this releases the locking
mechanism.
4. Lift the mounting base off the DIN rail.

Wire Modules

Follow these guidelines when wiring the modules:


Do not route communication, input, or output wiring with conduit
containing high voltage. Refer to the Industrial Automation Wiring and
Grounding Guidelines, publication 1770-4.1.
We recommend that you wire correctly after confirming the signal
names of all terminals.
Tighten screws for communication and I/O connectors correctly.

Publication 1734-UM013A-EN-P - February 2009

39

Chapter 3

Install the Module

1734-IB8S Field Connections


I0

I1
0

I2

I4
1

I3
2

4
TO

0
I6

COM

COM

I7

COM

T1M

I5

3
COM

4
T2

1734-TOP and
1734-TB
Bases Shown

5
T3M

Where:
T0 = Test Output 0
T1M = Test Output 1 with Muting
T2 = Test Output 2
T3M = Test Output 3 with Muting
I0I7 = Inputs 07

1734-OB8S Field Connections


O0

O1
0

O2

O4
1

O3
2

COM

O6

COM

COM
6

O7
2

COM
5

COM

1734-TOP and
1734-TB
Bases Shown

3
COM

4
COM

O5

5
COM

Where:
O0O7 = Safety Outputs 07
COM = Supply Common

40

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Chapter

Wire the Module

Topic

Page

Introduction

41

Connection Details

41

Examples of Wiring

43

Introduction

Read this chapter for information about wiring and safety categories.

Connection Details

See the tables that show input device connection methods and their safety
categories.

Connected Device and Safety Category


Connected
Device
Push Button

Test Pulse
from Test
Output
Yes

Connection

Connect the push


button between I0
and T0. T0 must
be configured as
test pulse.

Schematic Diagram

Safety
Category
2

I0

I1

T0

T1

44275

No

Connect the push


button between
24V dc and I0.

I0

I1

T0

T1

24V dc

41Publication 1734-UM013A-EN-P - February 2009

41

Chapter 4

Wire the Module

Connected Device and Safety Category


Connected
Device
Emergency stop
button

Test Pulse
from Test
Output
Yes

Door monitoring
switch

No

Connection

Schematic Diagram

Safety
Category
4

Connect the
device between I0
and T0, and
I1 and T1.

I0

I1

T0

T1

Connect the
devices between
T0 and I0 and I1,
noting that T0 is
configured for 24V
power supply.

Connect the
devices between
24V dc and I0 and
I1.

I0

I1

T0

T1

I0

I1

T0

T1

24V dc

Light Curtain
OSSD2

OSSD1

Connect the
OSSD1 and
OSSD2 to I0 and
I1, respectively.
Connect the 24V
power supply
commons.

In -

I0

T0

T1

3 or 4 based
on light
curtain being
used

OSSD2

24V
dc
Com

I1

OSSD1

42

Yes

Publication 1734-UM013A-EN-P - February 2009

Wire the Module

Examples of Wiring

Chapter 4

Read this section for examples of wiring by application. See catalog number
details for the appropriate module.

Emergency Stop Dual-channel Devices


This example shows wiring and controller configuration when using a POINT
Guard I/O module with an emergency stop button and gate monitoring
switch that have dual-channel contacts. When used in combination with the
programs in a safety controller, this wiring is Safety Category 4 (emergency
stop button) and Safety Category 3 (gate monitoring switch).

Controller
Configuration
Safety Input 0

Safety Input 1
Safety Input 2

Safety Input 3
Test Output 0
Test Output 1
Test Output 2
Test Output 3

Publication 1734-UM013A-EN-P - February 2009

I0

I1

I4

I5

I2

I3

I6

I7

COM

COM

COM

COM

TO

T1M

T2

T3M

COM

COM

COM

COM

TO

T1M

T2

T3M

1734-TB,
1734-TOP,
1734-TOP3 Bases
Shown

Only with the


1734-TOP3 base.

Parameter Name

Configuration Setting

Safety Input 0 Channel Mode


Safety Input 0 Test Source
Dual-channel Safety Input 0/1 Mode
Dual-channel Safety Input 0/1
Discrepancy Time
Safety Input 1 Channel Mode
Safety Input 1 Test Source
Safety Input 2 Channel Mode
Safety Input 2 Test Source
Dual-channel Safety Input 2/3 Mode
Safety Input 3 Channel Mode
Safety Input 3 Test Source
Test Output 0 Mode
Test Output 1 Mode
Test Output 2 Mode
Test Output 3 Mode

Test Pulse from Test Output


Test Output 0
Dual-channel Equivalent
100 ms (application dependent)
Test Pulse from Test Output
Test Output 1
Safety Input
Test Output 2
Dual-channel Equivalent
Safety Input
Test Output 3
Pulse Test Output
Pulse Test Output
Power Supply Output
Power Supply Output

43

Chapter 4

Wire the Module

Single Channel Safety Contactor


This example shows wiring and controller configuration when using a POINT
Guard I/O module with a single safety contactor.
When used in combination with the programs of the safety controller, this
circuit configuration is Safety Category 2.

K1

00

01

04

05

02

03

06

07

COM

COM

COM

COM

COM

COM

COM

COM

K1

Where:
O0O7 = Safety Outputs
COM = Common

Controller
Configuration
Safety Output 0

44

Parameter Name

Configuration Setting

Safety Output 0 Point Mode


Point Operation Type

Safety Pulse Test


Single Channel

Publication 1734-UM013A-EN-P - February 2009

Wire the Module

Chapter 4

Dual-channel Safety Contactors


This example shows wiring and controller configuration when using a POINT
Guard I/O module with redundant safety contactors.
When used in combination with the programs of the safety controller, this
circuit configuration is Safety Category 4. Additional wiring, such as
monitoring feedback, may be required to achieve Safety Category 4.

K1

K1

K2

K2

00

01

04

05

02

03

06

07

COM

COM

COM

COM

COM

COM

COM

COM

Where:
O0O7 = Safety Outputs
COM = Common

Controller
Configuration
Safety Output 0
Safety Output 1

Publication 1734-UM013A-EN-P - February 2009

Parameter Name

Configuration Setting

Safety Output 0 Point Mode


Point Operation Type
Safety Output 1 Point Mode

Safety Pulse Test


Dual-channel
Safety Pulse Test

45

Chapter 4

Wire the Module

Notes:

46

Publication 1734-UM013A-EN-P - February 2009

Chapter

Power Supply Examples

Topic

Page

Introduction

47

POINTBus Backplane

47

Power Supply Examples

48

Observing Precautions for Safe Use

51

Introduction

A POINT Guard I/O system includes an adapter, I/O modules, mounting


bases, and power distribution modules. POINT I/O adapters have built-in
power supplies. All POINT I/O modules are powered from the POINTBus
backplane by either an adapter or expansion power supply.

POINTBus Backplane

The POINTBus backplane includes a 5V communication bus and field power


bus that get their power from the adapter or power supplies. To choose which
types of power supplies meet your requirements, you must consider the power
consumption requirements for the 5V and 24V bus when designing a
POINTBus backplane.
Choose from these power supplies for the POINTBus backplane and field
power:
Use the 1734-EP24DC expansion power supply with the 5V and/or
24V bus.
Use the 1734-EPAC expansion power supply to pass 120/240V AC field
power to the I/O modules to the right of it.
IMPORTANT

If you use the 1734-EPAC expansion power supply to the


left of the POINT Guard I/O modules, you must use a
1734-FPD field power distributor or 1734-EP24DC
expansion power supply to isolate POINT Guard I/O field
power from the AC field supply.
Establishing and maintaining communication
(connection) between the module and the controller
requires 5V POINTBus power.

47Publication 1734-UM013A-EN-P - February 2009

47

Chapter 5

Power Supply Examples

The 1734-EP24DC and 1734-EPAC power supplies provide two


services.
Breaks the field power distribution at the left of the power supply
from the field power distribution to the right of it
Adds an additional 1.3 A of 5V current to the POINTBus backplane
for I/O modules to the right of the power supply
Use the 1734-FPD field power distributor with the 5V bus. The
1734-FPD field power distributor passes through all POINT I/O
backplane signals including the 5V bus supplied to the left, but does not
provide additional POINTBus backplane power. This lets you isolate
field power segments.
Consider these recommendations when using the POINT Guard I/O
modules:
With the GuardLogix controllers, use the 1734-AENT adapter.
With the SmartGuard controller, use the 1734-PDN adapter.
The adapters and power supplies differ in their amount of power supplied to
the 5V and/or 24V bus.
Refer to the POINT I/O Selection Guide, publication 1734-SG001, for more
information.

Power Supply Examples

Use these valid power-supply example configurations to help you understand


various combinations of power supplies that may fit your system:
Example 1: POINT Guard I/O Used with 1734-EP24DC for Input,
1734-FPD for Output - 24V DC Only I/O on page 49
Example 2: POINT Guard I/O Used with 1734-EP24DC for Input and
Output, Plus AC I/O on page 50
These examples are for illustrative purposes only, to understand various power
sourcing concepts.
IMPORTANT

You must define the requirements for your application, for


segmenting field and bus power.
POINT Guard I/O does not require separate field-bus power usage,
that is, separate power supplies for the 1734-IB8S and 1734-OB8S
modules. This is optional.
POINT Guard I/O does not require separate POINTBus
(communication) power-supply usage, separating it from any other
POINT I/O modules, except when additional POINTBus power is
required.

48

Publication 1734-UM013A-EN-P - February 2009

Power Supply Examples

Chapter 5

Example 1: POINT Guard I/O Used with 1734-EP24DC for Input,


1734-FPD for Output - 24V DC Only I/O
This power supply example uses a 1734-EP24DC expansion power supply and
1734-FPD field power distributor to power I/O with these properties:
Group 1 and Group 4 I/O have separate functioning groups of I/O,
compared to the rest of the I/O.
Field power for Group 3 is on a supply separate from bus
communication power (Supply 3 loss is visible to the controller).
Field power for Group 2 is on the same supply as bus communication
power for Group 2 and Group 3 (Supply 2 loss causes broken
connections to the controller for Group 2 and Group 3).
Group 1

Group 2

Group 4

5V

5V

1734-IB8S

Standard I/O
Standard I/O
Standard I/O
Standard I/O

Supply 3

1734-EP24DC

24V Supply for


Safety Outputs

1734-OB8S

24V

1734-OB8S

Supply 2

1734-FPD

24V Supply for


Safety Inputs

1734-IB8S

Supply 1

24V

5V
1734-IB8S

24V Supply for


Standard I/O
Modules

1734-EP24DC

Standard I/O
Standard I/O
Standard I/O
Standard I/O
Standard I/O
Standard I/O
Standard I/O
Standard I/O

1734-AENT
24V

Publication 1734-UM013A-EN-P - February 2009

Group 3

24V

24V Supply for


Additional I/O
Modules (option)
Supply 4

49

Chapter 5

Power Supply Examples

Example 2: POINT Guard I/O Used with 1734-EP24DC for Input and
Output, Plus AC I/O
This power supply example uses a 1734-EP24DC input and output with these
properties:
Group 1 and Group 3 I/O have separate functioning groups of I/O,
compared to Group 2.
Field power for Group 2 outputs is on the same supply as bus
communication (Supply 2 loss causes broken connections to the
controller).
Field power for Group 2 inputs is on the same supply as bus
communication (Supply 2 loss causes broken connections to the
controller).
Group 1

Group 2

5V

5V

5V

Standard I/O
Standard I/O
Standard I/O
Standard I/O

1734-EP24AC

1734-OB8S

1734-OB8S

24V

1734-IB8S

Supply 1

1734-IB8S

24V Supply for


Standard I/O Modules

1734-EP24DC

Standard I/O
Standard I/O
Standard I/O
Standard I/O
Standard I/O

1734-AENT
24V

50

Group 3

120V
AC

24V Supply for Safety


Inputs and Outputs

120V AC Supply for


Additional I/O
Modules (optional)

Supply 2

Supply 3

Publication 1734-UM013A-EN-P - February 2009

Power Supply Examples

Observing Precautions for


Safe Use

Publication 1734-UM013A-EN-P - February 2009

Chapter 5

Use these guidelines to be sure of proper product use:


Do not apply AC voltage to the POINT Guard I/O modules.
Wire conductors correctly and verify operation of the module before
commissioning the system in which the module is incorporated.
Incorrect wiring can lead to loss of safety function.
Do not apply DC voltages exceeding rated voltages to the POINT
Guard I/O modules.
Apply properly specified voltages to the module inputs. Applying
inappropriate voltages causes the module to fail to perform its specified
function, which leads to loss of safety functions or damage to the
module.

