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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL (COMMON)


RB2G CHASSIS
Segment: HM
Version

Date

Subject

01/2014

04/2014 Model Addition : Add 60 Models ( Model List , pg 45-46 )

1st Issue.

LCD TV
9-888-150-02
For SM - Unique , please refer :
9-888-150-A1 ( America )
9-888-150-C1 ( China)
9-888-150-E1 ( Europe )
9-888-150-P1 ( Pan Asia )

SERVICE MANUAL (COMMON)


RB2G CHASSIS
Segment: HM

LCD TV

MODEL LIST
THIS SERVICE MANUAL CONTAINS COMMON INFORMATION FOR BELOW REGIONS AND MODELS:

REGION
ASIA

CHINA

AMERICA

JAPAN

EUROPE

MODEL
KDL-40W580B

KDL-48W580B

KDL-60W600B

KDL-40W590B

KDL-48W585B

KDL-60W605B

KDL-40W600B

KDL-48W590B

KDL-60W607B

KDL-40W605B

KDL-48W600B

KDL-60W608B

KDL-40W607B

KDL-48W605B

KDL-60W610B

KDL-40W608B

KDL-48W607B

KDL-60W630B

KDL-48W608B

KDL-60WM15B

KDL-48WM15B

TABLE OF CONTENTS
Section Title

Page

Section Title

Page

4. SERVICE ADJUSTMENTS

1. SAFETY NOTES
1-1.
Warnings and Caution.

1-2.

Caution Handling of LCD Panel ..........................................

1-3.

Caution About the Lithium Battery..

1-4.

4-1.

Accessing Service Mode .....................................................................

28

4-2.
4-3.

Transition of Each Micros Service Mode.


Change Data by Service Mode 1...

28
28

Safety Check Out .................................................................

4-4.

Change Data by Service Mode 2...

29

1-5.

Leakage Test ..........................................................................................

4-5.

Restore WB / Gamma Adj. Data to B Board...

30

1-6.

How to Find a Good Earth Ground

1-7.

Lead Free Information.

4-6.

WB Adjustment by Service Mode..

31

1-8.

Handling the Flexible Flat Cable (FFC).

4-7.

VCOM Adjustment (NFR-AUO/SDC/FXC Panel)

31

2. SELF DIAGNOSTIC FUNCTION


2-1.
Overview of Control Buttons ...................................................................

2-2.
2-3.
2-4.

LED Display Control .....................................................................


LED Pattern. .......................................................................
Standby LED Error Display.

9
9
9

4-8.
4-9.
4-10.
4-11.
4-12.
4-13.
4-14.

VCOM Adjustment (HFR-AUO /FXC Panel) .


REC Setting...................................
Reset Panel Operation Time.........
Set to Shipping Condition..............
Summary of Service Control..........
Service Menu Tree........................
How to Enter Self Diagnosis Display

32
32
33
33
33
34
35

2-5.

Triage Chart ............................................................................................

10

3. TROUBLE SHOOTING
3-1.

No Power...

11

3-2.
3-3.
3-4.
3-5.

LED Blinking................
No Sound.........................................................
No Picture.................................................................................................
Side Buttons Malfunction.

12
20
21
23

3-6.

IR Remote Commander Malfunction

23

3-7.

Light Sensor Error.

23

3-8.

Network Malfunction: Ethernet (Wired).

24

3-9.

3D-Glasses (Active) malfunction..

25

3-10.

Wireless Network Malfunction.

26

3-11.

Bluetooth Malfunction..

27

5. DIAGRAMS
5-1.
Circuit Board Location .........................................................................
5-2.
Block Diagram......................................................................................
5-3.
Connector Diagram ......................

38
39
44

Please refer Service Manual Unique for below information :


-Safety Warnings
-Wire Dressing
-Circuit Board Location
-Disassembly and Exploded View.
4

RB2G CHASSIS

SECTION 1
SAFETY NOTES

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

1-1. Warnings and Caution

1-2. Caution Handling of LCD Panel

1) These servicing instructions are for use by qualified service personnel only.
2) To reduce the risk of electric shock, do not perform any servicing other than
that contained in the operating instructions unless you are qualified to do so.
3) An isolation transformer should be used during any service to avoid
Possible shock hazard, because of live chassis. The chassis of this receiver is
directly connected to the ac power line.
4) Be sure to follow these guidelines to protect your property and
avoid causing serious injury :
Carry the TV with an adequate number of people; larger size TVs require
two or more people.
Correct hand placement while carrying the TV is very important for
safety and to avoid damages.
5) Components identified by shading and ! mark on the exploded views,
and in the parts list are critical for safe operation. Replace these
components with Sony parts whose part numbers appear as shown in this
manual or in supplements published by Sony. Circuit adjustments that are
critical for safe operation are identified in this manual. Follow these
procedures whenever critical components are replaced or improper
operation is suspected.

When repairing the LCD Panel, make sure you are grounded with a wrist band.
When repairing the LCD Panel on the wall, the panel must be secured using the
4 mounting holes on the rear cover.
1) Do not press the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperature or in areas of high humidity for
an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause short circuit within the module.
6) Disconnect the AC power when replacing the backlight (CCFL) or
inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the inverter circuit.
Damaging the wires may cause a short circuit.
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10) During the repair, DO NOT leave the Power On or Burn-in period for more
than 1 hour while the TV is face down on a cloth.

Figure 1. TV is faced down on a cloth during repair.


5

RB2G CHASSIS

Safety Notes

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

1-3. Caution About the Lithium Battery


1) Danger of explosion if battery is incorrectly replaced. Replace only with
the same or equivalent type.
2) Outer case broken battery should not contact to water.

1-4. Safety Check-Out


After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:1) Check the area of your repair for unsoldered or poorly soldered
connections. Check the entire board surface for solder splashes and bridges.
2) Check the inter board wiring to ensure that no wires are pinched or
contact high-wattage resistors.
3)Check all control knobs, shields, covers, ground straps and mounting
hardware have been replaced. Be absolutely certain you have replaced all
the insulators.
4) Look for unauthorized replacement parts, particularly transistors that
were installed during a previous repair. Point them out to the customer and
recommend their replacement.
5) Look for parts which, though functioning show obvious signs of
deterioration. Point them out to the customer and recommend their
replacement.
6) Check the line cords for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
7) Check the antenna terminals, metal trim, metalized knobs, screws and all
other exposed metal parts for AC leakage. Check leakage test as described
next.
8. For safety reasons, repairing the Power board and/or Inverter board is
prohibited.

3) Measuring the voltage drop across a resistor by means of a VOM or battery


operated AC voltmeter. The 'limit' indication is 0.75V so analog meters must
have an accurate low voltage scale. The SIMPSON'S 250 and SANWA SH63TRD are examples of passive VOMs that are suitable. Nearly all battery
operated digital multimeter that have a 2 VAC range are suitable.
(see Figure 2.)

Figure 2. AC voltmeter to check AC leakage

1-6. How to Find a Good Earth Ground


1) A cold-water pipe is a guaranteed earth ground; the cover-plate retaining
screw on most AC outlet boxes is also at earth ground.
2) If the retaining screw is to be used as your earth ground, verify that it is at
ground by measuring the resistance between it and a cold-water pipe with an
ohmmeter. The reading should be zero ohms.
3) If a cold-water pipe is not accessible, connect a 60- to 100-watt troublelight (not a neon lamp) between the hot side of the receptacle and the
retaining screw. Try both slots, if necessary, to locate the hot side on the line;
the lamp should light at normal brilliance if the screw is at ground potential
(see Figure 3).

1-5.Leakage Test
The AC leakage from any exposed metal part to earth ground and from all
exposed metal parts to any exposed metal part having a return to chassis must
not exceed 0.5mA (500 microamperes).
Leakage current can be measured by any one of the three methods:1) A commercial leakage tester such as the SIMPSON 229 or RCA WT540A.
Follow the manufacturers instructions to use those instructions.
2) A battery-operated AC milliampmeter The DATA PRECISION 245 digital
multimeter is suitable for this job.

Figure 3. Checking for earth


ground.

RB2G CHASSIS

Safety Notes

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

1-7. Lead Free Information


The circuit boards used in these models have been processed using Lead
Free Solder. The boards are identified by the LF logo located close to the
board designation.

Figure 4: LF Logo

Please hold reinforcement board and


plunge it to depths.
Main Board

Please pull out FFC while pushing the


button of both ends at the same time.
Main Board

Figure 5: LF logo on circuit board

The servicing of these boards requires special precautions. It is strongly


recommended to use Lead Free Solder material in order to guarantee optimal
quality of new solder joints.

< Insertion>

<Pull out>

1-8. Handling the FLEXIBLE FLAT CABLE (FFC)


When you insert / pull out FFC, please grasp a reinforcement board and main
body of FFC.

RB2G CHASSIS

Self Diagnostic Function

SECTION 2
SELF DIAGNOSTIC FUNCTION

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

2-1. Overview of Control Buttons


2-1-2. (CHINA)

2-1-1. (EXCEPT CHINA)

FRONT

FRONT

REAR OF TV

REAR OF TV

Power
Turn the TV on or switch to standby mode
CH+/- (Channel) / /
,
+/- (Volume) / / .
Press to select the next or
previous channel.
Press to adjust the volume.
In TV Home Menu: buttons
will work as , , , .
HOME
Press to display
the TV Home Menu.

INPUT SELECT /
SELECT/ CONFIRM
Press to select the next or
previous channel.
In TV Home Menu: buttons
will work as (select/confirm)

Power
Turn the TV on or switch to standby mode

+/- (Channel) / /
,
+/- (Volume) / / .
Press to select the next or
previous channel.
Press to adjust the volume.
In TV Home Menu: buttons
will work as , , , .

Press to display
the TV Home Menu.

INPUT SELECT /
SELECT/ CONFIRM
Press to select the next or
previous channel.
In TV Home Menu: buttons
will work as (select/confirm)

RB2G CHASSIS

Self Diagnostic Function

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

2-2. LED Display Control


Status
Power Off
( by power saving switch off and *1)
Power On
STBY/i.LINK STBY/PC STBY
( by remote control off only )
Skype Call Receive

2-4. Standby LED Error Display

White Center
LED
(applicable for
HSC2 only)

Side RGB LED

Side Amber
LED

Remarks

Off

Off

*1 power switch off (by side


key)

Green Lit

Off

Off

Off

White one shot

Off

Picture Off

White one shot

Off

Device Connection

Cyan one shot

Off

Power ON Animation
Sleep Timer/On
Timer/Reminder/REC Timer/Photo
Frame
( Power On )
On Timer/Reminder/REC Timer
( Deep Standby )

White one shot

Off

Amber
Lit*2, *6

Off

Off

Amber

*2 One Shot is only user action.


*6 The actual data behaviour is
One Shot->Lit to solve issue
related to LED priority.
After 5 minutes, side amber
LED On
The number of LED blinking
indicates cause of failure
( refer to Led Error / Triage
chart)

Failure

Red
Blinking

Off

Aging mode

Green Blinking

Off

Blinking:0.5sec On / 0.5sec Off

End of Aging mode

Green Blinking

Off

Blinking:3sec On / 3sec Off

Software Updating

white blinking

off

Software Updating finish

Blue lit

off
Amber
blinking
Amber
Blinking

Test Reset

white blinking

Error of panel ID

Green Blinking

REC (SCART REC & HDD


REC/LIVE PAUSE) [AEP/J only]

Red(Pink)
Lit*2, *6

Off

ePOP/
Shop Illumination

Cyan loop

Off

RED LED
blinking count

When safety shutdown occurs, Standby LED display reports the cause by using the lightning
patterns as indicated below.

