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1.1
August 2006
June 2008
Engineering Manager D & P
Executive Manager D & P
REVISION TABLE
Version No
Date of Revision
1.0
June 2006
1.1
August 2006
Details of Amendment
Initial Release
Numbering changed to represent previous system used
The above table lists in summary the amendments which have been made with most recent issues of this standard. The table is
updated with each re-issue. The latest amendments within the documents are marked with a change indicator (|) in the outer
margin.
CONTACT
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Development and Projects Division, ElectraNet.
Please contact the indicated owner of the standard
with any inquiries.
ElectraNet
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Adelaide, South Australia 5000
Ph (08) 8404 7966, Fx (08) 8404 7104
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D I S C LA I M E R O F W A R R AN TY
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reproduced or copied in any form or by any means (graphic, electronic, mechanical,
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written permission of ElectraNet.
LCM07
ElectraNet
TABLE OF CONTENTS
7.1
SCOPE......................................................................................................................................................3
7.2
GENERAL ...............................................................................................................................................3
7.3
MATERIALS...........................................................................................................................................3
7.4
FABRICATION.......................................................................................................................................3
7.4.1
7.4.2
7.4.3
7.4.4
7.5
7.6
WELDING ...............................................................................................................................................4
7.6.1
7.6.2
7.6.3
7.7
7.7.1
7.7.2
7.7.3
7.7.4
GENERAL ...............................................................................................................................................4
QUALIFICATIONS ...................................................................................................................................4
WELD SPLICES .......................................................................................................................................5
TESTS AND INSPECTIONS AT CONTRACTS WORKS ...............................................................5
INSPECTION ............................................................................................................................................5
MATERIAL TESTS ...................................................................................................................................5
GALVANIZING TESTS .............................................................................................................................6
WELDING TESTS ....................................................................................................................................6
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LCM07
7.1 SCOPE
This Section covers the material supply, fabrication, galvanizing and testing of components for lattice
steel towers.
7.2 GENERAL
All fabricated units shall be supplied in pieces to be bolt assembled and shall be based on the
principles contained in AS3995, AS4100 and requirements of Drawing A3 T000-0000-000016
Fabrication Data Transmission Tower Steelwork.
All components shall be fabricated using jigs and machines such that close tolerances are maintained
and burred and sharp edges, weld spatter, weld slag and galvanizing slag are avoided.
7.3 MATERIALS
The towers shall be fabricated from 250 and 350 MPa yield steel in Australian Standard sizes in
accordance with AS/NZS3678 and AS/NZS3679 unless otherwise approved in writing by the
Construction manager. The steel shall be of L zero degree type. International sizes and grades of steel
may be approved for use.
The steel shall be free from blisters, scale, laminations or any other defects.
All material shall be clearly identified at all stages of storage and fabrication by colour coding and
labels. Unidentifiable material shall be rejected.
Tower bolts, nuts and flat washers shall comply with the requirements of AS1559 unless otherwise
approved.
Spring washers shall not be used.
7.4 FABRICATION
7.4.1 Cutting, Drilling, Deformation and Punching of Members
Bolt holes shall be punched, drilled or sub-punched and reamed to the diameters and edge distances
specified in the member detail drawing.
All members shall be carefully cut and holes accurately located, so that when members are assembled
the holes will be truly opposite each other before being bolted. Steel shall be fabricated to ensure that
manufacturers markings or embossing are not located in the contact area of any splice plates.
Holes in material having a thickness exceeding 16 mm or exceeding the diameter of the holes shall be
drilled, other holes may be punched.
The diameter of the hole shall not exceed that of the bolt by more than 1.5 mm, measured before
galvanizing for bolts 16 mm and less and 2.0 mm for bolts greater than 16 mm measured before
galvanizing. In addition, the diameter of the die used in the punching machine shall exceed the
diameter of the punch by the minimum practical amount so as to avoid excessive hole taper and
consequent heavy bearing stress on the bolt shank. In no case shall the die exceed the punch diameter
by more than 12.5 per cent.
Deforming of members by swaging, opening or closing angle legs shall only be permitted where this
detail has no detrimental effect on the performance of the structural element.
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7.4.2 Bending
Bending of steel members shall comply with Drawing A3 T000-0000-000016 Fabrication Data
Transmission Tower Steelwork.
7.4.4 Galvanizing
Steel sections shall have all burrs, sharp edges and trademarks removed from faying surfaces. All
ferrous items shall be hot dip galvanized in accordance with AS/NZS4680 after all fabrication is
completed. Bolts and nuts shall be effectively hot dip galvanized in accordance with AS1214.
The zinc coating shall be adherent, smooth, continuous and thorough, free from lumps, drips, blisters,
gritty areas, uncoated spots, acid and black spots, dross and flux or other defects.
The mass of zinc coating per square metre of surface area of ferrous items shall be not less than 600
grams.
All galvanized steelwork, including reinforcement bars, shall be passivated in a 0.1% sodium
dichromate solution or its equivalent applied by the galvanizer.
After hot-dip galvanizing, the maximum allowable bow, in any of the main members shall not exceed
1 in 500 measured in any plane. The Contractor shall provide steel gauges of the stub type or other
gauges approved by the Superintendent, to enable checking of any members considered necessary.
7.6 WELDING
7.6.1 General
Welding shall address workmanship and quality issues as required by AS1554.1.
The Contractor shall submit appropriate welding procedures for all proposed welding fabrication
processes utilising welding equipment & consumables compatible with design intent and shall be
such as to minimise weld defects, distortions or restraint.
7.6.2 Qualifications
Welders shall be qualified for welding with the equipment proposed, in the positions required and for
the steel grade used. Documentary evidence of relevant prior experience by the fabricator and the
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LCM07
qualifications of the welding personnel shall be submitted to the Superintendent and welders shall be
approved by the Superintendent prior to commencing work.
The Superintendent reserves the right to conduct acceptance tests on any welders and procedures.
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