51

Chapter 5

Power Supply Examples

Notes:

52

Publication 1734-UM013A-EN-P - February 2009

Chapter

Configure the Module in a


GuardLogix Controller

Introduction

Topic

Page

Introduction

53

Use Help

54

Add Modules to the I/O Configuration Tree

54

Add and Configure the Ethernet Bridge


Module

54

Add and Configure the 1734-AENT Adapter

57

Add and Configure Safety Input Modules

60

Add and Configure Safety Output Modules

66

Values and States of Tags

71

Configure the Safety Tab

72

Configuration Ownership

74

Configuration Signature

74

Configure the Input Configuration Tab

75

Configure the Input Configuration Tab

75

Configure the Test Output Tab

78

Configure the Output Configuration Tab

79

Saving and Downloading Module


Configuration

80

When using a GuardLogix controller, configure the POINT Guard I/O


modules with RSLogix 5000 software, version 17, by using the appropriate
add-on profile.
IMPORTANT

TIP

53Publication 1734-UM013A-EN-P - February 2009

You must configure each point that is to be used as a safety


input or output. By default, all safety input and output points
are disabled.
To download an add-on profile, visit the RSLogix 5000 My
Support website at http://support.rockwellautomation.com/
ControlFlash/LogixProfiler.asp.

53

Chapter 6

Configure the Module in a GuardLogix Controller

Use Help

At the bottom of each dialog box, click Help for information about how to
complete entries in that dialog box. At the bottom of warning dialog boxes,
click Help for information about that specific error.

Add Modules to the


I/O Configuration Tree

When first setting up your POINT Guard I/O modules for use with the
GuardLogix controller, you will follow these steps as needed:
1. Add and Configure the Ethernet Bridge Module.
2. Add and Configure the 1734-AENT Adapter.
3. Add and Configure Safety Input Modules.
4. Add and Configure Safety Output Modules.

Add and Configure the Ethernet Bridge Module


Follow this procedure to add and configure the Ethernet bridge module.
1. From the I/O Configuration tree, right-click 1756 Backplane, 1756-Axx
and choose New Module.

The Select Module dialog box appears.

54

Publication 1734-UM013A-EN-P - February 2009

Configure the Module in a GuardLogix Controller

Chapter 6

2. Expand the Communications option, select one of these Ethernet


bridge modules, and click OK.
Cat. No.

Description

1756-EN2F/A

1756 10/100 Mbps Ethernet bridge, fiber media

1756-EN2T/A

1756 10/100 Mbps Ethernet bridge, twisted-pair media

1756-ENBT/A

1756 10/100 Mbps Ethernet bridge, twisted-pair media

In this example, we chose the 1756-EN2T/A bridge module.


3. Enter the major revision number of the bridge module and click OK.
Cat. No.

Compatible Major Revision

1756-EN2F/A

1 or later

1756-EN2T/A

1 or later

1756-ENBT/A

3 or later

This New Module dialog box appears.

7
5
8

4. In the Name box, type the appropriate name of the Ethernet bridge
module.

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55

Chapter 6

Configure the Module in a GuardLogix Controller

5. In the Description box, enter an optional description of the Ethernet


bridge module.
6. In the IP Address box, enter the appropriate IP address of the Ethernet
bridge module.
7. In the Slot box, enter the appropriate slot number of the Ethernet
bridge module.
8. In the Revision boxes, enter the appropriate major and minor revisions
of the bridge module.
9. From the Electronic Keying pull-down menu, choose the appropriate
keying method for the Ethernet bridge module.
Choose

Description

Compatible Module

Allows a module to determine whether it can


emulate the module defined in the configuration
sent from the controller.

Disable Keying

None of the parameters in the physical module and


module configured in the software must match.
Do not choose Disable Keying.

Exact Match

All of the parameters must match or the inserted


module rejects a connection to the controller.

10. Click OK.


The I/O Configuration tree displays the Ethernet connection.

56

Publication 1734-UM013A-EN-P - February 2009

Configure the Module in a GuardLogix Controller

Chapter 6

Add and Configure the 1734-AENT Adapter


Follow these steps to add and configure the 1734-AENT adapter.
1. Right-click the Ethernet connection and choose New Module.

The Select Module dialog box appears.

2. Expand the Communications option and choose the 1734-AENT


adapter.

Publication 1734-UM013A-EN-P - February 2009

57

Chapter 6

Configure the Module in a GuardLogix Controller

This New Module dialog box appears.

4
6
7

3. In the Name box, type the appropriate name of the 1734-AENT


adapter.
4. In the Description box, enter an optional description of the
1734-AENT adapter.
5. In the IP Address box, enter the appropriate IP address of the
1734-AENT adapter.
6. In the Slot box, enter the appropriate slot number of the 1734-AENT
adapter.
7. Under Module Definition, click Change.
The Module Definition dialog box appears.
8

9
10

11

12

8. In the Series box, enter the appropriate series letter of the 1734-AENT
adapter.
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Publication 1734-UM013A-EN-P - February 2009

Configure the Module in a GuardLogix Controller

Chapter 6

9. In the Revision boxes, enter the appropriate major and minor revision
of the 1734-AENT adapter.
IMPORTANT

1734-AENT adapter firmware must be major revision 3


or later to support POINT Guard I/O modules.

10. From the Electronic Keying pull-down menu, choose the appropriate
keying method for the 1734-AENT adapter.
Choose

Description

Exact Match

Module and type series must exactly match or the


module will be rejected by the controller.

Compatible Module

Controller will check module type and revision for


compatibility. Compatible modules that match or are
newer will be accepted.

Disable Keying

Controller will check module type, but will accept


any version. Do not choose Disable Keying.

11. From the Connection pull-down menu, choose the appropriate


connection for the 1734-AENT adapter.
Choose

Description

Listen Only

Read or verify standard digital I/O data only, but


does not control the modules. (When you have
multiple controllers, one controller is used to control
and the other controllers are used to monitor.)

None

The adapter makes a direct connection to each of


the modules listed under the 1734-AENT adapter in
the I/O Configuration tree.

Rack Optimization

Standard digital I/O data is collected into a single


rack image. This does not include specialty,
analog, or POINT Guard I/O modules.

TIP

If there are no standard digital I/O modules in your


POINT I/O system, choose None.

12. From the Chassis Size pull-down menu, enter the number of
POINT I/O modules that will be attached to the 1734-AENT adapter
plus 1 for the 1734-AENT adapter.
IMPORTANT

Publication 1734-UM013A-EN-P - February 2009

Do not count terminal bases. Enter only the number of


physical modules installed, plus 1 for the adapter.
This number must match exactly. You cannot enter a
higher number anticipating future expansion.

59

Chapter 6

Configure the Module in a GuardLogix Controller

13. Click OK.


You return to the Module Properties dialog box.
14. Click OK to apply your changes.
The I/O Configuration tree displays the 1734-AENT adapter.

Add and Configure Safety Input Modules


Follow these steps to add and configure POINT Guard I/O safety modules.
1. Right-click the POINT I/O Chassis and choose New Module.

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Publication 1734-UM013A-EN-P - February 2009

Configure the Module in a GuardLogix Controller

Chapter 6

The Select Module dialog box displays a list that includes Safety.

2. Select the appropriate input module, such as 1734-IB8S, and click OK.
The New Module dialog box appears.

4
6
5

3. In the Name box, type a unique name for the input module.
4. In the Module Number box, enter a unique module number for the
input module.
5. In the Description box, type a description if desired for the input
module.

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Chapter 6

Configure the Module in a GuardLogix Controller

6. In the Safety Network Number box, use the default setting.


For a detailed explanation of the safety network number (SNN), see the
GuardLogix Controller Systems Safety Reference Manual, publication
1756-RM093, noting that in most cases, you use the default provided by
the RSLogix 5000 software.
The purpose of the Safety Network Number (SNN) is to make sure that
every module in a system can be uniquely identified. We suggest that all
safety modules on a network have the same SNN, to make
documentation easier. During configuration, RSLogix 5000 software
defaults a safety devices SNN to match the SNN of the lowest safety
node on the network.
7. Click Change to edit the Module Definition.
This Module Definition dialog box displays.
8
9
10
11
12
13
14
15

8. In the Series box, enter the input modules series letter.


9. In the Revision boxes, enter the input modules revision numbers.
10. From the Electronic Keying pull-down menu, choose the appropriate
keying method for the input module.

62

Choose

Description

Exact Match

All of the parameters must match or the inserted


module rejects a connection to the controller.

Compatible Module

Allows an I/O module to determine whether it can


emulate the module defined in the configuration
sent from the controller.

Publication 1734-UM013A-EN-P - February 2009

Configure the Module in a GuardLogix Controller

Chapter 6

11. From the Configured By pull-down menu, choose the appropriate


method by which this module is configured.
Choose

Description

This Controller

This selection directs the controller to configure the


Inputs and Test Outputs.

External Means

This selection directs the controller to establish a


safety input connection only, and the controller will
not configure the module or control the Test Outputs.

12. From the Input Data pull-down menu, choose the appropriate method
for the input module, Safety or None.
Choose

Description

Safety

These tags are created for the target module:


RunMode for module mode
ConnectionFaulted for communication status
Safety Data for safety inputs from the module

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Chapter 6

Configure the Module in a GuardLogix Controller

13. From the Output Data pull-down menu, choose the appropriate
method from the following options.
IMPORTANT

The test outputs that are configured as standard outputs


on the module must not be used for safety purposes.

Choose

Description

None

Results in an input only connection to the module.


Inputs and status are read, but no outputs are
written. You can still use the test outputs as pulse
test outputs or a power supply.

Test(1)

Creates these tags to enable network control of the


test outputs on the module. This selection allows the
test outputs to be used as standard outputs and
muting outputs.

(1)

To have this choice from the pull-down menu, you must choose This Controller from the Configured
By pull-down menu.

14. From the Input Status pull-down menu, choose the appropriate method
for the input module from the following options.
Choose

Description

None

There are no status tags, only data for the inputs.

Pt. Status

There is one status tag for each input point.

Combined Status Muting

A single BOOL tag represents an AND of the status


bits for all the input points. For example, if any input
channel has a fault, this bit goes LO.(1)
A single BOOL tag represents the Input Power Status
(error bit) from the input assembly.
A muting status tag for test output T1 and T3.

64

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Configure the Module in a GuardLogix Controller

Chapter 6

Choose

Description

Pt. Status - Muting

There is a muting status tag for test output T1 and T3


with point status for each input point.

Pt. Status-Muting-Test
Output

Status tags for each of the input points.


Muting status tag for test output T1 and T3.
Status tags for each of the test outputs.

(1)

When using combined status, use explicit messaging to read individual point status for diagnostic
purposes.

15. From the Data Format pull-down menu, use the default Integer.
16. Click OK.
You return to the Module Properties dialog box.

Publication 1734-UM013A-EN-P - February 2009

65

Chapter 6

Configure the Module in a GuardLogix Controller

17. Click OK to apply your changes.


The I/O Configuration tree displays the 1734-IB8S module.

Add and Configure Safety Output Modules


Follow these steps to add and configure POINT Guard I/O safety modules.
1. Right-click the POINT I/O Chassis and choose New Module.