0.5sec

3.0sec
0.5sec

G** Board Error


BAX_L Board Error

Main 5.0/3.3/1.8/1.0/ 1.1V failure [DC_ALERT]


* 5.0/1.0V failures are not saved.

BAX_L Board Error

Audio amp. protection [AUD_ERR]

BAX_L Board Error


Speaker

HDMI equalizer/switch I2C NACK [HDMI_EQ] * There is Temp.


sensor on the same I2C bus.

BAX_L Board Error

Tuner or demodulator I2C NACK [TU_DEMOD]

BAX_L Board Error


Tuner Board Error

AFE device I2C NACK [AFE_I2C]

BAX_L Board Error


Tuner Board Error

AFE device error SPI NACK [AFE_SPI] * only for AEP,CH

BAX_L Board Error


Tuner Board Error

LED driver failure [LD_ERR]

LED Driver (LD) Board Error


Panel module

LED voltage error [VLED]]

LED Driver (LD) Board Error


Panel module

Panel ID EEPROM I2C NACK (Also panel power failure is a


suspect) [P_ID_ERR]

Panel module
Tcon board
G** Board Error
BAX_L Board Error

Backlight failure [BACKLIGHT]

Panel module
G** Board Error
BAX_L Board Error

Backlight converter OVP [BACKLIGHT]

Panel module
Tcon board
G** Board Error
BAX_L Board Error

7x

Over temperature protection [TEMP_ERR]


Temp. sensor I2C NACK [TEMP_ERR] * There is HDMI Eq on the
same I2C bus.

BAX_L Board Error

8x

Software Error (Also the main boards memory or CAM module is a


suspect)

BAX_L Board Error

9x

Tuner Board Error [TU_BOARD]

Tuner Board Error

3x

4x

Blinking:0.5sec On / 0.5sec Off

2-3. LED Pattern

3.0sec

Example: The figure above shows LED display when SHUTDOWN is caused by Audio
Error. It repeats flashing for a specified number of times in 0.5sec/cycle and has a 3 seconds
interval of lighting off. Please note that a 3 seconds interval of lighting off is fixed regardless of abnormal state types.

Board Error Item

Main 12V failure [MAIN_POWE]


* This failure is not saved

2x

5x

*2 One Shot is only user action.


*6 The actual data behaviour is
One Shot->Lit to solve issue
related to LED priority.
One shot Center White when
feature change.

Detection Items

6x

Size G** Board Type


40
48

Not applicable
Not applicable

Tuner Board
America/Pan Asia/China/Europe
TUS
TUS

Japan
TUW
TUW

RB2G CHASSIS

Self Diagnostic Function

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

2-5. Triage Chart


Symptoms - Shutdown. Power LED
blinking red diagnostics sequences

No
Power

Video
- missing or distorted

Remote

Network

Audio

Skype

Smart Core

Bluetooth
(BT)

No Remote

Wireless
can't connect

No Audio

Skype
Can't Work

Smart Core no LED (Set


is still alive)

Bluetooth / One
Step Remote
(OSR) can't
connect

Reference

B* Board

TU board
G* Board

10

No White Power LED Stationary


No video One No video all
& does not reponse colored lines
Inputs
of Inputs
to remote (Dead Set)
or dots

p
l

l
l

H* Board
Speaker

Skype Module

Camera Module

Mic. Module

l
l

Wifi Module

BT Module
p

LD* Board
LVDS FFC

Tcon

LCD Panel

LD

Panel
(Tcon)

Panel
(Backlight)

TEMP

Power Power

Problem
Audio
Local
I2C

Software

Emitter

FAN
(N/A)

Size G** Board Type


40
48

Not applicable
Not applicable

TU Board
America/Pan Asia/China/Europe
TUS
TUS

Japan
TUW
TUW

Most likely defective part


Secondary possible defective part
10

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

SECTION 3
TROUBLESHOOTING
3-1. NO POWER
3-1-2. NO POWER AYU2/AYU2L failure

3-1-1. NO POWER AC ADAPTER


No Power

Check STBY 3.3V


L9107

NG

NG
Replace
Between LD Board to
B* Board Harness

Replace
LD- Board

NG

AYU2/L Fail Suspected


Adapter

OK

OK

eMMC / RawNAND erase

OK
LD Board

Harness

For HT, HM, change LD board.


For HE, change Panel.

BAXL Board

Product SW rewrite
Yes
Recover?

Note :
-B* Board BAXL Board

Parts

Board PWB (BAXL- A side)

Product SW
writing issue

No
Replace BAXL Board

Detail

(L9107)
1
L9107

11

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-2. LED BLINKING


3-2-1. LED Blinking: 3x (DC Alert & Communication Error)
Note: For location details, refer to troubleshooting Reference for parts location.
3-time blinking

TUNER
DC_ALERT

Check D+1.0V at NG
JL9003 / JL9127 on
the B* Board

Change TUS/TUW
Board
F9105,IC9103,
Etc (B* Board)
OK

OK

NG

AUDIO
Check
NG
Speaker Impedance
at SP Connector

Speaker

TUNER Board
OK

Check
+3.3V_MAIN_1
at JL9117 on
the B* Board

NG
F9104,IC9104,
etc (B* Board)

OK

Check
Audio +12.5V
NG
at pin 18/20 of CN9101
on the B* Board
(except Adapter model)

G* Board

OK
Check
+1.8V_MAIN on
Pin 2 of IC9201

NG
IC9201,etc
(B* Board)

OK

Check
+12.5V / +19.5V
NG
at Power Amp side
of F4401 / F4601 on
the B* Board

F4401 / F4601,
IC4901 / IC4601
,etc
(B* Board)

OK
Check
NG
+5.0V_MAIN
at JL9113 / JL9112 on
the B* Board

IC9102 / IC9101
,etc (B* Board)

IC4901 / IC4601,etc
(B* Board)

Size G** Board Type B* Board


40
48

Not applicable
Not applicable

BAX_L
BAX_L

12

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-2-1. LED Blinking: 3x (DC Alert & Communication Error)


Troubleshooting References (a)
Board / Parts

Board PWB (A side)

Detail

BAXL
(F9104)
F9104

BAXL
(IC9104)

IC9104

BAXL
(IC9201)
IC9201

13

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-2-1. LED Blinking: 3x (DC Alert & Communication Error)


Troubleshooting References (b)
Board / Parts

Board PWB (A side) (B side)

Detail

BAXL
(IC9101)
IC9101

BAXL
(JL9112)

JL9112

B-Side
TU-S (Others)
(CL2101,
CL2102)

CL2102
CL2101

TU-W (Japan)
(CL2318,
CL2319)

CL2318
CL2319

14

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-2-1. LED Blinking: 3x (DC Alert & Communication Error)


Troubleshooting References (c)
Board /Parts
BAXL
(RB8517)

BAXL
(R8546, R8547)

BAXL
(CL5023, CL5024)

Board PWB (A side)

Detail

B-Side

RB8517

R8546
R8547

CL5024
CL5023

15

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-2-1. LED Blinking: 3x (DC Alert & Communication Error)


Troubleshooting References (d)
Board /Parts

Board PWB (A side)

Detail

BAXL
(R8546, R8547)

R8546
R8547

BAXL
(CL5023,
CL5024)

CL5024
CL5023

BAXL
(F4601)

F4601

BAXL
(IC4601)

IC4601

BAXL
(CN9101)
CN9101

16

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-2-3. LED BLINKING 4x (LED Voltage Error)

4-times blinking
Between 0.49V to 1.32V

Check
BACKLIGHT_MON
on the BAXL
Board

LED driver
For HT, HM, change LD board.
For HE, change Panel.

Board /Parts
BAXL
BACKLIGHT_MON
= JL9106

Board PWB (BAX-L B SIDE)

BACKLIGHT_MON
= JL9106

BAXL Board

17

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-2-3. LED BLINKING 5x (T-Con Error)


5-times blinking
BAXL (B-Side)
Check
PANEL_VCC 12.5V at
CN8001 on
on the BAXL Board

NG
G* Board / Adaptor

About 12.5V
OK
Symptom
improvement

Replace the Harness


Between G* / LD board
and BAXL board

Harness

NG
Symptom
improvement

Replace
the LVDS Harness

JL9132
(PANEL_VCC)

LVDS Harness

NG

Change
BAXL Board

Change
Panel (T-con)
NG

Symptom
improvement

Confirm Tcon 12V.


Size G* Board Type
40
48

Not applicable
Not applicable

BAXL Board
18

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-2-4. LED BLINKING 6x (Backlight Error)

6-times blinking

Parts

Check JL9106* at
(BACKLIGHT_MON)
of CN9101
on the BAXL Board

Board PWB (BAXL- B side)

BAXL Board

(JL9106)

1.3 -1.8 V

Symptom
improvement

Have G* board?

No

Change LD Board

Change
G* board

G* Board

AYU2

Yes

JL9106

Symptom
improvement
LD Board

Size G* Board Type


40
48

Not applicable
Not applicable

19

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-2-5. LED BLINKING 7x (Temperature Error)

3-3. No Sound

No Sound

7-times blinking

Audio System

Setting
circumstance is OK?
Temperature,
Ventilation, etc.

No

Set to another
location, etc.
TV Speakers

Yes
Change BAXL Board,
and Aging a few
hours

Change to
TV Speaker

Check the
Speakers setting

Change
the Speaker
Harness

NG

NG

Symptom
improvement
BAXL Board

No Sound:
Audio

Panel
Symptom
improvement

Symptom
improvement

Replace
the BAXL
Board

Speaker
Harness

NG

Speaker

No Sound:
Tuner

No Sound:
HDMI

BAXL
Board

20

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-4.. NO PICTURE
3-4-1. NO PICTURE: LD Models only
No Picture

All blue picture is on?


Factory SW is booted.)

