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Operating Instructions
HySense QL 326
Load Valve
with electronically controlled proportional valve
Operating Instructions
Revision 1.0 / July 1, 2013
TKZ L31VB-71-35.030EN
This is a translation of the Original Operating Instructions (Original Manual) of this device, written in German
language. Only the information contained in the Original Manual is legally binding. Although this translation has
been done very careful, it may contain faults and errors. If you are in doubt on any information contained in this
document, you should read the respective content of the Original Manual, available from the download portal on
www.hydrotechnik.com, from your local Hydrotechnik partner or directly from the manufacturer.
Page 1 of 18
HySense QL 326
Operating Instructions
Contents
1
1.1
1.2
2
2.1
2.2
2.3
2.4
2.5
2.6
2.7
3
3.1
3.2
3.3
3.4
3.5
3.6
4
4.1
4.2
4.3
5
5.1
5.2
5.3
5.4
Safety ...........................................................................................3
General Safety Advice and Warning Hints ...................................3
Hints how to use the Load Valve ..................................................3
Introduction .................................................................................3
Range of Validity...........................................................................4
Copyright.......................................................................................4
Limitation of Liability......................................................................4
Use as Agreed ..............................................................................5
Warranty Regulations ...................................................................5
Obligations to the Customer .........................................................5
Authorized Personnel....................................................................6
Description of the Device...........................................................7
Components..................................................................................7
Qualities of the QL 326 .................................................................8
Putting into Operation ...................................................................8
Technical Data ..............................................................................9
Control box connector...................................................................10
Connection....................................................................................10
Programming...............................................................................11
General Hints and Definitions .......................................................11
Program and Start with a Hydrotechnik Measuring Instrument....11
Program and Start with CAN Commands .....................................11
Cleaing and Maintenance...........................................................17
Cleaning........................................................................................17
Calibration and Maintenance ........................................................18
Repair ...........................................................................................18
Accessories...................................................................................18
Page 2 of 18
HySense QL 326
Operating Instructions
Safety
Warning
Risk of bursts due to dirty nozzles!
The pressure release at the load valve is done with nozzles that may
be clogged by pollutions in the fluid. This may cause an overload
what may blast away components or cause fluid to come out. Install
an effective pressure limitation in front of the load valve!
1.1
1.2
Never cut, damage or modify the connection cable and do not put anything on it.
Never touch the control box with wet or humid hands.
Connect the device to power suitable power sources, only (see technical data).
Unplug the mains cord during thunderstorms, if the cable is damaged, or if you detect smell
or smoke.
Assure sufficient grounding of the installation. Otherwise malfunctions can be caused.
Never expose the control box to excessive heat or humidity, obtain the technical data.
Do not store the device at humid or dusty locations or at temperatures below freezing point.
Never dip the device into water or other liquids. Never let liquids come into the device.
Do not open the device.
Do not use the device after it has fallen down or if the casing is damaged.
Avoid strong magnetic fields. Keep the device away from electric motors or other devices
causing electro-magnetic fields. Strong electro-magnetic fields may cause malfunctions and
influence measuring values.
Introduction
Hint
The information and hints in this section are important.
Obtain them, otherwise you may take the risk to loose compensation claims.
Page 3 of 18
HySense QL 326
Operating Instructions
2.1
Range of Validity
The manual on hand is valid for load valves named "QL 326". It adresses to the operator of this instrument, that means the person, who works with the instrument. The manual is not a technical
manual. Please contact our service staff for questions, that exceed the contents of this manual.
2.2
Copyright
The measuring instrument and this manual are protected on copyright. Manufacture without license
will be prosecuted by law. All rights reserved on this manual, even the reproduction and/or duplication in any thinkable form, e.g. by photocopying, printing, on any data recording media or translated. Reproduction of this manual is only permitted with a written approval of the manufacturer.
The technical state by the time of delivery of instrument and manual is decisive, if no other information is given. Technical changes without special announcements are reserved. Earlier manuals are
no longer valid. The general conditions of sale and delivery of Hydrotechnik GmbH are valid.
2.3
Limitation of Liability
We guarantee the faultless functioning of our product in accordance with our advertising, the product information edited by Hydrotechnik GmbH and this manual. Further product features are not
guaranteed. We take no liability for the economy and faultless function if the product is used for a
different purpose than that described in the chapter Use as agreed.
Compensation claims are generally impossible, except if intention or culpable negligence by the
manufacturer is proved, or if assured product features are not provided. If the product is used in
environments, for which it is not suited or which do not represent the technical standard, we are not
responsible for the consequences.
We are not responsible for damages at installations and systems in the surroundings of the product, which are caused by a fault of the product or an error in this manual.