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The Select Module dialog box displays a list that includes Safety.

2. Select the appropriate output module, such as 1734-OB8S, and


click OK.
The New Module dialog box appears.

4
6
5

3. In the Name box, type a unique name for the output module.
4. In the Module Number box, enter a unique module number for the
output module.
5. In the Description box, type a description if desired for the output
module.

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6. In the Safety Network Number box, use the default setting.


For a detailed explanation of the safety network number (SNN), see the
GuardLogix Controller Systems Safety Reference Manual, publication
1756-RM093, noting that in most cases, you use the default provided by
the RSLogix 5000 software.
7. Click Change to edit the Module Definition.
This Module Definition dialog box displays.
8
9
10
11
12
13
14
15

8. In the Series box, enter the output modules series letter.


9. In the Revision boxes, enter the output modules revision numbers.
10. From the Electronic Keying pull-down menu, choose the appropriate
keying method for the output module from the following options.
Choose

Description

Exact Match

All of the parameters must match or the inserted


module rejects a connection to the controller.

Compatible Module

Allows an I/O module to determine whether it can


emulate the module defined in the configuration
sent from the controller.

11. From the Configured By pull-down menu, choose the appropriate


method by which this module is configured from the following options.

68

Choose

Description

This Controller

This selection directs the controller to configure and


control the Safety Outputs.
The Output Data selection will be set to Safety.

External Means

This selection directs the controller to establish a


safety input connection only, and the controller will
not configure the module or be able to control the
Safety Outputs.
The Output Data selection will be set to None.

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12. From the Input Status pull-down menu, choose the appropriate method
for the output module from the following options.

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Choose

Description

Pt. Status

There is one status tag for each input and output point.

Point Status Readback

This selection is available only for output safety modules.


Selecting Point Status - Readback creates both output
status and readback tags, with readback indicating the
presence of 24V on the output terminal.

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Choose
Combined Status Readback - Power

Description
A single BOOL tag represents an AND of the status
bits for all the output points. For example, if any
output channel has a fault, this bit goes LO.(1)
Readback creates both output status and readback
tags, with readback indicating the presence of 24V on
the output terminal.
A single BOOL tag represents the Output Power Status
(error bit) from the output assembly.

(1)

When using combined status, use explicit messaging to read individual point status for diagnostic
purposes.

13. From the Data Format pull-down menu, use the default Integer.
14. Click OK.
You return to the Module Properties dialog box.
15. Click OK to apply your changes.
The I/O Configuration tree displays the 1734-OB8S module.

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Values and States of Tags

This table shows the values and states of the tags.


Data
Input
data

Description
Safety Input Data
SAFETY
Combined Safety Input
Status
SAFETY
Individual Safety Input
Status
SAFETY
Combined Safety Output
Status
SAFETY
Individual Safety Output
Status
SAFETY
Muting Lamp Status
SAFETY
Output Readback
STANDARD
Individual Test Output
Status
STANDARD
Input Power Error Bit

Output Power Error Bit

Output
data

Safety Output Data


SAFETY
Standard Output Data
STANDARD

IMPORTANT

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Indicates the ON/OFF state of each input circuit.


ON: 1 OFF: 0
An AND of the status of all input circuits.
All circuits are normal: 1
An error was detected in one or more input
circuits: 0
Indicates the status of each input circuit.
Normal: 1 Fault (Alarm): 0
An AND of the status of all safety output circuits.
All circuits are normal: 1
An error has been detected in one or more
output circuits: 0
Indicates the status of each safety output circuit.
Normal: 1 Fault (Alarm): 0
Indicates the status when circuit T1 and T3 is
configured as the muting lamp output.
Normal: 1 Fault (Alarm): 0
Monitors the presence of 24V on the output circuit.
Readback is ON (1) if 24V is on output terminal.
ON: 1 OFF: 0
Indicates the status of each of the test output
circuits.
Normal: 1 Fault (Alarm): 0
Indicates field power supplied is within
specification.
Power error: 1 Power OK: 0
Indicates field power supplied is within
specification.
Power error: 1 Power OK: 0
Controls the safety output.
ON: 1 OFF: 0
Controls the test output when Test Output mode is
set to a standard output.
ON: 1 OFF: 0

Safety denotes information the controller can use in


safety-related functions. Standard denotes additional
information that must not be relied on for safety functions.

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Configure the Safety Tab

Read this for information about how to complete entries when you click the
Safety tab.
1. From the Module Properties dialog box, click the Safety tab.

2. Click Advanced.
The Advanced Connection Reaction Time Limit Configuration dialog
box appears.
A
B

For more information about the Advanced Connection Reaction Time


Limit Configuration dialog box, refer to the GuardLogix Controllers
User Manual, publication 1756-UM020.

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A. In the Requested Packet Interval (RPI) box, enter the input connection
RPI to support your application (between 6 and 500 ms).
The smallest input RPI allowed is 6 ms. Selecting small RPIs consumes
network bandwidth and may cause nuisance trips because other devices
cannot get access to the network.
As an example, a safety input module with only E-stop switches
connected may generally work well with settings of 50100 ms. An
input module with a light curtain guarding a hazard may need the fastest
response that is possible.
Selecting appropriate RPIs results in a system with maximum (best)
performance.
B. Use the default values for Timeout Multiplier (2) and Network Delay
Multiplier (200).
IMPORTANT

Analyze each safety channel to determine what is


appropriate. The default Timeout Multiplier of 2 and
Network Delay Multiplier of 200 creates an input
connection-reaction time limit of 4 times the RPI, and an
output connection-reaction time limit of 3 times the RPI.
Changes to these parameters should be approved by a
safety administrator.

A connection status tag exists for every connection.

If the RPI and connection reaction time limit for the network are set
appropriately, then this status tag should always remain HI. Monitor all
connection status bits to verify that they are not going LO intermittently
due to timeouts.

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Configuration Ownership
The connection between the owner and the POINT Guard I/O module is
based on the following:

POINT Guard I/O module number


POINT Guard I/O safety network number
GuardLogix slot number
GuardLogix safety network number
Path from GuardLogix controller to POINT Guard I/O module
Configuration signature

If any of these change, the connection between the GuardLogix controller and
the POINT Guard I/O module is lost, and the yellow yield in the
RSLogix 5000 tree appears. For more information, see Chapter 8.

Configuration Signature
The configuration signature is created by RSLogix 5000 software and verified
by the POINT Guard I/O module. The configuration signature provides
SIL 3 integrity of the configuration of a POINT Guard I/O module.
For detailed information on the configuration signature, refer to the
GuardLogix Controllers User Manual, publication 1756-UM020.

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Configure the
Input Configuration Tab

Chapter 6

Follow this procedure to complete the input configuration. Refer to Chapter 2


for related information.
1. From the Module Properties dialog box, click the Input Configuration
tab.

2. Assign the Point Operation Type.


When you choose Equivalent or Complementary, you must also assign
an appropriate Discrepancy Time.
Choose

Description

Single

Inputs are treated as single channels. Note that in


many cases, dual-channel safety inputs are
configured as two individual single channels. This
does not affect pulse testing because it is handled
on an individual channel basis.

Equivalent(1)

Inputs are treated as a dual-channel pair.


The channels must match within the discrepancy
time or an error is generated.

Complementary(1)

Input are treated as a dual-channel pair. They must


be in opposite states within the discrepancy time or
an error is generated.

(1)

Be aware that configuring discrepancy time on safety I/O modules masks input discrepancies
detected by the controller safety instructions. Status can be read by the controller to obtain this fault
information.

A discrepancy time setting of 0 ms means that the channels in a dual


configuration can be discrepant for an infinite amount of time without a
fault being declared.
For a discrepancy time setting of 0 ms, the evaluated status of the inputs
still go to the Safety State due to a cycle inputs required condition, but
due to the 0 ms discrepancy time setting, a fault will not be declared.

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A cycle inputs required condition occurs when one input terminal goes
from its normal Active->Inactive->Active state while the other input
terminal remains in its normal Active state. Even though no fault is
declared, the inputs must be cycled before the evaluated status of the
inputs can return to the Active state.
But if the channels were in the Active state before going discrepant, and
end up back in the Active state, then there is a cycle input required
condition that is not declared. The logical state does not match the
voltage at the terminals. The channels must be cycled through the Safety
state before returning to the Active state.
3. Assign the Point Mode.
Choose

Description

Not Used

The input is disabled. It remains logic 0 if 24V is


applied to the input terminal.

Safety Pulse Test

Pulse testing is performed on this input circuit. A


test source on the POINT Guard I/O module must be
used as the 24V source for this circuit. The test
source is configured by using the test source
pull-down menu. The pulse test will detect shorts to
24V and channel-to-channel shorts to other inputs.

Safety

A safety input is connected but there is no


requirement for the POINT Guard I/O module to
perform a pulse test on this circuit. An example is a
safety device that performs its own pulse tests on
the input wires, such as a light curtain.

Standard

A standard device, such as a reset switch, is


connected. This point cannot be used in
dual-channel operation.

4. Assign the Test Source for each safety input on the module you want
pulse tested.
Choose

Description

None

If pulse testing is being performed on an input point,


then the test source that is sourcing the 24V for the
input circuit must be selected.

Test Output 0
Test Output 1(1)
Test Output 2

If the incorrect test source is entered, the result is


pulse test failures on that input circuit.

Test Output 3(1)


(1)

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Test Output 1 and 3 incorporate optional muting functionality.

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5. Assign the Input Delay Time, Off -> On (0126 ms, in increments of
6 ms).
Filter time is for OFF to ON transition. Input must be HI after input
delay has elapsed before it is set logic 1. This delay time is configured
per channel with each channel specifically tuned to match the
characteristics of the field device, for maximum performance.
6. Assign the Input Delay Time, Off -> On (0126 ms, in increments of
6 ms).
Filter time is ON to OFF transition. Input must be LO after input delay
has elapsed before it is set logic 0. This delay time is configured per
channel with each channel specifically tuned to match the characteristics
of the field device, for maximum performance.
7. From the Input Error Latch Time box, enter the time the module holds
an error to make sure the controller can detect it (065,530 ms, in
increments of 10 ms - default 1000 ms).
This provides you more reliable diagnostics and enhances the chances
that a nuisance error is detected. The purpose for latching input errors is
to make sure that intermittent faults that may only exist for a few
milliseconds are latched long enough to be read by the controller. The
amount of time to latch the errors should be based on the RPI, the
safety task watchdog, and other application-specific variables.
8. Click Apply.

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Configure the
Test Output Tab

This section describes how to work with the Test Output Configuration dialog
box. Refer to this table for information on configuring test outputs.
Follow this procedure to complete the test output configuration.
1. From the Module Properties dialog box, click the Test Output tab.

2. Assign the Point Mode.


Choose

Description

Not Used (default)

The test output is disabled.

Standard

The test output point can be controlled


programmatically by the GuardLogix controller.

Pulse Test

The test output is being used as a pulse test source.

Power Supply

A constant 24V is placed on the output terminal. It


can be used to provide power to a field device.

Muting Lamp Output


(terminal T1 and T3 only)

An indicator lamp is connected to the output. When


this lamp is energized, a burned-out bulb, broken
wire, or short to GND error condition can be
detected. Typically, the lamp is an indicator used in
light curtain applications.

There is also a Test Output Fault Action parameter that can only be read or
written to via explicit messaging. If communication to the module times out,
you can set the test outputs to Clear OFF (default) or Hold Last State.
For more information, see Appendix A.
3. Click Apply.

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Configure the
Output Configuration Tab

Chapter 6

This section provides a procedure for configuring safety outputs by using the
information in this table and completing the entries referring to the figure.
Follow this procedure to complete the safety output configuration.
1. From the Module Properties dialog box, click the Output Configuration
tab.

2. Assign the Point Operation Type.


Choose

Description

Single(1)

The output is treated as a single channel.

