Académique Documents
Professionnel Documents
Culture Documents
chillers aren't on high-use cycles. Worth noting, however, is that even minor scale build-up always
trumps existing descale plans since the energy loss simply isn't worth waiting for regular
maintenance. While this may mean an unexpected shutdown of chillers for several days and a
commensurate drop in productivity, this cost is minimal compared with the exponential expense of
fouled condenser systems.
Scale is a cooling tower's worst enemy: Design an effective PM procedure and descale on demand to
ensure maximum efficiency.?
Next Steps:
Subscribe to our Seasonal HVAC System Efficiency Podcast Series. This time of year our focus is on
Boilers, Chillers and Cooling Towers.
We came. We saw. We introduced over 10,879 HVAC&R industry professionals to some of the most
advanced tube cleaners, cooling tower cleaning systems and coil cleaners that Goodway has to offer
in Latin America, at this year's AHR Expo Mexico. Thanks to everyone who stopped by booth 912 to
witness what Goodway has to offer for easier, faster and more effective HVAC maintenance cleaning.
Stay tuned for 2018 AHR Expo Mexico heating & cooling in Mexico City, and for more information
on Goodway's innovative maintenance solutions, clic aqui.
Boiler cleaning is something most companies don't want to think about -- if boilers are working
within operational limits it's often easier to keep up with smaller preventative maintenance (PM)
tasks but put off a total chemical clean until performance starts to suffer. The problem? Once scale
forms on boiler surfaces both fuel and efficiency losses quickly ramp up. Here's a look at the cost of
scale and the case for regular chemical cleaning.
Fuel Failures
What's the real impact of scale on boiler efficiency? According to the Department of Energy (DoE),
even "normal" scale at 1/32 inch thickness produced by low-pressure applications leads to a two
percent fuel loss. In high pressure applications, the resulting iron plus silica deposits can result in
fuel losses of up to seven percent. And while two percent may not. sound like much, the EPA offers a
helpful example: A firetube boiler using 450,000 MMBtu of fuel (at $8.00 per MMBtu) over 8000
hours per year with 1/32 inch of normal scale means a yearly operating cost spike of over $70,000.
As noted by research from NC State University, the reduced heat conductivity of scale leads to big
problems in agriculture applications: If left untreated, ? inch thick scale can lead to 70 percent
increased fuel usage and significantly reduce overall boiler efficiency. Simply put? Even minimal
scaling is a major problem.
Calculating Clean
Chemical cleanings aren't cheap -- and require you to shut down boiler operations for at least a day.
So how do you know when it's worth investing the time and money and when you can afford to wait?
As noted by ACHR News it's a good idea to conduct regular visual inspections of boiler tubes to
check for scale build-up. Regular monitoring of flue gas temperature can also indicate a problem -- if
the temperature rises when boiler load and excess air are held constant, scale is the likely culprit.
Other reasons to consider a chemical clean include one or more system failures due to corrosion, or
if you replace a significant amount (more than 10 percent) of your boiler tubing. According to
Hartford Steam Boiler, evidence-based assessments are always the best way to determine chemical
cleaning needs; while time-based cleanings have the benefit of simplicity and regularity they can't
take into account the myriad factors -- such as water chemistry, frequency of startup, shutoff and
blowdown -- which contribute to scale formation.
Once you've identified scale, the next step is selecting a chemical solution and deploying the
product. Best bet here? Draft and follow a solid set of best practices to ensure your chemical clean
fully penetrates and dissolves scale before you flush and re-ignite boiler systems. Given the cost and
time investment associated with chemical descaling, it's worth doing right the first time.
Bottom line? Scale is expensive and ruins boiler efficiency. Rely on evidence-based methods to
detect build-up and immediately deploy a full chemical descale if your boiler shows any signs of
scale.
Next Steps:
Subscribe to our Seasonal HVAC System Efficiency Podcast Series. This time of year our focus is on
Boilers, Chillers and Cooling Towers.
Also, check out our descaler calculater!
http://www.goodway.com/hvac-blog/