We are not responsible for the violation of patents and/or other rights of third persons outside the
Federal Republic of Germany.
We are not liable for damages, which result from improper operation according to this manual. We
are not liable for missed profit and for consecuting damages due to non regardance of safety advice and warning hints. We dont accept liability for damages which result from the use of accessoires which are not delivered and/or approved by the manufacturer.
Hydrotechnik products are designed for a long life. They represent the standard of technique and
science and were checked on all functions individually before delivery. The electrical and mechanical construction corresponds to the current norms and regulations. The manufacturer is doing
product and market research for the further development and permanent improvement of their
products.
In case of faults and/or technical trouble please contact the Hydrotechnik service staff. We assure
that suitable measures will be taken immediately. The Hydrotechnik GmbH guarantee regulations
are valid, which we will send to you on demand.
Page 4 of 18
HySense QL 326
Operating Instructions
2.4
Use as Agreed
The device QL 326" is a load valve controlled via a bus system and equipped with a proportional
pressure limitation valve mit pre-amplifier. It is used to measure pressure, volume flow rate and
temperature. A load can be simulated with the integrated pressure limitation valve, e.g. to measure
the performance of a pump in relation to the load. This is done by following a pre-defined pressure
curve (reference value input 0 100 % corresponding to 1.5 10 V) to get test sequences that
can be reproduced exactly. A variance analysis is executed, but no control.
Any other use of this measuring instrument is regarded as not intented use. Please contact our
service staff if you have questions exceeding the contents of this manual or if you want to use the
device for a different purpose. We will be very much pleased to help you.
2.5
Warranty Regulations
In accordance to our warranty regulations we guarantee the condition without defects for this
measuring instrument for a duration of six months. Wearing parts and storage batteries are excepted from this warranty. The warranty is spoiled if repair work or interventions are executed by
unauthorized persons.
Within the warranty period we repair damage or defects which are caused by a manufacturing fault.
We only accept warranty claims if they are reported to us immediately after their discovery, but latest six months after delivery. The warranty benefit is by our choice through repair of defective parts
or replacement by intact parts.
Send your instrument with an invoice copy or delivery note copy to our service department. The
address is given at the end of this manual.
2.6
can operate this product. Persons who operate this instrument are obliged to
Page 5 of 18
HySense QL 326
Operating Instructions
2.7
Authorized Personnel
Persons are authorized if they have a professional education, technical experience, knowledge of
the important norms and regulations and if they are able to estimate their duties and recognize possible danger at an early time.
Operator of the instrument
Persons are authorized if they are trained in the operation of the instrument and have read and understood this manual completely.
Personell for installation and maintenance
Persons are authorized if they are trained in all aspects of the instrument and have read and understood this manual completely.
Page 6 of 18
HySense QL 326
Operating Instructions
3.1
Components
3
2
1
11
10
8
9
Control box
3
4
5
6
7
8
9
10
11
receives the device settings from the instrument and controls the
proportional pressure limitation valve (pre-control loop)
regulates the pressure load according to the programmed curve
(must value)
ventilation and measuring point for pre-control pressure
pressure measurement
volume flow rate measurement
temperature measurement
indicates flow direction
ventilation of proportional valve
connection to the measuring instrument; to receive programming
data and power supply
Page 7 of 18
HySense QL 326
Operating Instructions
3.2
3.3
Wear gloves!
Attention
Turbine wheel can be damaged!
Putting into operation and ventilation may be executed at a maximum volume
flow rate of 30 l/min and a max. pressure of 30 bar. Otherwise the turbine
wheel can be damaged by the air contained in the system.
After installing the load valve into the hydraulic system it must be ventilated during the first two
minutes of operation:
1.
Remove the protective cap (pos. 10 in the picture in section Fehler! Verweisquelle konnte
nicht gefunden werden. on page Fehler! Textmarke nicht definiert.) from the proportional
valve to get access to the ventilation screw below it.
Warning
Hydraulic oil can make you blind!
The hydraulic oil will come out mmediately after connecting the Minimess
hose. Assure that the oil does not contact your eyes or skin. This may cause
severe injuries like blindness or skin irritations. Wear protective glasses and
gloves! Provide suited collecting baskets for the hydraulic oil.
Page 8 of 18
HySense QL 326
Operating Instructions
2.
3.
4.
5.
6.
3.4
Connect a Minimess hose to the Minimess test point (Pos. 3 in the picture in section
Fehler! Verweisquelle konnte nicht gefunden werden. on page Fehler! Textmarke nicht
definiert.). The contained oil-air mixture will immediately come out of the opposite end of the
hose.
