Clark

en
PROGRAMMING MANUAL
VARIABLE SPEED PRESSURE BOOSTER
SETS
CONTROL BOARD SD60
en
Installation and operating instructions
Keep this manual for future reference
cod. 001073712 rev. F ed. 10/2013
SD60
ENGLISH
INSTRUCTIONS CONTENTS
WARNINGS FOR THE SAFETY OF PEOPLE AND PROPERTY

The symbols used are shown below
DANGER
Failure to observe this warning may cause personal injury and/or equipment
damage
ELECTROCUTION
Failure to observe this warning may result in electric shock
WARNING
WARNING
Failure to observe this warning may cause damage to property or the
environment. It may also generate faults and damage the equipment.
ENGLISH INSTRUCTIONS - CONTENTS

1 GENERAL INFORMATION
2 TECHNICAL CHARACTERISTICS
3 INSTALLATION
4 OPERATION AND DESCRIPTION OF THE PRODUCT
5 CONTROL PANEL
6 MENU STRUCTURE
7 DESCRIPTION OF PARAMETERS
8 MODBUS FIELD BUS
9 ELECTRONIC BOARD MAINTENANCE
10 REPAIRS - SPARE PARTS
11 TROUBLESHOOTING
12 TAKING OUT OF SERVICE
5
5
9
12
14
18
24
63
66
66
66
66
Before starting installation, read these instructions carefully and abide by local regulations.
Installation and maintenance must be carried out by qualified personnel.
The booster set is an automatic machine, the pumps may start automatically without warning.
The set contains water under pressure, reduce the pressure to zero before intervention.
Make the electrical connections in compliance with the regulations.
Ensure that there is an efficient earth system.
Disconnect the power supply before servicing.
If the set is damaged, disconnect the electric power supply to avoid electric shocks.
1 GENERAL INFORMATION
Booster series GV variable speed booster sets are designed to transfer and increase the pressure of water in
plumbing systems in homes, offices, communities and industry, whilst optimizing power consumption.
This manual describes the characteristics and programming of the electronic control board, hereinafter known as
SD60. Consult the relative manual for the operating and maintenance instructions of the set.
SD60 is a microprocessor-controlled electronic controller, developed in compliance with RoHS European standards
to offer multiple applications in the pressure boosting sector. It assures absolute versatility of application and allows
tailored products to be developed for customers.
2
The programme and parameters are saved to a FLASH-MEMORY and E prom to ensure they are maintained in the
event of a power cut.
The standard hardware architecture also allows it to be connected to supervision systems (BMS) exchanging digital
and analog variables. The ModBus serial communication protocol is used as a standard. Optional external modules
can be used to connect to supervision systems based on different communication protocols
WARNING
In the variable speed booster sets with SD60 controller, the suction pressure, of the
group, must be constant in time.
CHECKING THE MATERIAL

On receipt, make sure that the material corresponds to the transport documents accompanying the set and that no
visible parts have been damaged.
KEEP ALL THE DOCUMENTATION SUPPLIED WITH CARE.

WARNING
PAPER DOCUMENTATION MUST NOT BE KEPT IN A DAMP PLACE!
2 TECHNICAL CHARACTERISTICS
2.1 Mechanical characteristics and limits to use
Front panel 180x120x6 (mm),
metal container 160x100x60 (mm)
Front of panel
-10 C + 65 C, 90%
-10 C + 65 C
30% at 90 C MAX, without condensation
IP55 front of panel
Dimensions
Installation
Operating ambient temperature
Storage ambient temperature
Relative humidity:
Protection class
2.2 Electrical specifications
power supply
Electrical input:
microP CPU
microP I/O
FLASH memory
RAM
Clock with battery
Clock precision
Internal battery
WARNING
24 Vac/Vdc +/- 15% 50/60Hz

10 VA max (approx. 2.5 VA in stand-by)
32bit, 400MHz
8bit, 24MHz
1GB
64MB
Standard
MAX 40ppm
Buffer
Dusty environments with the presence of sand, or damp environments such as at the
seaside, may cause premature deterioration, compromising regular operation.
2.3 List of inputs, outputs, communication
X11
X12
X1
X13
X2
X4
X3
X5
5
X10
X9
X6
X8
X7
SD60_HW_A_td
Connectors
Type
Removable, pitch 3,5 mm

Terminals 51, 52 (power) removable, pitch 5.08 mm
Max. 30Vdc/Vac
Max. 1A
min. 0.5mm2 max. 2.5mm2
Rated voltage
Rated current
Cable cross-section
Optoinsulated digital inputs
Type
Current clean digital inputs
Clean contact, voltage-free

<3mA, Threshold OFF= current with input closed
>4mA, Threshold ON
Terminal
block
X1
X2
X3
N terminal
Reference
1
2
3
4
5
6
7
8
9
10
11
12
13
+13Vdc
DI1
DI2
DI3
DI4
DI5
+13Vdc
DI6
DI7
DI8
DI9
DI10
+13Vdc
14
DI11
15
DI12
16
DI13
17
DI14
18
DI15
Description
Common terminal for ON/OFF digital inputs
Contact pump 1 run.
Contact pump 2 run.
Contact pump 3 run.
Contact pump 4 run or inverter 1 run.
Common terminal for ON/OFF digital inputs.
Overload or PTC pump 1.
Overload / PTC pump 4.
Common terminal for ON/OFF digital inputs
Configurable input: overload or PTC pump 5, inverter run or
minimum inverter speed signal.
Configurable input: overload or PTC pump 6, inverter fault or
change setpoint 1-2 (NO).
Configurable input: high pressure switch alarm,
external autotest command or change setpoint 3-4 (NO).
Configurable input: Low Pressure Switch (NC), minimum
pressure alarm device or setpoint 5-6 (contact NO).
Configurable input: shutdown from external alarm (NC) or
external enable (NO).
Relay digital outputs, contact specifications

Type
Rated current/Max. instantaneous current
Rated voltage/Max. switching voltage
Rated load in AC2 1
Minimum switchable load
Dielectric strength between open contacts (1.2/50 s)
Terminal
block
X4
X5
X6
X7
N terminal
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Reference
COM_P1
P1
COM_P2
P2
COM_P3
P3
NO1
NC1
COM1
NO2
NC2
COM2
COM_P4
P4
COM_P5
P5
COM_P6
P6
Relay
1/3 A
110/150 Vac
110 VA
300 mW, 5/5 V/mA
1.5 kV
Description
Pump 1 control circuit common output
Pump 1 contactor control relay output
Final contact output type NO, Alarm relay 1
Final contact output type NC, Alarm relay 1
Common output Alarm Relay 1
Final contact output type NO, Alarm relay 2
Final contact output type NC, Alarm relay 2
Common output Alarm Relay 2
Level control inputs, output 12Vdc

Terminal
block
X8
N terminal
37
38
39
40
41
42
Reference
GND
+12Vdc
LOW
HIGH
COM
Description
Alarm output +12 Vdc, ground
Alarm output +12 Vdc, 50 mA.
Not used.
Low level probe input.
High level probe / float / minimum pressure switch input
Probes / float switch / minimum pressure switch common
circuit
Characteristics:
Supply voltage 3.6Vp-p.
Analog inputs/outputs
Inputs
Analog conversion
Type
Time constant for each input
Accuracy
Input impedance
A/D converter, 12bit

inputs 43..46, current 0-20mA
0.1 sec
+/- 0.3% full scale
50 ohms
Outputs
Type
Voltage 0-10Vdc
Current 0-20mA
Internal 13.5 Vdc
12bit
+/- 0.3% full scale
Maximum load >= 1Kohm
Max. load <= 500 ohms
Power input
Resolution
Accuracy
Output impedance, in voltage (0-10Vdc)
Output impedance, in current (0-20mA)
Terminal
block
X9
N terminal
Reference
Description
43
44
45
46
47
48
49
50
AI1_I
AI2_I
AI3_I
AI4_I
AO_I
AO_V
+13.5Vdc
GND
Sensor active value input 1, 0..4-20mA

Analog signal output, 0..4-20mA
Analog signal output, 0-10Vdc
Sensor power supply +13.5 Vdc
Ref. Sensor cable screen connection electronic
Power input
Terminal block
X10
N terminal
51
52
53
Reference
PE
0Vac
+24Vac/Vdc
Description
Earth connection
SD60 board input, 0Vac
SD60 board input, +24 Vac/dc +/-15%
Communication ports
Ref.
Terminal
block
X11
Communication type
Description
Serial 2 SLAVE
X12
Serial 1 MASTER
X13
Serial 3, CAN
1
2
Slot SD card
USB HOST
USB OTG
P_LAN, Ethernet 10 100
RS232
Integrated on board
Optoinsulated serial
HW driver: RS485
Transmission speed: 1200 115200 bit/s
Removable connector 3-way p3.5
Integrated on board
Non-0ptoinsulated
HW driver: RS485
Transmission speed: 1200 115200 bit/s
Integrated on board
Optoinsulated serial
HW driver: Can Transceiver
Transmission speed MAX 1Mb/s
Compatible with Micro SD MAX 2GB
Host type
connector USB A
MAX 300mA
Type OTG
Mini AB connector
Integrated on board
Optoinsulated port
Connector RJ45
Transmission speed: 10/100 MB/s
Integrated on board
Serial
Connector DB9
Complete with all handshaking signals
Terminal block
X11
X12
X13
N terminal
54
55
56
57
58
59
60
61
62
Reference
GND
B RS485_2
A RS485_2
GND
B RS485_1
A RS485_1
CAN H
CAN L
GND
Description
Ground
Field bus com.
Field bus com.
Ground
Inverter connection field bus com.
Inverter connection field bus com.
CAN open field bus com.
CAN open field bus com.
Ground
N.B.: CAN communication port complies with BOSCH 2.0 A,B directive
3 INSTALLATION
3.1 Mechanical installation
The electrical panel MUST be installed in a well-ventilated room to ensure it remains suitably cool.
WARNING
In the standard version protected to IP55, the electrical panel with SD60 control board
CANNOT BE INSTALLED outdoors and must not be exposed to direct sunlight.
Failure to observe this requirement may cause incorrect operation and irreparable
damage.
Overall dimensions SD60
3.2 View of bypass jumpers

The electronic board is fitted with six jumpers. One for each installed pump (Jumper 1 = pump P1, Jumper2 = pump
P2, etc....). They are used in an emergency, when the electronic board is out of use and it is necessary to ensure
pump operation.
Each jumper (one per pump) has three positions:
10
Position of
jumper
Position
Description
SOFTWARE
The SD60 electronic board controls operation of the Pn pump. (DEFAULT

configuration).
CLOSE
OPEN
The SD60 electronic board is bypassed and pump Pn is permanently active

(directly activating the command contactors) without any adjustment.
Important: only to be used in an emergency, when the electronic board is
out of use and it is necessary to ensure pump operation.
The Pn pump is permanently disabled.
N.B.: the default position of the Jumper of each pup is SOFTWARE.
P3
P2
P1
P6
P5
P3 P2 P1 P6 P5 P4 -
P4
Default position= SOFTWARE
11
3.3 Electrical installation

The SD60 board is supplied already connected in the panel and programmed; if it is necessary to alter the settings,
see the Settings chapter. For the connections, refer to the diagram of the electric panel.
The system and the electrical connections must be made by qualified people according to
the attached wiring diagram and the relative regulations currently in force.
Make sure the control panel is suitable for power supply it is connected to.
Check that the cross-section of the wires corresponds to the specifications of the
attached wiring diagram.
WARNING
Do not start the pumps until they have been filled with liquid. Refer to the pumps
instructions manual.
For connection details, see diagram of electric panel.
4 OPERATION AND DESCRIPTION OF THE PRODUCT

SD60 is an electronic controller for adjusting and monitoring pressure booster systems. It comprises an O-LEDs
graphic display, signalling LED's and control button, is housed in the electrical panel and can manage up to six
pumps and six frequency converters.
The main system features are:
-
Visualisation and control of pressure, flow, temperature and level;

Configuration of the number, maximum 6, and type of pumps to control: service pump, jockey pump and
standby pump;
Alarms display;
Display of all input and output, digital and analog states;
Editing of operative system parameters;
Power saving through time band settings, up to a maximum of six working set points;
Connection to a supervision system.
Connection to a LAN
Depending on the type of series, the memorised programme can manage pressure boosting services comprising a
maximum of six electric pumps, including the jockey pump and the standby pump. The pumps are operated from an
electrical panel containing all the pre-wired electromechanical components required to control and operate the
pumps. Depending on the power of the pumps, the control panel may be a wall-mounted cabinet or a box attached
to brackets or to the wall.
The SD60 control unit can manage up to 4 system versions depending on the number of frequency converters
comprising it. A fifth version is planned with all pumps operating at a fixed speed
System
series
Description
GVE
ECO
System comprising 2 to 6 pumps and just one frequency converter connected to the
same pump.
GVF
FULL
System comprising 2 to 6 pumps with just one inverter frequency converter. The
inverter can be interchanged on the system pumps. Exchange is achieved by a
sequence of electrically interlocked contactors.
GVM
MIX
System comprising 2 to 6 pumps and more than one inverter frequency converter.
GVS
SERIAL
System comprising 2 to 6 pumps and inverter. Each pump is powered by an inverter

frequency converter.
GS
FIX
System comprising 2 to 6 pumps all working at a fixed speed.
12
The choice of the electrical control panel depends on the version (GVE, GVF, GVM, GVS,
GS).
WARNING
An incorrect choice can cause system malfunctions and irreparable damage. Contact
the technical assistance service for further details.
4.1 Additional modules

Depending on the system version (GVE, GVF, GVM, GVS, GS) and the total number of pumps, it is sometimes
necessary to connect additional external modules MASTER serial port of the SD60 Unit.
A1=Module 5 relay outputs (code 150890790)
A2=Module 5 relay outputs (code 150890840)
B=Module 10 digital inputs, pump running diagnostics (code 150890800)
J=Jockey pump
R=Standby pump
GV S et with jus t s ervic e pumps

2P
3P
E
F
M
S
GS
-
4P
A1+B
-
GV S et with s ervic e pumps and a joc key pump (fix ed s peed)

J +1P
J +2P
J +3P
E
F
A1+B
A1+B
A1+B
M
S
GS
-
5P
A1+B
-
6P
A1+A2+B
-
J +4P
A1+B
-
J +5P
A1+B
-
S et with s ervic e pumps , one joc key pump (fix ed or variable s peed)
and a s tandby pump
J +R +1P
J +R +2P
J +R +3P
J +R +4P
E
F
A1+B
A1+B
A1+B
A1+B
M
S
GS
-
GV
GV S et with s ervic e pumps and a s tandby pump

R +1P
R +2P
R +3P
E
F
A1+B
M
S
GS
13
R +4P
A1+B
-
R +5P
A1+B
-
5 CONTROL PANEL
SD60_a_001A
6
SD60_a_001A
5.1 LED's and buttons

The memorised programme (Software) can manage up to six pumps and six frequency converters and is controlled
from the electrical panel depending on system demand.
The display gives indications on the system operating status, along with the following warning LED's:
1) OPERATING MODES:
Two-colour LED, blue: AUTO
Two-colour LED, white: MAN
2) LINE: Green led, supply voltage present;
3) FAULT: Red led flashing, alarm active; Red led shining, alarm NOT active;
4) LOW LEVEL: Red led, low pressure/level alarm on intake;
5) P1..P6: Green led; pump operating. The number of pumps depends on those present in the set, including jockey
and standby pumps
6) POWER BUTTON
Backlit cap-sense touch buttons are used.
Symbol
Name
Description
AUT/MAN
Switches between the AUTOMATIC / MANUAL modes
Reset alarms, events, lamp tests (buttons + leds)
LH ARROW
RH ARROW
UP
DOWN
Scrolls to the left

Scrolls to the right
Scrolls up or incrementally changes a parameter
Scrolls down or decrementally changes a parameter
OK/MENU
Confirms the information entered or confirms the menu type.
*/T
Single pressure: Up one level in the menu

Press for at least 3 seconds to return to the main menu.
14
5.1.1 Buttons, general rules of use