Dual (default)

The POINT Guard I/O module treats the outputs as a


pair. It always sets them HI or LO as a matched pair.
Safety logic must set both of these outputs ON or
OFF at the same time or the module declares a
channel fault.

(1)

Does not apply to bipolar outputs.

3. Assign the Point Mode.

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Choose

Description

Not Used

The output is disabled.

Safety

The output point is enabled, and it does not perform


a pulse test on the output.

Safety Pulse Test

The output point is enabled and performs a pulse


test on the output. When the output is energized, the
output pulses LO briefly. The pulse test detects if
24V remains on the output terminal during this LO
pulse due to a short to 24V or if the output is shorted
to another output terminal.

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4. From the Output Error Latch Time box, enter the time the module
holds an error to make sure the controller can detect it (065,530 ms,
in increments of 10 ms - default 1000 ms).
This provides you more reliable diagnostics and enhances the changes
that a nuisance error is detected.
The purpose for latching output errors is to make sure that intermittent
faults that may only exist for a few milliseconds are latched long enough
to be read by the controller. The amount of time to latch the errors will
be based on the RPI, the safety task watchdog, and other
application-specific variables.
5. Click Apply.

Saving and Downloading


Module Configuration

We recommend that after a module is configured you save your work.


If after downloading the program the MS and NS status indicators on the
POINT Guard I/O module are not both solid green, this may be due to loss
of ownership. The ownership is based on the following:

POINT Guard I/O module number


POINT Guard I/O safety network number
GuardLogix slot number
GuardLogix safety network number
Path from GuardLogix controller to POINT Guard I/O module
Configuration signature

If any of these change, the connection between the GuardLogix controller and
the POINT Guard I/O module is lost, and a yellow yield icon in the
RSLogix 5000 tree appears. For more information, see Chapter 8.

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Configure the Module for a


SmartGuard Controller

Topic

Page

Introduction

81

Before You Begin

81

Use Help

82

Work with RSNetWorx for DeviceNet


Software

82

Set Up the Safety Configuration

84

Set Up the Input and Output Connections of


the SmartGuard Controller

90

Save and Download Module Configuration

95

Introduction

This chapter provides information about how to configure a SmartGuard


controller and POINT Guard I/O modules by using USB (Universal Serial
Bus) connectivity. Refer to the corresponding RSNetWorx for DeviceNet
software help files for network-configurator operating procedures.

Before You Begin

Be sure you have these required items:


RSNetWorx for DeviceNet software, version 9.0 or later
RSLinx software, version 2.51 or later
SmartGuard USB driver
The SmartGuard USB driver should already be in your RSLinx software.
If it is not, load the driver onto your computer, noting the folder
location as you need to browse to it later.
Personal computer with a Microsoft Windows 2000,
Microsoft Windows 2000 Terminal Server, or Microsoft Windows XP
operating system
1734-PDN adapter

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1734-IB8S and/or 1734-OB8S EDS files


TIP

To download the appropriate EDS file, visit the EDS Hardware


and Installation website at
http://www.rockwellautomation.com/resources/eds/.
The EDS file for the 1734-IB8S module is 0010023000F0100.
The EDS file for the 1734-OB8S module is 001002300100100.

Use Help

For information about RSNetWorx for DeviceNet software, from the Help
menu, choose RSNetWorx Help.

Work with RSNetWorx for


DeviceNet Software

Before you begin to design a project with RSNetworx for DeviceNet software,
follow these procedures.
1. Load the proper electronic data sheet (EDS) files by using the EDS
Hardware Installation Tool at
http://www.rockwellautomation.com/resources/eds/.
Be sure to include your 1752 SmartGuard controller and POINT Guard
I/O modules.
2. From RSLinx software, open RSWho and select the SmartGuard driver.
RSWho browses the DeviceNet network connected to the SmartGuard
controller.

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In this example, two POINT Guard I/O modules are connected to the
SmartGuard controller.

If RSLinx software finds the nodes on the DeviceNet network,


RSNetWorx for DeviceNet software also finds the nodes.
3. Open RSNetworx for DeviceNet software.
4. From the Networks menu, choose Online.

5. Select the SmartGuard driver and click OK.


This dialog box appears.

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6. Click OK.
RSNetworx for DeviceNet software finds the SmartGuard and POINT
Guard I/O modules on the DeviceNet network.

7. Click the online icon again to go offline.

Set Up the
Safety Configuration

Use this procedure to set up the Safety Configuration tab.

Work with Inputs


1. Double-click the POINT Guard I/O module to open the Properties
dialog box.

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2. Click the Safety Configuration tab.

3. Double-click Input Points 00/01, noting that inputs 00 and 01 are the
E-stop pushbuttons.

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4. Edit the parameters so that the channels are pulse tested by Test sources
0 and 1, respectively.

5. Double-click Input Points 00/01 to minimize and Input Points 02/03


to expand.

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Note that the:


light curtain is connected to inputs 02 and 03.
GuardShield pulse tests OSSD1 and OSSD2, so these inputs will be
configured as Safety Inputs.

6. Double-click Input Points 02/03 to minimize.


7. Double-click Input Points 04/05 to expand.

8. Add the reset button to input 04, making it a standard input as it is not
required to be a safety input.

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9. Add the AUX feedback circuit for the redundant safety contactors to
input 05, making it a safety input as it is not being pulse tested.

10. Double-click Input Points 04/05 to minimize.

Work with Outputs


1. Double-click Outputs Points 00/01 to expand, noting that safety
contactors are connected to outputs 00 and 01.

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2. Configure them as Safety Pulse test.

3. Click Apply and OK to return to the main RSNetWorx for DeviceNet


dialog box.

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Set Up the Input and Output


Connections of the
SmartGuard Controller

Use this procedure to set up the input and output connections of the
SmartGuard controller.
1. In RSNetworx for DeviceNet software, right-click the SmartGuard
controller and choose Properties.

2. Click the Safety Connection tab to see a list of all Safety I/O modules
currently in your project.

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3. Right-click the POINT Guard I/O module and choose Add


Connection.

The Add Safety Connection dialog box appears.

You can add individual safety connections for the inputs and outputs.
The SmartGuard 600 controller can have up to 32 connections.

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1734-IB8S

4. To add a safety connection, from the Connection Name pull-down


menu, choose one of these options.
Choose

Description

[IN] Safety

Control of safety inputs

[IN] Safety +
Combined Status(1) Muting

Control of safety inputs

[IN] Safety + Pt. Status

Control of safety inputs

Status for one bit for all inputs


Muting status is available
Individual status for each input point

[IN] Safety + Pt. Status


- Muting

Control of safety inputs


Individual status for each input point
Muting status available

[IN] Safety + Pt. Status


- Muting - Test Output

Control of safety inputs


Individual status for each input point
Muting status available
Test output status available

1734-OB8S

[OUT] Test
[IN] Safety Monitor Combined Status Power

Monitor safety outputs

[IN] Safety Output


Status

Individual status for each output point

[IN] Safety Output


Status + Monitor

Individual status for each output point

[OUT] Safety
(1)

Control of test outputs


Status for one bit for all outputs
Power status available

Monitor safety outputs


Control of safety outputs

Most input connections use Combined Status.

The more status that is read, the larger the packet size.

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5. From the Connection Type pull-down menu, for this example choose
Multicast.
6. From the Configuration pull-down menu, for this example choose
Configuration signature must match.
7. In the Requested Packet Interval (RPI) box, enter 10 ms.
8. In the Connection Reaction Time Limit (CRTL), enter 40.1 ms.
9. Click Add.
This limits the packet size for normal communication. If detailed status
is required when a fault occurs, that data can be read explicitly via MSG
instructions.
10. Repeat steps 39 for each connection, being sure to assign input and
output connections.
Notice that the connections for the 1734-IB8S module have 2 bytes.
If you had selected individual point status, the input connection would
be 5 bytes.

11. Click Apply.


For further details, see the SmartGuard 600 Controllers User Manual,
publication 1752-UM001, and SmartGuard 600 Controllers Safety
Reference Manual, publication 1752-RM001.

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Complete the Set Up of the SmartGuard Controller


1. From the 1752-L24BBB dialog box, click Apply and then OK to accept
the connection.
2. Place RSNetworx from DeviceNet software back into Online mode.
a. If you see this dialog box, click Yes to save changes.

b. Click OK to upload or download device information.

You see the following nodes after the browse.

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Save and Download


Module Configuration

Chapter 7

We recommend that after a module is configured you save your work.


If after downloading the program the MS and NS status indicators on the
POINT Guard I/O module are not both solid green, this may be due to loss
of ownership. The ownership is based on the following:

POINT Guard I/O module number


POINT Guard I/O safety network number
SmartGuard slot number
SmartGuard safety network number
Path from SmartGuard controller to POINT Guard I/O module
Configuration signature

If any of these change, the connection between the SmartGuard controller and
the POINT Guard I/O module is lost, and a yellow yield icon in the
RSNetWorx for DeviceNet tree appears. For more information, see Chapter 8.

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Notes:

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Chapter

Considerations When Replacing


POINT Guard I/O Modules

What This Chapter Contains

Considerations When
Replacing POINT Guard I/O
Modules

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This chapter provides things to consider when replacing POINT Guard I/O
modules when they are connected to GuardLogix or SmartGuard controllers.
For more information, refer to the GuardLogix Controllers User Manual,
publication 1756-UM020 and the SmartGuard 600 Controllers User Manual,
publication 1752-UM001.
Topic

Page

Considerations When Replacing POINT Guard I/O


Modules

97

Replacing an I/O Module When Using a SmartGuard


Controller

100

Replacing an I/O Module When Using a GuardLogix


Controller

104

When POINT Guard I/O modules are connected to a GuardLogix or


SmartGuard controller, consider the following when replacing the modules.
The topic of replacing a safety I/O module that sits on a CIP safety network is
more complicated than standard devices because of the safety network
number (SNN). The module number and SNN make up the safety modules
identifier. Safety devices require this more complex identifier to guarantee that
duplicate module numbers do not compromise communication between the
correct safety devices.

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The following, simplified example is of CompactBlock Guard I/O on a


DeviceNet network. Your products may differ, but the function is the same.
EXAMPLE

The DeviceNet network supports 64 node numbers, so if


you have 100 devices on multiple DeviceNet networks,
there are at least 36 duplicate node numbers being used.
Even though the duplicate nodes are on separate
DeviceNet networks, this must still be considered in a
safety system.
In this example, the DNB scanner #1 is connected to node
5. The DNB scanner #2 is connected to another node 5. If
the cables get inadvertently crossed, the scanners may be
communicating with the incorrect node 5.
Crossed Cable Example
DNB #1

DNB #2

DNB #1

DNB #2

This crossed-cable scenario is unacceptable for a safety


system. The SNN guarantees unique identification of every
safety device. In this next example, all of the devices
connected to DNB scanner #1 have an SNN of 100.
All devices connected to DNB scanner #2 have an SNN of
101. If the cables get inadvertently crossed, the node
connected to DNB scanner #1 changes from 100/5 to
101/5. The node connected to DNB scanner #2 changes
from 101/5 to 100/5. Therefore, the safety connections are
not made if the cables get crossed.
Connections Not Made Example
DNB #1

DNB #2

DNB #1

DNB #2
Connections not
made.

5
SNN 100

98

5
SNN 101

5
SNN 100

5
SNN 101

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Chapter 8

Why You Need to Manually Set the SNN


The examples above showed how the SNN is used to guarantee
safety-connection integrity after the system is operational. But the SNN is also
used to guarantee integrity on the initial download to the POINT Guard I/O
module.
If a safety signature exists, then the POINT Guard I/O module must have a
proper SNN/node number identification that matches the module within the
RSLogix 5000 project, before it can receive its configuration. And to keep
integrity, the setting of the modules SNN is required to be a manual action.
This manual action is to use the set function on an out-of-box POINT Guard
I/O module.
Setting the SNN with a GuardLogix Controller

Setting the SNN with a SmartGuard Controller

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GuardLogix Controllers versus SmartGuard Controllers


There is one major difference in functionality between the GuardLogix and
SmartGuard safety controllers that affects the replacement of safety I/O
modules. GuardLogix controllers retain I/O module configuration on-board
and are able to download the configuration to the replacement module.
SmartGuard controllers do not retain I/O module configuration so you need
to use RSNetWorx for DeviceNet software to download the configuration to
the replacement module.