Let the oil-air mixture come out of the load valve and use a screwdriver to open simultaneously the ventilation screw in the proportional valve for one turn.
Wait until the oil flows out in a steady stream withput interruptions or bubbles.
Close the ventilation screw in the proportional valve.
Remove the Minimess hose from the test point.
Technical Data
Mechanical Data
Material casing
turbine wheel
sealings
Mechanical connection
Orientation
Weight
Medium temperature
Env. / storage temperature
3.4365
1.0718
FKM
ISO 228 G 1
arbitrary
~ 6.5 kg
max. 120 C
-20 ... +65 C
Hydraulical data
Max. operating pressure
Measuring range
Calibration viscosity
Viscosity range
Recommended filter
420 bar
16 600 l/min
30 mm/s (cSt)
1 100 mm/s (cSt)
10 m
CAN
CAN
IP 40 (EN 60529 / IEC 529) (IP 64 on request)
12 ... 24 VDC
max. 1 A
36 VDC
Frequency output signal: 2.5 % of current value;
Output signal 4 20 mA: 2.7 % of final value
50 ms
CAN 2.0A
2x 0 ... 10 V
M12x1 5-pole. jack and plug
2x cable screwing M16
Page 9 of 18
HySense QL 326
Operating Instructions
3.5
CAN jack
1
CAN SHLD
shield
Ub
supply voltage
GND
ground
CAN_H
CAN high
CAN_L
CAN low
CAN SHLD
shield
Ub
supply voltage
GND
ground
CAN_H
CAN high
CAN_L
CAN low
CAN plug
3.6
Connection
to a Hydrotechnik measuring instrument with CAN functionality
1.
2.
3.
Use a CAN data cable (see section Fehler! Verweisquelle konnte nicht gefunden werden. on page Fehler! Textmarke nicht definiert.) to connect the CAN jack at the control
box of the QL 326 with the instrument.
Connect the power pack (see section Fehler! Verweisquelle konnte nicht gefunden werden. on page Fehler! Textmarke nicht definiert.) to the supply plug at the control box.
Please see the manual of the instrument for more information.
Use a CAN data cable (see section Fehler! Verweisquelle konnte nicht gefunden werden. on page Fehler! Textmarke nicht definiert.) to connect the CAN jack at the control
box of the QL 326 with the CAN bus.
Connect the power pack (see section Fehler! Verweisquelle konnte nicht gefunden werden. on page Fehler! Textmarke nicht definiert.) to the CAN plug at the control box.
Please see section 4.3 on page 11 for more information.
Page 10 of 18
HySense QL 326
Operating Instructions
Programming
4.1
4.2
4.3
Hint
Messages sent by the control box during operation are colored in the
subsequent sections. All numbers are given in hexadecimal format.
4.3.1
Calibration
Configuration
Operation
Calibration
As a standard the control boxes are delivered calibrated.
Activate calibration mode
Send this CAN message to start the calibration mode:
ID
DLC
B0
B1
B2
B3
B4
B5
B6
B7
0x620
99h
03h
00
00
00
00
00
00
Page 11 of 18
HySense QL 326
Operating Instructions
DLC
B0
B1
B2
B3
B4
B5
B6
B7
0x720
77h
00
00
00
00
00
00
00
ID
DLC
B0
B1
B2
B3
B4
B5
B6
B7
0x620
77h
01h
01
00
00
00
00
00
The D/A output is set to 0 V. To receive the real digital value for the zero point you will have to repeat the message until the DVM at the clamp output comes out of zero. Send the following message to decrement the AD value to determine the exact zero point:
ID
DLC
B0
B1
B2
B3
B4
B5
B6
B7
0x620
77h
01h
00
00
00
00
00
00
DLC
B0
B1
B2
B3
B4
B5
B6
B7
0x620
77h
01h
03
00
00
00
00
00
ID
DLC
B0
B1
B2
B3
B4
B5
B6
B7
0x620
77h
02h
01
00
00
00
00
00
The D/A output is set to 0 V. To receive the real digital value for the end value you will have to repeat the message until the DVM at the clamp output shows 10 V. Send the following message to
decrement the AD value to determine the exact end value:
ID
DLC
B0
B1
B2
B3
B4
B5
B6
B7
0x620
77h
02h
00
00
00
00
00
00
Page 12 of 18
HySense QL 326
Operating Instructions
ID
DLC
B0
B1
B2
B3