No

Check the G*- LD


Harness

Yes

NG

BAXL Board

Harness

OK

Replace
the B-Tcon,
Tcon-LD FFC
Symptom
improvement

NG

NG
Change B* Board

Symptom
improvement

B-Tcon, Tcon-LD
FFC

B* Board

Tuner
No Picture
HDMI
No Picture

EXT. Video Input


No Picture

NG
Change G* Board

LCD Panel
(T-con, LD)

Symptom
improvement
G* Board
Size G* Board Type B* Board
40
48

Not applicable
Not applicable

BAX_L
BAX_L

21

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-4-2. NO PICTURE: (All Model)

1
2

No Picture

PANEL_VCC = +12V
HE,HM (BAX-L): JL9132

BL_ON (L or H): JL9105


BL_ONH

Is blue picture
on display?
(Factory SW
is booted)

No

Yes

Check
PANEL_VCC
at JIG LAND
on the B* Board

Yes

Check
BL_ON at JIG LAND
on the B* Board

Replace
the LVDS FFC
Harness

G*-Board or
Adaptor NG

<BAXL- B SIDE>
Parts
Location/Parts

BL_ONL
LVDS FFC
Harness
Replace Harness
between G*-Board/
LD-Board
to B-Board

Tuner
No Picture

LCD Panel
(T-CON)

Symptom
improvement

No

BAXL
Board is OK.
Check:

NG

Symptom
improvement

Detail

(1)
(JL9132
(PANEL_VCC)

Replace G*-Board/LD-Board to
B-Board Harness

JL9132
(PANEL_VCC)

NG

HDMI
No Picture

Change
B*-Board

NG

Change G*-Board
/ LD board

Ext. Video
Input No Picture

(2)
JL9105
(BL_ON)

Symptom
improvement

JL9105
(BL_ON)

BAXL Board NG
Size G* Board Type B* Board
40
48

Not applicable
Not applicable

BAX_L
BAX_L

22

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-5. SIDE BUTTONS MALFUNCTION

3-6. IR REMOTE COMMANDER MALFUNCTION


OK

Change Switch
Unit

Side Key button


malfunction

Switch unit issue

IR do not response to
Remote Commander

NG

Check whether center


white LED blink ,when
using commander near
the sensor windows

Center white LED


lit up when
remote is control
is pressed

Remote control battery


could be weak.
Change battery.

OK
Harness on Switch Unit
and BAXL Board properly
connected

Harness connection
issue

Harness on H-board
and BAXL Board
properly connected

Harness
connection

Change H-BAXL
board Harness

H-BAXL board harness

issue

NG
OK
Change
Switch unit-BAXL board Harness

Change Smart Core or


H-board

NG
Size G* Board Type B* Board H Board
Change BAXL
Board

issue

Harness issue

40
48

Not applicable
Not applicable

BAX_L
BAX_L

HJM
HJM

OK

Smart core issue or


H-board issue

NG
Change BAXL Board

Note: Blue line/font for HM segment

3-7. Light Sensor Error


Backlight doesnt change
when ambient lighting
level changed

Check UI setting for light


Sensor. Make sure it is on

Change the UI setting to


:ON

OK

User did not activate light


sensor function

NG
Harness on H-board and

OK

Harness connection
issue

B* Board properly connected


NG
Change

OK

H-BAXL board Harness

Smart Core issue

NG
OK
Change Smart Core

H-BAXL board harness


issue

NG
Change BAXL Board

23

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-8. Network Malfunction: Ethernet (Wired)


[Network Set-up]
>[Wired Set-up]
on the TV

Connection
Results
Cable
Connection

OK

OK

Failed

NG

Ethernet Cable

BAXL
board

Wired Set-up
IP address
setting

OK
BAXL
board

Failed

Failed
OK

Check cable

Connection
Results
Internet
Access

Connection
Results
Local Access

Auto

Check
Local router
DHCP server

Proxy
setting

Manual

Check IP
address
&
Local router
setting

24

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-9. 3D-Glasses(Active) malfunction

*(2) BT Active 3D glasses doesnt work

<2.8V
Check 3D-Glasses
Battery voltage is
>2.8V?

Replace to New Battery and try again.


(use CR2025 only.)

Registered
Restart TV. Power-off 3D-Glasses
and TRY registration again with
50cm distance.

Check if 2.4GHz devices are used or not?(ex.


WiFi, other bluetooth devices, microwave,
cordless phone,....)

Interference from other


devices.

Cannot Register
Check another 3D-Glasses and
re-register.

NG

Change to another
environment and try
registration again.

NG

Confirm BT (Bluetooth) malfunction


trouble shooting flow.

OK
OK
3D-Glasses NG.
Very strong interference on that spot.

25

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-10. Wireless Network malfunction


1) Internal Wireless Network malfunction
From *1

Wireless Network
on the TV

Error Message appear


when the Wireless
Network is selected?
Yes
*1

Hardware defect
suspected.
Go to the next

No

Check harness
NG
connection is OK
between WiFi and BAXL
Is the radio field No
Strength too weak
or even No
signal?

OK
BAXL Board

Yes
Change WiFi
module

Change
Wi-Fi module

OK
Connect properly

Loose harness

NG
NG

Change harness
between BAXL
board and WiFi

OK

OK

Wi-Fi module

Main Harness

NG

Change
BAXL board

NG
Access Point

OK
WiFi module

If Wi-Fi malfunction happens,

Wi-Fi module

Harness between WiFi and BAXL

BAXL board are suspected.

26

RB2G CHASSIS

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-11.Bluetooth malfunction

001 OP
000 VERS

Touch pad Remote doesnt work


Or
One touch remote doesnt work
Or
3D-glasses (Active) doesnt work

BT version check
in Service Menu

Ver info.
can be read

<MAIN>
DM0.001JPA
WF0.300W00AA
DF2.070W00AA
YM0.619W00AA
M4.922C
(DM0.0J00AA)
DD0.320W00AA
PK0.320W00AA
AM0.030JP

Confirm
Touch pad Remote malfunction trouble shooting flow
Or
One touch remote doesnt work
Or
*(2) 3D-glasses (Active) malfunction trouble shooting flow

OK

Connect properly

OK

BT Version info.
EFR:-----------

Loose harness

NG

NG
Change BT module

OK

NG

BT:
1.2.14.848

MID: 04A3B50F
PID: 0F051040
PNL:
DQ3Y400LN0101

Ver = --------

Check harness
connection is OK
between BT and BAXL

<EXT>
WF: 3.0.0.1021
WF: -------FD: 0.003

Change harness
Between BAXL board
and BT

NG
Change BAXL board

OK
If Bluetooth malfunction happens,

BT module

Main Harness

BT module

Harness between BT module and BAXL

BAXL board are suspected.

27

RB2G CHASSIS
W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

SECTION 4
SERVICE ADJUSTMENTS
4-1. Accessing Service Mode

4-3. Change Data by Service Mode 1 (Part A)

1) Go to TV standby condition by remote commander.


2) Press i+ (info), 5, Volume + then TV power on remote.
3) You can see Service Mode on display.
* The above operation should be finished within 15 seconds after the set go to STBY
mode
DIGITAL
SERVICE
4 TV Power
001 OP
000 VERS

2
3

Remote Commander

(i+)

(5)

1. Change Data of Chassis or VPC service mode


a.
Press 2 / 5 on remote to select (up / down) category.
b.
Press 1 / 4 on remote to select (up / down) Item.
c.
Press 3 / 6 on remote to change (up / down) data.
Press 2: increment
Press 5: decrement

---

Press 3: increment
Press 6: decrement

Save Changing Data by Service Mode 1

1.

First of all, when you enter Service Mode, you can


see Digital service mode.

2.

Whenever you press OPTIONS on remote, service


mode is changed according to the flow below:

2.

OPTIONS

3.

Write data for Chassis or VPC service mode.


a.
Press Mute on remote.
It shows green SERVICE changes to green
WRITE.
b.
Press 0 on remote. Green WRITE changes to
red WRITE. It indicate writing is processing.
c.
After a while, red WRITE changes to green
SERVICE. Writing process is done at this point.
TV reboot is necessary for applying data change.
b

Digital -> Chassis -> VPC

Digital service mode

Remote Commander

4-2. Transition of Each Micros Service Mode

Part B

32

CHASSIS Service menu

Screen Sample

Chassis & VPC

SERVICE
WYVERN
S2_NOISE_TH

Press 1: increment
Press 4: decrement

MID:2A11A30E
PID:0E048040
PNL:
LC550EUF-FGF1-00

Part A

CHASSIS
000
000

<MAIN>
<EXT>
DM0.270EUA
WF:3.5.3.9999
WF0.190W00AA
WF:-------DF5.091W00AA
FD:-.--YM1.212W00AA
BT:
M5.426C
2.1.14.413
(DM0.270EUA)
DD0.181W00AA
EFR:----------PK0.181W00AA
AM0.270WW

CHASSIS
000
000

WRITE
WYVERN
S2_NOISE_TH

a
32

CHASSIS Service menu


Remote Commander

Remote Commander

28

RB2G CHASSIS

Service Adjustment

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

4-4. Change Data by Service Mode 2 (Part B)

1.

2.

Change Data of Digital service mode (except 003 DIG_SRV_MODE


category)
a.
Press 2 / 5 on remote to select (up / down) category.
b.
Press 1 / 4 on remote to select (up / down) Item.
c.
Press 3 / 6 on remote to change (up / down) data.
Digital service mode dont have to Save. (except 002 MODEL)
DIGITAL
004 TUNER
000 !A_NOSIG_DET 001

SERVICE

Change Data of Digital service mode ( 003 DIG_SRV_MODE


category). 003 DIG_SRV_MODE is one category of Digital service
mode. Please note because this operation is special.
a.
Press 2 / 5 on remote to select 003 DIG_SRV_MODE.
b.
Press 1 / 4 on remote to select (up / down) Item.
c.
Press 0 / 10 on remote to select item.
d.
Press number key 1~9 directly. * stamp move.
e.
Press 12 / enter / select to decide and advance to the next
step. Press return, to return to the previous page.
DIGITAL
003 DIG_SRV_MODE
000 TEST_PATTERN

a
c

SERVICE
---

SERVICE

TEST PATTERN
*1 Video
2 Audio

VIDEO:STANDARD AUDIO:STANDARD
PSAVE:STANDARD
MAIN:
SUB:
TUNER/----/---- ----/----/--------X----/----- 6553X6553/---------/-------/---

Remote Commander

DIGITAL(DIG_SRV_MODE)

DIGITAL Service menu

VIDEO:STANDARD
PSAVE:STANDARD

AUDIO:STANDARD

MAIN:
TUNER/----/-------X----/---------/---

SUB:
----/----/----6553X6553/---------/--DIGITAL Service menu

e
e
d

Remote Commander

29

RB2G CHASSIS

Service Adjustment

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

4.
5.

Checking Board Information


1.
2.

In Digital service mode ( 002 MODEL category)


Press 0 / 10 on remote to select item.

DIGITAL

Press Return on Remote


Press 2 on Remote.

DIGITAL (MODEL)

SERVICE

Board Check
NG

SERVICE
DIGITAL (MODEL)

DIFFERENT KIND of TUNER BOARD HAS BEEN CONNECTED

SERVICE

This case is NG.


The main board is mismatch to
the tuner board.
The value of Tuner Board Option
was kept.

002 MODEL
Board Check

000 BOARD CHECK

DIGITAL (MODEL)

1. REPLACE MAIN BOARD (and TUNER BOARD)

SERVICE

Board Check

2. REPLACE TUNER BOARD ONLY

OK
TUNER BOARD OPTIONSTANDARD

.
This value is below;
Standard

3. Press 1 on Remote.
Note : Check the Result. Result 1 : NG ,
Result 2: OK, Result 3 : OK (With TUNER BOARD OPTION
is changed correctly) comment
DIGITAL (MODEL)

This value is below;

SERVICE

DIGITAL (MODEL)

Board Check

Board Check

OK
TUNER BOARD OPTIONSTANDARD

OK

HTL
PCA/Dsub
PCA/Dsub/HTL
Dsub

PCA/Dsub

This case is NG. The main board is mismatch to the tuner board.
The value of Tuner Board Option was kept.

C4
PCA

HTL

WRONG COMBINATION of MAIN BOARD and TUNER BOARD

Press Return on Remote.