Press UP and DOWN to highlight the menu or submenu items. Press OK/MENU to access the submenu or edit
the parameter. If there is more than one parameter, press UP and DOWN right arrow, left arrow to select the
parameter. Press OK/MENU to edit the parameter. The parameter being edited appears between two square
brackets [ ]. Press UP and DOWN to select the required value. Press OK/MENU to confirm or */T to exit without
saving. Once changed, the parameter is saved.
For each parameter a default value is proposed which may be modified as required.
Press */T to move up one menu or submenu level or not save the edited parameter.
Once the standby time has elapsed (par. 11301), the buttons and display will no longer be backlit. To access the
system touch the POWER BUTTON and then OK/MENU. The system status will be displayed.
If the alarm is active, menu page 21 automatically appears with the list of active alarms. The fault led flashes.
The software comprises four main menus and each is divided into submenus depending on the type of parameters
to edit or display
MAIN MENU
0
SERVICE MENU
It is possible to view and edit basic operating parameters such as: number and
type of pumps, number of frequency converters, system type, sensor
configuration, clock.
The menu is protected by a password (0066).
Detail of parameters see section 7.1.
N.B.: Read-only menu if the password is incorrect. It is not possible to edit any
parameters.
SETTINGS
It is possible to view and edit various functions such as: set points, start/stop
thresholds for each pump, start/stop delays for each pump, start alternations,
alarm type and relay configuration, frequency converter parameters.
The menu is protected by a password (default 0066).
Detail of parameters see section 7.2.
N.B.: Read-only menu if the password is incorrect. It is not possible to edit any
parameters.
ALARMS
Active alarms log and historical alarms log.
N.B.: read-only menu, it is not possible to edit any parameters.
Alarms log see 7.3.
VISUALISATION
System status, status of analog and digital inputs and outputs including the main
parameters of the frequency converter. Detail of displays see section 7.4.
N.B.: read-only menu, it is not possible to edit any parameters.
Each menu and submenu item is given an ID code which appears on the display
15
5.2 Display
The SD60 electronic board features a 2 7 (128x64 pixel) oled graphic display with automatic backlighting disable
once the standby time has elapsed (par. 11301). The display can show a state, an indication or other elements
depending on the menu. If the number of items exceeds the maximum number of rows, dots appear at the
bottom; press UP and DOWN to view the other rows. The main display screens are shown below.
5.2.1 Starting
Whenever the board is powered, a boot procedure checks the hardware, firmware architecture. This procedure
lasts about 40 seconds and each button and LED must light up on its own. Afterwards, a screen appears
showing the following information:
Varyspeed
It
Lowara
Description
GVF
1
2
3
4
BSET6 1.05
Fig. 1
Company
Product family and version
Language
Release, software type
3
At the end of the procedure, the page displayed is that shown in fig.3. Press OK to access the main page (fig2)
showing system status.
5.2.2 System status
The main page is menu 32 by default. Here, it is possible to view, for example, the state of the system indicating the
number of pumps, the number of frequency converters, and the operating status of each pump (fig. 2). For other
items in menu 3 VISUALIZATIONS, see para 7.4.
System status and the working time of each pump is monitored on the display during operation. System
performance is kept under constant control.
Description
System mode AUTOMATIC,
1
MANUAL STARTING
AUTOMATICO
1
Pump operating status and motor output
P1 V
48Hz
RUN
2
frequency (if the pump is connected to the
P2
RUN
frequency converter)
Fig. 2
P3
P4
Ps=5.0bar
STOP
STOP
Pf=5.05bar
Pump running
Fig. 2
Pump stopped
Press T and then OK to select item 31 displaying the

operating method.
S
F
V
J
R
Ps
Pf
bar
Aut
Blk
16
Pump stopped
Pump faulty
Pump powered by frequency converter
Jockey pump stopped, if present
Standby pump stopped, if present
Working setpoint
Sensor feedback
Unit of measurement of parameter under
control (default)
Current operating mode, Aut/Man
Pump set shutdown
5.2.3 Standby
yyyy/mm/dd
0:00 PM
lLowara
#ALARM NAME#
Press OK
Aut
Description
1
2
3
4
Company
Date, Time
Name of alarm, if present
Operating mode Aut/Man
3
Fig. 3
After the standby time has elapsed (par. 11301), the buttons and display switch off except for the POWER
BUTTON. To illuminate the buttons and display, press POWER BUTTON and the page in fig.3 appears. To access
the main page press OK (fig.2). Press */T to access the main menu. If the alarm is active, menu page 21
automatically appears with the list of current alarms. The fault led flashes.
5.2.4 Manual pump management
In any position of the menu structure, press AUT/MAN to access the manual management of each pump. Any
pumps in operation are stopped. Select 32 STARTING AUTO / MAN and press UP and DOWN to select the
pump to start manually. Press OK/MENU and the operating mode appears between brackets [ ]. Press OK/MENU to
confirm manual operation.
The pump connected to the frequency converter is identified with the letter V and the frequency can be changed
manually. Press right arrow, left arrow and OK/MENU to change the frequency and manually modify the
operating status (Fig.4).
Press AUT/MAN to return to the automatic mode and */T to view the system status (fig.2).
WARNING
In the Manual mode the pumps can be started and stopped. No pressure adjustment is
available. The controls for minimum pressure switch, minimum level alarm, maximum
pressure threshold alarm, minimum pressure threshold alarm, alarm block from outside,
are deactivated.
MANUAL STARTING
P1 V
[48Hz]
RUN
P2
RUN
P3
STOP
P4
STOP
P5
STOP
Description
1
2
Fig. 4
3
System mode AUTOMATIC,

MANUAL
Pump operating status and motor
output frequency (if the pump is
connected to the frequency
converter)
Pump n operating status
Automatic Mode
In the automatic mode the pumps are controlled by the SD60 board according to the demand received from the
pressure sensor or from the pressure switch consent, to keep the pressure at the desired level.
In order to operate correctly, the board must be programmed with the system parameters. Whenever the board is
powered, default operation is automatic (only if par. 018 of the SERVICE menu is set to Automatic).
17
6 MENU STRUCTURE
6.1 MENU 0 SERVICE
01
02
03
04
05
06
07
08
LANGUAGE
SW SETTING
TOTAL N PUMPS
SYSTEM TYPE
N LINE PUMPS
STANDBY PUMP
JOCKEY PUMP
INVERTER
09
REMOTE CONTROL
010
011
COMMAND FROM DI
SENSORS
012
013
014
015
016
017
018
019
081
082
083
TOTAL N. INVERTERS
INVERTER OP. MODE
INVERTER FAULT ACT.
0111
0112
0113
0114
SENSOR 1
SENSOR 2
SENSOR 3
SENSOR 4
0141
0142
CONTROL DEVICE
PROBE FINE ADJ.
0151
0152
DATE
TIME
0153
DATE / TIME
N SENSORS
COMMAND FROM AI
LEVEL CONTROL
CLOCK
ENABLE AUTO.
BRAND
START MODE
CHANGE PASSWORD
N.B.: For a description of each item consult section 7.1

6.2 MENU 1 SETTINGS
101
SET POINTS-THRESHOLDS
10101
10102
10103
10104
SET POINT 1
101011
101012
101013
ENABLE
START TIME
STOP TIME
101014
DAYS
101021
101022
101023
101024
ENABLE
START TIME
STOP TIME
DAYS
101031
101032
101033
101034
ENABLE
START TIME
STOP TIME
DAYS
101041
ENABLE
SET POINT 2
SET POINT 3
SET POINT 4
18
10105
10106
10107
101042
START TIME
101043
101044
STOP TIME
DAYS
101051
101052
101053
101054
ENABLE
START TIME
STOP TIME
DAYS
101061
101062
101063
101064
ENABLE
START TIME
STOP TIME
DAYS
SET POINT 5
SET POINT 6
THRESHOLDS
1010701
1010702
1010703
1010704
1010705
1010706
1010707
1010708
1010709
1010710
1010711
1010712
10108
102
103
UPPER STOP THRESHOLD

P1
LOWER START THRESHOLD
P1
P2
P2
P3
P3
P4
P4
P5
P5
P6
P6
SINGLE THRESHOLD
10109
DIM. % FREQUENCY
10201
10202
10203
10204
PUMP ROTATION
PUMP ONE START
SWITCH INTERVAL
INVERTER SWITCH T.
10205
SYNCHRONOUS MOD.
101081
101082
101083
UPPER DELTA
LOWER DELTA
ENABLE
102051
102052
SYNCHRONOUS LIMIT
SYNCHRONOUS WINDOW
PUMP ROTATION
DELAYS
10301
10302
10303
10304
10305
10306
PUMP ONE START

DELAY
MAX. SPEED DELAY
NEXT PUMP START
DELAY
PUMP STOP DELAY
DYNAMIC DELAY
INVERTER STOP
DELAY
19
10308
INVERTER STOP
DURATION
STOP PROCEDURE
10401
10402
10403
10404
ENABLE AUTOTEST
AUTOTEST COMMAND
SET DAY
SET TIME
10501
ENABLE OFFSET
INCREASE
THRESHOLDS
10307
104
105
AUTOTEST
LEAK OFFSET
10502
106
ALARM RELAYS 7-8

10601
10602
107
CONFIGURE RELAY 7
10705
10706
MIN. PRESS.
THRESHOLD
MIN. PRESS
THRESHOLD DELAY
MAX. PRESS.
THRESHOLD
MAX. PRESS
THRESHOLD DEL.
LOW LEVEL
LOW LEVEL DELAY
10707
10708
10709
10710
10711
10712
10713
10714
10715
10716
10717
10718
B.F.C ALARM
B.F.C AL. DELAY
NAME EXT ALARM DI15
EXT ALARM DELAY
SENSOR 1 FAULT
SENSOR 2 FAULT
SENSOR 3 FAULT
SENSOR 4 FAULT
O.L. P1 TRIP
O.L. P2 TRIP
O.L. P3 TRIP
O.L. P4 TRIP
10702
10703
10704
RELAY 7 ON DEL.
RELAY 7 OFF DEL.
1060103
1060104
1060105
1060106
1060107
1060108
1060109
1060110
1060111
1060112
RELAY 7 LOGIC
DISABLE RELAY 7
RELAY 7 ON O.L.
RELAY 7 ON LEVEL
RELAY 7 ON SENSOR
RELAY 7 ON BFC AL.
RELAY 7 ON EXT. AL.
RELAY 7 ON MAX. PRESS.
RELAY 7 ON MIN. PRESS.
RELAY 7 ON INV. OL
1060201
1060202
1060203
RELAY 8 ON DEL.
RELAY 8 OFF DEL.
RELAY 8 LOGIC
1060204
1060205
1060206
1060207
1060208
DISABLE RELAY 8
RELAY ON RUN GROUP
RELAY ON RUN INVERTER
RELAY ON RUN INVERTERS
RELAY ON AUTOTEST
CONFIGURE RELAY 8
ALARMS
10701
1060101
1060102
20
108
10719
O.L. P5 TRIP
10720
10721
10722
O.L. P6 TRIP
INVERTER FAULT
RESET AL. LOG
10801
ANALOG INPUT AI1
ANALOG IN/OUT
10802
10803
10804
109
110
108011
108012
108013
SENS.AI1 SIGNAL TYPE

AI1 ZERO SETTING
AI1 FILTER
108021
108022
108023

AI2 ZERO SETTING
AI2 FILTER
108031
108032
108033
AI3 ZERO SETTING

FILTER AI3
108041
108042
108043

AI4 ZERO SETTING
FILTER AI4
110011
110012
BAUD RATE
PARITY CONTROL
110021
110022
110023
110024
ENABLE
MODBUS ADDRESS
BAUD RATE
PARITY CONTROL
ANALOG INPUT AI2
ANALOG INPUT AI3
ANALOG INPUT AI4
10805
10806
10807
10808
OUT TYPE AO1

OUTPUT AO1
OUT TYPE AO2
OUTPUT AO2
10901
10902
10903
INPUT DI1
INPUT DI2
INPUT DI3
10904
10905
10906
INPUT DI4
INPUT DI5
INPUT DI6
10907
10908
10909
10910
10911
10912
10913
10914
10915
INPUT DI11
INPUT DI12
INPUT DI13
INPUT DI13 DELAY
INPUT DI14
INPUT DI14 DELAY
INPUT DI15
INPUT DI15 DELAY
O.L. TYPE
11001
RS485 MASTER
CONFIG. DIG. INPUT
CONF.
COMMUNICATION
11002
711003
RS485 SLAVE
ETHERNET
IP ADRESSS
NET MASK
GATEWAY
11004
USB HOST
21
11005
11006
111
DIGITAL OUT EXT
112
11101
11102
11103
11104
11105
DEFAULT PARAMETERS
113
CONFIGURE HMI
114
115
SOFTWARE
HOUR COUNTER
11301
STANDBY TIME
11503
11504
11505
11506
11507
116
11602
11603
11604
11605
118
110061
EXP EVENTS LOG
RESET HOUR
COUNTER P1
RESET HOUR
COUNTER P2
RESET HOUR
COUNTER P3
RESET HOUR
COUNTER P4
RESET HOUR
COUNTER P5
RESET HOUR
COUNTER P6
RESET ALL HOUR
COUNTERS
INVERTER CONTROL
11601
117
IMPORT FILE
CONFIGURE OUT 1
CONFIGURE OUT 2
CONFIGURE OUT 3
CONFIGURE OUT 4
CONFIGURE OUT 5
CREATE BACK-UP
LOAD FROM BACK-UP
LOAD DEFAULT
11502
EXPORT FILE
110042
USB ON TO GO
SD CARD
11201
11202
11203
11501
110041
INVERTER
REFERENCE
INVERTER COMMAND
INPUT SPEED
REACHED
LOWER THRESHOLD
SPEED %
UPPER THRESHOLD
SPEED %
PID SD60 ADJUST.

11701
11702
11703
11704
ENABLE PID SD60

GAIN P
TIME I
TIME D
11705
11706
DEAD ZONE
N SAMPLES
11801
INVERTER MODEL
INVERTER
CONFIG.
118A
118F
118C
118E
119
CONFIG.NETW.ANALY.
11901
11902
ENABLE NETW.ANALY.
PRIMARY Imax
22
VACON100-1
VACON100-2
DANFOSS FC202, FC102
ABB ACS310, ACS 550
HYDROVARG.4
11903
POWER RESET
N.B.: For a description of each item consult the relative section

6.3 MENU 2 ALARMS
The menu is divided into:
Menu 21-ACTIVE ALARMS and menu 22-ALARMS LOG of the last 50 alarms.
N.B.: For a description of each item consult section 7.3
6.4 MENU 3 VISUALISATIONS
31
32
33
SYSTEM
MAN/AUTO START
INVERTER PARAMETERS
3301
34
35
INVERTER 1
3306
INVERTER n
3401
3402
3406
PUMP 1
PUMP 2
PUMP 6
3501
3502
3503
3504
3505
3506
3507
3508
3509
3510
3511
3512
3513
Va
Vb
Vc
Vmed
Ia
Ib
Ic
Imed
Pa
Pb
Pc
Pmed
Qa
Qb
Qc
Qmed
Sa
Sb
Sc
Smed
C.fi a
C.fi b
C.fi c
C.fi m
Energ.A
Energ.B
WORKING HOURS
POWER LINE
3514
3515
3516
3517
3518
3519
3520
3521
3522
3523
3524
3525
3526
23
3301001
3301002
FREQ. OUT
FREQ. REF.
3301003
3301004
3301005
3301006
3301007
3301008
3301009
SPEED
CURR. OUT
VOLTAGE OUT.
TORQUE OUT
POWER OUT
TEMPERATURE
DC-LINK
3527
3528
3529
3530
36
Energ.C
E.Tot.
Frequecy
V1-V2-V3
IN / OUT STATUS
N.B.: For a description of each item consult section 7.4. The list of parameters displayed depends on the
type of converter installed.
7 DESCRIPTION OF PARAMETERS
Programming
The board is programmed by editing the parameters in the SERVICE and SETTINGS menus. The ALARMS and
VISUALISATIONS menus are read-only and display the alarms log and system status respectively.
7.1 SERVICE MENU

Modifications to the service menu must be made by qualified personnel.
WARNING
An incorrect selection can cause system malfunctions and irreparable damage.

Contact the technical assistance service for further details.
The parameters and relative descriptions are shown below.