Replacing an I/O Module


When Using a SmartGuard
Controller

Follow these steps to replace an I/O module when using a SmartGuard


controller.
1. Replace the module and match the node number of the original module.
2. In RSNetWorx for DeviceNet software, open your project.
If the replacement module is out-of-box or has an SNN that does not
match the original module, the module appears with an exclamation
mark.

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Chapter 8

3. Right-click the module and choose Download to Device.


This dialog box appears.

4. Click Yes.
This dialog box appears informing you that the SNN of the replacement
module does not match the SNN in the software.

5. Click Download to set the SNN on the replacement module.


This dialog box appears.

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6. Click OK.
This dialog box appears, confirming that the SNN has ben set.

The download now occurs. Once completed successfully, you see this
message in the main project view: The device at address xx has been
downloaded. Any device-specific messages related to the download
operation are displayed separately.

Assuming this is the proper configuration from the original DNT file,
the SNN and configuration signature now match that of the original. If
you are already connected to the SmartGuard controller, a connection is
made. The SmartGuard controller does not need to be taken out of
RUN mode to download to the replacement module.
If you download this configuration to a temporary setup, place the
module on the network and it automatically connects to the
SmartGuard controller.

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Chapter 8

If the configuration downloaded to the module was not from the


original DNT file, the configuration signature will not match the
original. Even if you recreate the same parameters in a new DNT file,
the time and date portions of the signature will be different so the
connection to the SmartGuard controller is not made. If this occurs,
click the Safety Connection tab for the SmartGuard controller that
prompts you that the signature is different and provides you with the
option to match the new signature. However, you should first
re-validate the safety system, because it is not using the original DNT
file.

7. Click Yes.
This takes the SmartGuard controller our of RUN mode.
You see this dialog box.

8. Click Yes to download the new connection configuration to the


SmartGuard controller.
After the download is complete, place the SmartGuard controller back
in RUN mode and the connection to the replacement module is
established.
9. Follow your company-prescribed procedures to functionally test the
replaced I/O module and system and to authorize the system for use.

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Replacing an I/O Module


When Using a GuardLogix
Controller

Follow the appropriate steps to replace an I/O module when using a


GuardLogix controller.

I/O Replacement with Configure Only When No Safety Signature


Exists Enabled
From the Controller Properties dialog box, choose Configure Only When No
Safety Signature Exists.

IMPORTANT

When your GuardLogix controller is used in a SIL 3 application,


you must choose Configure Only When No Safety Signature
Exists. Because you must have a safety signature in SIL 3
applications, this option verifies that the SNN of the
replacement I/O module matches that of the GuardLogix
controller before a connection is made.

If a safety signature exists, clicking Set downloads the correct SNN from the
correct GuardLogix project to the replacement module. The only exception
would be when the SNN is already the same as the replacement module, in
which case no action is required.

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Chapter 8

Once the correct SNN has been downloaded to the POINT Guard I/O
module, the GuardLogix controller automatically configures the module.

If the project is configured as Configure Only When No Safety Signature


Exists, follow the appropriate steps to replace a POINT Guard I/O module
based on your scenario.
GuardLogix/
RSLogix 5000
Safety
Signature
Exists

Replacement
Module SNN

Fault

Action Required

Yes

Out-of-box

SNN not set,


Click Set.
device out-of-box Refer to Scenario 1 - New
Module is Out-of-box and
Safety Signature Exists on
page 106.

No

Out-of-box

None

None.

Yes or No

Same as original

None

None.

Yes

Different from
original

SNN mismatch

1. Click Reset Ownership.

SNN not set,


device out-of-box

2. Click Set.
Refer to Scenario 2 - New
Module SNN is Different from
Original and Safety Signature
Exists on page 107.

No

Different from
original

SNN mismatch

Click Reset Ownership.


Refer to Scenario 3 - New
Module SNN is Different from
Original and
No Safety Signature Exists on
page 109.

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Chapter 8

Considerations When Replacing POINT Guard I/O Modules

Scenario 1 - New Module is Out-of-box and Safety Signature Exists


1. Remove the old I/O module and install the new module.
2. Right-click your POINT Guard I/O module and choose Properties.
3. Click
to the right of the safety network number to open the Safety
Network Number dialog box.

4. Click Set.

The Set Safety Network Number in Module confirmation dialog box


appears.
5. Verify that the Network Status (NS) status indicator is alternating
red/green on the correct module before clicking Yes to set the SNN and
accept the replacement module.

6. Follow your company-prescribed procedures to functionally test the


replaced I/O module and system and to authorize the system for use.
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Chapter 8

Scenario 2 - New Module SNN is Different from Original and


Safety Signature Exists
1. Remove the old I/O module and install the new module.
2. Right-click your POINT Guard I/O module and choose Properties.
3. Click the Safety tab.

4. Click Reset Ownership.


5. Click OK.
6. Right-click your GuardLogix controller and choose Properties.
7. Click
to the right of the safety network number to open the Safety
Network Number dialog box.

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Chapter 8

Considerations When Replacing POINT Guard I/O Modules

8. Click Set.

The Set Safety Network Number in Module confirmation dialog box


appears.
9. Verify that the Network Status (NS) status indicator is alternating
red/green on the correct module before clicking Yes to set the SNN and
accept the replacement module.

10. Follow your company-prescribed procedures to functionally test the


replaced I/O module and system and to authorize the system for use.

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Chapter 8

Scenario 3 - New Module SNN is Different from Original and


No Safety Signature Exists
1. Remove the old I/O module and install the new module.
2. Right-click your POINT Guard I/O module and choose Properties.
3. Click the Safety tab.

4. Click Reset Ownership.


5. Click OK.
6. Follow your company-prescribed procedures to functionally test the
replaced I/O module and system and to authorize the system for use.

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Chapter 8

Considerations When Replacing POINT Guard I/O Modules

I/O Replacement with Configure Always Enabled


From the Controller Properties dialog box, choose Configure Always.

ATTENTION

Enable the Configure Always feature only if the entire CIP


Safety Control System is not being relied on to maintain SIL 3
behavior during the replacement and functional testing of a
module.

When the Configure Always feature is enabled in RSLogix 5000 software, the
controller automatically checks for and connects to a replacement module that
meets all of the following requirements:
The controller has configuration data for a compatible module at that
network address.
The module is in out-of-box condition or has an SNN that matches the
configuration.
Although chances are small, this allows the possibility of the wrong controller
taking ownership of the replacement module. Therefore, testing is required
after the download to be sure that this did not occur.

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Chapter 8

For modules with different SNNs, clicking Reset Ownership places the
module in an out-of-box condition. Once in out-of-box mode, no action is
needed for the GuardLogix controller to take ownership of the module.

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Chapter 8

Considerations When Replacing POINT Guard I/O Modules

If the project is configured for Configure Always, follow the appropriate


steps to replace a POINT Guard I/O module based on your scenario.

GuardLogix/
RSLogix 5000
Safety
Signature
Exists

Replacement
Module SNN

Fault

Action Required

Yes or No

Out-of-box

None

None.

Yes or No

Same as original

None

None.

Yes or No

Different from
original

SNN mismatch

Click Reset Ownership.


Follow the steps below.

1. Remove the old I/O module and install the new module.
2. Right-click your POINT Guard I/O module and choose Properties.
3. Click the Safety tab.

4. Click Reset Ownership.


5. Click OK.
6. Follow your company-prescribed procedures to functionally test the
replaced I/O module and system and to authorize the system for use.

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Chapter

Status Indicators

Refer to these status indicators as necessary.

Introduction

Topic

Page

Module Status

114

Network Status

114

Configuration Lock

115

Power

115

Safe Input Status (1734-IB8S module)

115

Safe Output Status (1734-OB8S module)

116

Status Indicators Placement

Module Status Indicator

Network Status Indicator

Configuration Lock Status Indicator

Input/Output 0

Input/Output 4

Input/Output 1

Input/Output 5

Input/Output 2

Input/Output 6

Input/Output 3

Input/Output 7

Field Power Status Indicator

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Chapter 9

Status Indicators

Module Status
Indicator

Status

Description

Recommended Action

MS

Off

No power is applied to the module.

Apply power to this connector.

Solid green

The module is operating normally.

None.

Solid red

The module detected an unrecoverable fault.

Cycle power to the module. If problem persists,


replace the module.

Flashing
green

Device is in the Idle or Standby state.

Configure the module and establish connection.

Flashing red

The module has detected a recoverable fault.

Cycle power to the module or reset the module.

User-initiated firmware update is in progress.

Wait for firmware update to complete.

Module is unconfigured.

Reconfigure the module. For additional information,


inspect Network Status indicator.

The module is performing its power-cycle diagnostic


tests.

Wait for the module to complete its power-cycle


diagnostics.

Recommended Action

Flashing red
and green

Network Status
Indicator

Status

Description

NS

Off

The module is not online with the network or there is Verify your network is working properly.
no power.

Flashing
green

Module online with no connections in established


state.

Verify your network and module configuration.

The module identified the communication rate of the


network but no connections are established.
Solid green

Module online with connections in established


state. The module is operating normally.

None.

Flashing red

One or more I/O connections is in timed-out state.

Verify your network and module configuration.

A user-initiated firmware update is in progress.

Wait for firmware update to complete.

Critical link failure. The module detected an error


that prevents it from communicating on the network,
such as a duplicate node address.

Cycle power to the module. Check node addressing.

Solid red

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Chapter 9

Configuration Lock
Indicator

Status

Description

Recommended Action

LK(1)

Off

No configuration or configured by a GuardLogix


originator.

Validate configuration by a network configuration


tool, such as RSNetWorx software.

Invalid configuration data.


Solid yellow Locked.

None.

Valid configuration, locked by a network


configuration tool, such as RSNetWorx software.
Flashing
yellow

(1)

Not locked.

None.

Valid configuration by a network configuration tool,


such as RSNetWorx software.

Not applicable when used with GuardLogix controllers.

Power
Indicator

Status

Description

Recommended Action

PWR

Off

No field power applied.

Apply field power.

Green

Normal condition, field power supplied and within


specification.

None.

Yellow

Field power out of specification.

Check your connectors, wiring, and voltages.

Safe Input Status


(1734-IB8S module)
Indicator

Status

Description

Recommended Action

07

Off

Safety input is off, or module is being configured.

Turn the safety input on or reconfigure the channel, if


desired.

Yellow

Safety input is on.

None.

Red

A fault in the external wiring or input circuit has


been detected.

Check configuration, field wiring, and devices. If no


problem found, replace module.

Flashing red

A fault in the partner input circuit of a dual-input


configuration has been detected.

Check the field wiring and verify your configuration


for the partner circuit. If no problem found, replace
module.

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Chapter 9

Status Indicators

Safe Output Status


(1734-OB8S module)
Indicator

Status

Description

Recommended Action

07

Off

Safety output is off, or module is being configured.

Turn the safety output on or reconfigure the channel,


if desired.

Yellow

Safety output is on.

None.

Red

A fault in the output circuit has been detected.

Check the circuit wiring and end device. If no


problem found, replace module.

The tag values in a dual output configuration do not


have the same value.

Make sure logic is driving tag values to the same


state (off or on).

A fault in the partner output circuit of a dual-output


configuration has been detected.

Check the circuit wiring and end device of the


partner. If no problem found, replace module.

Flashing red

116

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Appendix

Get I/O Diagnostic Status from Modules


in Logix Systems

Topic

Page

Introduction

117

Message Instructions

117

Introduction

You can use message instructions in a Logix system to determine the cause of
input point or output point faults.