IF OK Go to
Save Changing Data by Service Mode 2.

PCA

NG

6.

Standard
C4

SERVICE

Board Check

DIGITAL (MODEL)

This case is OK.


The value of Tuner Board Option was kept.
In this case, The value of Tuner Board Option is
never changed automatically.

PCA/Dsub/HTL

PCA/HTL

Dsub
PCA/HTL

SERVICE

TUNER BOARD OPTIONPCA/HTL


This case is OK.
The value of Tuner Board Option was kept..

TUNER BOARD OPTION is changed correctly


This case is OK.
-Only when TUNER BOARD OPTION part of
model ID has been changed
-The value of Tuner Board Option was changed
automatically.

30

RB2G CHASSIS

Service Adjustment

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

Save Changing Data by Service Mode 2


1.

Only when B* board is replaced.

In Digital service mode ( 002 MODEL category)


001 SEG Select segment information
002 DEST Select destination information
003 MODELNAME Select Model Name
004 SERIAL Can be set Only Once for the new board
005 SHIP_CONFIRM...Can set correct Product Code
006 VAR_TYPE Select variable information
a. Change data for each model. (Refer to 4-4 Part B)
b.

Press Mute, 0 on remote sequentially. Red WRITE is


shown. This indicates writing is in process.

c.

After a while, red WRITE disappears. Green Done will be


displayed for a while, which means writing process is done.

d.

For the items SEG, DEST, MODELNAME after changing


each item, service save (mute+0) is required. For the
item SERIAL, after inputting the serial number, press key
12 or Enter to save the data.

Please save the items according to the sequence SEG ->


DEST -> MODELNAME-> VAR_TYPE

When Saving the item "SEG", sometimes instead of


"Writing", the word "Pending" will appear. In this case, skip
"SEG", saving "DEST , "MODELNAME and VAR_TYPE
is OK.

4-5. Restore WB / Gamma Adj. Data to B board.


Please apply after USB-DL when B board is replaced.

HE,HS Models

1.in VPC service mode


a.Select 000 DATA_COPY category by pressing 2 / 5 on remote.
b.Change data from 0 to 1 by pressing 3 / 6 on remote.
c.Wait until data is changed from 1 to 3.
d.When data is changed from 1 to 3, restoring process is finished.
e.In case data is changed from 1 to 2, keep default setting. (No
more process is needed.)

VPC
000
000

SERVICE
DATA_COPY
BU_TRANS

DO NOT POWER OFF


DO NOT TOUCH ANY KEY NOW
Restore process

VPC
000
000

SERVICE
DATA_COPY
BU_TRANS

DIGITAL
002 MODEL
001 SEG

SERVICE
HE_BASE
Write

DATA TRANSFER SUCCESS

Remote Commander

End restore process

VIDEO:STANDARD AUDIO:STANDARD
PSAVE:STANDARD
MAIN:
SUB:
TUNER/----/---- ----/----/NTSCU
----X----/----- ----X----/---------/-------/---

Remote Commander
DIGITAL Service menu

31

RB2G CHASSIS

Service Adjustment

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

4-7-2. STEP2

4-6. WB Adjustment by Service Mode

1. in VPC service mode (004 WB category)


a.
Press 1 or 4 on remote to select WB adjustment menu.
b.
Change data by pressing 3 or 6. Each range of these
items is 0~1023.
c.
Press mute 0 on remote to save the data. SERVICE
comment is changed to WRITE, indicating writing process.
d.
After a while, WRITE comment returns to SERVICE,
which means writing process is done. (takes about a couple
of seconds)
VPC
003
000

SERVICE
WB
R_DRV

VPC
003
001

SERVICE
WB
G_DRV

VPC
003
002

SERVICE
WB
B_DRV

b
c

2.in VPC service mode


a.
Select 002 VCOM category by pressing
2 / 5 on remote.
b.
Select 000 ENABLE item by pressing 1
/ 4 on remote.
c.
Change ENABLE from 0 to 1 by
pressing 3 to enable VCOM adjustment.

128

SERVICE
WB
R_BKG

128

VPC
003
004

SERVICE
WB
G_BKG

128

128

VPC
003
005

SERVICE
WB
B_BKG

128

128

Remote
Commander

in VPC service mode


a.
Select 002 VCOM category by
pressing 2 / 5 on remote.
b.
Select 001 ADJUST item by
pressing 1 / 4 on remote.
c.
Change data by pressing 3 / 6 on
remote.

DIGITAL

SERVICE

4-7. VCOM Adjustment (NFR-AUO/SDC/FXC Panel)


007 VCOM
000 SRV_OSD_EN

4-7-1. STEP1

1. in Digital service mode


a.
Select 003 DIG_SRV_MODE
category by pressing 2 / 5 on
remote.
b.
Press 0 to go to TEST PATTERN
Mode.
c.
Press Enter or 12 to go into
Video TEST PATTERN.
d.
Press 7 or 8 to select the test
pattern
e.
Press Enter or 12 twice to show
the VCOM TEST PATTERN.

DIGITAL (DIG_SRV_MODE)
TEST PATTERN
--> 1 Video
*1
2
3
4
5
6
7
8
9

White
Ramp
R Raster
G Raster
B Raster
Color Bar
VCOM Pattern1
VCOM Pattern2
Off

VPC
002
001

SERVICE
VCOM
ADJUST

64

4-7-4. STEP4

4.

VPC Service menu

SERVICE
VCOM
ENABLE

4-7-3. STEP3

3.

VPC
003
003

VPC
002
000

SERVICE
VIDEO:STANDARD AUDIO:STANDARD
PSAVE:STANDARD
MAIN:
SUB:
TUNER/----/---- ----/----/NTSCU
----X----/----- ----X----/---------/-------/---

in Digital service mode


a.
Select 007 VCOM category by
pressing 2 / 5 on remote.
b.
Change data from 1 to 0 by
pressing 3 or 6 on remote.
c.
Confirm the final result of the
VCOM adjustment .
d.
If OK, Finish the VCOM
adjustment. If NG, pressing 3 or
6 to show the OSD again and
go back to VCOM adjustment
Step 3.

32

RB2G CHASSIS

Service Adjustment

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

4-8. VCOM Adjustment (HFR-AUO/FXC Panel)


4-8-1. STEP1
1.
in VPC service mode

a.
VPC
002
000

SERVICE
VCOM
ENABLE

b.
c.

Select 002 VCOM category by pressing 2 /


5 on remote.
Select 000 ENABLE item by pressing 1 / 4
on remote..
Change ENABLE from 0 to 1 by pressing
3 to enable VCOM adjustment.
-The Picture is change Vcom Pattern and you
cant see OSD

4-8-2. STEP2

VPC
002
001

2.

SERVICE
VCOM
ADJUST

64

in VPC service mode (There is no OSD.)


a.
Select 002 VCOM category by pressing
2 / 5 on remote.
b.
Select 001 ADJUST item by pressing 1 /
4 on remote.
c.
Change data by pressing 3 / 6 on remote.
d.
Finish the adjustment when the picture
seems OK.
e.
Select 000 ENABLE item by pressing 1 /
4 on remote.
f.
Change ENABLE from 1 to 0 by
pressing 6 to disable VCOM adjustment.
and you can see OSD.

4-9. REC Setting


4-9-1. STEP1
DIGITAL (DIG_SRV_MODE)

SERVICE

4-9-2. STEP2

2.

in detailed REC setting screen


a.
Press 1 to select Key Copy item
b.
Press Enter or 12 twice to execute the command.
c.
If OK, show the message Key Copy OK. If NG, show the message
Key Copy NG (= xx ).
Press Return to return to previous page.
d.
DIGITAL (DIG_SRV_MODE)

SERVICE

REC_SETTING

REC_SETTING

* 1 Key Copy
2 HDD Re-Register

* 1 Key Copy
2 HDD Re-Register

Key Copy OK

Key Copy NG ( xx )

1.

in Digital service mode


a.Select 003 DIG_SRV_MODE category by pressing 2 / 5 on remote.
b. Select 006 REC_SETTING item by pressing 1 / 4 on remote.
c. Press 0 or 10 to go to detailed REC Setting screen.

SERVICE

xx value representation
0

copy success

decrypt error

file acquisition error

other

4-9-3. STEP3

3.

in detailed REC setting screen


a. Press 2 to select HDD Re-Register Item.
b. Press Enter or 12 twice to execute the command.
c. If OK, xx= x+1. If NG, xx=x.
d. Press Return to return to previous page.
xx value representation

REC_SETTING
* 1 Key Copy
2 HDD Re-Register

DIGITAL (DIG_SRV_MODE)

DIGITAL (DIG_SRV_MODE)
REC_SETTING
1 Key Copy
* 2 HDD Re-Register
(x) HDDs OK ( xx )

SERVICE

register success

HDD repetition

file acquisition error

HDD info miss-match

other

33

RB2G CHASSIS

Service Adjustment

4-10. Reset Panel Operation Time

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

4-11. Set to Shipping Condition

Only when Panel is replaced.

1.
1.

In Self Diagnosis Display (refer to How to Enter Self Diagnosis Display)


a. Reset Panel Operation Time <7> -> <0>

SELF CHECK
002 MAIN_POWE

------------ ------------ ------------ 00 Model Name

: KDL-RB2

003 AFE_I2C

------------ ------------ ------------ 00 Serial Number

: 1000008

003 DC_ALERT
003 AUD_ERR

------------ ------------ ------------ 00 Package Number

: PKG0.270EUA

Device ID

: B0:00:01:EF:4B:C6

003 HDMI_EQ

------------ ------------ ------------ 00 Wired MAC

: D8:D4:3C:17:84:3E

003 TU_DEMOD

------------ ------------ ------------ 00 Wireless MAC

: N/A

003 AFE_SPI

------------ ------------ ------------ 00 USB dongle

: N/A

004 VLED

------------ ------------ ------------ 00

004 LD_ERR

------------ ------------ ------------ 00 <MAIN>

<EXT>

Remote Commander

005 TCON_ERR

120823132523 ------------ ------------ 01 DM0.270EUA

WF:3.5.3.99

4-12. Summary of Service Control

`005 P_ID_ERR

------------ ------------ ------------ 00 WF0.190W0AA

WF:--------

Function

The flow of control

005 FRCTC_I2C

------------ ------------ ------------ 00 DF5.091W00AA

FD:-.---

006 BACKLIGHT

------------ ------------ ------------ 00 YM1.212W00AA

BT:2.1.14.413

Service mode on

<Test>+<TV>/<Display><5><Vol Up><Power>

007 TEMP_ERR

------------ ------------ ------------ 00 M5.426C

Service mode off

<Other> / <Power off + on>

007 FAN_ERR

------------ ------------ ------------ 00 (DM0.270EUA)

Item up / down

<1>/<4>

008 VPC_WDT

------------ ------------ ------------ 00 DD0.181W00AA

008 MEPS_WDT

------------ ------------ ------------ 00 PK0.181W00AA

Category up / down

<2>/<5>

008 HOST_WDT

------------ ------------ ------------ 00 AM0.270WW

Data up / down

<3>/<6>

008 STBY_WDT

------------ ------------ ------------ 00

Test reset ()

<8> + <Mute> + <0>

008 AFE_WDT

------------ ------------ ------------ 00 MID:2A11A30E


PANEL OPERATION TIME
------------ ------------ ------------ 00 PID:0E048040

HDD Deregistration
(HDD)

From UI Menu:
HDD (JP)
HDD Deregistration (AEP Model)

Execute ()

<10 or 0>

Write data ()

<Mute> + <0>

Change module ()

<Jump> / <Option>

009 TU_BOARD

------------ ------------ ------------ 00

How to do shipping condition.


a. Move to Digital service mode.
b. Press 8 on remote. It shows green SERVICE changes to
green RST-.
c. Press mute on remote. Added green EXE after green
RST- .
d. Press 0 on remote. Green EXE-RST changes to red EXERST. It indicate writing is processing.
e. After a while, red EXE-RST changes to green SERVICE.
f. And blink Smart Core WHITE LED. Writing process is done
at this point.
SONY
d

PNL:LC550EUF-FGF1
00021-10573-00025

0000000000000600-0000000000000000
Diagnosis Display

EFR : -----------

<Another way>
You can set to shipping condition w/o entering Service Mode.
-> Cursor Up + Power Key on remote.