B4
B5
B6
B7
0x620
77h
02h
03
00
00
00
00
00
4.3.2
ID
DLC
B0
B1
B2
B3
B4
B5
B6
B7
0x620
99h
04h
00
00
00
00
00
00
a)
b)
c)
d)
1st ramp
Constant load
2nd ramp
Pause
ID
DLC
B0
B1
B2
B3
B4
B5
B6
B7
0x620
99h
01h
00
00
00
00
00
00
Page 13 of 18
HySense QL 326
Operating Instructions
ID
DLC
B0
B1
B2
B3
B4
B5
B6
B7
0x620
01h
XXh
00
00
00
00
00
00
single ramp (ramp will be executed once, then the device waits)
cyclic ramp (ramp will be executed until the stop command is sent)
off, no activity
DLC
B0
0x620
0x02
B1
B2
B3
B4
B5
B6
B7
Start A
LSB
Start A
MSB
End A
LSB
End A
MSB
Start C
LSB
Start C
MSB
DLC
8
B0
B1
0x03
B2
B3
B4
B5
B6
B7
Dur. A
LSB
Dur. A
MSB
Dur. B
LSB
Dur. B
MSB
Dur. C
LSB
Dur. C
MSB
B2
B3
B4
B5
B6
B7
End C
LSB
End C
MSB
Value B
LSB
Value B
MSB
Value D
LSB
Value D
MSB
B2
B3
B4
B5
B6
B7
Dur. D
LSB
Dur. D
MSB
00
00
00
00
DLC
B0
0x620
0x04
B1
DLC
8
B0
0x05
B1
Page 14 of 18
HySense QL 326
Operating Instructions
Save configuration
ID
DLC
B0
B1
B2
B3
B4
B5
B6
B7
0x620
80h
00h
00
00
00
00
00
00
The parameters are saved and kept until the next configuration.
End configuration
4.3.3
ID
DLC
B0
B1
B2
B3
B4
B5
B6
B7
0x620
99h
02h
00
00
00
00
00
00
The offset shifts the curve in y direction, the lower apex corresponds to the offset value. The amplitude Uss will not be influenced. The high apex results from the amplitude Uss plus offset voltage.
Switch into configuration mode
ID
DLC
B0
B1
B2
B3
B4
B5
B6
B7
0x620
99h
01h
00
00
00
00
00
00
Page 15 of 18
HySense QL 326
Operating Instructions
ID
DLC
B0
B1
B2
B3
B4
B5
B6
B7
0x620
10h
xxh
yyh
yyh
zzh
zzh
vvh
vvh
0x01 sine ON
0x02 sine OFF
Amplitude as a multiple of 10 mV, LSB first
Frequency as a multiple of 10 mHz, LSB first
Offset as a multiple of 10 mV, LSB first
Save configuration
ID
DLC
B0
B1
B2
B3
B4
B5
B6
B7
0x620
80h
00h
00
00
00
00
00
00
The parameters are saved and kept until the next configuration.
End configuration
4.3.4
ID
DLC
B0
B1
B2
B3
B4
B5
B6
B7
0x620
99h
02h
00
00
00
00
00
00
ID
DLC
B0
B1
B2
B3
B4
B5
B6
B7
0x620
00h
xxh
00
00
00
00
00
00
start ramp
stop ramp
start sine
stop sine
Page 16 of 18
HySense QL 326
Operating Instructions
4.3.5
DLC
B0
B1
B2
B3
B4
B5
B6
B7
720
XXh
00
00
00
YY
YY
YY
YY
device is stopped
device is started
control box in configuration mode
control box in calibration mode
firmware version in ASCII format
5.1
Cleaning
Attention
Damage possible!
Switch the device off and cut the power supply, before you start cleaning it.
Otherwise there could be a short-circuit that damages the device.
Do not use aggressive cleaners, solvents, washing benzine or similar chemicals to clean the device. Otherwise the casing will be damaged.
Use a clean, soft, slightly dampened cloth to wipe off dirt from the casing.
Stubborn dirt can be removed using a mild household cleaner.
Page 17 of 18
HySense QL 326
Operating Instructions
5.2
5.3
Repair
Please contact our customer service staff if the device must be repaired. Please have the following
information ready before you contact us. The information should be appended if you send the device to us:
Company
Department
Contact person
Address
Phone and fax number
eMail address
Defective part (device, sensor, cable)
Fault description (please do not change the settings of the device; describe you measuring
task, sensor connections, device settings)
5.4
Accessories
Please only use accessories made by Hydrotechnik.
Product
CAN cable to connect the device to a MultiSystem 5060 Plus
CAN cable to connect the device to a MultiSystem 5060
CAN cable to connect to an existing CAN bus
Power pack
Temperature sensor
Order No
8824-R7-05.00
8824-M9-05.00
8824-N3-02.50
8812-00-00.27
3983-04-01.00
Page 18 of 18