In the main menu, press UP and DOWN to highlight the SERVICE MENU row and press OK/MENU twice. Press
right arrow and left arrow to move the cursor and press UP and DOWN to select the number relative to the
password.
Enter the password 0066 and press OK/MENU to confirm. If the password is incorrect the menu is read-only and no
parameters can be edited.
0 - SERVICE MENU
REF.
01
PARAMETER
LANGUAGE
RANGE
Default Value
Italian
Italian
English
French
German
Russian
Greek
Turkish
Dutch
The information and all the parameters can be displayed in various languages.
N.B.: to enable a language switch the SD60 off and on again.
02
SW SETTING
BSET6
BSET6
User Value
The SD60 electronic board can manage various types of application:

Water booster set and transfer set:
BSET6, variable or fixed speed system, one or more pumps operate at variable speed or all the
pumps operate at fixed speed.
03
TOTAL N PUMPS
1..6
3
Set the total number of pumps in the set. Include the following in the count: number of fixed speed service pumps
[par. 05] (pumps in line), number of variable speed service pumps [par. 081], (number of inverters), jockey pump
[par. 07] if present, and backup pump [par. 06] if present. If the sum [par. 03] does not match the sum of the
values of par. 06, 07, 081, the system is limited to the manual mode and the automatic mode is not set.
24
04
SYSTEM TYPE
ECO
FULL
FULL
MIX
SERIAL
FIX
The SD60 electronic controller manages four different control variants:
ECO: System comprising 2 to 6 pumps and just one inverter frequency converter connected to the
same pump.
FULL: System comprising 2 to 6 pumps with just one inverter frequency converter. The inverter can
be interchanged on the system pumps. Exchange is achieved by a sequence of interlocked
contactors.
MIX: System comprising 2 to 6 pumps and more than one inverter frequency converter, up to a
maximum of n-1, where n is the number of pumps.
SERIAL: System comprising 2 to 6 pumps and inverter. Each pump is powered by an inverter
frequency converter.
FIX: System comprising 2 to 6 pumps all working at a fixed speed.

MIX and SERIAL system are only possible if the inverter is controlled by the ModBus communication
protocol via RS485.
05
N LINE PUMPS
0..6
2
Set the total number of pumps operating at a fixed speed. If present, the jockey and standby pumps must not be
counted.
06
STANDBY PUMP
0 (No)
1 (Fix)
2 (Inverter)
Indicate, if present, the standby pump and its operating mode.
0 (No): not present.
1 (Fix): fixed speed.
2 (Inverter): variable speed.
The standby pump only operates if a service pump shuts down following an overload. It is possible to have just
one standby pump per set.
If the system is ECO (GVE) or FIX (GS), the standby pump, if enabled, ONLY alternates with fixed speed pumps.
If the system is FULL (GVF), the standby pump, if enabled, only alternates with fixed speed pumps. The standby
pump is NEVER inverter powered.
If the system is MIX (GVM), the standby pump, if enabled, is only fixed speed and only alternates with fixed speed
pumps.
If the system is SERIAL (GVS), the standby pump, if enabled, is ONLY variable speed and alternates with the
other pumps.
07
JOCKEY PUMP
0 (No)
0
1 (Fix)
2 (Inverter)
Indicate the offset jockey pump, if present, and its operating mode.
0 (No): not present.
1 (Fix): fixed speed.
2 (Inverter): variable speed.
The jockey pump always starts first, remains on when the service pumps start and is the last to turn off. It is
possible to have just one jockey pump per set.
If the system is ECO (GVE), FULL (GVF), MIX (GVM) or FIX (GS), the jockey pump can ONLY be fixed speed.
If the system is MIX (GVM) or SERIAL (GVS), the jockey pump can be at fixed or variable speed.
08
INVERTER
081
TOTAL N. INVERTERS
0..6
1
Set the total number of inverters in the set. Include the inverter connected to the jockey pump, if present.
25
082
INVERTER OP. MODE
Serial cascade
Synchronous
Serial cascade
In multi-pump sets and with more than one inverter, the SD60 controller can manage two different operating
modes for inverter-powered pumps.
- Serial cascade: The SD60 controller, in the Serial cascade mode, will automatically adapt variable pump
speed according to the change in the controlled parameter. In this mode, therefore, the variable speed pumps
can operate at different speeds/frequencies. Advantages: Energy saving and switching for optimising the
working hours of each pump.
- Synchronous: In the Synchronous Cascade mode, the SD60 controller optimises performance, accurate
control and maximum energy saving compared with the Serial Cascade mode. The Synchronous mode
controls pump operation by making them all work at the same speed and frequency. The SD60 controller
manages starting and stopping of all the pumps according to system requirements and continuously selfadapts in order to assure maximum power performance. This characteristic allows the inverter to offset the
reductions in mechanical efficiency caused by wear. The Synchronous mode offers a reliable and redundant
system.
083
INVERTER FAULT
Shutdown
Shutdown
Press. sensor
Shutdown: in case all the inverters develop a fault, the SD60 control unit shuts down the entire pump assembly.
Press. sensor: in case all the inverters develop a fault, the pump assembly continues to operate at a fixed speed.
09
REMOTE CONTROL
No
No
Yes
Adjustment, also known as feedback, is the capacity of the dynamic control systems to consider system
behaviour in order to modify its characteristics.
Two control types can be used:
- Remote control NO = Select NO to allow the PID SD60 process controller to control the required quantity,
such as pressure (SET POINT). The feedback signal is generated by the electronic sensor and the input
function is completely decided by the PID adjuster of the SD60 electronic controller. The speed of the
inverter-powered pump motor and the operating logic (start/stop) of the fixed-speed pumps will be
determined by a reference given by the PID controller of the SD60 unit as part of the closed-loop control
process (e.g.: constant pressure or flow).
- Remote control YES (from serial) = If remote control is set, the SD60 is remote controlled by an external
supervisor. In this condition, the external controller (e.g.: PLC) has access to the following functions:
Auto-Man switching;
If set to Man, the digital and analogue outputs can be individually controlled;
Set point changing.

Available parameters, read-only:
Status of all inputs and outputs;
Status of the pump set: auto, man, run (at least one pump running) and stop (no pump running), fault
(if a shutdown alarm is active);
Alarm type and code, if active;
Value of the active setpoint.

N.B.:
1) Inverter operation via serial communication cannot be remote controlled. To remote control the inverter from a
SD60, command the inverter via analogue output AO1(AO2). In this condition, SD60 must be switched to manual,
via serial or from the panel.
2) The setpoint cannot be selected. The setpoint must be provided by the external controller.
3) Register information for the ModBus RTU protocol is shown in section 8.
010
COMMAND FROM DI
None
None
Pressure switch
Float switch
Generic
26
Set the type of control device, as digital input, of the parameter to control. The device may be a pressure switch, a
float switch or a generic electro-mechanical device that is not present in the proposed list.
Pressure switches: electrical contact type NC. Float switch: electrical contact type NC. Generic: electrical contact
type NC.
N.B.:
1) If the pump assembly is commanded by one or more pressure sensors (par. 013) and a starting pressure
switch has been installed on each pump, available only on request, if the sensors develop a fault the set
automatically operates at a fixed speed commanded by the pressure switches. This is an emergency
condition for assuring water demand in series GVE, GVF, GVM and GVS. The pumps with inverter feature
a soft-start/stop function. Vice-versa, in the GS series fixed speed sets if control from pressure switches
only is required, set par. 013 none.
2) Digital devices, such as pressure switch, float or generic, are only managed through the optional 10-digital
input module (code 150890830). Contact the service centre for clarifications.
011
SENSORS
0111
SENSOR 1
Symbol: P, Q, T, RPM, UM, P: 0-10.00 bar
H. Full-scale sensor value,
Units of measurement: bar,
mt, cm, C, m3/h, l/min, l/s.
0112
SENSOR 2
Symbol: P, Q, T, RPM, UM, P: 0-10.00 bar
H. Full-scale sensor value,
0113
SENSOR 3
Symbol: P, Q, T, RPM, UM, H. Full-scale sensor value,
0114
SENSOR 4
Symbol: P, Q, T, RPM, UM, H. Full-scale sensor value,
Set the measured parameter for each connected control device.
Select the following for each parameter:
Symbol:
P: Pressure
Q: Flow,
T: Temperature
RPM: Speed
H: level
UM: Generic parameter not included in the list.
Full-scale value (only if not connected to an electronic sensor):
Set the full-scale value of the connected device.
Unit of measurement:
bar: Pressure
m3/h, l/min, l/s: flow,
C: Temperature
RPM: Speed
mt: Level height
UM: Generic parameter not included in the list.
012
NUMBER OF SENSORS
0..4
2
Set the total number of connected electronic sensors.
If par.012=1, parameter 013 must be set to AI1, otherwise feedback is zero.
The active value of the analog sensor must be in current 0-20mA or 4-20mA.
013
COMMAND FROM AI
None
AI1/AI2
AI1
AI2
AI1/AI2
AI1-AI2
27
Set the analog sensor, the electronic sensor, used as the system feedback signal.
Description:
AI1: the feedback signal is provided by sensor 1 (AI1).
AI2: the feedback signal is provided by sensor 2 (AI2).
AI1 / AI2: the feedback signal is provided by sensor 1 (AI1) or sensor 2 (AI2). If a sensor develops a fault, the
feedback signal is automatically given by the alternative sensor.
AI1-AI2: the feedback signal is given by the difference between the value of sensor 1 (AI1) and of sensor 2 (AI2).
N.B.:
1) If the electronic sensors connected in AI1, AI2 are different and AI1/AI2 has been set, a fault message
appears on the display.
051ERROR SENSORS
2) If parameter 010 is set to pressure switches, par. 013 has priority on 014. If the sensors develop a fault, the
set automatically operates at a fixed speed and controlled by par. 010.
014
LEVEL CONTROL
0141
CONTROL DEVICE
None
Press./Float switch
Press./Float switch
Three probes
Set the type of device used for low level/low pressure control in the intake side of the set. The control is used to
stop the pumps in case of low level/low pressure on the intake side and to prevent the pumps running dry.
Options:
- None: no device is connected and there is no water presence control on the intake side of the pump set.
Connect the two terminals with cables. See figure 5.
- Pressure/Float switch: A pressure switch to control minimum pressure or a float switch to control low level is
used as a device.
- Three probes: Three probes are used as a low level control device
Just one type of device can be set.
Connections:
Pmin
Pressostato Min. pressione

Minimum pressure switch
Pressostat de min. press.
Druckschalter
Presostato de min.
Pressostato do min.
0142
PROBE FINE ADJ.
Galleggiante
Foat switch
Flotteur
Schwimmerschalter
Flotador
B
C
Elettrosonde
Probes
Sondes
Sonden
Sondas
Eletrodos
Where:
A: max. level probe
B: min. level probe
C: common probe for closing
electrical circuit
Fig. 5
5-100kohm
If parameter 0141 is set as Three probes check and, if necessary, fine tune the probes according to the
conductivity of the water.
015
0151
CLOCK
DATE
Set the date format

0152
TIME
dd/mm/yyyy
mm/dd/yyyy
dd/mm/yyyy
24h
12h (PM/AM)
24h
28
Set the time format.

0153
SET DATE / TIME
Set the current date and time.
016
ENABLE AUTOM.
Yes..No
Yes
Some parameters can be edited if the system is in the AUTOMATIC operation mode.
Some parameters in the SERVICE MENU and SETTINGS MENU can be edited if the operating mode is
AUTOMATIC.
017
BRAND
Lowara
Lowara
Flygt
Hydrovar
Vogel Pumpen
018
START MODE
Automatic
Manual
Manual
Switch off and on the pump set and set the start mode type.
Automatic: The pump set starts automatically, if necessary, after the power supply is restored.
Manual: The pump set does NOT start automatically after the power supply is restored.
019
CHANGE PASSWORD
Change the default password (0066).

7.2 SETTINGS MENU
Modifications to the settings menu must be made by qualified personnel.
WARNING
An incorrect selection can cause system malfunctions and irreparable damage. Contact
the technical assistance service for further details.
The parameters and relative descriptions are shown below.

In the main menu, press UP and DOWN to highlight the SETTINGS MENU row and press OK/MENU twice. Press
right arrow and left arrow to move the cursor and press UP and DOWN to select the password.
Enter the password 0066 and press OK/MENU to confirm. If the password is incorrect the menu is read-only and no
parameters can be edited.
1 SETTINGS MENU
REF.
101
PARAMETER
RANGE
Default Value
User Value
SET POINTSTHRESHOLDS
The SET POINTS and THRESHOLDS parameters can only be set with the electronic sensor system (pressure,
level, flow, etc.).
The SD60 controller can manage up to six operating set points.
After setting the set point, the SD60 controller automatically calculates, depending on the number of pumps in the
set, the START/STOP operating thresholds for each pump. The thresholds can later be edited and must be set
considering the hydraulic performances of the pump (curve Q-H) and of the type of system.
10101
SET POINT 1
0..FS
5.00
Set the required operating value, work point or quantity, for SET POINT 1.
FS is the full-scale value of the sensor (AI1) or sensors (AI1 / AI2) used to measure the quantity to control. This is
also known as the feedback value.
29
101011
ENABLE
Disabled
Internal
Time
Digit
Internal
SET POINT 1 enable:

Disabled:
Internal: Enable
Time: from internal clock. If selected, set the date/day/time in the following parameters
Digit: Set Point enable depends on whether the associated digital input is open or closed (inputs are described on
page 7).
101012
START TIME
Hour, Min
Set the SET POINT 1 enable time if parameter 101011 is set to Time
101013
STOP TIME
Hour, Min
Set the SET POINT 1 disable time if parameter 101011 is set to Time
101014
DAYS
All, 0-1
Monday, 0-1
Tuesday, 0-1
Wednesday, 0-1
Thursday, 0-1
Friday, 0-1
Saturday, 0-1
Sunday, 0-1
Set the SET POINT 1 enable days if parameter 101011 is set to Time
Options
0= Disabled.
1= Enabled.
All= every day of the week.
10102
101021
SET POINT 2
ENABLE
101022
101023
101024
START TIME
STOP TIME
DAYS
10103
101031
SET POINT 3
ENABLE
101032
101033
101034
START TIME
STOP TIME
DAYS
10104
SET POINT 4
0..FS
Disabled
Time
Digit
Hour, Min
Hour, Min
All, 0-1
Monday, 0-1
Tuesday, 0-1
Wednesday, 0-1
Thursday, 0-1
Friday, 0-1
Saturday, 0-1
Sunday, 0-1
0..FS
Disabled
Time
Digit
Hour, Min
Hour, Min
All, 0-1
Monday, 0-1
Tuesday, 0-1
Wednesday, 0-1
Thursday, 0-1
Friday, 0-1
Saturday, 0-1
Sunday, 0-1
0..FS
30
Disabled
Disabled
101041
ENABLE
101042
101043
101044
START TIME
STOP TIME
DAYS
10105
101051
SET POINT 5
ENABLE
101052
101053
101054
START TIME
STOP TIME
DAYS
10106
101061
SET POINT 6
ENABLE
101062
101063
101064
START TIME
STOP TIME
DAYS
Disabled
Time
Digit
Hour, Min
Hour, Min
All, 0-1
Monday, 0-1
Tuesday, 0-1
Wednesday, 0-1
Thursday, 0-1
Friday, 0-1
Saturday, 0-1
Sunday, 0-1
0..FS
Disabled
Time
Digit
Hour, Min
Hour, Min
All, 0-1
Monday, 0-1
Tuesday, 0-1
Wednesday, 0-1
Thursday, 0-1
Friday, 0-1
Saturday, 0-1
Sunday, 0-1
0..FS
Disabled
Time
Digit
Hour, Min
Hour, Min
All, 0-1
Monday, 0-1
Tuesday, 0-1
Wednesday, 0-1
Thursday, 0-1
Friday, 0-1
Saturday, 0-1
Sunday, 0-1
31
Disabled
Disabled
Disabled
N.B.: The management of several set points must satisfy certain limits to prevent nil times, that is, times without
operating set points.
- Time band set point management: stop time = start time of subsequent set point.
- Enabled days must avoid nil times, that is, times without operating set points.
- Inactive set points must remain disabled.
Example of time management of 3 set points
SET POINT 1
START TIME: 0:00, STOP TIME: 7:30
DAYS, All
SET POINT 2
DAYS, All
SET POINT 3
DAYS, All
SET POINT 4, SET POINT 5, SET POINT 6: Disabled
Set point management from digital inputs (digit):
SET POINT 1: Digital input DI12 opens.
SET POINT 2: Digital input DI12 closes.
10107
THRESHOLDS
The start and stop values of each pump in the set can be set in this menu section.
N.B.: after setting the set point, the SD60 controller automatically calculates, depending on the number of pumps
in the set, the start (START) and stop (STOP) values, also known as operating thresholds, for each pump. The
value can be edited and must be set considering the hydraulic performances of the pump (curve Q-H) and of the
type of system.
1010701
0..FS
5.5
P1
Set the stop value of pump P1.
1010702
LOWER START
THRESHOLD P1
0..FS
4.5
0..FS
5.4
0..FS
4.3
0..FS
5.3
0..FS
4.1
Set the start value of pump P1.

