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What is Concurrent Engineering (CE) and Green PLM (Product Lifecycle Management)
and why is this subject important for our future? DVD video exercises
Statement of Work
The following work was completed by Pavan Patel. The material used was that from the
eLearning pack, which has various resources such as the 3D eBook.
Contents
I.
II.
III.
IV.
V.
VI.
VII.
Introduction
Objectives
Methodologies
Main Body of the Project
a. Study of the CE / PLM Lecture and Software Demo Videos (in the DVD)
i. Question and Answers based on videos in on DVD
b. 3DeBook on the DVD (Q & A, Chpt 1-3 & Social Networking Content)
Summary
Future Work Proposed
References
I.
Introduction
The AquaDrive organization is the future of tomorrow. From land, sea or air, we strive to
move towards a cleaner, safer and efficient world of transportation. By utilizing what we
consider a vast resource, water, we can leave an enormous & effective global footprint for our
generation and generations to come.
At AquaDrive, we manufacture high quality modes of transportation that run on clean
and pure H2O. We also Research and Develop ways to replace or reduce the use of natural gas
to power transportation. Through our persistent and economic approach weve been able to
build a foundation that upholds and administers the ISO standards: 9001, 14001, 50001
amongst others.
II.
Objectives
The objective of this project is utilize the concept of Concurrent Engineering, using
resources such as the 3D eBook and eLearning pack, to successfully make AquaDrive a fully
sustainable and economically sound organization while maintaining profits.
III.
Methodologies
These are the main methods that we apply to our process so that we can become the worlds
number one suppliers of sustainable and environment friendly transportation.
IV.
engineers can open models of the vehicles and change the models
components freely. This also helps engine designers or system designers
perform dynamic analysis which cannot be done by competitor products.
3. How can Dymola be used for the innovation of products?
Answer: For any manufacturing industry, one can say that modeling is a key
part of production. If this software can model real products before they are
produced, a company would have significant advantage. For example, this
software would be a great idea for designs of hybrid electric vehicles where,
using Dymola, a designer can model components using pre-existing libraries
of equations/parameters.
4. How does the development tool fit into the design process?
Answer: The tools include user models, a library of models called Modelica
and Model parameters. Then the model goes onto the editing stage
(graphical and equation editor) and coding stage. This is followed by
experimentation stage and plotting & animation phase with the final stage
being reporting (model documentation, etc.)
5. What are the multi-engineer aspects of the system?
Answer: As mentioned before, with this system we can build a full system of
integrated models. The different aspects of Dymola for a Vehicle include:
Control, Electronic, Hydraulics, Gearbox, Wheel Suspension, and Engine. One
last key thing to note is that the use of all these mathematical models and
real live simulation, we can reduce the opportunity of making mistakes.
Gibbs CAM
1. What is the goal of this company? What requirement are they fulfilling
Answer: Gibbs CAM manufactures software packages for ANSCII
programming, which involves complex multi access/spindle machines. They
are fulfilling a customer need for a specific programming solution to use in
there process, this can reduce downtime and maintenance costs.
2. How is the software utilized?
Answer: They run the program on a dual monitor set up where one screen is
used to define the geometry of the part they are manufacturing as well
machine configurations. For example, with the software Gibbs CAM can
define a multi-spindle machine using the in program tool list library. The
advantage to using the program is to utilize time more efficiently by
programming every action the machine is going to take.
Answer: One of the examples shown in the video was of a robot with four
durable wheels, attached lights and a camera. Using the mobility and
functionality of this robot, companies can inspect hard to reach areas easily.
4. What type of situations would limit the use of robots?
Answer: The most catastrophic to a robot would be its use in an aquatic
terrain. Not to say that they cannot be used there, but for example if the
robot was being used in an environment with high chlorine content, this can
degrade the casing of the device and anything in there.
5. What are some issues associated with the robot?
Answer: There are some questions that need to be explored when making
these robots, for example: what type of material would be used on the
device? We would also have to look at the material type of the wheel, design
of the casing. Whether or not the device will be used in the air, submerged in
water, or in possible explosive situations.
Hexel, Fanuc, Okuma & Makino System Designs
1. What does the company produce?
Answer: Hexel has invented the worlds only reasonably priced 5 axis milling
device. In reality it is a 6 axis machine tool that is capable of doing 5 axis
machining. The advantage here is that a customer can take CAM
programming instructions for a 5 axis model and utilize in their system.
2. What are the specifications of repeatability and accuracy? How is
calibration performed?
Answer: The 5 axis milling machine has a repeatability of 5 to 10 microns,
whereas the accuracy is 25 microns. The machine is calibrated by putting
machine in an indicator and with the use of gauge blocks.