34

RB2G CHASSIS

Service Adjustment

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

4-13. Service Menu Tree


4-13-1. Tree 1

4-13-2. Tree 2

Digital

Chassis

001 OP
000 VERS

000 WYVERN
Software version

002 MODEL
000 BOARD CHECK

001 TUNING
...Check the main board and tuner board combination

001 SEG

...Select segment information

002 DEST

...Select destination information

003 MODELNAME

...Select Model Name

004 SERIAL

...Can be set Only Once for the new board

005 SHIP_CONFIRM

...Can set correct Product Code

006 VAR_TYPE
003 DIG_SRV_MODE
000 TEST_PATTERN

Main Chip Test Pattern

001 MONITOR_MODE

Tuner Monitor

002 FACT_SETTING

Factory shipment settings

No use for Service.

003 SATELLITE
<omission>
004 AUDIO
000 MPEG_LV

Level OFFSET for MPEG1-L1/L2.

001 HEAAC_LV

Level OFFSET for HE-AAC.

005 TEMPSEN

No Use for Service

006 DL
007 BT_MODE

Only for AEP

Service Item for BT (only BT model)

000 FEATURE

006 REC_SETTING

001 FIRST_DIS_CH

004 TUNER
001 SCAN_COPY

<omission>

000 PID_DATA_MISMAT

004 NETWORK

000 A_NOSIG_DET

<omission>
002 D_DEMOD

<omission>

003 MODEL_DATA
005 TT84

<omission>

002 LAST_DIS_CH
Analog-RF No signal detection
Copy the scan data to USB.

003 ASCOT

003 3D_BEACON_ENABLE1
004 BT_DEBUG
008 CAM

004 WYVERN_1
007 VCOM
000 SRV_OSD_EN

Service item for VCOM Adjustment

008 WIFI

Service item for WIFI (only WiFi model)

Service Item for CI (only AEP/CH/HK model)

000 CAM_TS_FORMAT
009 OBI
000 RSTBOT

000 PING
001 MONITOR
009 BT MODE
000 MONITOR

35

RB2G CHASSIS

Service Adjustment

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

4-13-3. Tree 3

SELF CHECK

VPC
000 DATA_COPY

WB Data Restore Function (Tcon board-to-B board).

000 BU_TRANS
001 DATA_BAKUP

...WB Data Backup Function (B board-to-Tcon board).

000 BU_FLASH
002 DATA_INIT

...WB Data initialization (B board-to-Tcon board).

000 WB_INIT
001 ADJUST
003 VCOM
000 ENABLE
001 ADJUST
004 WB
<omission>
005 TEST_PTN
<omission>
006 PANEL
<omission>

VCOM Adjustment Function.

W/B adjustment

2.
3.
4.

002 MAIN_POWE

------------ ------------ ------------ 00 Model Name

: KDL-46W90AA

003 AFE_I2C

------------ ------------ ------------ 00 Serial Number

: --------

003 DC_ALERT

------------ ------------ ------------ 00 Package Number

: PKG0.280JPA

003 AUD_PROT

------------ ------------ ------------ 00 Wired MAC

: 30:F9:ED:04:2C:17

003 HDMI_EQ

------------ ------------ ------------ 00 Wireless MAC

: F0:F0:02:AA:82:DA

003 TU_DEMOD

------------ ------------ ------------ 00 USB dongle

: N/A

003 AFE_SPI

------------ ------------ ------------ 00

004 VLED

------------ ------------ ------------ 00 <MAIN>

<EXT>

004 LD_ERR

------------ ------------ ------------ 00 DM1.301JPA

WF:2.0.0.99

005 TCON_ERR

------------ ------------ ------------ 00 WF1.003W00AA

WF:0B

`
005

4-14. How to Enter Self Diagnosis Display

1.

Description on Part ii

Description on Part i

Go to TV standby condition by remote


commander.
Press i+ (info), 5, Volume- then TV power
on remote.
You can see Self Diagnosis Display.
To Exit , Press Power Off and On.

P_ID_ERR

------------ ------------ ------------ 00 DF1.001W00AA

FD:-.---

006 BACKLITE

------------ ------------ ------------ 00 YM1.010W00AA

BT:1.2.14.848

007 TEMP_ERR

120823132523 ------------ ------------ 01 M4.992C

007 FAN_ERR

------------ ------------ ------------ 00 (DM1.301W00AA)

008 VPC_WDT

------------ ------------ ------------ 00 DD1.016W00AA

008 MEPS_WDT

------------ ------------ ------------ 00 PK1.016W00AA

008 HOST_WDT

------------ ------------ ------------ 00 AM01.300JP

008 STBY_WDT

------------ ------------ ------------ 00

008 AFE_WDT

------------ ------------ ------------ 00 MID:1C117081

009 TU_BOARD

------------ ------------ ------------ 00 PID:04020000

010 EMIT_ERR

------------ ------------ ------------ 00 PNL:LC470EUF-FFP1

00081-000671-00088

00000000000000000570-00000000000000000132

Self Diagnosis Display


Remote Commander

36

RB2G CHASSIS

Service Adjustment

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

Self Diagnosis Display [Part i)


Format of error time stamps
YYMMDDhhmmss (in UTC)
Example:
120823132523 -> Aug 23 2012 13:25:23 UTC
* Only when time is set, an error timestamp is saved.
*Following error is invalid in RB1.
- FAN_ERR
SELF CHECK
- EMIT_ERR
- TCON_ERR

USB dongle:
1. When no Wi-Fi USB dongle is connected, NA is displayed.
2. If you insert/disconnect Wi-Fi USB Dongle during Self Diagnosis Display, press <1> > <4> on remote commander to refresh MAC address displayed on USB dongle.
- Alternatively, you can re-display Self Diagnosis Display to update the information.

Error count

------------ ------------ ------------ 00

Model Name

: KDL-46W90AA

003 AFE_I2C

------------ ------------ ------------ 00

Serial Number

: --------

Package Number

: PKG0.280JPA

MAC address

Wired MAC

: 30:F9:ED:04:2C:17

of Wi-Fi USB
dongle.

Wireless MAC

: F0:F0:02:AA:82:DA

USB dongle

: N/A

003 AUD_PROT
003 HDMI_EQ
003 TU_DEMOD

Error
Error
Error
timestam
timestamp
timestamp
----------------------00
p for 3rd
for last
for second -----------last
recorded
last
------------ ------------ ------------ 00
recorded
error
recorded
------------ ------------ ------------ 00
error
error

------------ ------------ ------------ 00

003 AFE_SPI

------------ ------------ ------------ 00

004 VLED

------------ ------------ ------------ 00

004 LD_ERR

------------ ------------ ------------ 00

005 TCON_ERR

------------ ------------ ------------ 00

`005 P_ID_ERR

Total Operation Time


[hr] Boot Count
Panel Operation Time
[hr]

Error history clear


<8> -> <0>
Panel operation time clear
<7> -> <0>

002 MAIN_POWE
003 DC_ALERT

Smart Core Red


LED blinking count

Error Naming

Self Diagnosis Display (Part ii)

------------ ------------ ------------ 00

Main CPU
information

<MAIN>

<EXT>

DM1.301JPA

WF:2.0.0.99

` WF1.003W00AA

006 BACKLITE

------------ ------------ ------------ 00

007 TEMP_ERR

120823132523 ------------ ------------ 01

007 FAN_ERR

------------ ------------ ------------ 00

008 VPC_WDT

------------ ------------ ------------ 00

M4.992C

008 MEPS_WDT

------------ ------------ ------------ 00

DM1.301W00AA

008 HOST_WDT

------------ ------------ ------------ 00

DD1.016W00AA

008 STBY_WDT

------------ ------------ ------------ 00

PK1.016W00AA

008 AFE_WDT

------------ ------------ ------------ 00

009 TU_BOARD

------------ ------------ ------------ 00

AM01.300JP

010 EMIT_ERR

------------ ------------ ------------ 00

00081-000671-00088

Panel Operation Time is recorded every


30 min, but Total Operation Time is
recorded every 1 hr. Therefore, the panel op.
time might become larger than the total op.
time.

0000000000000570-0000000000000132

WF:0B

DF1.001W00AA

FD:-.---

YM1.010W00AA

BT:1.2.14.848

External module
information

MID:1C117081
PID:04020000
PNL:LC470EUF-FFP1

Count of writing to NAND device:


As vfat partition As ext4 partition

37

RB2G CHASSIS

Diagrams

SECTION 5
DIAGRAMS

5-1.CIRCUIT BOARD LOCATION


5-1-1. KDL- 40W*B

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

5-1-2. KDL-48W*B
TUS BOARD

TUS BOARD

SWITCH
UNIT

LD BOARD
CARD, WIRELESS LAN

BAXL BOARD
HJM BOARD

SWITCH
UNIT

LD BOARD
CARD, WIRELESS LAN

BAXL BOARD
HJM BOARD

38

RB2G CHASSIS

Diagrams

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

5-2. Block Diagram


5-2-1. AEP based

LED
Key
GPIO

BAX-CI

: New device

SIRCS

GPIO

USB2.0

UART

USB2.0

DDR3
1GB (4Gb2)

Ayu2L

CPU (CA9 Dual


800MHz)

LD
LVDS TX

Audio Processor

SPDIF

P-TS

S-TS x2

LVDS
/60Hz

SD
Video

I2S x2

Ether

HDMI

EQ SW

I2S

ADC/DAC
3D Comb
IF

AMP

TS

HDMI
/ MHL

(5ch)

DEMOD(ATSC,DVB-T/C)
AMP

HDMI4

Sil9589

VFE/AFE
75

Ether

PHY

HDMI

Brownie

Non-3D

WiFi

X-Reality Pro

Video Processor

LVDS

HDD
USB

GL850G

USB2

Multi-format Dec.