1010703

P2

1010704
LOWER START
THRESHOLD P2

1010705

P3

1010706
LOWER START
THRESHOLD P3

1010707

P4
0..FS
0.0
32
1010708
LOWER START
THRESHOLD P4
0..FS
0.0
0..FS
0.0
0..FS
0.0
0..FS
0.0
0..FS
0.0

1010709

P5

1010710
LOWER START
THRESHOLD P5

1010711

P6

1010712
LOWER START
THRESHOLD P6

10108
SINGLE THRESHOLD
In some applications it may be necessary to have a single start (START) and stop (STOP) threshold for all the
pumps in the set.
The single start threshold is calculated by subtracting the LOWER DELTA parameter value from the SET POINT
value.
START THRESHOLD = SET POINT LOWER DELTA
The single stop threshold is calculated by increasing the SET POINT value by the UPPER DELTA parameter
value.
STOP THRESHOLD = SET POINT UPPER DELTA
101081
UPPER DELTA
0..10
0.5
101082
LOWER DELTA
0..10
0.3
101083
ENABLE
Yes..No
Yes
- Yes: enable the SINGLE THRESHOLD FUNCTION. In this condition, the thresholds set in section 10107 will
be disabled.
- No: SINGLE THRESHOLD function disabled. In this condition, the thresholds set in section 10107 will be
enabled.
10109
DIMIN. % FREQUENCY
1..(fmax-fmin)%
100%
100: disabled.
This parameter represents the reduction in frequency, expressed as a percentage of the fmax-fmin difference, of
the inverter before starting the subsequent pumps at fixed of variable speed.
The parameter can only be enabled if the function PID SD60 is enabled (par. 11701).
Example:
fmax: 50Hz
fmin: 20Hz
parameter 10109: 95%
In this condition, after reaching maximum frequency, the fixed or variable speed pump only starts when the
frequency of the inverter decreases by (50-20)*(95/100)=28.5Hz. The fixed or variable speed pump starts when
the frequency of the inverter amounts to (fmin+28.5)=20+28.5=48.5Hz.
This parameter is used to:
- protect the system from water-hammering generated by repeated starts of fixed-speed pumps;
- prevent undulation of the quantity being controlled, such as pressure, following repeated starts of fixed-speed
pumps.
102
PUMP ROTATION
10201
PUMP ROTATION
Yes..No
Yes
33
Enable pump rotation. This function, if enabled (Yes) ensures that the pumps work for the same number of
hours.
Set Yes to activate pump rotation. Automatic pump rotation takes place each time the set is restarted after
stopping in automatic mode.
The jockey pump, if present, is not subject to rotation, so it always starts first.
In the ECO (GVE) version, the first pump to start is always P1. The other at fixed speed pumps, P2..Pn, can be
rotated.
In the FULL (GVF) version, all the pumps are rotated, including the first to be inverter-started. This can be P1..Pn.
In the MIX (GVM) version, only inverter-powered active pumps are rotated (only if parameter 082 is set to Serial
Cascade) and only fixed-speed pumps.
In the SERIAL (GVS) and FIX (GS) versions, all the pumps are rotated.
10202
PUMP ONE START
1..n
1
This parameter can only be set in the FULL and SERIAL version.
If Pump Rotation is set to No, set the inverter-powered service pump, which starts first when the set is powered
or after a shutdown.
Settings: 1=P1, 2=P2, etc.
In systems with a jockey pump, as the above is called P1, the first service pump that can be set can only be
P2..Pn.
10203
SWITCH INTERVAL
012 h
12 h
In some applications, demand remains constant for long periods and does not require all the pumps in the set to
be operative. In these cases, automatic pump rotation does not take place as the set has never stopped. In this
case, after the set time, a forced rotation of the service pumps takes place (except for the jockey pump).
In the FULL, ECO and FIX versions, only fixed speed pumps are rotated.
In the SERIAL version, only variable speed pumps are rotated.
In the MIX version, rotation takes place between the variable speed pumps and between the fixed-speed pumps.
Set 0h to disable this function.
10204
INVERTER SWITCH T.
012 h
4h
In some applications, minor water demands may not allow the last inverter-powered pump to turn off and thus
prevent automatic switching. In this case, after the set time has elapsed, all the pumps are turned off in order to
force switching of the service pump connected to the inverter. During this brief period (1-5 secs) the last pump
stops and pressure may decrease. This option is only available for FULL (GVF) and MIX (GVM) versions
Set 0h to disable this function.
10205
SYNCHRONOUS MOD.
The synchronous control mode maintains the set pressure for all the system pumps operating at the same
frequency. The second pump starts when the first pump reaches DIMIN. % FREQUENCY [10109] and system
pressure falls below START P2 THRESHOLD. The two pumps operate simultaneously and in synchronism. The
second pump stops when the frequency falls below the SYNCHRONOUS LIMIT [102051]+ the SYNCHRONOUS
WINDOW [102052] frequency.
Identifying the correct setting
- Start the first variable-speed pump in the manual mode and increase the frequency until the required value has
been reached. Check the frequency (f0 ) at zero consumption (Q=0 l/min).
- Set the SYNCHRONOUS LIMIT [102051] to f0 + 2..4Hz
- Set the SYNCHRONOUS WINDOW [102052] to 1 or 3 Hz (depending on the set pump curve and work point).
102051
SYNCHRONOUS LIMIT
0.0 Max frequency Hz
46 Hz
This parameter is used to disable the first standby pump in the synchronous mode. Therefore, if the frequency of
the two pumps falls below this selected value, the pump stops as well as the first pump.
102052
SYNCHRONOUS
0.0 10Hz
2.0Hz
WINDOW
Frequency limit for disabling the pump subsequent to the first.
For example:
3rd pump rotation:
all three pumps are working at a frequency < SYNCHRONOUS LIMIT + SYNCHRONOUS WINDOW x2;
or: 4th pump rotation:
all four pumps are working at a frequency < SYNCHRONOUS LIMIT + 2 x SYNCHRONOUS WINDOW x 3;
General formula pumps off over the first:
Flimit <LIMIT WINDOW SYNCHRONOUS SYNC + x (N inverter are running -1).
103
DELAYS
34
In this section of the submenu, delays can be set between starting and stopping a pump and starting and
stopping the subsequent pumps in the set. A correct setting prevents oscillations that could take place when the
pumps start and stop continuously.
The delays must be set according to the type of system and the maximum permitted number of motor starts.
10301
PUMP ONE START

DELAY
0..100 secs
1 secs
Set the pump one (jockey pump included) start delay.

The delay count begins from the start request from the sensor/pressure switch or another device.
10302
MAX. SPEED DELAY
Yes..No
Yes
- Yes: the fixed-speed pumps start if the last inverter-powered pump exceeds maximum speed, set to parameter
11605, and if the controlled quantity (pressure, flow, etc.) reaches the START threshold (1010710116).
Maximum speed is expressed as a percentage of the maximum value that can be reached and set from
parameter 11605.
- No: the fixed-speed pumps only start if the controlled quantity (pressure, slow, etc.) reaches the START
threshold (1010710116).
N.B.: in the MIX and SERIAL versions, parameter 10302 can only be set to Yes if parameter 082 is Serial
cascade.
10303
NEXT PUMP START
0..100 secs
12 secs
DELAY
Set the start delay of the pump subsequent to the first pump to be started. The delay count begins from the start
request from the sensor/pressure switch or another device.
10304
PUMP STOP DELAY
0..100 sec s
12 secs
Set the stop delay of the pump.
The delay count begins from the stop request from the sensor/pressure switch or another device.
10305
DYNAMIC DELAY
Yes..No
No
Settable only on system with sensor.
Yes: the previously set delay is halved if the SD60 controller registers a rapid increase/decrease (du/dt) in the
pressure signal or that of another previously set quantity.
10306
INVERTER STOP DELAY
0..250 secs
20 secs
35
Set the delay for the start of the stop procedure of the last inverter-powered pump. The following conditions must
occur:
- Just one variable-speed pump is operating
- The quantity has reached the START/STOP threshold of each pump.
- Minimum speed has been reached, parameter 11604.
The stop procedure is divided into two types.
LOW stop procedure
The set point is decreased by the LOWER DELTA value (parameter 101081) for the INVERTER STOP
DURATION which can be set with 10307. The controller checks if the quantity (such as pressure) decreases: if
there is no demand for water the pressure remains at the set point value or within the range indicated in figure 6
and valid for stopping. In this condition, the last pump is also switched off and the inverter stops. The system
remains loaded at the set point pressure.
HIGH stop procedure
The set point is increased by the UPPER DELTA value (parameter 101082) for the INVERTER STOP
DURATION which can be set with 10307. The controller checks if the quantity (such as pressure) decreases: if
there is no demand for water the pressure remains at the set point value or within the range indicated in figure 6
and valid for stopping. In this condition, the last pump is also switched off and the inverter stops. The system
remains loaded at the set point pressure.
DELTA
SUP.
set stopping field
SET
DELTA
INF.
(SET-INF)/2
Fig. 6
10307
INVERTER STOP
0..250 secs
20 secs
DURATION
Set the duration of the stop procedure for the last variable-speed pump.
During this procedure just one variable-speed pump runs at the minimum speed set at parameter 11604 but
system conditions do not allow the stop threshold to be reached.
The set stops after the set time has elapsed. This parameter ensures that an optimum number of pumps is
always running and prevents interference with the automatic stop procedure.
10308
STOP PROCEDURE
High
High
Low
Standard
104
AUTOTEST
36
In systems subject to long periods of inactivity, a periodic automatic test (autotest) should be run in order to check
the performance of the set.
In any case, the autotest cannot replace programmed maintenance which must be carried out periodically. A
weekly interval is recommended.
To start the test request, the boards internal clock or an external command may be used. When the autotest is
enabled, the alarm relay (RELAY 8) is automatically configured to control the electrovalve.
Parameter 10911 INPUT DI14 in the DIGITAL INPUT CONFIG. MENU must be set as Low Pressure Switch.
Autotest execution phases
The test comprises the following sequences:
a) Command received from:
An external command, connected to digital input DI13
or
Internal clock.
b) Opening the electrovalve on the set via a command from the ELECTROVALVE relay and start of first pump.
If the demand arrives while at least one pump is operating and the system is in the automatic mode, the autotest
will be put on standby and they following message appears on the display at regular intervals.
*AUTOMATIC*
AUTOTEST
ON
STANDBY
If, instead, there is no demand for water and all the pumps are in STOP because there is no demand, the autotest
starts and the following message appears on the display:
AUTOTEST
RUNNING
PUMP 1 OPERATING
Pf=x,xx bar
The pump runs for two minutes.
c) The electrovalve closes and one minute delay before the subsequent pump starts. The following message
appears on the display:
AUTOTEST IN PAUSE
Pf=x,xx bar
d) Test performed on subsequent pumps.
When the autotest has failed
If during the autotest (whatever pump is operating) the minimum pressure switch (B.F.C.) installed on the set
trips, the autotest is definitively interrupted and the set resumes work in the automatic mode.
The following message appears on the display:
*AUTOMATIC*
AUTOTEST FAILED
PUMP #n#
B.F.C. intervention is delayed by the time set on parameter 10708 B.F.C. AL. DELAY.
How to interrupt the autotest
To interrupt the autotest at any time press C.
If during autotest the pressure goes below the set value, the procedure is interrupted and the system operates
automatically. No fault is signalled.
37
10401
ENABLE AUTOTEST
Yes..No
No
- Yes: AUTOTEST procedure enabled.
- No: AUTOTEST procedure not enabled.
10402
AUTOTEST COMMAND
Internal clock
Internal clock
External command
Select the command source for starting the autotest procedure. The possible settings are:
- Internal clock: the autotest is activated on the day and time requested from the SD60 board by the internal
clock. The day and time of activation must therefore be set (par. 10402-10403).
- External command: the autotest is activated by the external command connected to the digital input DI13.
Parameter 10909 must be set as Autotest.
10403
SET DAY
Monday..Sunday
Monday
Set the Autotest execution day.
10404
SET TIME
hh:mm
10:00
Set the Autotest execution time.

105
OFFSET LEAKS
Sometimes in systems there is a fall in pressure caused by load losses in the pipes and these increase when the
water flow increases.
To compensate these load losses it is possible to enable a control that supplies a pressure proportional to the
load. A direct measurement of the flow is not taken, but it is considered to be proportional to the number of pumps
running.
When each service pump is switched on, apart from the first, the set point and the operating thresholds of each
pump are increased by the quantity set in parameter 10502.
N.B.: The jockey pump is not considered.
Example
For the sake of simplicity, the THRESHOLD [10108] function is enabled. That is, the thresholds are equal for all
the pumps.
Set point = 5 bar, LOWER DELTA [101081]=0.5 bar, UPPER DELTA [101082]= 0.5 bar, INCREASE
THRESHOLDS = [10502]= 0.5 bar.
Set point variation:
Ps=4.0bar P1 RUN, P2 STOP, P3 STOP
Ps=4.5bar P1 RUN, P2 RUN, P3 STOP
Ps=5.0bar P1 RUN, P2 RUN, P3 RUN
The first pump starts when the pressure falls below 4.5 bar, and then according to the set thresholds.
After the first pump starts, the START/STOP thresholds of the pumps subsequent to the first are changed:
START P1: 4.5 bar
STOP P1: 5.5 bar
START P2: 4.5+0.5= 5.0 bar
STOP P2: 5.5+0.5= 6.0 bar
START P3: 4.5+0.5+0.5= 5.5 bar
STOP P3: 5.5+0.5+0.5= 6.5 bar
START P2 = 4.5 + 0.2 = 4.7bar
STOP P2= 5.5 + 0.2 = 5.7bar
10501
ENABLE OFFSET
Yes..No
No
Enable increase value (load loss offset). Each threshold is increased by the value 10502.
10502
INCREASE
THRESHOLDS
0..FS
Increase of thresholds in a selected unit.