Message Instructions

When the controller detects a fault on an input or output point, you can use a
message instruction to explicitly retrieve the cause of the fault.
In this example, we use a 1734-OB8S module with the Input Status set to
return Point Status. This table illustrates the controller tags that you can
monitor for this module.

Use the Point Output Status bits to detect if one or more of the output points
on the module have a fault.
If any Status bit goes to a value of 0 (0 = error, 1 = no error), use the
Status bit to condition your message instruction as follows.
Place these rungs in the standard task.

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Appendix A

Get I/O Diagnostic Status from Modules in Logix Systems

This sample ladder logic is monitoring the status of output point 3. This ladder
logic rung examines the Output Point Status and, when a fault is detected
(0 = error), the message instruction is executed.

Configure the
Message Instruction

Follow this procedure to edit the Message Configuration dialog box.


1. In the Message Instruction in the ladder logic, click the

icon.

2. Enter the appropriate data for what you want to monitor.

3. From the Service Type pull-down menu, choose Get Attribute Single.

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Appendix A

4. Refer to the appropriate table, depending on what youd like to monitor.


This dialog box illustrates values you enter to determine the reason for
the fault on Output 3.
TIP

When entering the Instance value, enter the input/output


point plus 1. In our example, Output Point 3 is Instance 4.

Enter the values from the table in


the appropriate box.

Monitoring a Safety Input Status


Service Function
Type

Command (hex)
Response (hex)
Service Class Instance Attribute Data
Code
ID
ID
ID
Size
3D
0108 6E
0: No error
Get
Reads the cause for the 0E
01: Configuration invalid
Attribute safety input fault
02: External test signal error
Single
specified by the
03:Internal input error
Instance ID (18).
04: Discrepancy error
05: Error in the other dual
channel input

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Appendix A

Get I/O Diagnostic Status from Modules in Logix Systems

Monitoring a Safety Output Status


Service Function
Type

Command (hex)
Response (hex)
Service Class Instance Attribute Data
Code
ID
ID
ID
Size
3B
0108
6E
0: No error
Get
Reads the cause 0E
01: Configuration invalid
Attribute for the safety
02: Over current detected
Single
output fault
03: Short circuit detected
specified by the
04: Output ON error
Instance ID (18).
05: Error in the other dual
channel output
06: N/A
07: N/A
08: Dual channel violation
09: Short circuit detected at
safety output

Monitoring a Test Output Status


Service Function
Type

Command (hex)
Service Class Instance Attribute
Code
ID
ID
ID
09
0104
6E
Get
Reads the cause of 0E
Attribute the test output
Single
fault specified by
the Instance ID
(14).

Response (hex)
Data
Size
0 = No error
01: Configuration invalid
02: Overload detected
03: Cross circuit detected
05: Output ON error
06: Undercurrent detected
for muting lamp

Configuring Test Outputs for Communication Errors


Service Function
Type

Command (hex)
Service Class Instance Attribute
Code
ID
ID
ID

Set
Configures the test 10
Attribute output to turn off
Single
or hold its last
state after a
communication
error for an output
specified by the
Instance ID.

120

09

0104

05

Response (hex)
Data
Size
1 byte
00: Clear
01: Hold

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Appendix

Probability of Failure on Demand (PFD),


Probability of Failure per Hour (PFH), and
Mean Time Between (MTBF) Data

What This Appendix


Contains

This appendix lists calculated values for probability of failure on demand,


probability of failure per hour, and mean time between failure.

Calculated Values

See the table that shows the values. Reference information in the GuardLogix
Controller Systems Safety Reference Manual, publication 1756-RM093.
Calculated values of probability of failure on demand and probability of failure
per hour appear in the table and must be calculated for the devices within the
system to comply with the SIL level required for application.
Users must be responsible to follow the requirements of IEC 13849-1:2008, in
order to assess performance levels in their safety system.
Within the proof test interval, every I/O module must be functionally tested
by individually toggling each input point and verifying that it is detected by the
controller.
Additionally, each output point must be individually toggled by the controller
and user-verified that the output point changes state.

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121

Appendix B

Probability of Failure on Demand (PFD), Probability of Failure per Hour (PFH), and Mean Time Between (MTBF) Data

Calculated Values for Probability of Failure on Demand (PFD), Probability of Failure


per Hour (PFH), and Mean Time Between Failure (MTBF)
PFD versus Proof Test Interval
1.00E-07

1.00E-06

1% of SIL 3 Limit

1.00E-05

10% of SIL 3 Limit

1.00E-04

PFD
1.00E-03

1.00E-02
0

10

11

12

13

14

15

16

17

18

19

20

21

Proof Test Interval (years)

Model

1734-IB8S

1734-OB8S

122

Proof Test Interval


(Mission Time)
Year
Hour
1
8760
2
17520
5
43800
10
87600
20
175200
1
8760
2
17520
5
43800
10
87600
20
175200

PFD (1/hour)

5.85E-07
1.17E-06
2.93E-06
5.86E-06
1.17E-05
6.05E-07
1.21E-06
3.03E-06
6.06E-06
1.21E-05

PFH (1/hour)

MTBF (hour)

1.34E-10

5.76E+06

1.38E-10

4.57E+06

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Appendix

Configuration Reference Information


What This Appendix
Contains

This appendix provides information about configuration settings.

Understand Parameter
Groups

The modules have these parameter groups: safety input, test output, safety
output. See the tables for the settings in each parameter group. All parameters
are set by using RSLogix 5000 software.

Safety Input Parameters(1)


Parameter Name

Value

Description

Input Delay Time


Off -> On

0126 ms (in
increments of 6 ms)

Filter time for OFF to ON transition

Input Delay Time


On -> Off

0126 ms (in
increments of 6 ms)

Filter time for ON to OFF transition

Input Point Mode

Not Used

External input device is not connected.

Safety Pulse Test

Use with a contact output device and in combination with a test output.
Using this setting, short-circuits between input signal lines and the power
supply (positive side) and short-circuits between input signal lines can be
detected.

Safety

A solid-state output safety sensor is connected.

Standard

A standard device, such as a reset switch, is connected.

Not Used

The test output that is used with the input.

Safety Input Test Source

Test Output 0
Test Output 1
Test Output 2
Test Output 3
x

(1)

Input Point Operation Type Single Channel

Safety Input Error Latch


Time

Use as single channel.

Dual-channel
Equivalent

Use as dual-channel. Normal when both channels are ON or OFF.

Dual-channel
Complementary

Use as dual-channel. Normal when one channel is ON and the other channel
is OFF.

065,530 ms
(in increments of
10 ms)

Safety input or test output errors are latched for this time. 1000 ms

Parameters directly related to safety are marked with an X in the left column.

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Appendix C

Configuration Reference Information

Test Output Parameters(1)


Parameter Name

Value

Description

Default

Not Used

An external device is not connected.

Not Used

Standard

The output is connected to a standard device.

Pulse Test

A contact output device is connected. Use in combination


with a safety input.

Power Supply

The power supply of a Safety Sensor is connected.


The voltage supplied to I/O power (V, G) is output from
the test output terminal.

Muting Lamp Output


(Terminal T1 or T3 only)

An indicator is connected and turned ON to detect broken


lines in an external indicator.

Clear OFF

Action to perform when a communication error is


detected.

Test Output Mode

Test Output Fault Action

Hold Last Data


(1)

Clear OFF

Parameters directly related to safety are marked with an X in the left column.

Safety Output Parameters(1)


Parameter Name

Value

Description

Default

Not Used

An external output devices is not connected.

Not Used

Safety

When the output is ON, the test pulse is not output


(remains ON).

Safety Pulse Test

Using this function, short-circuits between output signal lines


and the power supply (positive side) and short-circuits
between output signal lines can be detected.

Output Point
Operation Type

Single Channel

Use as single channel.

Dual-channel

Use as dual-channel. When both channels are normal, outputs


can be turned ON.

Safety Output Error


Latch Time

065,530 ms
(in increments of 10 ms)

Safety output errors are latched for this time.

x
(1)

Output Point Mode

Dual-channe
l
1000 ms

Parameters directly related to safety are marked with an X in the left column.

Other Parameters
Parameter Name

Value

Description

Default

Test Output Idle State(1)

Clear OFF or Keep


Output Data

Definition of output data is in idle state.

Clear OFF

(1)

124

Set only through explicit messaging. Refer to for Appendix A more information.

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Appendix

Specifications

Introduction

Refer to these module specifications as necessary.


Topic

Page

1734-OB8S - Technical Specifications

127

1734-IB8S and 1734-OB8S Physical


Specifications

128

1734-IB8S and 1734-OB8S Environmental


Specifications

129

1734-IB8S and 1734-OB8S Certifications

130

1734-IB8S - Technical Specifications


Attribute

Value

Safety Input

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Inputs per module

Input type

Current sinking

Voltage, on-state input, min

11V DC

Current, on-state input, min

3.3 mA

Voltage, off-state input, max

5V DC

Current, off-state, max

1.3 mA

IEC 61131-2 (input type)

Type 3

Reaction time

<16.2 ms

125

Appendix D

Specifications

1734-IB8S - Technical Specifications


Attribute

Value

Pulse Test Output


Output type

Current sourcing

Number of sources (T0, T1M, T2, T3M)

Test output current (each output point)

0.7 A max

Aggregate current of test outputs per


module

2.8 A @ 40 C (104 F)

1734-IB8S temperature versus current


derating for both horizontal and vertical
installations

2.8 A
2.0 A

-20 C
(-4 F)

126

40 C
(104 F)

60 C
(140 F)

Residual voltage, max

1.2V

Output leakage current, max

0.1 mA

Short circuit protection

Yes

Current, max
(when used to control muting lamp)

25 mA
Current, max (to avoid fault when used as a
muted lamp output)

Current, min
(when used to control muting lamp)

5 mA
Current, min (at which fault indication is
generated when used as a muted lamp
output)

Publication 1734-UM013A-EN-P - February 2009

Specifications

Appendix D

1734-OB8S - Technical Specifications


Attribute

Value

Safety Output
Outputs per module

Output type

Current sourcing

Output current (each output point)

1 A max

Residual voltage (drop)

<0.6V

Leakage current, max

0.1 mA

Short-circuit detection

Yes (short high and low and cross-circuit


fault detect)

Short-circuit protection

Electronic

Aggregate current of outputs per module

8 A (4 A per terminal base) @ 40 C (104 F)

1734-OB8S temperature versus current


derating for both horizontal and vertical
installations

8A
6A
4A

-20 C
(-4 F)

Publication 1734-UM013A-EN-P - February 2009

40 C
(104 F)

60 C
(140 F)

Galvanic isolation, I/O from logic

50V level
Tested to 500V AC or 707V DC for 1 min

Reaction time

<6.2 ms

127

Appendix D

Specifications

1734-IB8S and 1734-OB8S - Technical Specifications


Attribute

1734-IB8S

1734-OB8S

POINTBus current, max

175 mA

190 mA

Power dissipation

1.4 W

1.9 W

Thermal dissipation

4.8 BTU/hr

6.5 BTU/hr

Isolation voltage

50V (continuous), Basic Insulation Type


Type tested at 1206V DC for 60 s between
field side and system
No isolation between individual channels

Power bus, operating supply voltage

24V DC nom

Power bus, operating voltage range

19.228.8V DC

POINTBus

(1)

Input filter time, OFF to ON

0126 ms (in 6 ms increments)

Input filter time, ON to OFF(1)


Terminal base screw torque

See terminal base specifications

Indicators

1 yellow lock status indicator


1 green/yellow power status indicator
8 I/O channel status indicators

(1)

Input off-to-on filter time is the time from a valid input signal to recognition by the module. Input on-to-off time
is the time from a valid input signal to recognition by the module.