1GB

USB HUB

Ether(10/100MAC)

GPU (SGX543)

Raw NAND

60Hz

Bluetooth

Sircs

Audio
P-AMP

SP

(YDA178)

2ch
HP

TUS_L_AEP

L/R Out
CI/CI+

39

RB2G CHASSIS

Diagrams

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

5-2. Block Diagram


5-2-2. BR, AR, LA_ISDB

LED
Key

BAX-L

GPIO

SIRCS

1GB (4Gb2)

USB2.0

UART

WiFi

X-Reality Pro
LD

Video Processor

LVDS TX

Audio Processor

SPDIF

P-TS

S-TS x2

/60Hz

SD
Video

I2S x2

Ether

HDMI

EQ SW

I2S

ADC/DAC
3D Comb

AMP

TS

HDMI
/ MHL

(5ch)

DEMOD(ATSC,DVB-T/C)

Audio
P-AMP

SP

(YDA178)

2ch
HP

TUS_COL_
LTN

HDMI4

Sil9589

VFE/AFE

IF

Ether

PHY

HDMI

Brownie

TUS_BR/

HDD
USB

GL850G

USB2

Multi-format Dec.

LVDS

USB HUB

Ether(10/100MAC)

GPU (SGX543)

1GB

Non-3D

GPIO

Ayu2L

CPU (CA9 Dual


800MHz)

Raw NAND

LVDS

: New device
USB2.0

DDR3

60Hz

Bluetooth

Sircs

L/R Out
CI/CI+

40

RB2G CHASSIS

Diagrams

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

5-2. Block Diagram


5-2-3. JP

LED
Key

BAX-L

GPIO

SIRCS

1GB (4Gb2)

USB2.0

UART

WiFi

X-Reality Pro
LD

Video Processor

LVDS TX

Audio Processor

SPDIF

P-TS

S-TS x2

/60Hz

SD
Video

I2S x2

Ether

HDMI

EQ SW

HDMI4

Sil9589

VFE/AFE

I2S

ADC/DAC
3D Comb

AMP

TS

HDMI
/ MHL

(5ch)

DEMOD(ATSC,DVB-T/C)

IF

Ether

PHY

HDMI

Brownie

TUW-J

HDD
USB

GL850G

USB2

Multi-format Dec.

LVDS

USB HUB

Ether(10/100MAC)

GPU (SGX543)

1GB

Non-3D

GPIO

Ayu2L

CPU (CA9 Dual


800MHz)

Raw NAND

LVDS

: New device
USB2.0

DDR3

60Hz

Bluetooth

Sircs

Audio
P-AMP

SP

(YDA178)

2ch
HP
L/R Out

CI/CI+

41

RB2G CHASSIS

Diagrams

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

5-2. Block Diagram


5-2-4. CH, HK, TW

LED
Key

BAX-L_AVS

GPIO

SIRCS

DDR3

USB2.0

UART

WiFi

X-Reality Pro
LD

Video Processor

LVDS TX

Audio Processor

SPDIF

P-TS

S-TS x2

/60Hz

SD
Video

I2S x2

Ether

HDMI

EQ SW

I2S

ADC/DAC
3D Comb

AMP

TS

HDMI
/ MHL

(5ch)

DEMOD(ATSC,DVB-T/C)

Audio
P-AMP

SP

(YDA178)

2ch
HP

TUS_HK/
TUW_CH

HDMI4

Sil9589

VFE/AFE

IF

Ether

PHY

HDMI

Brownie

TUS_TW/

HDD
USB

GL850G

USB2

Multi-format Dec.

LVDS

USB HUB

Ether(10/100MAC)

GPU (SGX543)

1GB

Non-3D

GPIO

Ayu2L

CPU (CA9 Dual


800MHz)

Raw NAND

LVDS

: New device
USB2.0

1GB (4Gb2)

60Hz

Bluetooth

Sircs

L/R Out
CI/CI+

42

RB2G CHASSIS

Diagrams

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

5-2. Block Diagram


5-2-5 UC

LED
Key

BAX-L_AVS

GPIO

SIRCS

1GB (4Gb2)

USB2.0

UART

WiFi

X-Reality Pro
LD

Video Processor

LVDS TX

Audio Processor

SPDIF

HDD
USB

GL850G

USB2

Multi-format Dec.

LVDS

USB HUB

Ether(10/100MAC)

GPU (SGX543)

1GB

Non-3D

GPIO

Ayu2L

CPU (CA9 Dual


800MHz)

Raw NAND

LVDS

: New device
USB2.0

DDR3

60Hz

Bluetooth

Sircs

P-TS

S-TS x2

/60Hz

SD
Video

I2S x2

Ether

HDMI

HDMI

Brownie

EQ SW

HDMI4

Sil9589

VFE/AFE

I2S

ADC/DAC
3D Comb

AMP

TS

HDMI
/ MHL

(5ch)

DEMOD(ATSC,DVB-T/C)

IF

Ether

PHY

Audio
P-AMP

SP

(YDA178)

2ch
HP

TUS_UC

L/R Out
CI/CI+

43

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

RB2G CHASSIS
Diagrams

5-3. Connector Diagram


5-3-1. 40, 48 W*B

51pin

FFC
LV

1-821-152-11

JAM SYT10-12WL-ET

Hotel only
SYT10-12HG

AWG30
5

10

11

UART_B_to_HTL

HTL_SIRCS_OUT

NC

HTL_12V

HTL_GND

HTL_SP_MUTE

HTL_LINEOUT_L

HTL_VOL_UP

HTL_VOL_DOWN

JAM SYT10-12WL-ETSYT10-12HG

UART_B_to_HTL
10
3
HTL_SIRCS_OUT
9
4

AWG30
6

12

1-821-126-11

NC

NC

10

2
STBY_+3.3V

UART_HTL_to_B

11

AC_IN

DC-IN

DC_GND

JAM SFP79-02WLB

CN304 on HTL

12

HTL_GND

NC 8
HTL_GND
7
8

UART_HTL_to_B
11
2

1-821-152-11
HTL_STBY_3.3V
12
1
1-821-126-11

HTL_12V
6
HTL_GND
5
HTL_SP_MUTE
4
9
HTL_LINEOUT_L
3
10
HTL_VOL_UP
2
11
HTL_VOL_DOWN
1
12
CN7318

AC Adaptor
2

18

NC

LD_PWM_3
/ SPI0_3(CLKF)
5
NC
LD_PWR_4
/ SPI0_RDATA
/ BLU_TEMP
6
NC

LD_PWM_0
/SPI0_0(EMIT
IN)
2
20
LD_PWM_1
/ SPI0_1(LATF)
3
19
LD_PWM_2
/ SPI0_2(DATAF)
4
17

1-843-917-11
LD_MODE_SW
1
NC

12

11

25

14

24

17

23

18

22

19

16

15

21

20

28

19

18

17

16

15

14

13

12

11

10

PWM2

AC_MON

MAIN_PWR

GND

STBY_+3.3V

GND

REG+12V

GND

19.5V_HOLD

GND

19.5V_SS

GND

GND

+19.5V

+19.5V

1-843-151-11
LD_STBY

LD_STBY
9
SA_MODE
10
POWER_ON
11
15
NC

AC_OFF_DET
12
16
TCON_ON
13

PWM0
CN2001

STBY+3.3V
14
13

R-

10
12

14

GND 22
GND 24

GND 23
GND 25

NC

NC

DIGITAL_STBY
26
NC
BL_ERR
28

BL_ON
27

IP_REF

R+

NC

GND 29
GND 30

PWM1

L-

L+ 4

1-842-566-12

39

40

41

42

43

44

45

46

47

48

49

50

RXCLKN_ODD/Tx2n

GND

RX2P_ODD/Tx1p

RX2N_ODD/Tx1n

RX1P_ODD/GND

RX1N_ODD/GND

RX0P_ODD/Tx0p

RX0N_ODD/Tx0n

GND

GND/LOCKN1

GND/HTPDN1

NC

POWER

POWER

POWER

POWER

SC_LED_PWM_R
30
6

HUS__GND_2
31
1

SC_OPT_SENSOR
32
11

SC_MAIN_5V
34
2(LED)

HUS_GND_2
35
NC

SC_SIRCS
36

HUS__KEY_AD
39
3

SC_MAIN_3.3V
40
10(OPT)

1-819-760-11

MOLEX 501571-4007

1-8

50

1-8

GH

10

1-819-497-11

GHR-10V-S

1-819-339-11

WO_WLAN

WIFI_RST

1-819-469-11

38

HUS_POWER_KEY
27
2

SC_LED_PWM_B
28
7

1-842-593-11

JST SM04B-PBVSS-TB(LF)(SN)
JST PBVP-04V

CN9101

LD_ERR

NC

Terminal : SPBD-001T-P0.5

GND 15
11

Housing : PBDP-20V-S

GND 16

L+

REG+12V
17

FB_REF
7
IP_REF
8

+19.5V_HOLD(12V)
18
9

20

harness
ribbonis not(Th
LD
- B Harn

+19.5V_SS(12V)
19
7

+19.5V(12V)
21
4

R- 2

37

RXCLKP_ODD/Tx2p

1-

1-

+19.5V(12V)
20
3

JST SM30B-PBDSS (LF)(SN)

CARD EDGE CONNECTOR SO-DIMM 204PIN

L- 3
R+ 1

36

GND

CN4601

35

RX3P_ODD/GND

RX3N_ODD/GND/Option

POWER

FFC Direct Connector :I-PEX

34

NC

Shield1

WHT#28
1

GRN#28
1

RED#28
1

BLK#28
1

NC

10

GND

USB_DM

USB_DP

STBY3.3V

STBY3.3V

GND

NC

SC_LED_AMBER
22
4

BT_EMT_SYNC
23
8

SC_LED_PWM_W
24
5

24

30

28

26

25

40

32

36

10

11

12

LED_PWM_W

LED_STBY_PWM_R

LED_STBY_PWM_B

LED_STBY_PWM_G

MAIN3.3V

OPT_SENSE

SIRCS

GND

BT_RST
21

USB Cable(UL2725)