106
ALARM RELAYS 7-8
The SD60 electronic controller has two output relays (Digital outputs) that are activated in case of an alarm or an
event. Both can be configured.
10601
CONFIGURE RELAY 7
1060101
RELAY 7 ON DEL.
0..60 secs
0
38
Sets the activation (status change) delay, in seconds, in case of a relay 7 alarm.
1060102
RELAY 7 OFF DEL.
0..60 secs
Sets the deactivation (status change) delay, in seconds, in case of a relay 7 alarm.
1060103
RELAY 7 LOGIC
Active
Active
Passive
Sets the type of status of the final electrical contact (logic) of relay 7 in case of alarm.
- Active: In case of an alarm event the final electrical contact becomes NO. Home, in the absence of an alarm,
the final contact is NC.
- Passive: In case of an alarm event the final electrical contact becomes NC. Home, in the absence of an alarm,
the final contact is NO.
The parameter must be changed in the manual mode. If it is changed in the automatic mode, switch the system to
the manual mode and then reset the automatic mode.
If the parameter is changed, switch off the SD60 board and then back on again to confirm the change.
1060104
DISABLE RELAY 7
Automatic
Automatic
Manual
The relay 7 alarm contact deactivation type can be chosen.
- Automatic: when the alarm or event terminates, the relay contact automatically returns to its initial position.
- Manual: when the alarm or event stops the relay contact only returns to its home position by pressing the reset
button C.
1060105
RELAY 7 ON O.L.
Yes..No
Yes
PUMP n OVERLOAD ALARM
PUMP n PTC ALARM
- Yes: Activates alarm relay 7 if an overload/ptc of any active pump trips.
- No: Alarm relay 7 is not activated in case of alarm.
1060106
RELAY 7 ON LEVEL
Yes..No
Yes
LOW WATER ALARM
- Yes: Activates alarm relay 7 for low intake level/pressure through probes/float switch/min. pressure switch
Control from probe circuit, terminals 40 (LOW), 41(HIGH), 42 (COM).
1060107
RELAY 7 ON SENSOR
Yes..No
Yes
SENSOR n ALARM
- Yes: Activates alarm relay 7 in case of sensor #n# failure.
1060108
RELAY 7 ON BFC AL.
Yes..No
No
MINIMUM PRESSURE SWITCH ALARM
- Yes: Activates alarm relay 7 if the Minimum Pressure Switch connected to terminal 17 (X3) trips. Digital input
DI14, par.10910, set as Minimum Pressure Switch.
No: Alarm relay 7 is not activated in case of alarm.
1060109
RELAY 7 ON EXT. AL.
Yes..No
No
EXTERNAL ALARM
- Yes: Activates alarm relay 7 for external alarm from device connected to digital input DI15.
1060110
RELAY 7 ON MAX.
Yes..No
No
PRESS.
HIGH PRESSURE or MAX. PRESSURE ALARM
- Yes: Activates alarm relay 7 for high pressure alarm, flow side of pump set, from the maximum pressure switch
connected to the digital input of terminal 16 (X3) (digital input DI13 configured as High pressure) and/or for
max. pressure alarm when the set threshold (par. 10703) is exceeded.
1060111
RELAY 7 ON MIN.
Yes..No
No
PRESS.
MIN. PRESSURE THRESHOLD ALARM
- Yes: Activates alarm relay 7 for minimum pressure alarm, pump set flow side. Pressure has fallen below the
minimum pressure threshold (par. 10701).
1060112
RELAY 7 ON INV. OL
Yes..No
No
INVERTER OVERLOAD ALARM
- Yes: Enables alarm relay 7 for inverter overload alarm. Check which inverter is involved
39
10602
CONFIGURE RELAY 8
Alarm relay 8 is available and programmable only and exclusively if the AUTOTEST function has not been
enabled. If AUTOTEST is enabled, the parameters described below concerning relay 8 will not be
displayed.
1060201
RELAY 8 ON DEL.
0..60 secs
0
Sets the activation (status change) delay, in seconds, in case of a relay 8 alarm.
1060202
RELAY 8 OFF DEL.
0..60 secs
Sets the deactivation (status change) delay, in seconds, in case of a relay 8 alarm.
1060203
RELAY 8 LOGIC
Active
Passive
Passive
Sets the type of status of the final electrical contact (logic) of relay 8 in case of alarm.
- Active: In case of an alarm event the final electrical contact becomes NO. Home, in the absence of an alarm,
the final contact is NC.
- Passive: In case of an alarm event the final electrical contact becomes NC. Home, in the absence of an alarm,
the final contact is NO.
The parameter must be changed in the manual mode. If it is changed in the automatic mode, switch the system to
the manual mode and then reset the automatic mode.
If the parameter is changed, switch off the SD60 board and then back on again to confirm the change
1060204
DISABLE RELAY 8
Automatic
Automatic
Manual
The relay 8 alarm contact deactivation type can be chosen.
- Automatic: when the alarm or event terminates, the relay contact automatically returns to its initial position.
- Manual: when the alarm or event stops the relay contact only returns to its home position by pressing the reset
button C.
1060205
RELAY ON RUN GROUP Yes..No
Yes
- Yes: Activates relay 8 if a pump is running.
- No: Relay 8 is not activated if a pump is running.
1060206
RELAY ON RUN
Yes..No
Yes
INVERTER
ECO, FULL (GVE, GVF) versions.
- Yes: Activates relay 8 if a variable-speed pump is running.
- No: Relay 8 is not activated if a variable-speed pump is running.
1060207
RELAY ON RUN
Yes..No
No
INVERTERS
MIX, SERIAL (GVM, GVS) versions.
- Yes: Activates relay 8 if all the variable-speed pumps are running.
- No: Relay 8 is not activated if all the variable-speed pumps are running.
1060208
RELAY ON AUTOTEST
Yes..No
No
- Yes: Activates relay 8 for opening the Autotest procedure electrovalve.
- No: Relay 8 is not activated.
107
ALARMS
The SD60 controller can manage various alarms. In menu 107 can be used to define which alarms must be
managed.
10701
MIN. PRESS.
0..FS
0
THRESHOLD
MINIMUM PRESSURE ALARM, function only available with the sensor system connected in AI1 / AI2. Set the
pressure value, measured on the delivery side of the set, below which, in case of alarm, the system interrupts
pump operation. The pumps are automatically switched on to restore pressure.
Remember:
- If the alarm trips more than 5 times in the established 30 min. interval, the system switches off the pumps
permanently. To reset the set, press C and make sure the alarm conditions is eliminated.
If the alarm does NOT trip more than 5 times in the established 30 min. interval, the alarm count starts from
zero.
System control is only performed if at least one pump is active.
0: Alarm disabled
10702
MIN. PRESS
THRESHOLD DELAY
0..200 secs
40
Function available only with systems with a sensor and if the respective alarm is enabled (par. 10701).
Set the delay, in seconds, prior to the tripping of the set in case of minimum pressure alarm because pressure
has fallen below the set value (par.10701).
10703
MAX. PRESS.
0..FS
10
THRESHOLD
MAXIMUM PRESSURE ALARM
This function only available with the sensor system connected in AI1, AI2. Set the pressure value, measured on
the delivery side of the set, over which, in case of alarm, the system interrupts pump operation.
Remember:
- If the alarm trips more than 5 times in the established 30 min. interval, the system remains blocked and all the
pumps switch off. To reset the set, press C and make sure the alarm conditions is eliminated.
If the alarm does NOT trip more than 5 times in the established 30 min. interval, the alarm count starts from
zero.
System control is only performed if at least one pump is active.
0: Alarm disabled
10704
MAX. PRESS
0..200 secs
2
THRESHOLD DELAY
Function available only with systems with a sensor and if the respective alarm is enabled (par. 10703).
Set the delay, in seconds, prior to the tripping of the set in case of maximum pressure alarm because pressure
has exceeded the set value (par.10703).
10705
LOW LEVEL
Yes..No
Yes
LOW WATER ALARM
Enables the low water/minimum pressure hardware protection on the intake side of the pump set. The set cannot
operate until the alarm condition is eliminated. When this occurs the set automatically resumes operation.
Control from probe circuit, terminals 40 (LOW), 41(HIGH), 42 (COM).
10706
LOW LEVEL DEL.
0..200 secs
2
Set the delay, in seconds, prior to the tripping of the set in case of low water/minimum pressure alarm on the
intake side (par.10705 set to Yes).
10707
B.F.C ALARM
Yes..No
No
B.F.C. ALARM (Pressure Switch Alarm)
Enables tripping of protection against pump operation below minimum pressure. Enable is only possible if the
digital input DI14 (par. 10911) is set as Low Pressure Switch (membrane pressure switch).
The device is connected to terminal 17 (X3). If the minimum pressure switch trips during normal operation, not
during the autotest, all the pumps, if stopped, are activated to restore pressure. The pumps stop according to their
respective STOP THRESHOLDS.
10708
B.F.C AL. DELAY
0..100 secs
0
Set the delay, in seconds, prior to the tripping of the set in case of Minimum Pressure Switch alarm (par.10707
set to Yes).
10709
NAME EXT AL. DI15
Ext. overtemperature
0
Over/undervoltage
External alarm
0
Set the type of EXTERNAL FAULT ALARM.
Configuration of the external alarm on digital input DI15.
The device is connected to terminal 18 (X3). Possible configurations:
- Ext. overtemperature
- Over/undervoltage.
- General external alarm from device not included in list.
- 0: disabled, no device connected
The alarm condition stops the pump set from running.
10710
EXT ALARM DEL.
0..10 secs
0
Sets the delay, in seconds, for the external fault alarm signal (par.10709 choice of alarm type).
10711
SENSOR 1 FAULT
Yes..No
Yes
41
Feedback sensor:
Fault in sensor 1 (AI1) connected to the relative terminals in X9.
- Yes: the fault condition of sensor 1 shuts down the pump set which remains blocked until the alarm condition is
eliminated. When this occurs the set automatically resumes operation. The alarm is shown on the display.
- No: the fault condition of sensor 1 shuts down the pump set and the alarm is not shown on the display.
NON-feedback sensor:
- Yes: the fault condition of sensor 1 does not shut down the pump set and the alarm is shown on the display.
- No: the fault condition of sensor 1 does not shut down the pump set and the alarm is not shown on the display.
10712
SENSOR 2 FAULT
Yes..No
Yes
Description of par. 10712
10713
SENSOR 3 FAULT
Yes..No
No
- Yes: the fault condition of sensor 1 does not shut down the pump set and the alarm is shown on the display.
- No: the fault condition of sensor 1 does not shut down the pump set and the alarm is not shown on the display.
10714
SENSOR 4 FAULT
Yes..No
No
Description of par. 10714
10715
O.L. P1 TRIP
Yes..No
Yes
Overload / PTC pump 1 alarm. Digital input DI7 terminal 9 (X2).
- Yes: the alarm condition shuts down the pump until it is eliminated. When this occurs the pump automatically
resumes operation. The alarm is shown on the display.
- No: the alarm condition shuts down the pump set and the alarm is not shown on the display.
10716
O.L. P2 TRIP
Yes..No
Yes
Description of par.10716.
10717
O.L. P3 TRIP
Yes..No
Yes
10718
O.L. P4 TRIP
Yes..No
No
10719
O.L. P5 TRIP
Yes..No
No
Overload / PTC pump 5 alarm. Digital input DI11 terminal 14 (X2) and par. 10907 must be set as Pump 5
overload.
10720
O.L. P6 TRIP
Yes..No
No
Overload / PTC pump 6 alarm. Digital input DI12 terminal 15 (X2) and par. 10908 must be set as Pump 6
overload.
10721
INVERTER FAULT
Yes..No
Yes
Failure alarm inverter diagnosed with digital input DI7 terminal 9 (X2) or via ModBus.
- Yes: The alarm condition stops the operation of the inverter is shown in the display. At the end, in an automatic,
the inverter returns to work.
- No: the alarm condition stops the operation of the inverter and the alarm is not shown on the display.
10722
RESET AL. LOG
Yes..No
No
Set Yes to delete the list of alarms in the log.
108
ANALOG IN/OUT
This menu is used to set the analog inputs and outputs. Terminals X9.
10801
ANALOG INPUT AI1
Setting of analog input AI1. Sensor 1 must be connected.
108011
4-20mA
0-20mA
4-20mA
Sets the signal type of the transducer connected to analog input AI1 (par. 0111).
108012
AI1 ZERO SETTING
Yes..No
No
42
Only visible if 4-20mA selected.

Yes: Acquisition of input zero 4-20 mA. Adjustment is only possible in the range 3.54.5mA
If adjustment is successful, the message ADJUST OK appears
If out of range, the message ADJUST KO appears
108013
AI1 FILTER
1..199
1
Software filter (n samples per second) of the analog input AI1 signal.
10802
ANALOG INPUT AI2

108021
4-20mA
0-20mA
4-20mA
108022
AI2 ZERO SETTING
Yes..No
No
1..199
See par. 108011.

108023
AI2 FILTER
See par. 108013.

10803
ANALOG INPUT AI3

108031
4-20mA
0-20mA
4-20mA
108032
AI3 ZERO SETTING
Yes..No
See par. 108011.

108033
AI3 FILTER
1..199
See par. 108013.

10804
ANALOG INPUT AI4

108041
4-20mA
0-20mA
4-20mA
Sets the signal type of the transducer connected to analogue input AI4 (par. 0114).
108042
AI4 ZERO SETTING
Yes..No
See par. 108011.

108043
AI4 FILTER
1..199
4-20mA
0-20mA
4-20mA
See par. 108013.

10805
OUT TYPE AO1
Sets the signal type (full scale), in current, of analog output AO1.
10806
OUTPUT AO1
Disabled
Inverter Ref. Frequency
Anal input AI1
Anal input AI2
Anal input AI3
Anal input AI4
Inverter Out Freq.
Set Point
Sets the type of function attributed to analog output 1, AO1.
Disabled
10807
OUT TYPE AO2
0-10 Vdc
0-10 Vdc
2-10 Vdc
43
Sets the signal type (full scale), in voltage, of analog output AO2.
10808
OUTPUT AO2
Disabled
Inverter Ref. Frequency
Anal input AI1
Anal input AI2
Anal input AI3
Anal input AI4
Inverter Out Freq.
Set Point
Disabled
Sets the type of function attributed to analog output 2, AO2.

109
DIG. INPUT CONFIG.
This menu is used to configure digital inputs DI1DI15. Terminal block X1, X2, X3 terminals 118
10901
INPUT DI1
Disabled
CP1
CP1
Sets the function of digital input DI1. Options:
- Disabled.
- CP1: the pump (fixed speed) running signal contact from the pump 1 contactor is connected to the DI1 input.
The final contact (auxiliary contact of the contactor) if the pump is running is NC. NO in the home position, with
the pump stopped.
10902
INPUT DI2
Disabled
CP2
CP2
- Disabled.
the pump stopped.
10903
INPUT DI3
Disabled
CP3
CP3
- Disabled.
the pump stopped.
10904
INPUT DI4
Disabled
CInv1
CP4
CInv1
- Disabled.
- CP4: the pump (fixed speed) running signal contact from the pump 4 contactor is connected to the input. The
final contact (auxiliary contact of the contactor) if the pump is running is NC. NO in the home position, with the
pump stopped.
- Cinv1: the pump 1 (variable speed) running signal contact from the pump 1 contactor is connected to the input.
the pump stopped.
10905
INPUT DI5
Disabled
CInv2
CP5
CInv2
- Disabled.
pump stopped.
the pump stopped.
10906
INPUT DI6
Disabled
CInv3
CP6
CInv3
44

- Disabled.
pump stopped.
the pump stopped.
10907
INPUT DI11
Disabled
Disabled
Overload P5
Inverter running
Inverter Min. Speed
- Disabled
- Overload P5: the pump 5 overload / PTC is connected to the input.
- Inverter running: the inverter running electrical contact is connected to the input. The final contact is NO in the
home position.
- Inverter Min. Speed: the inverter minimum frequency reached electrical contact is connected to the input. The
minimum frequency must be set on the inverter. The signal is used to enable the stopping procedure for
variable-speed pumps.
If the inverter is connected to the SD60 board via serial communication, the variable-speed pump running and
minimum speed signals are transmitted via the communication protocol.
10908
INPUT DI12
Disabled
Disabled
Overload P6
Inverter Fault
Setpoint 1-2
- Disabled
- Overload P6: the pump 6 overload / PTC is connected to the input.
- Inverter Fault: the inverter fault electrical contact is connected to the input. In case of alarm, the final contact is
NO.
- Setpoint 1-2.
If the inverter is connected to the SD60 board via serial communication, the inverter fault signal is transmitted via
the communication protocol.
10909
INPUT DI13
Disabled
Disabled
High pressure
Start ext Autotest
Setpoint 3-4
- Disabled
- High pressure: a maximum pressure switch signalling HIGH PRESSURE ALARM is connected to the input. If
the alarm trips the final electrical contact is NC.
- Start ext Autotest: command for starting the Autotest externally.
- Setpoint 3-4.
10910
INPUT DI13 DELAY
0..100 secs
0
Set the tripping delay, in seconds, in case of activation of digital input DI13.
Can only be set if 10909=High pressure.
10911
INPUT DI14
Disabled
Disabled
Low Pressure Switch
Min. Pressure
Setpoint 5-6
- Disabled
- Low Pressure Switch: the Low Pressure Switch for protecting the pump/s from operating off the curve is
connected to the input. The final contact is NC in the home position (no alarm).
- Min. Pressure: a minimum pressure control device is connected to the input.
- Setpoint 5-6.
10912
INPUT DI14 DELAY
0..100 secs
0
45
Can only be set if 10911=Minimum Pressure Switch or Min. Pressure.
10913
INPUT DI15
Disabled
Disabled
External ON/OFF
Shutdown from ext alarm
- Disabled
- External ON/OFF: pump set enabled. The final contact is NO in the home position. If the contact becomes NC
the set is enabled to operate. All system functions are blocked. The manual and automatic modes are
disabled.
- Shutdown from ext alarm: an external device is connected to the digital input. If the alarm trips the final
electrical contact is NO. The set does not work and switches to the manual mode. When the alarm is
eliminated, the system automatically returns to the automatic mode.
10914
INPUT DI15 DELAY
0..100 secs
0
10915
O.L. TYPE
Int. Automatic
Int. Automatic
PTC
Set the type of motor protection connected to the digital inputs DI7DI12. If connected, set par. 10907-10908 as
Overload P5, Overload P6.
110
COMMUNICATION
CONF.
The SD60 control unit includes hardware ports allowing communication with external units, such as BMS's
(Building Management System) or LAN's. This menu can be used to configure the communication interfaces.
11001
RS485 MASTER
Settings of the Configuration menu for the RS485 internal MASTER serial communication port. The internal RS
485 serial interface (terminal block X12) is used to communicate between the SD60 control unit and the pump set
inverters.
110011
BAUD RATE
9600
57600
19200
38400
57600
110012
PARITY CONTROL
e81, n82, o81, n81
e81
11002
RS485 SLAVE
Configuration menu for the RS485 external slave serial communication port, user interface.
To establish communication between the SD60 control unit (terminal block X11) and an external device (such as
a PLC, ext. supervisor system) with a standard Modbus protocol, the following parameters must be set: Address,
Parity, Baudrate, Bit Stop.
110021
ENABLE
Yes..No
No
Yes: Communication port enabled.
No: Port disabled.
110022
MODBUS ADDRESS
1..31
2
Sets the ModBus RTU address of the network node
110023
BAUD RATE
110024
PARITY CONTROL
9600
19200
38400
57600
e81, n82, o81, n81
46
57600
e81
11003
ETHERNET
Configuration menu of the ETHERNET communication port. Ethernet is a standard protocol for the rapid
connection of computers in a local network (LAN, Local Area Network). An information network is a group of
interconnected PC's and other devices and the system allows these devices to communicate and share
information and resources. Networks can be of different sizes and can be contained in a limited area (LAN) or
spread across the world. Network devices communicate by reciprocally transmitting information in the form of
groups of small electrical impulses, known as packages. Each package contains the address of the
transmitting device (source address) and the address of the receiving device (destination address).
The Web server of the SD60 unit allows one or more computers to be connected to the SD60 control unit via
an Ethernet link. It is therefore possible to use a PC to view and control the operating status of the pump set in
a local Intranet network and also on the Internet, if accesses are enabled.
DEFAULT PASSWORD TO ACCESS: lowara11
IP ADDRESS
0..255 - 0..255 -0..255 -0..255
10.80.66.107
Manual allocation of the IP protocol parameters.