1734-IB8S and 1734-OB8S Physical Specifications


Attribute

Value

Keyswitch positions (left and right)

1734-IB8S: Key 1 = 8 (left); Key 2 = 1 (right)


1734-OB8S: Key 1 = 8 (left); Key 2 = 2 (right)

Pilot duty rating

Not rated (1734-OB8S only)

North America temp code

T3

Enclosure type rating

None (open-style)

Enclosure type rating

None (open-style)

Wiring category(1)

2 - on signal ports

Wire size

Determined by installed terminal block

Weight, approx.

62.4 g (2.2 oz)

Dimensions (HxWxD), approx.


(without terminal block)

77 x 25 x 55 mm (3.03 x 0.98 x 2.17 in.)

(1)

128

Use this conductor category information for planning conductor routing. Refer to the Industrial Automation
Wiring and Grounding Guidelines, publication 1770-4.1.

Publication 1734-UM013A-EN-P - February 2009

Specifications

Appendix D

1734-IB8S and 1734-OB8S Environmental Specifications


Attribute

Value

Temperature, operating

IEC 60068-2-1 (Test Ad, Operating Cold),


IEC 60068-2-2 (Test Bd, Operating Dry Heat),
IEC 60068-2-14 (Test Nb, Operating Thermal
Shock):
-2060 C (-4140 F)

Temperature, nonoperating

IEC 60068-2-1 (Test Ab, Unpackaged


Nonoperating Cold),
IEC 60068-2-2 (Test Bb, Unpackaged
Nonoperating Dry Heat),
IEC 60068-2-14 (Test Na, Unpackaged
Nonoperating Thermal Shock):
-4085 C (-40185 F)

Relative humidity

IEC 60068-2-30 (Test Db, Unpackaged


Damp Heat):
595% noncondensing

Shock, operating

IEC 60068-2-27 (Test Ea, Unpackaged


Shock)
30 g

Shock, nonoperating

IEC 60068-2-27 (Test Ea, Unpackaged


Shock)
50 g

Vibration

IEC 60068-2-6, (Test Fc, Operating)


5 g @ 10500 Hz

Publication 1734-UM013A-EN-P - February 2009

ESD immunity

IEC 61000-4-2:
6 kV contact discharges
8 kV air discharges

Radiated RF immunity

IEC 61000-4-3:
10V/m with 1kHz sine-wave 80% from
302000 MHz
10V/m with 200 Hz 50% Pulse 100%AM at
900 MHz
10V/m with 200 Hz 50% Pulse 100%AM at
1890 MHz
3V/m with 1 kHz sine-wave 80%AM from
20002700 MHz

EFT/B immunity

IEC 61000-4-4:
3 kV at 5 kHz on signal ports

Surge transient immunity

IEC 61000-4-5:
1 kV line-line (DM) and 2 kV line-earth
(CM) on signal ports

Conducted RF immunity

IEC 61000-4-6:
10V rms with 1 kHz sine-wave 80%AM from
150 kHz80 MHz

Emissions

CISPR 11:
Group 1, Class A

129

Appendix D

Specifications

1734-IB8S and 1734-OB8S Certifications


Certification

Value

Certifications: (when product is marked)(1)

CE

C-Tick

TV

130

European Union 2004/108/EC


EMC Directive, compliant with:
EN 61326; Meas./Control/Lab.,
Industrial Requirements
EN 61000-6-4; Industrial
Emissions
EN 61131-2; Programmable
Controllers (Clause 8, Zone A
& B)
Australian
Radiocommunications Act
compliant with AS/NZS CISPR
11, Industrial Emissions
TV Certified for Functional
Safety up to and including
SIL 3(2)/Category 4 and
Performance Level e

(1)

See the Product Certification link at http://www.ab.com for Declaration of Conformity, Certificates, and other
certification details.

(2)

When used with specified firmware revisions.

Publication 1734-UM013A-EN-P - February 2009

Appendix

I/O Assemblies

Refer to the following tables for input, output, and configuration assemblies.

Introduction

Topic

Page

Input Assemblies

131

Output Assemblies

132

Configuration Assemblies

133

Input Assemblies
Instance
Module Connection Byte
Hex (Decimal)
Type
204
1734-IB8S Safety and 0
Standard
224
1734-IB8S Safety and 0
Standard
1

300

1734-IB8S Standard
Only

314

1734-IB8S Safety and


Standard

0
1

334

1734-IB8S Safety and


Standard

0
1

Publication 1734-UM013A-EN-P - February 2009

Bit 7

Bit 6

Bit 5

Bit 4

Bit 3

Bit 2

Bit 1

Bit 0

Safety
Input 7
Safety
Input 7
Safety
Input 7
Status

Safety
Input 6
Safety
Input 6
Safety
Input 6
Status

Safety
Input 5
Safety
Input 5
Safety
Input 5
Status

Safety
Input 4
Safety
Input 4
Safety
Input 4
Status
Reserved

Safety
Input 3
Safety
Input 3
Safety
Input 3
Status

Safety
Input 2
Safety
Input 2
Safety
Input 2
Status

Safety
Input 1
Safety
Input 1
Safety
Input 1
Status

Safety
Safety
Input 7
Input 6
Combined Reserved
Safety in
Status

Safety
Input 5
Input
Power
Error(1)

Safety
Safety
Safety
Safety
Input 4
Input 3
Input 2
Input 1
Reserved Reserved Reserved Muting
Lamp 3
Status

Safety
Input 0
Safety
Input 0
Safety
Input 0
Status
Input
Power
Error
Safety
Input 0
Muting
Lamp 1
Status

Safety
Safety
Input 7
Input 6
Safety
Safety
Input 7
Input 6
Status
Status
Reserved

Safety
Input 5
Safety
Input 5
Status
Input
Power
Error(1)

Safety
Input 4
Safety
Input 4
Status

Safety
Input 3
Safety
Input 3
Status
Reserved

Safety
Input 2
Safety
Input 2
Status

Safety
Input 1
Safety
Input 1
Status
Muting
Lamp 3
Status

Safety
Input 0
Safety
Input 0
Status
Muting
Lamp 1
Status

131

Appendix E

I/O Assemblies

Instance
Module Connection Byte
Hex (Decimal)
Type
364
1734-IB8S Safety and 0
Standard
1

Bit 7

Bit 6

Safety
Input 7
Safety
Input 7
Status

Safety
Safety
Input 6
Input 5
Safety
Safety
Input 6
Input 5
Status
Status
Reserved

383

1734-IB8S Standard

244

1734-OB8S Safety and


Standard

404

1734-OB8S Safety and


Standard

Bit 5

Reserved

Bit 4

Bit 3

Bit 2

Bit 1

Bit 0

Safety
Input 4
Safety
Input 4
Status

Safety
Input 3
Safety
Input 3
Status
Test
Output 3
Status
Reserved

Safety
Input 2
Safety
Input 2
Status
Test
Output 2
Status

Safety
Input 1
Safety
Input 1
Status
Test
Output 1
Status
Muting
Lamp 3
Status

Safety
Input 0
Safety
Input 0
Status
Test
Output 0
Status
Muting
Lamp 1
Status

Input
Power
Error(1)
Reserved

Input
Power
Error
Reserved
Test
Test
Test
Test
Output 3 Output 2 Output 1 Output 0
Status
Status
Status
Status
Safety
Safety
Safety
Safety
Safety
Safety
Safety Safety
Output 7 Output 6 Output 5 Output 4 Output 3 Output 2 Output 1 Output 0
Status
Status
Status
Status
Status Status
Status
Status
Safety Safety
Safety
Safety
Safety
Safety
Safety
Safety
Output 7 Output 6 Output 5 Output 4 Output 3 Output 2 Output 1 Output 0
Status Status
Status
Status
Status
Status
Status
Status
Safety
Output
Monitor 6
Safety
Output
Monitor 6
Combined
Output
Status

Safety
Output
Monitor 5
Safety
Output
Monitor 5
Reserved

Safety
Output
Monitor 4
Safety
Output
Monitor 4
Output
Power
Error

Safety
Output
Monitor 3
Safety
Output
Monitor 3

Safety
Safety
Output
Output
Monitor 2 Monitor 1
Safety
Safety
Output
Output
Monitor 2 Monitor 1
Reserved

Safety
Output
Monitor 0
Safety
Output
Monitor 0

Instance
Module Connection Byte Bit 7
Hex (Decimal)
Type
21
1734-IB8S Safety(1)
0

Bit 6

Bit 5

Bit 4

Bit 3

Bit 2

Bit 1

Bit 0

234

Safety
Output 6

Standard
Output 2
Safety
Output 2

Standard
Output 1
Safety
Output 1

Standard
Output 0
Safety
Output 0

414

1734-OB8S Safety and


Standard

(1)

Safety
Output
Monitor 7
Safety
Output
Monitor 7
Reserved

This data is diagnostic only and does not have safety integrity.

Output Assemblies

(1)

1734-OB8S Safety Only 0

Safety
Output 7

Reserved

Standard
Output 3
Safety
Safety
Safety
Output 5 Output 4 Output 3

Only outputs 1 and 3 are configurable to Muting or Test Outputs. This assembly is only accessible over a Safety connection.

132

Publication 1734-UM013A-EN-P - February 2009

I/O Assemblies

Configuration Assemblies

Appendix E

Refer to the appropriate table for 1734-IB8S or 1734-OB8S configuration


assembly data.

1734-OB8S Configuration Assembly


Instance
Hex (Decimal)

Module

Byte

Field

Class
(Hex)

Instance
(Decimal)

Attribute
(Decimal)

360

1734-OB8S

Safety Output Latch Error Time (low byte)

3B

Safety Output Latch Error Time (high byte)

Safety Output 0 Channel Mode

3B

Safety Output 1 Channel Mode

Safety Output 2 Channel Mode

Safety Output 3 Channel Mode

Safety Output 4 Channel Mode

Safety Output 5 Channel Mode

Safety Output 6 Channel Mode

Safety Output 7 Channel Mode

10

Dual-channel Safety Output 0 Mode

11

Dual-channel Safety Output 1 Mode

12

Dual-channel Safety Output 2 Mode

13

Dual-channel Safety Output 3 Mode

Publication 1734-UM013A-EN-P - February 2009

3F

133

Appendix E

I/O Assemblies

1734-IB8S Configuration Assembly


Instance
Hex (Decimal)

Module

Byte

Field

Class
(Hex)

Instance
(Decimal)

Attribute
(Decimal)

360

1734-IB8S

Test Output 0 Mode

13

Test Output 1 Mode

Test Output 2 Mode

Test Output 3 Mode

Safety Input Latch Error Time (low byte)

Safety Input Latch Error Time (high byte)

Safety Input 0 Off_On_Delay (low byte)

Safety Input 1 Off_On_Delay (high byte)

Safety Input 0 On_Off_Delay (low byte)

Safety Input 0 On_Off_Delay (high byte)

10

Safety Input 0 Channel Mode

11

Safety Input 0 Test Source

Safety Input 16 Configuration Data

48

Safety Input 7 Off_On_Delay (low byte)

49

Safety Input 7 Off_On_Delay (high byte)

50

Safety Input On_Off_Delay (low byte)

51

Safety Input On_Off_Delay (high byte)

52

Safety Input 7 Channel Mode

53

Safety Input 7 Test Source

54

Dual-channel Safety Input 0 Mode

348

55

Pad Byte (0x00)

56

Dual-channel Safety Input 0 Discrepancy Time


(low byte)

348

57

Dual-channel Safety Input 0 Discrepancy Time


(high byte)

Dual-channel Safety Input 12 Configuration

66

Dual-channel Safety Input 3 Mode

348

67

Pad Byte (0x00)

68

Dual-channel Safety Input 3 Discrepancy Time


(low byte)

348

69

Dual-channel Safety Input 3 Discrepancy Time


(high byte)

134

3D

5
6

Publication 1734-UM013A-EN-P - February 2009

Appendix

Additional Resources

Related Documentation

Refer to the following as needed for additional help when setting up and using
your modules. For specifications refer to the relevant installation instructions.
You can view or download publications at
http://literature.rockwellautomation.com. To order paper copies of technical
documentation, contact your local Rockwell Automation distributor or sales
representative.body text

Resource

Description

POINT I/O Selection Guide, publication 1734-SG001

Provides selection information for POINT I/O modules. Additional


publication references are listed as well.