38

NC

12

NC

SC_STBY_3.3V
20
1

SC_LED_PWM_G
26
8

RX0N_EVEN/Tx4n

BT_HOST_WAKE
19
7

RX4N_ODD/Tx3n

RX0P_EVEN/Tx4p

30

RX1N_EVEN/GND

20

34

NC

22

GND

LED_AMBER

NC

16

17

SCL

PANEL_DET

RX4P_EVEN/Tx7p

RX4N_EVEN/Tx7n

RX3P_EVEN/GND

RX3N_EVEN/GND/Option

WIFI_WAKE
8
2

BT_DEVICE_WAKE
9
6

WIFI_RST
10

NC

PANEL_CTRL_07/LUT_SEL1

PANEL_CTRL_08/LUT_SEL0

CN7301

WFI_USB_GND_S
1
4

WIFI_STBY_3.3V
2
7

WIFI_USB_P
3
6

WIFI_STBY_3.3V
4
8

31

27

39

RESERVED

11

BT_STBY_3.3V
12
10

NC
15

9
1-821-900-11

SZ15-03HGR

RESERVED

2
1

GND

POWER_INT

KEY1

1-822-693-11

JAM SZ15-03WLR

CN101

STBY_+3.3V

MAIN_+5V
1

14

WIFI_GND
7

RESERVED

PANEL_CTRL_12/ SA_MODE

LVDS_SEL
CN8001

GND

27

RX1P_EVEN/GND

26

SC_GND
25

25

RX4P_ODD/Tx3p

24

RX2N_EVEN/Tx5n

ND
G

23

RX2P_EVEN/Tx5p

28

22

BT_UART_TX
18
3
BT_USB_GND_S
17
9

29

29

33

37

GND

31

33

51

32

BT_GND

16

ND
G
RXCLKN_EVEN/Tx6n

21
20

BT_GND
15

13

SDA

WIFI_USB_M
5
5

WIFI_GND
6

BT_UART_RX
14
2

RXCLKP_EVEN/Tx6p

12

RESERVED

ND
G

11

RESERVED

ANEL_CTRL_04/
P
BINT

13

10

18

19

B
1

HTL4

HM
- LD

Wifi

Rch
Front
SPEAKE

Lch
Front
SPEAKE

HSC
HJM

SF7

44

RB2G CHASSIS

Diagrams

SECTION 2
DIAGRAMS

Supp-1: KDL-60W600B

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

5-1.CIRCUIT BOARD LOCATION


5-1-3. KDL- 60W*B
TUS BOARD

SWITCH
UNIT

GL2 BOARD
BAXL BOARD
TCON BOARD HJM BOARD
CARD,
WIRELESS
LAN

45

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

RB2G CHASSIS
Diagrams

5-3. Connector Diagram


5-3-2. 60 W*B

GND

GND

GND

1
2

1
VGH

VGL

GND
1

GCK

3
1

JAM SYT10-12WL-ET

3
GSP1

UART_HTL_to_B
11
2
UART_B_to_HTL
10
3
HTL_SIRCS_OUT
9
4

GSP2

GSP1

GSP2

VGH

VGL

GSP1

U/DL

GOE

GCK

VGH

VGL

CS1

CS2

GCK

3
GSP2

10

GSP1 5
7

GCK
8

Term
Housi

JAM SYT10-12WL-ET

HTL_VOL_UP

HTL_VOL_DOWN

1-821-152-11
11

12

Housin

Term

Hotel only

JA

HTL_GND

10

HTL_LINEOUT_L

U/DL

GOE

HTL_SP_MUTE

CS2

CS1

10

U/DL

GOE

CS1
9

CS2

7
3

AWG30
5

10

9
NC

10

7
9

U/DL 8

HTL_GND

HTL_12V

GOE

CS2

AWG30
6

CS1

VH247

VH255

VH127

VH159

VH191

VH247

VH255

26

25

24

23

22

26

25

24

23

22

VH127

VH159

VH191

VH247

VH255

28

29

RLV3P 35

RLV4N 34

RLV4P 33
35

34

33
RLV3P

RLV4N

RLV4P

LED 1 2
23

24

RLVCKP

LED 9 1

LED 9 2

LED 1 1

16

17

HTL_SIRCS_OUT
UART_HTL_to_B

UART_B_to_HTL

CN304 on HTL

STBY_+3.3V

3
1

10
12

11

JAM SFP79-02WLB
1-822-908-11
AC-L
AC-N
AC_IN

NC

53426-0510 / MO

CN6802 (CN4)

HTL

NC

CN6101

14

15

AC2 pigtail

RLV1N

RLV1P
LED 8 1

1-822-360-11

RLV0P

18

19

20

RLVCKN

LED 8 2

NC

HTL_GND
5

NC 8
HTL_GND
7
HTL_12V
6

VH191

LED 1 1
27

RLV4N

RLV4P

LED 1 1
22

38

RLV2P

CS4

VH159

CN7318

22

VH127

LED 1 2

RLV3P
RLV3N
LED 1 2

39

RLV2N

GND

NC

CS5

CS3

14

CS6

12

11

14

13

12

11

CS6

13

CS4

CS3

CS6

CS5

CS4

CS3

14

CS5

12

11

CS8

CS7

14

13

12

11

15

CS6

CS5

16
HTL_VOL_DOWN
1
12

16

15

HTL_SP_MUTE
4
9
HTL_LINEOUT_L
3
10
HTL_VOL_UP
2
11

CS8

CS7

23

32

VCOM

CS12

CS11

CS8
CS10

CS9

24

LED 1 2
31

21

20

19

CS7

18

17

25
VH95
LED 1 1
30

21

20

19

16
18

17

VH255 22

26
27
VH63
LED 1 2

VCOM

CS12

CS11

15

CS10

CS9

VH247 23

27
28
VH31

VCOM

CS12

CS11

16
CS10

CS9

15

18

17

VH191 24

VH95
28
29
RLV5P

VH0

19

VH159 25
VH95
VH63
29
31

30

20

VH127 26
27
VH63
VH31
30

21

CS8
18

17

27
28
VH31
RLV5P 31

VH0

19

VH95
28
29
RLV5P

VH0

20

VH63
29
31

30

VCOM 21

VH31
30

CS11

RLV5P 31
RLV5N

33

36
GND

32

34
RLV3N 36
37

RLV5N 32
26

35
37

RLV5N

25

RLV4N 34

RLV4P 33

RLV3N
GND

32
LED 1 1

RLV3P 35
36
GND

RLV5N 32
LED 1 1

RLV3N 36
37

40

21

RLVCKP 38

41

LED 1 1

RLVCKP

42

38
RLVCKN 39

44

43

RLVCKP38
40

RLV1N

RLV1P

LED 1 2

RLVCKN
RLV2P 41

39

RLV2N 42

RLVCKN39

RLV1N 44

RLV2P

GND

45

RLV1P 43

40

RLV0P

RLV0P 45

GND

41
RLV2N

42
44

40

43

RLV2N 42
RLV1N 44

RLV2P 41

45

-OUT1

-OUT2

-OUT3

10

16

-OUT4

LED 5 1

LED 5 2
9

REV

53426-0410 / MO

CN6801 (CN3)

FS

+OUT2

+OUT3

+OUT4

50

49

11

LED 7 1
4

RLV0N
24

46
32

RLV0N 46
12

RLV0N

LED 6 1

LED 6 2

13

46
VCC3.3V

VCC3.3V

LED 7 2

block
2

RLV0N 46
48

47

17

25

50

49

VCC3.3V48

VCC3.3V47

REV
LED 4 2

FS

VCC3.3V

VCC3.3V

LS

REV
51

FS
51

50
LS

49

48

47

LS

50
51

49

VCC3.3V48

51

LLVCKP
2

PWM_DIMMER
BLINKING

BL_ERR

DIGITAL_STBY

BL ON

NC

28
27

GND

GND

GND

GND

10

25

24

23

22

19

18

15

REG12V

T-CON_Vcc12V

REG12V

REG12V
REG12V

REG12V

14

17

16

NC

19

NC

21

20

STBY3.3V

GND

GND

T-CON_VCC12V

23

22

21

20

NC

NC

NC

14

POWER_ON

AC_OFF_DET

NC

10

USB_DM

USB_DP

STBY3.3V

STBY3.3V

GND

WO_WLAN

WIFI_RST

GND

LS

55

54

53

52

51

56

55

54

53

52

51

LLV4N

LLV4P

LLV5N

LLV5P

GND

LS

BIN1+

BIN1-

BIN0+

BIN0-

GND

AIN4+

AIN4-

28

27

26

25

24

23

22

24

25

26

27

28

29

30

31

RX1P_EVEN/GND

RX1N_EVEN/GND

RX0P_EVEN/Tx4p

RX0N_EVEN/Tx4n

NDG

RX4P_ODD/Tx3p

RX4N_ODD/Tx3n

RX3P_ODD/GND

BT_UART_TX
18
3

BT_HOST_WAKE
19
7

SC_STBY_3.3V
20
1

BT_RST
21

BT_EMT_SYNC
23
8

SC_LED_PWM_W
24
5

SC_GND
25

SC_LED_AMBER
22
4

SC_LED_PWM_G
26
8

HUS_POWER_KEY
27
3

SC_LED_PWM_B
28
7

22

24

30

28

26

25

40

32

36

10

11

12

LED_AMBER

LED_PWM_W

LED_STBY_PWM_R

LED_STBY_PWM_B

MAIN3.3V

OPT_SENSE

SIRCS

GND

NC

STBY_+3.3V

MAIN_+5V

GND

LED_STBY_PWM_G

34

BIN3-

GND

BCK+

38

37

36

35

34

33

13

17

18

19

ANEL_CTRL_04/
P
BINT

RESERVED

SDA

SCL

PANEL_DET

RX4P_EVEN/Tx7p

RX3N_EVEN/GND/Option

NDG

RXCLKP_EVEN/Tx6p

WIFI_USB_M
5

WIFI_GND
6

WIFI_GND
7

WIFI_WAKE
8

BT_UART_RX
14
2

BT_GND
15

BT_DEVICE_WAKE
9
6

WIFI_RST
10

1-821-117-11

SYT10-03HG

1-821-143-11

JAM SYT10-3WL

LLV2N 64
LLV1N 66

LLV2P 63
LLV1P 65

GOE

UD

GSP2

13
GCK

14
15
16

LLV1N

LLV1P

LLV2N

LLV2P

LLV1N

LLV1P

LLV2N

LLV2P

66

65

64

63

15

NC

ANEL_CTRL_12/
P
SA_MODE

NC

WFI_USB_GND_S
1
4

WIFI_STBY_3.3V
2
7

WIFI_USB_P
3

WIFI_STBY_3.3V
4
8

31

39

27

GND

KEY_AD

POWER_INT

ANEL_CTRL_08/
P
SPI_DI

11

BT_STBY_3.3V
12
10

NC

ANEL_CTRL_07/
P
SPI_DO

RX4N_EVEN/Tx7n

14

CN100
BIN3+

12

NC
BIN4-

11
B INT

CN7301

CN8001

SM

Rch
Front
SPEAK

Lch
Front
SPEAK

HSC
HJM

Wifi

1-822-359-11

LS

+OUT1

GND

7
2

1
LED 4 1

LED 3 2
LED 2 2

LLV4N

LLV4P

LED 3 1

LLV5P

GND

56

55

LLV5N

53

52

56

55

54

53

52

LLV4N

LLV4P

54

LLV5P

GND

LLV4N

JAM SJM20-28WLB

LLV4P

LLV5N

LLV5P

GND

1-842-551-11

56

1-842-598-11

SJM20-28HG

55

LLV5N

53

52
54

52

LLV4N 56

LLV4P 55

LLV5N 54

LLV5P 53

GND

LED 2 1

YOB11

YOB12

YOB13

LED 1 1

LED 1 2

GND
LLV3N

LLV3P

6
57

Housi

DC_DIMMER

59

58

S
Term
1-843-125-11

57

VLS

59

58
GND

LLV3N

LLV3P

LLVCKN

LLV2N

GND
LLV2P

64

62

Mini LV
63
pin80

61

60

GND

LLVCKP

64

63

62

LLVCKN 61

LLV2N

LLV2P

GND

LLV2N

LLV2P

GND

LLVCKN

LLVCKP 60

LLV3N
GND

LLV3P

64

SDP) 60
61 by
(Provide
62
Part SoC
63
FPC to

59

58

57

LLVCKP60

59

LLV3N 58
GND

LLV3P 57

VCC

GND

VGH

VGL

10

62

LLV2P 63

GND

LLVCKN61

GND

1-843-917-11
LD_MODE_SW
1
NC

JST SM30B-PBDSS (LF)(SN)