NET MASK
0..255 - 0..255 -0..255 -0..255
255.255.0.0
GATEWAY
0..255 - 0..255 -0..255 -0..255
10.80.66.1
11004
USB HOST
USB Host port management menu. Only devices such as USB pendrives (also known as USB flash drives) and
external mass memories (hard disks) can be connected to this port. This menu is used to export files such as
SD60 configuration files and events logs (format csv), or import files such as SD60 software updates.
110041
EXPORT FILE
Select Yes to enter a submenu and select the type of file to export.
1100411
CONFIG. FILE
Yes..No
No
Select Yes to export the current configuration file to the device connected to the USB Host port.
1100412
EVENTS LOG
Yes..No
No
Select Yes to export the events log to the device connected to the USB Host port.
110042
IMPORT FILE
Select Yes to enter a submenu and select the type of file to import and save to the SD60 controller.
An incorrect selection can cause system malfunctions and irreparable damage. Contact the technical
assistance service for further details.
1100421
CONFIG. FILE
Yes..No
No
Set Yes to display the configuration file present in the device connected to the USB Host port.
1100422
SOFTWARE
Yes..No
No
Set Yes to display the software update files present in the device connected to the USB Host port.
11005
USB ON TO GO
47
Install the SD60/PC communication drives (contact the technical assistance service).
Connect the PC to the SD60 unit using a dedicated cable (not supplied).
The configuration file and events log can be viewed and exported (saved to PC) and the configuration file,
software file can be imported (saved to SD60).
An incorrect selection can cause system malfunctions and irreparable damage. Contact the technical
assistance service for further details.
11006
SD CARD
The SD60 unit comprises a hardware slot for a Micro SD card Max 2 Giga.
Secure Digital (shortened to SD) is the most popular format of memory cards (electronic devices used to
memorise in digital format large quantities of information in flash memories). The user can chose to save the
events log in the memory card (not supplied) and not in the flash ram of the SD60.
110061
EXP EVENTS LOG
Yes..No
Yes: saves the events log to an external memory card.
No: No operation is performed and the events log is saved to the flash memory inside the SD60.
111
DIGITAL OUT EXT
The SD60 unit is fitted with two configurable digital relay outputs for signalling alarms and/or events. If other
digital outputs are required, an optional module (code 150890810) featuring 5 independently configurable digital
outputs with final electrical contact NO (NC on request) must be connected.
11101
CONFIGURE OUT 1
Disabled
Disabled
Auto Mode
Man Mode
P Run
P Overload
Level Al.
Max. Pressure
Min. Pressure
External al.
Autotest failed
Power ON
Inverter RUN
High pressure
Sets the digital output 1 signalling function.
11102
CONFIGURE OUT 2
Disabled
Auto Mode
Man Mode
P Run
P Overload
Level Al.
Max. Pressure
Min. Pressure
External al.
Autotest failed
Power ON
Inverter RUN
High pressure
Disabled

11103
CONFIGURE OUT 3
Disabled
Auto Mode
Man Mode
P Run
P Overload
Level Al.
Max. Pressure
Min. Pressure
External al.
Autotest failed
Power ON
Inverter RUN
High pressure
Disabled
48
11104
CONFIGURE OUT 4
Disabled
Auto Mode
Man Mode
P Run
P Overload
Level Al.
Max. Pressure
Min. Pressure
External al.
Autotest failed
Power ON
Inverter RUN
High pressure
Disabled

11105
CONFIGURE OUT 5
Disabled
Auto Mode
Man Mode
P Run
P Overload
Level Al.
Max. Pressure
Min. Pressure
External al.
Autotest failed
Power ON
Inverter RUN
High pressure
Disabled

112
DEFAULT
PARAMETERS
11201
CREATE BACK-UP
Save
Select Save to save the current configuration in the internal flash memory of the SD60. When the unit is next
switched on, these will be the default parameters.
11202
LOAD FROM BACK-UP
Load
Select Load to load the configuration saved to the internal flash memory of the SD60.
IMPORTANT: After loading the parameters, switch the SD60 board off and back on again.
11203
LOAD DEFAULT
Load
Select Load to load the default configuration saved to the internal flash memory of the SD60 and present when
next switched on. The default configuration values are indicated in the Default Value column of this manual.
IMPORTANT: After loading the parameters, switch the SD60 board off and back on again.
113
CONFIGURE HMI
This menu section is used to set the display and button characteristics
11301
STANDBY TIME
1..30 mins
20 mins
This menu section is used to set the display and button standby time
114
SOFTWARE
This section can be used to consult the current version of the Software and Firmware in the installed SD60.
115
HOUR COUNTER
This menu section is used to reset the memory of each pump.

11501
RESET HOUR COUNTER

P1
Yes: reset pump P1 hour counter.
No: no operation
11502
RESET HOUR COUNTER
P2
No: no operation
Yes..No
No
Yes..No
No
49
11503
RESET HOUR COUNTER

P3
No: no operation
11504
RESET HOUR COUNTER
P4
No: no operation
11505
RESET HOUR COUNTER
P5
No: no operation
11506
RESET HOUR COUNTER
P6
No: no operation
11507
RESET ALL HOUR
COUNTERS
Yes..No
No
Yes..No
No
Yes..No
No
Yes..No
No
Yes..No
No
116
INVERTER CONTR.
The sets in the GV series are variable-speed pump sets. For this reason, one or more inverter frequency
converters are installed. This menu section is used to set the type of inverter control.
Yes: the inverter is controlled by the SD60 unit.
No: Set in case the SD60 unit develops a fault.
11601
INVERTER REFERENCE Analog
RS485
RS485
Sets the inverter feedback signal type for controlling the set quantities.
Analog: the SD60 unit provides the inverter with an analog reference signal from the electronic sensor. Set point
reference.
Serial RS485: the inverter is connected to the SD60 unit via the serial interface. The reference signal of the
electronic sensor, the reference feedback quantity, is transmitted via a communication protocol.
11602
INVERTER COMMAND
Analog
RS485
RS485
Sets the inverter feedback signal type for controlling the set quantities.
Analog: the SD60 unit provides the inverter with an analog reference signal from the electronic sensor. Frequency
out reference.
Serial RS485: the inverter is connected to the SD60 unit via the serial interface. The reference signal of the
electronic sensor, the reference feedback quantity, is transmitted via a communication protocol.
11603
INPUT SPEED REACHED AI4
RS485
DI11
RS485
Parameter used to set the type of input of the SD60 unit for acquiring the speed/frequency delivered by the
inverter to the motor.
Analog input AI4: the input signal to the SD60 is analog 4-20mA.
Digital input DI11: the input signal to the SD60 is digital. Set parameter 10907 as Input speed reached.
Serial RS485: the inverter is connected to the SD60 unit via the serial interface. The inverter frequency/speed is
transmitted via the communication protocol.
11604
LOWER THRESHOLD
0..100%
70%
SPEED
Sets the lower speed/frequency threshold, expressed as a percentage of the full scale value of the
speed/frequency signal of the last pump operating at variable speed.
E.g.: 4..20mA = 0..50Hz = 0..100%.
As the stop procedure of the last operating inverter depends on the value of the lower speed threshold, an
incorrect setting could cause the pump set to oscillate and not stop correctly. The value also depends on the type
of system.
The parameter can only be set in GV variable speed sets.
11605
UPPER THRESHOLD
0..100%
95%
SPEED
50
Sets the upper speed/frequency threshold, expressed as a percentage of the full scale value of the
speed/frequency signal of the pump operating at variable speed. Once this value is exceeded, the fixed-speed
pumps (GVE, GVF, GVM) or the variable-speed pumps in serial cascade GVS systems are started in sequence.
E.g.: 4..20mA = 0..50Hz = 0..100%.
As a correct starting procedure for fixed- or variable-speed pumps depends on the value of the upper speed
threshold, an incorrect setting could cause the pump set to oscillate and start and stop continuously. The value
also depends on the type of system.
The parameter can only be set in GV variable speed sets.
117
PID SD60 ADJUST.
Control system fundamentals: the PID controller acquires a process value from a sensor (e.g.: pressure) and
compares it with a reference value (e.g.: setpoint). The difference, known as the error signal, is then used to
determine the value of the output variable of the controller (e.g.: inverter output frequency). The PID adjusts the
output according to:
the value of the error signal (proportional action Kp). Proportional action (Kp) reduces the rise time (parameter
defining the speed of response) and reduces the permanent speed error.
previous error signal values (integral action Ti). Integral action makes the controller remember the previous
error signal values; in particular, the integral action value is not necessarily nil if the error signal is nil. This
property gives the PID the capacity of taking the process exactly to the required reference point, where only
proportional action would be nil.
the speed at which the error signal changes (derivative action Td). Derivative action rapidly compensates the
changes in signal error: if it increases, derivative action attempts to compensate this according to the speed at
which it changes, without waiting for the error to become significant (proportional action) or persist for a certain
amount of time (integral action). A derivative controller therefore increases system stability, improving
transitory response.
The SD60 control unit includes a PID governor which assures the desired quantity remains stable and
corresponds to the desired setpoint. This menu section can be used to edit certain parameters of the PID
governor in order to achieve faster or slower reactions in the pump set. Parameter Kp, Ti and Td settings depend
on the installation version.
A rapid reaction can be obtained by increasing the gain Kp, reducing the integral time Ti and increasing the
derivative time Td.
A slow reaction can be obtained by reducing the gain Kp, increasing the integral time Ti and reducing the
derivative time Td.
Default values are set. The installation type may require some values to be changed.
11701
ENABLE PID SD60
Yes..No
Yes
No: The PI/PID governor is that of the inverter and the SD60 unit provides the reference signal.
Yes: Enables the internal governor of the SD60 unit.
IMPORTANT: Can only be set for GVE and GVF units.
11702
GAIN P
0..1000
60
11703
TIME I
0..300 secs
50
11704
TIME D
0..300 secs
0
11705
DEAD ZONE
0..10%
0
The dead zone is the percentage within which the PID considers there are no input signal variations. If the dead
zone is set to 5 this means that the input signal to the PID (variable process) must change by over 5% before the
PID reacts and makes adjustments.
11706
N SAMPLES
0..100
0
The input signal to the PID changes continuously. The Number of samples is the number of samples used to
calculate PV variations. If the number of samples is set to 10, it means that the PV input signal to the PID is
calculated over 10 samples. Lastly, a moving average filter is used to absorb violent input variations.
Parameters 11705 and 11706 are used to stabilise adjustment and prevent oscillations that could damage the
pumps.
118
INVERTER CONFIG.
This menu section is used to select the type of inverter when it is connected to the SD60 control unit via a serial
interface and communicates via a communication protocol. After defining the inverter model some of its
parameters can be viewed and edited. Consult the manual of the inverter connected to the set for the entire list of
parameters.
51
INVERTER MODEL
GENERICO
DANFOSS FC102,
VACON100-1
FC202
VACON100-2
ABB ACS310, ACS550
HYDROVAR ver.4.
Set the installed model of inverter. This parameter is fundamental if the inverter is connected to the SD60 control
unit via a serial interface and communicates via a communication protocol. Some parameters of the connected
inverter can be edited via the SD60 unit. Directly use the inverter interface to edit other parameters that are not
present in the list (consult the inverter manual).
Generic: inverter command from I/O.
118F
118F1
INVERTER
PARAMETERS
Edit
Inverter parameterisation
submenu
180 690V
RATED MOTOR
400
VOLTAGE
Rated motor voltage: this value Un is indicated on the motor rating plate. This parameter sets the voltage to the
field weakening point 100% * Un Motor. Also note the connection used (Delta/Star).
118F2
RATED MOTOR F.
0 320Hz
50Hz
Rated motor frequency: this value fn is indicated on the motor rating plate.
118F3
RATED MOTOR SPEED
0 19200 rpm
2900 rpm
Rated motor speed: this value is indicated on the motor rating plate.
RATED MOTOR
Variable
5
118F4
CURRENT
Rated current (A): this value nn is indicated on the motor rating plate.
118F5
MOTOR COSFI
01
0.90
Motor power factor cosfi: this value is indicated on the motor rating plate.
118F6
RATED MOTOR POWER 3
Rated motor power (kW): this value is indicated on the motor rating plate.
118F7
MINIMUM FREQUENCY
0 320Hz
30Hz
Minimum permitted frequency reference.
118F8
MAX. FREQUENCY
0 320Hz
50Hz
Maximum permitted frequency reference.
118F9
POWER INPUT V.
180 690V
400V
Voltage of power line to pump set.
118F10
RAMP FORM 1
0 10
0
Ramp curve S 1(see inverter manual)
118F11
ACCEL. TIME 1
0 300 s
1
Defines the time required for the output frequency to pass from zero to maximum frequency
118F12
DECEL. TIME 1
0 300 s
1
Defines the time required for the output frequency to pass from maximum frequency to zero
118A
VACON100-1, 4kW
Parameterisation submenu.
VACON100-2, 3kW
Par. List see 118F
118C
ABB ACS310, ACS550
Parameterisation submenu
Par. List see 118F
118E
HYDROVAR VER.4.
Parameterisation submenu
118E1
RAMP 1
1.0 250 s
6s
Ramp 1: fast acceleration time.
- Too fast an acceleration time can cause an error (OVERLOAD) during starting of the HYDROVAR.
- Too slow an acceleration time can cause an outlet pressure drop during operation.
118E2
RAMP 2
1.0 250 s
20 s
Ramp 2: fast deceleration time.
Too fast a deceleration time can cause an error (OVERVOLTAGE).
Too slow a deceleration time can generate overpressure.
118E3
RAMP 3
1.0 1000 s
70 s
52
Ramp 3: slow acceleration time.