3. How is the machine programmed?
Answer: The G&M code or robotic code is used for programming, which is a
tool that many programmers are not aware of. The code used in the
programming can be utilized with any manufacturing facilities programming
language which speaks to user friendly functionality. The idea of cross
platform function makes this product unique and innovative.
4. What is Makino?
Answer: Makino is a modular manufacturing cell, it is a system that is used to
produce parts for high and flexible machine. It has a work setting station,
where parts came in to the area and are clamped to the pallet, all of this
involves a manual setup
5. How is the machine integrated?
Answer: The first step in doing this is to put another design on front end of
the machine to make it compatible to the rail guiding shuttle/mechanism.
The next step would be to connect the communication wires from the pc and
machine, and then schedule that parts in question in the tool data program.
Land Rover Discovery 2
1. What are some new features on the Discovery 2 model?
Answer: One of the new features involved in the new model is the ABS
system, which has been improved with each wheel containing an inductive
speed sensor. It also has four wheel traction control, which regulates overall
traction when navigating difficult terrain. With the traction control system,
each wheel can be monitored individually through a central computer that
can provide diagnostic information.
2. What is the benefit in have a Four Wheel ATC?
Answer: With ATC, Land Rover has been able to develop a system known as
central differential system. This essentially means that car can automatically
lock the differential through the ABS when a problem arises. This feature
benefits the drivability of the vehicle and the driver can put his or her mind
at ease and does not have to change anything.
3. What is the electronic rear brake pressure control valve?
Answer: The rear brake controls can be operated and managed through a
software. The rear brakes can be heavily used in certain situations therefore
a great deal of pressure is added to them. Conventionally, the rear brakes
were controlled by a mechanical valve; with the ABS system this mechanical
valve has been substituted by a software system.
4. How has Land Rover made the use of the vehicle easy for customers?
Answer: If a customer were to introduce a heavy load into the vehicle, the
vehicle contains a central locking part which would make the load space
much more accessible, therefore reducing the center of gravity. The vehicle
can also detect when its going off road, to adjust for this, the car
automatically raises itself so that it can offset the mobility.
5. What makes the Land Rover vehicle unique from others?
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Chapter 2
Question: What are the 8 quality management principles
Answer: Customer focus, Leadership, Involvement of people,
Process approach, Systems approach to management,
Continual improvement, Factual approach to decision making
and Mutually beneficial supplier relationships
Question: What is ISO? Answer: ISO stand for the
International Standardization Organization. It is worldwide
set of standards that cover the different areas of a
manufacturing facility. For example ISO 9001 is a set of
standards a company must follow to cover quality design &
management.
Question: What is QS-9000 Answer: QS-9000 is a US quality
standard which contains specific requirements and
recommendations to develop a quality system. It was
created by and used by companies such as Ford, GM, etc.
Question: Why is customer focus important? Answer: Any
products success is dependent on customer interest. If a
Chapter 3
Question: What are Demings 14 rules of management
Answer:
1. Create consistency and continuity
2. Refuse to allow commonly accepted levels of delay for
mistakes
3. Eliminate the need for, and dependence upon inspection to
achieve quality
4. Reduce the number of suppliers and end the practice of
awarding business on the basis of the price tag
5. Search continually for problems in the system and seek ways
to improve it in order to decrease cost
6. Institute modern methods of training and education on the
job
7. Focus on leadership and supervision to help people to do a
better job
8. Eliminate fear
9. Break down barriers between departments
10. Eliminate the use of numerical goals, slogans and posters
11. Eliminate work standards & quotas on the factory floor.
Eliminate management by numbers & numerical goals
12. Remove barriers
13. Institute a vigorous program of regular education
14. Clearly define and demonstrate management's permanent
commitment to quality and productivity, and assure
everyone, that the transformation is everybody's job.
Discussion Link:
http://njit2.mrooms.net/mod/forum/discuss.php?d=158822#p449424
My comments: As we enter a more technological age, we also need to
implement a sustainable environment. Developing heat and light
controlling windows proves to be a sufficient and efficient way to control
costs, both for personal and business use.
2) Link 2: http://newatlas.com/carbon-fiber-georgia-techrecycling/45057/?utm_source=Gizmag+Subscribers&utm_campaign=d2f0d2
823f-UA-2235360-4&utm_medium=email&utm_term=0_65b67362bdd2f0d2823f-76679458
Discussion Link:
http://njit2.mrooms.net/mod/forum/discuss.php?d=156097#p449435
V.
Summary
Through the various lectures, videos and literature contained in this eLearning
pack, I have developed more insight on CE, PLM, Lean & Sustainable methods. I
grow closer to understanding how quality plays a big role in any companys
success.
VI.
VII.
References