LLV2N 64

GOE

UD

VCC

14

13

12

11

LLV0P

LLV1N

LLV1P

73

69

68

LLV0N

66

65

69

68

67

66

65

LLV0N
VLS

67

LLV1N

LLV1P

LLV0N
VLS

LLV0P

LLV1N

LLV1P

69

68

LLV0P

66

65

GND

GND

69

12

11

LLV0N 68

67

LLV1N 66
LLV0P 67

LLV1P 65

18

30

29

VLS

LD_PWM_3
/ SPI0_3(CLKF)
5
NC

LD_PWM_0
/SPI0_0(EMIT
IN)
2
2
LD_PWM_1
/ SPI0_1(LATF)
3
4
LD_PWM_2
/ SPI0_2(DATAF)
4
NC

CS12
VLS

GND

GSP1

GSP2

GCK

VL31

VL0

19

72

71

70

18

17

16

15

71

70

REG12V

VLS

13

VL31

VL0

NC

LD_PWR_4
/ SPI0_RDATA
/ BLU_TEMP
6
NC
FB_REF
7
NC
IP_REF
8
1

23

NC

NC

LD_STBY
9
SA_MODE
10
27

28

NC

GND

28

27

T-CON_ON

25

24
26

NC

NC

11

12

NC

NC

NC
13

+19.5V_SS(12V)
19
15

+19.5V_HOLD(12V)
18
14

REG+12V
17

GND 16

GND 15

STBY+3.3V
14

TCON_ON
13

AC_OFF_DET
12

POWER_ON
11

17

VLS

VL63

VL31

VL0
73

72

71

70

73

72

71

70

VL63

VLS

VL63

VL31

VL0
73

CS10

CS11
72

CS8

CS9
VL63

23

21

20

VL191

VL159

VL127

VL95

77

76

75

74

77

76

75

74

VL191

VL159

VL127

VL95

VL191

VL159

VL127

VL95

77

76

75

74

74

VL191 77

VL159 76

VL127 75

VL95

CS4

CS5

CS6

CS7

27

26

25

24

VL255

VL247
GND

79

78

CN2

GND

80

79

78
80

VL255

VL247

VGH

VGL

GND

VL255

VL247

GND

CN21

80

79

78

CN22

80

VL255 79

VL247 78

GND

GND

VGH

VGL

GND

56

RX2N_EVEN/Tx5n

CS1

CS2

CS3

GND

10

LLV5P

RX2P_EVEN/Tx5p

30

29

28

VGH

VGL
3

To B board (100106)

CN6401 (CN2)

16

17

VGH

GND

+19.5V(12V)
20

GSP2

GSP2

GSP2

GSP2 4

GND 22
GND 24

R-

GND 23

R+

+19.5V(12V)
21

GSP1

U/DL

GCK

USB Cable(UL2725)

GND
BLK#28
1

GND

1-819-469-11

RED#28
1

Housin

WHT#28
1
Shield1

GRN#28
1

GSP1

U/DL

GOE

NC

SC_OPT_SENSOR
32
11
HUS__GND_2
31
1

LLV5N

23

1-819-339-11

LS

LLV4P

22

SSHL-002T-P0.2
Term
1

GND

LLV4N

29

NC

51

LLV5N

LLV5P

30

29

SC_LED_PWM_R
30
6

GCK

GSP1

38

NC

HUS__KEY_AD
39
2
37

NC

12

RXCLKP_ODD/Tx2p

L-

GOE

GCK

L+ 4

L- 3

GND/LOCKN1
GND
RX0P_ODD/Tx0p

SC_SIRCS
36

RX0N_ODD/Tx0n
41

RX1N_ODD/GND

HUS_GND_2
35

GND

RXCLKN_ODD/Tx2n
34

L+

U/DL

GOE

11
12

Housin

VCOM

CS12

2
2

43

11

40

RX1P_ODD/GND

SC_MAIN_5V
34
(LED)
2

42
12

39

RX2P_ODD/Tx1p

RX2N_ODD/Tx1n

33

35
18

10

3
GND 29

DIGITAL_STBY
26
NC

GND 25

CS5

BL_ON
27

CS1

BL_ERR
28

CS3

CS2

13

CS4

11

10

13

12

12

10

CS5

11

CS3

CS1

CS4

CS2

CS5

CS4

CS3

CS2

CS1

CN9101

GND 30

13

12

11

10

CS7

CS6

13

12

11

10

15

14

CS5

CS4

CS3

CS2

15

14

CS7

CS6

1-842-566-12

JST SM04B-PBVSS-TB(LF)(SN)
JST P

CS7
CS8

CS6

CS11

CS10

CS9

15
16

14

18

17

15
16

14

18

17

CS7
CS8

CS6

CS10

CS9

20

CS8

21

R- 2

19

CS10

CS9

20

CN4601

R+ 1

19

16

21
VH255

CS11

18

17

VCOM

CS12
22

CS11

16

VCOM

CS12
22

19

18

17
19

CS8

20
VH255

CS11

CS10

CS9

21
VH255

20

VCOM 21

CS12
22

ACES

VH255 22

91213-0510Y

VH191
VH159

VH247

VH127

24

VH95

23

VH63

24
25

23

26

VH191

27

VH247

28

VH191
25

VH247

26

24

27

23

28

VH191 24
VH159

POWER

VH127

51

POWER

VH95

1
50

VH63
VCC
2

VH159

VH31
VCC

POWER
5

VH127

29
VH0
49

POWER

VH95
29
30
3

48

POWER

VH63
VH31
30
VCC
4

47

25

28
VH31
VH0
RLV5P
VCC
5

26

VH95
29
VH0
31
RLV5N
VCC

27

VH63
29
30
RLV5P 31
32
RLV4P

28

VH31
30
RLV5P
RLV5N 32
33

1-819-760-11

MOLEX 501571-4007

27

VH0
31
RLV5N
RLV4P 33

GND/HTPDN1

NC

VH159 25

RLV5P 31
32
RLV4P

45

46

AIN0+

13

37

38

10

AIN1-

14

AIN0-

GND

AIN1+

16

15

19

SSHL-002T-P0.2
Term

RLV5N 32
33

VH127 26

VH247 23

Term

RLV4P 33
GND

NC

GND

AIN2+

AIN2-

RLVCKP

39
RLV2P

ACK-

GND
ACK+

52

LLV4N

LLV4P

BIN2-

BT_USB_GND_S
17
9

BIN4+

10

20

RXCLKN_EVEN/Tx6n

NDG

LLV2P

39

NC

21

LLV2N

40

16

20

Housin

53

BIN2+

Housi

RLV4N

SC_MAIN_3.3V
40
(OPT)
10

RLV3N

RLV3P

40
RLV2N

38

44

34

36

35

RLVCKN 39
41

RLV0P

RLV1N

RLV1P

RLVCKP 38

GND

RLV4N 34

GND

RLV3N 36

RLV3P 35

40
42

RLVCKP

37

RLV4N

37

RLV3N

RLV3P

GND

43

38

GND

34

GND

36

35

RLV2P 41

45

44

RLVCKP38

37

RLV4N 34

37

RLV3N 36

RLV3P 35
GND
39
GND
RLV2N 42

GND

RLVCKN

RLVCKN39
40

RLV1P 43

RLVCKN

40
RLV2P

RLV0P 45

RLV1N 44

VCC3.3V

RLV0N

NC

GND
41

RLV1N

RLV2N

46

33

RLV2P 41

RLV0P

RLV1P

47

VCC3.3V47

RLV0N 46

RX3N_ODD/GND/Option

VCC3.3V

32

RLV0N

GND

42

46

36

44

43

47

20

51

54

LLV3P

FS

AIN3-

48

AIN3+

49

VCC3.3V

49

VCC3.3V48

LS
52

55

LLV3N

FS

GND

56
57

VCC3.3V

GND

LLV5N 54

LLV5P 53

58

FS

17

RLV2N 42

48

45

RLV1N 44

VCC3.3V47

RLV0N 46

49

RLV0P 45

RLV1P 43

49

VCC3.3V48

YOB14

LLV4N 56

LLV4P 55
57

REV

YOB13

58

50

YOB12

LLV3P

31

50

YOB11

LLV3N

32

REV

GND
LLV3N

LLV3P

BCK-

GND

REV

57

50

58

50

LLV3N 58

LLV3P 57

REV

6
VGH

VGL

GND

LLV1P

41

LLVCKP

59

LLV1N

GND

43

42

60

59

63

LLV0P

3D_SYNC

I2C_SDA

I2C_SCL

LLVCKP 60

GND

64

LLV0N

LLVCKP

GND

7
59

65

VLS

60

59

66

VLS

LLVCKP60

GND

67

VL0

GND

68

VCC

69

10

67

71

70

68

69

LLVCKN

LLV0P

71

70

GND

LLV0N

62

VLS

LLVCKN 61

VLS

GND

LLV0P

VL0

LLVCKN

LLV0N

GND

VLS

61

VLS

62

67

VL0

LLVCKN61

68

GND

69

GND

LLV0P 67

71

70

VCC

69

12

71

70

LLV0N 68

11

VLS

CN1

13

VLS

RX3P_EVEN/GND

GSP1

VL0

47
48

16

CS12

Mini LV61
62
pin80

17

CS10

CS11

GND

21

66

18

45

44
46

SA_MODE
SPI_DO

SPI_EN
SPI_DI
3D_EN

VL127
VL159

VL95

VL63

VL31

76

75

74

73

72

76

75

74

73

72

VL191

VL159

VL247

VL127

VL95

VL63

VL31

VL255

VL159

GND

VL127

VL95

VL63

VL31

77

76

78

75

74

73

72

74

73

72

79

VL159 76

80

VL127 75

VL95

VL63

VL31

77

CS5

78

CS6

CS7

CS8

CS9

79

26

VL191

80

ANEL_CTRL_06/
P
SPI_CK
VL247

ANEL_CTRL_02/
P
FRC_RST
VL255

ANEL_CTRL_11/SPI_CS
P

VL191

GND

3
VL247

2
VL255

77

GND

49

78

50
79

51

VL191 77

80

FRC_RST

VL247 78

SPI_CLK

80

VL255 79

SPI_CS

CS4

GND

CN600

CS3

25

24

23

22

20

SDP) 62
(Provide
63 by
Part SoC
64
FPC to
65

19

FFC
- LV

FS

21

6
7

GSP1 5
GCK

CN601

22

Term

/MOLEX
001
502578
/MOLEX
001
- (on502585
- LS Bar)

YOB14

REV

block
1

VCC3.3V47

RLV0P 45

RLV1P 43

GND

GND

37

block
3

LED 1 2

CARD EDGE CONNECTOR SO-DIMM 204

VH0

CS12

CS7

CS10

CS9

13

CS4

Ma
Fem

2 GL
2 RB

FS

B- GH

CS3

block
4

1-821-152-11
HTL_STBY_3.3V
12
1

GSP2 4

VGH

25P80B120

VGL

nd2

ZXEC

FFC Direct Connector :I-PEX

CN25

pin51FFC

CS1

U/DL 8

GOE

25P80B120

VGL

nd2

ZXEC

27
CS2

CN1

CS1

CN11

28

CN12

29

CN15

30

46

RB2G CHASSIS
W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

9-888-150-02

Sony Corporation
Sony EMCS (Malaysia) Sdn. Bhd.
HESRDM

English
2014.04
47

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