GuardLogix Controller Systems Safety Reference Manual,


publication 1756-RM093

Provides safety reference information and describes the GuardLogix


controller system.

GuardLogix Controllers User Manual, publication 1756-UM020

Provides general information about using GuardLogix controllers.

GuardLogix Safety Application Instructions Safety Reference


Manual, publication 1756-RM095

Provides reference information describing the GuardLogix Safety


Application Instruction Set.

ODVA Media Planning and Installation Guide 00148-BR001

Describes the required media components and how to plan for and
install these required components.

DeviceNet Modules in Logix5000 Control Systems User Manual,


publication DNET-UM004

Provides information on how to connect the controller to the


network.

GuardPLC Controller Systems User Manual,


publication 1753-UM001

Describes in brief the safety concept of the GuardPLC family of


controllers.

GuardPLC Safety Reference Manual, publication 1753-RM002

Explains how the GuardPLC control system can be used in safety


applications.

SmartGuard 600 Controllers Installation Instructions,


publication 1752-IN001

Provides information related to installation of SmartGuard 600


controllers.

SmartGuard 600 Controllers Safety Reference Manual,


publication 1752-RM001

Describes SmartGuard 600-specific safety requirements and


controller features.

SmartGuard 600 Controllers User Manual,


publication 1752-UM001

Describes how to configure, operate, and troubleshoot the controller.

Publication 1734-UM013A-EN-P - February 2009

135

Appendix F

Additional Resources

Notes:

136

Publication 1734-UM013A-EN-P - February 2009

Index
Numerics
1734-AENT 14, 57
1734-AENTR 14
1734-EP24DC 47, 48
1734-EPAC 47, 48
1734-FPD 47, 48
1734-IB8S field connections 40
1734-OB8S field connections 40
1734-PDN 14
1734-TB 9
1734-TBS 9
1734-TOP 9
1734-TOP3 9
1734-TOP3S 9
1734-TOPS 9
73/23/EEC 30
89/336/EEC 30
98/37/EC 30

A
acetone 13
adapter 57
adapter, EtherNet/IP 9
adapters 14
ANSI B11.19 31
ANSI RIA15.06 31
architectures
safety 15

B
benzene 13
broken wire detection 14
bulleted list 7
Bulletin 100S 28
Bulletin 1606 10
Bulletin 440G 28
Bulletin 440H 28
Bulletin 440K 28
Bulletin 440P 28
Bulletin 700S 28
Bulletin 800F 28
Bulletin 800T 28
Bulletin 802T 28

C
CE LVD compliance 10
certification body 12
certifications 130
Publication 1734-UM013A-EN-P - February 2009

chassis ground 35
CIP safety 97
CIP-safety protocol 13, 112
clean modules 13
combined input status 27
combined output status 27
combined safety input status 71
combined safety output status 71
combined status 92
common terms 7
communication errors 120
compatible module 56, 59, 62, 68
complementary 21, 23
conductors 12
configuration
reference information 123
settings 123
configuration assemblies 133
configuration lock status indicator 115
configuration ownership 74
configuration signature 74
configuration, download 80, 95
configuration, safety 84
configuration, save 80, 95
configure always 110
configure only when no safety signature
exists 104
configure the module 97
connect, module to mounting base 37
connect, removable terminal block 38
connection 7
connections
input 90
output 90
connections not made example 98
considerations, replacing 97
contactors 28
controller I/O data 21
controlling devices 28
conventions 7
crossed cable example 98

D
DC power supply 11
DC voltages 12
DeviceNet safety architecture 15
DeviceNet safety conformance test 30
devices, safety 13

137

Index

dialog
Input Configuration 75
Output Configuration 79
Safety 72
Test Output Configuration 78
DIN rail 35
disable keying 56, 59
discharge, electrostatic 34
discrepancy time 13, 21, 75
door interlocking switches 28
door monitoring switch 42
download configuration 80, 95
dual-channel complementary 23
dual-channel equivalent 17, 22
dual-channel mode 13, 14, 21
dual-channel safety contactors 45
dual-channel setting 26

E
EC directives 13, 31
EDS 7
electronic data sheet 7, 82
electrostatic discharge 34
EMC directive 30
EMC directives 31
emergency stop button 42, 43
emergency stop dual-channel devices 43
emergency stop switches 28, 73
EN 418 30
EN 60204-1 30
EN 61131-2 30
EN 61508 30
environment and enclosure 34
environmental specifications 129
equivalent 21, 22
EtherNet/IP adapter 9
EtherNet/IP safety architecture 15
EU legislation 30
European standards 30
exact match 56, 59, 62, 68
external means 63, 68

G
gate monitoring switch 43
glossary 7
GuardLogix controllers versus
SmartGuard controllers 100
GuardLogix system 9
Guardmaster product 28
GuardShield pulse test 87

I
I/O assemblies 131
I/O faults 14
I/O replacement 104, 110
I/O status data 14, 27
ID number 16
IEC 13849-1 30
IEC 60204-1 30
IEC 61000-6-2 30
IEC 61000-6-4 30
IEC 61131-2 30
IEC 61508 30
IEC 62061 30
individual output monitor 27
individual point input status 27
individual point output status 27
individual safety input status 71
individual safety output status 71
individual test output status 27, 71
input assemblies 131
input configuration tab 75
input connections 90
input data 71
input delay time 77
input delays 24
input error latch time 77
input power error bit 71
input response time 25
input signal lines 19
install
I/O modules 37
mounting base 36
removable terminal block 38

F
fault detection 20, 22, 23, 26
field connections 40
field power 47
firmware 10
functional validation tests 16
functional verification tests 16
138

J
Japan 31

Publication 1734-UM013A-EN-P - February 2009

Index

L
label 33
legislations and standards 30
light curtain 42, 87
limit switches 28
listen only 59
logical discrepancy 13
low-voltage directive 30

M
machinery directive 30
manual techniques 7
masters 7
mean time between failure 7, 121
message instructions 117
message instructions, configure 118
module guidelines 10
module locking mechanism 33
module precautions 11
module status indicator 114
mounting base
connect the module 37
installation 36
remove 39
mounting base assembly 9
MTBF 7
See mean time between failure.
muting 92
muting lamp 14
muting lamp status 71

N
network status indicator 114
NFPA 79 31
numbered lists 7

O
ODVA 7, 30
off delay 14, 24
off delay function 24
off state 11, 24
on delay 14, 24
on delay function 24
output assemblies 132
output configuration dialog 79
output configuration tab 79
output connections 90
output data 71
Publication 1734-UM013A-EN-P - February 2009

output points 88
output power error bit 71
output readback 71
output signals 14
outputs, safety state 11

P
packet size 93
parameter groups 123
password 14
PELV 35
Performance Level e 13, 14
PFD 7, 16
See probability of failure on demand.
PFH 7, 16
See probability of failure per hour.
physical specifications 128
PL a, b, c, d, e 30
PLC controllers 15
POINT I/O platform 9, 14
point status 92
POINTBus backplane 47, 48
POINTBus specifications 128
Pollution Degree 2 34
power status 92
power status indicator 115
power supply examples 48
power, field 47
precautions 11, 13, 29, 51
probability of failure on demand 7, 121
probability of failure per hour 7, 121
product specifications 7
proof test 7
protected extra-low voltage 35
publications, related 135
pulse period 18, 25
pulse test 14
pulse test output specifications 126
pulse width 18, 25
push button 41

R
rack optimization 59
redundant control 14
related publications 135
relays with focibly-guided contacts 28
removable terminal block 9
removable terminal block, connect 38

139

Index

remove a mounting base 39


remove, mounting base 39
replace modules 97, 100, 104
replace units 29
requested packet interval 73
requirements for controlling devices 28
risk assessment 10
RPI 73
RSLinx software 82
RSLogix software version 9
RSNetWorx for DeviceNet software 81,
82
RSWho 82
RTB 38

S
safe input status indicator 115
safe output status indicator 116
safety administrator 10, 12
safety application requirements 16
Safety Category 2 44
Safety Category 3 13, 14, 43
Safety Category 4 13, 14, 16, 43, 45
safety configuration 84
safety controller 16
safety devices 13
safety extra-low voltage 10, 11, 35
safety input 14, 27
safety input data 20, 24, 71
safety input fault recovery 24
safety input modules 60
safety input specifications 125
safety input status 20, 119
safety inputs 13, 18, 92
Safety Integrity Level 3 13, 16
safety messages 14
safety monitor 92
safety network number 7, 16, 97, 99
safety output 27
safety output data 71
safety output fault recovery 26
safety output modules 66
safety output specifications 127
safety output status 120
safety output with test pulse 25
safety outputs 12, 14, 17, 25, 26, 92
safety precautions 29

140

safety sensors 28
safety signature 16
description 16
safety state 11
safety states 17
safety system architecture 14
safety tab 72
save configuration 80, 95
schematic diagrams 41
security 14
SELV 10, 11, 35
short-circuit between input signal lines
19
short-circuit detection 14
SIL 2 13
SIL 3 13, 16
single channel safety contactor 44
single-channel 17
single-channel mode 13, 20
slaves 7
SmartGuard controllers versus
GuardLogix controllers 100
SmartGuard system 9
SNN 7, 16
See safety network number.
solid state outputs 14
standard 7
standard output data 71
standard outputs 14
standards 30
standards and legislations 30
states of tags 71
status indicators 113
status indicators, configuration 115
status indicators, module 114
status indicators, network 114
status indicators, power 115
status indicators, safe input 115
status indicators, safe output 116
steps 7
stuck high faults 26
suitability for use 10
switch, door monitoring 42
switch, gate monitoring 43
switches, door interlocking 28
switches, emergency stop 73
switches, limit 28
system reaction time 16

Publication 1734-UM013A-EN-P - February 2009

Index

T
tags 71
technical specifications 125
techniques 7
terminal input status 21
terminology 7
test output 27
test output status 92, 120
test output tab 78
test outputs 12, 14, 18, 92, 120
test pulse 18, 25
test pulse in a cycle 25
thinner 13
this controller 63, 68
torquing 13

Publication 1734-UM013A-EN-P - February 2009

U
U.S. standards 31
UL Listing 31

V
values of tags 71

W
wire conductors 12
wire examples 43
wire modules 39
wire precautions 13

141

Index

Notes:

142

Publication 1734-UM013A-EN-P - February 2009

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Pub. Date February 2009

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Rockwell Automation
Support

Rockwell Automation provides technical information on the Web to assist you in using
its products. At http://support.rockwellautomation.com, you can find technical
manuals, a knowledge base of FAQs, technical and application notes, sample code and
links to software service packs, and a MySupport feature that you can customize to
make the best use of these tools.
For an additional level of technical phone support for installation, configuration, and
troubleshooting, we offer TechConnect support programs. For more information,
contact your local distributor or Rockwell Automation representative, or visit
http://support.rockwellautomation.com.

Installation Assistance
If you experience a problem within the first 24 hours of installation, please review the
information that's contained in this manual. You can also contact a special Customer
Support number for initial help in getting your product up and running.
United States

1.440.646.3434
Monday Friday, 8 a.m. 5 p.m. EST

Outside United
States

Please contact your local Rockwell Automation representative for any


technical support issues.

New Product Satisfaction Return


Rockwell Automation tests all of its products to ensure that they are fully operational
when shipped from the manufacturing facility. However, if your product is not
functioning and needs to be returned, follow these procedures.
United States

Contact your distributor. You must provide a Customer Support case


number (call the phone number above to obtain one) to your distributor
in order to complete the return process.

Outside United
States

Please contact your local Rockwell Automation representative for the


return procedure.

Publication 1734-UM013A-EN-P - February 2009 148


Copyright 2009 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

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