- Too fast an acceleration time can cause oscillations and/or an error (OVERLOAD).
- Too slow an acceleration time can cause a pressure drop during changes in demand.
118E4
RAMP 4
1.0 1000 s
70 s
Ramp 4: slow deceleration time.
- Too fast a deceleration time can cause the HYDROVAR and therefore also the pump to oscillate.
- Too slow a deceleration time can cause a pressure variations during changes in demand.
118E5
RAMP FMIN A
1.0 25.0 s
2.0 s
Fast acceleration time for starting the HYDROVAR until the selected MIN. FREQUENCY (118F8) is reached.
RAMP1 118F1 (fast acceleration ramp) starts as soon as minimum frequency is exceeded. Too fast an
acceleration time can cause an error (OVERLOAD) during starting of the HYDROVAR.
118E6
RAMP FMIN D
1.0 25.0 s
2.0 s
Fast deceleration time for stopping the HYDROVAR immediately below the selected MIN. FREQUENCY (118F8).
Too fast a deceleration can cause an error (OVERVOLTAGE).
118E7
MAX. FREQUENCY
30.0 70.0 Hz
50Hz
This parameter determines the maximum speed of the pump. The standard setting most comply with the rated
frequency of the connected motor. Higher than standard settings can overload the motor!
Setting greater than 10% of rated frequency can consume 33% more current!
118E8
MIN. FREQUENCY
0 MAX FREQUENCY
30Hz
Below the set minimum frequency the HYDROVAR operates with the fast ramps. By default, the max. setting of
this parameter is limited to 30Hz. To enable the MIN FREQ. for settings > 30Hz consult the detailed HYDROVAR
manual. The minimum frequency depends on the type of pump selected and on the application. Especially in
applications with submersible motors, the minimum frequency must be set to ~30Hz.
118E9
BOOST
0.0 25% Un
8
Sets the motor start voltage as a percentage of the input voltage Un.
This parameter determines the characteristics of the voltage/frequency curve. In particular, we refer to the
increase in voltage during the motor start stage, as a percentage of rated voltage. Make sure to keep these
settings as low as possible in order not to overload the motor at low frequencies.
If the boost is set too low, a fault may occur (OVERLOAD), as the starting current is too high.
118E10
POWER RED.
OFF, 85%, 75%, 50%
OFF
Reduction in maximum output current. If a motor with a lower rated power is used, the maximum output current
must be adjusted. The reduction in maximum output current also affects the detection of the overload! For details,
consult the HYDROVAR manual.
118E11
ADJUSTMENT MODE
normal, reverse
normal
Adjustment mode.
Normal: speed increases with the drop in the active value signals. (i.e.: constant pressure control).
Reverse: speed decreases with the drop in the active value signal. (i.e.: control with constant intake pressure or
with constant level on the intake side).
N.B.: For other programming details, consult the installed inverter manual.
119
CONFIG.NETW.ANALY.
To analyse and view the main power supply line quantities on the SD60 display, install the optional network
analyser module. The optional module can provide the following electrical quantities: Vrms, Irms, Watt, var,
Frequency, cos fi, active energy. For the above quantities (except for frequency) both the phase values and the
overall three-phase value are available. In this menu section it is necessary to set some parameters of the
module for the correct measurement of the quantities.
N.B.: the module must be connected to the internal RS485 master port.
11901
EN. NETW ANALYSER
Yes..No
No
Yes: Enables connection with the network analyser module.
11902
PRIMARY Imax
Sets the value of the current transformation ratio. This parameter is essential for correctly measuring the electrical
quantities.
11903
POWER RESET
RESET
Save the service menu settings. If these are not saved, an error message occurs. Repeat the command.
53
7.3 ALARMS LOG

The alarms menu is read only In the MANUAL or AUTOMATIC operating mode, the dedicated menu 2- ALARMS
can be accessed from the main menu. Highlight the relative item in the main menu and confirm with OK. The
parameters and relative descriptions are shown below.
2 ALARMS MENU
The read-only ALARMS MENU gives an overview of active alarms and logs the alarms that tripped while the set was
operating.
Definitions
System: the entire pump assembly.
Unit: individual electric pump and/or inverter.
A fault in the system, in one of the supervised components (unit) or measurements, can generate an alarm or signal.
As well as the fault signal via the fault/signal relay and the red LED on the SD60 unit, an alarm can also modify the
operating mode, for example, from Normal to Stop. A signal only generates a fault indication. The alarms list indicates
the possible fault reasons together with: alarm code, trip date/time, deactivation date/time, number of trips.
Up to 5 events within a 30 minute window are allowed for the same alarm, after which the system or unit shuts down
even if the alarm condition no longer exists. On the contrary, when the alarm condition terminates the system
automatically (if enabled) starts working again.
In the event of a permanent shut-down, proceed as follows to reset:
- Eliminate the alarm condition, if present; the flashing fault LED shines.
- Press C to turn off the LED. The button is only enabled if the alarm is NOT active. The number of times the same
alarm trips is only set to zero if the maximum number of trips has been reached.
The alarms menu is divided into:
21- ACTIVE ALARMS: list of active alarms. Red fault LED flashing and SD60 automatically shows the list of active
alarms. Press T to access the menus. C is disabled. If the alarm is disabled the LED shines red and C is enabled to
disable the alarm relay and turn off the LED.
22- ALARMS LOG: list of last 50 inactive alarms. The first alarm on the list is the most recent one.
The 22-ALARMS LOG is ONLY reset in the manual mode in menu 107 ALARMS.
The following information is available for each alarm:
- Reference code.
- Alarm Name
- Alarm trip and deactivation: Date and time.
- Alarm status: ON active, OFF inactive.
- Number of times the alarm tripped within the 30 minute window.
From menu 2-ALARMS select Menu 21-ACTIVE ALARMS and press OK. The page structure containing information
concerning each alarm is shown below.
54
21 ACTIVE ALARMS
21 ACTIVE ALARMS
2101 009 (Blk)
OVERLOAD ALARM P1
2102 001 (2)
MAX PRESSURE
THRESHOLD
Highlight the alarm and press OK
OVERLOAD ALARM P1
210101: 2010/05/06
210102: 17:30
210103: ON
210104: 5
Overload alarm P1 (code 009) active and P1 shut down as it has exceeded the number of automatic resets. Maximum
pressure threshold alarm (code 001) active and the alarm tripped twice in the last 30 working minutes
From menu 2-ALARMS select Submenu 22-ALARMS LOG and press OK. The structure of the display page showing
information relative to the alarms log and the selected alarm is shown below.
22 ALARMS LOG
22 ALARMS LOG
Highlight the alarm and press OK
2201 009 (3) ON

OVERLOAD ALARM P1
2202 001 (2) OFF
MAX PRESSURE
THRESHOLD
OVERLOAD ALARM P1
220101: 2010/05/06
220102: 17:30
220103: ON
220104: 3
Overload alarm P1 (code 009) tripped on 2010/05/06.

Maximum pressure threshold alarm (code 001) reset. Alarm events 2.
REF.
001
NAME OF ALARM
Description
Reset
Max. n events
MAX. PRESSURE
Maximum pressure alarm
AUTOMATIC/
5
THRESHOLD
(via sensor).
MANUAL
Pressure continuously exceeds the maximum set threshold [PARAMETER 10703] for a time greater than or equal to
the set value [PARAMETER 10704]. Blocks system operation as long as the alarm lasts. Pressure is measured by the
sensor installed on the flow side of the set.
It is disabled in the manual operating mode.
002
HIGH PRESSURE AL.
High pressure alarm
AUTOMATIC/
5
via external pressure switch
MANUAL
High pressure for tripping of high pressure switch connected to digital input DI13. Parameter [10909] set as high
pressure and the signal continues for a time greater than or equal to the set delay [PARAMETER 10910]. Blocks
system operation as long as the alarm lasts.
It is active in both manual and automatic operating mode.
003
UNDER/OVERVOLTAGE External alarm configured as
AUTOMATIC/
5
AL.
overvoltage / undervoltage
MANUAL
External over/undervoltage alarm connected to digital input DI15. Parameter [10913] enabled as "External alarm
shutdown", parameter [10709] set as UNDER/OVERVOLTAGE, the signal continues for a time greater than or equal to
the set Delay [10914]. Blocks pump operation as long as the alarm lasts. It is disabled in the manual operating mode.
004
MIN. PRESSURE
Minimum pressure alarm (via
AUTOMATIC/
5
THRESHOLD
sensor)
MANUAL
Pressure continuously exceeds the minimum set threshold [PARAMETER 10701] for a time greater than or equal to
the set value [PARAMETER 10702]. As in the event of a system shutdown the pressure CANNOT be reset, 1 minute
after the alarm trips, SD60 automatically activates the pumps to reset the setpoint. It is disabled in the manual
operating mode.
005
EXT OVERTEMPER. AL.
External alarm configured as
AUTOMATIC/
5
overtemperature (room)
MANUAL
External overtemperature alarm connected to digital input DI15. Parameter [10913] enabled as "External alarm
shutdown", parameter [10709] set as EXT. OVERTEMP. AL., the signal continues for a time greater than or equal to
the set Delay [10914]. Blocks pump operation as long as the alarm lasts. It is disabled in the manual operating mode.
55
006
EXTERNAL ALARM
External alarm configured as

AUTOMATIC/
5
an external block
MANUAL
External alarm device connected to digital input DI15. Parameter [10913] enabled as "Shutdown from external alarm",
parameter [10709] set as EXTERNAL ALARM, the signal continues for a time greater than or equal to the set Delay
[10914]. Blocks pump operation as long as the alarm lasts. It is disabled in the manual operating mode.
007
LOW PRESSURE
B.F.C. Alarm (Pressure Switch
AUTOMATIC/
n.a.
SWITCH AL.
Alarm)
MANUAL
Pressure continuously falls bellow the calibrated trip value of the minimum pressure switch (also called diaphragm
pressure switch) connected to digital input DI14 [PARAMETER 10911] for a time greater than or equal to the set value
[PARAMETER 10912]. If the alarm does not trip during the periodic auto-test, SD60 activates the red fault LED, the
alarm relay and the system continues to operate. If the alarm persists (always active) continuously within the window
the system shuts down.
Two different situations are contemplated. Tripping of B.F.C. without any request to run the pumps: in this case there
could be a malfunction of the sensor, of the pressure switches, or of the adjustment values.
Tripping of B.F.C. with the pumps running following a request for operation; in this case one or more pumps might not
be efficient (incorrect direction of rotation, damaged hydraulics, closed valve).
008
LOW WATER ALARM
Low water alarm
AUTOMATIC/
5
(via Probes / Float)
MANUAL
Dry running protection can be achieved using the minimum pressure switch [PARAMETER 0141] on the intake
manifold of the pump set or using the level float switch or electric probes in a tank on the intake side. If enabled
[PARAMETER 10705] and if the low water signal from probe circuit /float switch is high / low, com (terminals 41-40-42)
continues for a period greater than or equal to the Delay [para 10706], the system shuts down.
009..014
OVERLOAD AL. P1..P6
Pump n overload alarm
AUTOMATIC/
5
MANUAL
The overload relay trips and shuts down the relative pump.
015..020
ALARM PTC P1..P6
Pump n ptc alarm
AUTOMATIC/
MANUAL
AUTOMATIC/
MANUAL
The external ptc probe trips and shuts down the relative pump.
021..026
AUTOTEST FAILED
P1..P6
Pump n autotest failed alarm
Autotest failed as the minimum pressure switch tripped during operation of pump n.
027, 028
SENSOR 1..SENSOR 2
Sensor n fault alarm
AUTOMATIC/
5
ALARM
MANUAL
Sensor AI1, AI2 fault alarm. Sensor signal(s) below the minimum. Stops the pumps only if the feedback control
sensor/s is/are faulty [PARAMETER 013].
029, 030
SENSOR 3..SENSOR 4
Sensor n fault alarm
ALARM
Sensor AI3, AI4 fault alarm. Sensor signal(s) below the minimum. Does not shut down the pump.
031..036
INVERTER 1 FAULT
Inverter operating fault alarm N
AUTOMATIC/
5
.. INVERTER 6 FAULT
MANUAL
Inverter operating fault alarm. Depending on the type of fault the inverter can shut down. A manual reset is required.
To troubleshoot the type of fault, read the type of message on the display and consult the inverter manual.
037..042
BUS INV1..INV6
AUTOMATIC/
5
COMMUN. ERR.
MANUAL
ModBus serial communication problems between the SD60 and the connected inverters. Check the wiring on the
internal RS485 Master serial port, the Inverter settings or the serial port settings.
043
CONFIGURATION ERR.
n.a.
Incorrect setting of the total number of pumps in the set. Par. 03 is NOT equal to the sum of par. 06, 07 and 081. If the
error is present, the SD60 remains in the manual mode. Set the correct number of pumps in the set.
044
ETHERNET ERROR
n.a.
045
CAN BUS COMMUNIC.
n.a.
ERR.
CAN serial communication problems between the SD60 and the external supervisor. Check the wiring on the internal
CAN Slave serial port and the serial port settings.
56
046
D-OUT1 COMMUNIC.
AUTOMATIC/
5
ERR.
MANUAL
Alarm for serial communication problems with the external digital output relay module used in Series GVF units for
controlling pumps 4, 5, 6 connected to master port 485. Blocks pump operation as long as the alarm lasts.
047..048
D-OUT2 COMMUNIC.
n.a.
ERR.
D-OUT3 COMMUNIC.
ERR.
Alarm for serial communication problems with the external digital output relay module for reporting system operating
conditions. Menu 111. Module connected to master port 485. Does not shut down the system. Check the wiring on the
master serial port and the module settings.
049
10DIN COMMUNIC. ERR.
AUTOMATIC/
5
MANUAL
Alarm for serial communication problems with the external digital output module used to perform diagnostics on pumps
4, 5 , 6 in GVF sets. Module connected to master port 485. Shuts down the system. Check the wiring on the master
serial port and the module settings.
050
AN. NETW. COMM. ERR.
n.a.
Serial communication problems with network analyser module. Check the wiring on the master serial port and the
module settings.
051
ERROR SENSORS
Alarm for incorrect reading of
AUTOMATIC
the two sensors AI1, AI2.
Alarm for different signal/values read by the two sensors AI1, AI2 used as feedback. Parameter 013 set as AI1/AI2. Or
alarm for incorrect setting of AI1 and AI2 [PARAMETERS 0111, 0112, 10801, 10802].
052
MAX AL. PTC P1..P6
Maximum events reached
MANUAL
1
alarm
All the alarms PTC P1..P6 (alarms 015..020) have reached the maximum number of events. Permanent system
shutdown. Manual reset required.
053
MAX FAULTS INV. 1..6
MANUAL
1
alarm
All the alarms FAULT INVERTER 1..6 (alarms 031036) have reached the maximum number of events. Permanent
system shutdown. Manual reset required.
054
MAX COM. ERR. INV..
MANUAL
1
INV6
alarm
All the INC. BUS COMMUNIC. INV1..INV6 (alarms 037..042) have reached the maximum number of events.
Permanent system shutdown. Manual reset required.
055
ALL. LOW PRESSURE
Minimum pressure alarm via
AUTOMATIC/
5
external pressure switch
MANUAL
Minimum pressure alarm for tripping of pressure switch connected to digital input DI14. Parameter [10911] set as min.
pressure and the signal continues for a time greater than or equal to the set delay [PARAMETER 10912]. As in the
event of a system shutdown the pressure CANNOT be reset, 1 minute after the alarm trips, SD60 automatically
activates the pumps to reset the setpoint. It is disabled in the manual operating mode. Blocks system operation as long
as the alarm lasts.
056
NO RESTART
Block for many low pressure
MANUAL
1
MIN.PRESS.
alarm (055) and / or minimum
pressure threshold (004)
events.
057
10DIN2 COMM. ERR.
AUTOMATIC/
5
MANUAL
Alarm for serial communication problems with the external digital output module used to connect the pressure
switches. Module connected to master port 485. Shuts down the system. Check the wiring on the master serial port
and the module settings.
57
7.4 VISUALISATIONS MENU (The alarms menu is read only)

In the MANUAL or AUTOMATIC operating mode, the dedicated menu VISUALISATIONS can be accessed from the
main menu. Highlight the relative item in the main menu and confirm with OK. The parameters and relative
descriptions are shown below.
3 VISUALISATIONS MENU
The VISUALISATIONS MENU gives a complete overview of the operating status of the pump set. No changes
can be made to this menu section.
In the MANUAL or AUTOMATIC operating mode, the dedicated menu can be accessed from the main menu.
Highlight the relative item 3-VISUALISATIONS in the main menu and confirm with OK.
31
SYSTEM
Description
Pump running
Aut
Pump stopped
This read-only illustration indicates the operating

status of each installed pump. The current
setpoint Ps, the quantity measured by the sensor
(AI1 / AI2) Pf and the unit of measurement are
also displayed.
S
F
V
J
R
Ps
Pf
bar
Aut
Blk
Pump stopped
Pump faulty
Pump powered by frequency converter
Jockey pump stopped, if present
Standby pump stopped, if present
Working setpoint
Sensor feedback
Unit of measurement of parameter under
control (default)
Current operating mode Aut/Man
Entire pump set shutdown
32
MAN/AUTO START
In the VISUALISATIONS submenu section the operating status of each installed pump cam be managed
manually. In the manual mode the pumps can be started and stopped. No pressure or quantity adjustment is
available. The controls for minimum pressure switch, minimum level alarm, maximum pressure threshold alarm,
minimum pressure threshold alarm, alarm block from outside, are deactivated.
32 MANUAL STARTING
P1 V
P2
P3
[45Hz]
RUN
STOP
RUN
In submenu 32 press AUT/MAN to enable the manual mode. The display page changes name to 32 MAN
START: in the automatic mode it becomes 32 AUTO START. Press UP and DOWN to highlight the pump to
start manually. Press OK/MENU and the operating mode appears between brackets [ ]. Press OK/MENU to
confirm manual operation.
The pump connected to the frequency converter is identified with the letter V and the frequency can be changed
manually. Press right arrow, left arrow and OK/MENU to change the frequency and manually modify the
operating status.
Press AUT/MAN to return to the automatic mode and */T to view the system status.
submenu 31.
If digital input DI15, set as External ON/OFF [par. 10913] opens, the message SYSTEM SHUTDOWN is
displayed. It is impossible to start the pumps automatically or manually.
58
33
INVERTER
PARAMETERS
If the inverter is connected to the SD60 control unit via a serial interface, some of its operating parameters can be
viewed on the display. If more than one inverter is installed, select the required inverter and press OK to confirm.
The displayed parameters can change according to the installed model of inverter.
3301
INVERTER 1
33011
REF.FREQ.
Maximum operating frequency of the motor that can be delivered by the
inverter. Value expressed in Hertz (Hz) or as a percentage of maximum
value.
33012
FREQ.OUT
Instantaneous operating frequency of the motor, expressed in Hertz
(Hz) or as a percentage of maximum value.
33013
SPEED
33014
TORQUE OUT
Calculated torque of motor shaft. This value is expressed in Nm or as a
percentage of maximum value.
33015
VOLTAGE OUT.
Effective current output of motor, expressed in Volts (V) or as a
33016
CURR. OUT
Effective current input of motor, expressed in Amperes (A) or as a
33017
POWER OUT
Power of motor in kW The value is calculated according to the current
motor voltage and current.
33018
TEMPERATURE
Internal temperature of inverter expressed in C or as a percentage of
maximum permitted value.
33019
DC link
Current voltage of DC-Link circuit, expressed in Volts (V) or as a
3302
INVERTER 2
Display of the main parameters of inverter 2.
3303
INVERTER 3
3304
INVERTER 4
3305
INVERTER 5
3306
INVERTER 6
34
WORKING HOURS
This submenu section displays the working hours and number of starts of each installed pump. Press UP and
DOWN to select the pump and then press OK to view the relative operating hours.
34 OPERATING HOURS
LAVORO
3401 PUMP 1
3402 PUMP 2
3403 PUMP 3
3404 PUMP 4
3401 PUMP1
Hh : mm, N
3401
3402
3403
3404
3405
3406
35
PUMP 1
PUMP 2
PUMP 3
PUMP 4
PUMP 5
PUMP 6
POWER LINE
Displays the working hours of pump 1.

59
The optional network analyser module provides the following electrical quantities: Vrms, Irms, Watt, var,
Frequency, cos fi, active energy. For the above quantities (except for frequency) both the phase values and the
overall three-phase value are available. This menu section displays the main electrical quantities of the pump set
power line.
3501
Va
Effective phase voltage Va (Vrms).
3502
Vb
Effective phase voltage Vb (Vrms).
3503
Vc
Effective phase voltage Vc (Vrms).
3504
Vmed
Average three-phase voltage (Vrms).
3505
Ia
Effective phase current Ia (Irms).
3506
Ib
Effective phase current Ib (Irms).
3507
Ic
Effective phase current Ic (Irms).
3508
Imed
Average three-phase current (Irms).
3509
Pa
Active phase power Pa (W).
3510
Pb
Active phase power Pb (W).
3511
Pc
Active phase power Pc (W).
3512
Pmed
Total three-phase active power (W).
3513
Qa
Reactive phase power Qa (VAR).
3514
Qb
Reactive phase power Qb (VAR).
3515
Qc
Reactive phase power Qc (VAR).
3516
Qmed
Total three-phase reactive power (VAR).
3517
Sa
Apparent phase power Sa (VA).
3518
Sb
Apparent phase power Sb (VA).
3519
Sc
Apparent phase power Sc (VA).
3520
Smed
Total three-phase apparent power (VA).
3521
C.fi a
Cosfi phase power factor.
3522
C.fi b
3523
C.fi c
3524
C.fi m
Total three-phase cosfi power factor.
3525
Energ.A
Active phase energy Ea (Wh).
3526
Energ.B
Active phase energy Eb (Wh).
3527
Energ.C
Active phase energy Ec (Wh).
3528
E.Tot.
Total three-phase active energy (Wh).
3529
Frequecy
3530
V1-V2-V3
Phase sequence
36
IN / OUT STATUS
This display page indicates the status of all the analog and digital inputs and outputs
36 STATO IN / OUT
AI1: 15mA
AO1: 15.2 mA
DI1: C.OPEN (OFF)
DI2: C.CLOSED (ON)
60
8 MODBUS FIELD BUS

To check SD60 remotely via Modbus RTU, you must enable the pumps on the register 40009.
Enabling occurs only via Modbus and only when the SD60 is in manual mode and parameter Remote Control (09) to
ON. At this point you can write on the registers ModBus RTU
Register 40010:
0 = MANUAL
1 = AUTO
Write 40010 to 0 or put the card in the manual. The register 40009 is related to the ratings of the pumps. If I write
63, I enable all pumps (six). At this point when I switch on the 40010 1 (I put the card automatically) I have pumps
that can be used by SD60 logic.
Warning: when the register is zero 40009 is like I have disabled all the pumps automatically.
List of the main available Modbus RO (read-only) and R/W (read/write) parameters.
ADDRESS
PERMITTED
ABBR./VALUES
FUNCTION
40001
40002
40003
40004
40005
IDSD60
Address of SD60
FW version
ERROR
Last active error.
40010
AutMan
SD60 operating mode

bit 0: TRUE = Automatic, FALSE = Manual
bit 1: TRUE = CMD Man P1.., bit 6: TRUE = CMD Man
P6 (**)
40011
40012
40013
40014
40015
40016
40017
40018
40019
AnalogInput1
AnalogInput2
AnalogInput3
AnalogInput4
AnalogOut1
AnalogOut2
DigitalInput
Digital Output
NpumpRun
40020
Pump State
40021
Therm State
40022
Inverter State
40023
40024
Feedback
Set Point
Bit 0: input 1, , bit 14: Input 15

Bit 0: output 1, , bit 7:output 8
Number of pumps running
bit 0: TRUE=P1 RUN , FALSE =P1 STOP
..
bit 5: TRUE=P6 RUN , FALSE =P6 STOP
bit 8: TRUE=P1 IS INVERTER, FALSE =P1 IS IN LINE
..
bit 12: TRUE=P6 IS INVERTER, FALSE =P6 IS IN
LINE
bit 0: TRUE =P1 OVERLOAD
..
bit 5: TRUE = P6 OVERLOAD
bit 0: TRUE = Inv1 RUN, FALSE = Inv.1 STOP(*)
..
bit 5: TRUE = Inv6 RUN, FALSE = Inv.6 STOP(*)
ACCESS
RO
RO
RO
RO
RO
RW*
RO
RO
RO
RO
RW*
RW*
RO
RO
RO
RO
RO
RO
bit 8: TRUE = Inv1 FAULT, FALSE = Inv.1 OK
..
bit 12: TRUE = Inv6 FAULT, FALSE = Inv.6 OK
Feedback in tenths of bar
Adjustment set point (***)
61
RO
RW (*)
40025
40026
40027
40028
40029
40030
Rif Freq. Inverter 1

40101
parameter 33011
REF.FREQ. Inverter 1
40102
Parameter 33012
FREQ.OUT Inverter 1
40103
40104
40105
40106
40107
40108
40109
parameter 33013
SPEED Inverter 1
parameter 33014
TORQUE OUT Inverter
1
parameter 33015
VOLTAGE OUT.
Inverter 1
parameter 33016
CURR. OUT Inverter 1
parameter 33017
POWER OUT Inverter 1
parameter 33018
TEMPERATURE
Inverter 1
parameter 33019
DC link Inverter 1
40110
40111
40112
40113
40114
40115
40116
40117
40118
40119
40120
40121
40122
parameter 33021
parameter
33022FREQ.OUT
Inverter 2
parameter 33023
SPEED Inverter 2
parameter
33024TORQUE OUT
Inverter 2
parameter 33025
VOLTAGE OUT.
Inverter 2
parameter 33026
parameter 33027
parameter 33028
TEMPERATURE
Inverter 2
parameter 33029 DC
link Inverter 2
parameter 33031
parameter
33032FREQ.OUT
Inverter 3
RW
RW
RW
RW
RW
RW
Maximum operating frequency of the motor that can be
delivered by the inverter. Value expressed in Hertz (Hz)
or as a percentage of maximum value.
Instantaneous operating frequency of the motor,
expressed in Hertz (Hz) or as a percentage of maximum
value.
RO
RO
RO
Calculated torque of motor shaft. This value is

expressed in Nm or as a percentage of maximum value.
RO
Effective current output of motor, expressed in Volts (V)

RO
Effective current input of motor, expressed in Amperes

(A) or as a percentage of maximum value.
Power of motor in kW The value is calculated according
to the current motor voltage and current.
Internal temperature of inverter expressed in C or as a
percentage of maximum permitted value.
Current voltage of DC-Link circuit, expressed in Volts (V)
value.
RO
RO
RO
RO
RO
RO
RO

RO

RO

value.
RO
62
RO
RO
RO
RO
RO
(*)
(*)
(*)
(*)
(*)
(*)
40123
40124
40125
40126
40127
40128
40129
40130
40131
40132
40133
40134
40135
40136
40137
40138
40139
parameter 33033
SPEED Inverter 3
parameter
33034TORQUE OUT
Inverter 3
parameter 33035
VOLTAGE OUT.
Inverter 3
parameter 33036
parameter 33037
parameter 33038
TEMPERATURE
Inverter 3
parameter 33039 DC
link Inverter 3
parameter 33041
parameter
33042FREQ.OUT
Inverter 4
parameter 33043
SPEED Inverter 4
parameter
33044TORQUE OUT
Inverter 4
parameter 33045
VOLTAGE OUT.
Inverter 4
parameter 33046
parameter 33047
parameter 33048
TEMPERATURE
Inverter 4
parameter 33049 DC
link Inverter 4
RO
RO

RO

value.
RO
40142
40143
40144
40145
40146
40147
40148
RO
RO
RO
RO
RO

RO

RO

RO
40140
40141
RO
RO
RO
RO
-
parameter 33051
parameter
33052FREQ.OUT
Inverter 5
parameter 33053
SPEED Inverter 5
parameter
33054TORQUE OUT
Inverter 5
parameter 33055
VOLTAGE OUT.
Inverter 5
parameter 33056
parameter 33057
parameter 33058

value.
RO
RO
RO

RO

RO
63
RO
RO
RO
40149
TEMPERATURE
Inverter 5
parameter 33059 DC
link Inverter 5

40150
40151
40152
40153
40154
40155
40156
40157
40158
40159
parameter 33061
parameter
33062FREQ.OUT
Inverter 6
parameter 33063
SPEED Inverter 6
parameter
33064TORQUE OUT
Inverter 6
parameter 33065
VOLTAGE OUT.
Inverter 6
parameter 33066
parameter 33067
parameter 33068
TEMPERATURE
Inverter 6
parameter 33069 DC
link Inverter 6
40160
40201
40202
40203
40204
40205
40206
40207
40208
40209
40210
40211
40212
40213
40214
40215
40216
40217
40218
40219
40220
40221
40222
40223
40224
40225
40226
40227
40228
40229
40230
RO
Parameter 3501
Parameter 3502
Parameter 3503
Parameter 3504
Parameter 3505
Parameter 3506
Parameter 3507
Parameter 3508
Parameter 3509
Parameter 3510
Parameter 3511
Parameter 3512
Parameter 3513
Parameter 3514
Parameter 3515
Parameter 3516
Parameter 3517
Parameter 3518
Parameter 3519
Parameter 3520
Parameter 3521
Parameter 3522
Parameter 3523
Parameter 3524
Parameter 3525
Parameter 3526
Parameter 3527
Parameter 3528
Parameter 3529
Parameter 3530

value.
RO
RO
RO

RO

RO

-
RO
Effective phase voltage Va (Vrms).

Effective phase voltage Vb (Vrms).
Effective phase voltage Vc (Vrms).
Average three-phase voltage (Vrms).
Effective phase current Ia (Irms).
Effective phase current Ib (Irms).
Effective phase current Ic (Irms).
Average three-phase current (Irms).
Active phase power Pa (W).
Active phase power Pb (W).
Active phase power Pc (W).
Total three-phase active power (W).
Reactive phase power Qa (VAR).
Reactive phase power Qb (VAR).
Reactive phase power Qc (VAR).
Total three-phase reactive power (VAR).
Apparent phase power Sa (VA).
Apparent phase power Sb (VA).
Apparent phase power Sc (VA).
Total three-phase apparent power (VA).
Total three-phase cosfi power factor.
Active phase energy Ea (Wh).
Active phase energy Eb (Wh).
Active phase energy Ec (Wh).
Total three-phase active energy (Wh).
Frequency
Phase sequence
64
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RO
RW * it is only possible to write in the register if permitted by the configuration and if the Remote Control is
enabled (Para 08)
(*) Can only be used if the Remote Control is enabled (Para 08)
(**) The bits can only be set if AutMan is FALSE and the condition (*) is enabled
(***) Can only be used if the condition (*) is enabled and the local setpoints are disabled (Paras 101011,
101021, 101031, 101041, 101051, 101061 disabled). Switch SD60 on and off until the new configuration is
acquired.
To remote control each pump (start/stop), set the SD60 manual mode by pressing the aut/man button. The
frequency of the inverter varies between Fmin and Fmax
9 ELECTRONIC BOARD MAINTENANCE

The board does not require any maintenance.
10 REPAIRS - SPARE PARTS
WARNING
For repairs, apply to qualified personnel and use authentic spare parts.
11 TROUBLESHOOTING
Maintenance and repair operations must be carried out by qualified personnel.
Before servicing the set, disconnect the power supply and make sure there is no pressure in the
hydraulic components.
Fault
1.
Board off
Cause
Remedy
1.
Power supply disconnected
Connect the power supply
2.
Fuse burnt out in panel
Check the 24 Vac supply voltage in the

electric panel, downstream from the
transformer of the auxiliaries.
1.
Incorrect programming.
2.
Incorrect adjustment of pressure

switch or sensor thresholds.
Increase the differential pressure or the

stop pressure.
Replace burnt-out fuse.

2.
Frequent
starting and
stopping
Programme the start/stop values.

Check timing.
3.
DIFFERENT
SENS.
1.
Different sensors connected to AI1

and AI2.
Check that, with FEEDBACK set on

AI1/AI2, the pressure/level sensors
connected to AI1 and AI2 are of the same
type and the values read are congruent.
4.
Pressure
inconstant
1.
Incorrect PID
Reset the parameters of the PID controller

in the SD60 unit or of the inverter
depending on the menu setting [117].
12 TAKING OUT OF SERVICE

Proceed in compliance with local codes and regulations pertaining to waste disposal, including packaging materials.
65
66
67
It
Xylem Service Italia Srl si riserva il diritto di apportare modifiche senza obbligo di preavviso.
en
Xylem Service Italia Srl reserves the right to make modifications without prior notice.
fr
Xylem Service Italia Srl se rserve le droit dapporter des modifications sans obligation de pravis.
de
nderungen, auch ohne vorherige Ankndigung, sind XYLEM SERVICE ITALIA SRL jederzeit vorbehalten.
es
Xylem Service Italia Srl se reserva el derecho de realizar modificaciones sin necesidad de aviso previo.
pt
A Xylem Service Italia Srl reserva-se o direito de proceder a alteraes sem aviso prvio.
nl
Xylem Service Italia Srl behoudt zich het recht voor om zonder voorafgaand bericht wijzigingen aan te
brengen.
da
Xylem Service Italia Srl forbeholder sig retten til at ndre specifikationerne uden meddelelse herom.
no
Xylem Service Italia Srl forbeholder seg retten til utfre endringer uten forvarsel.
sv
Xylem Service Italia Srl frbehller sig rtten att utfra ndringar utan frhandsmeddelande.
fi
Xylem Service Italia Srl pidtt itselleen oikeuden tehd muutoksia ilman ennakkoilmoitusta.
is
Xylem Service Italia Srl skilur sr rtt til a gera breytingar n fyrirvara.
et
Xylem Service Italia Srl jtab endale iguse teha muudatusi eelnevalt ette teatamata
lv
Xylem Service Italia Srl patur tiesbas veikt izmaias bez iepriekja brdinjuma.
lt
Xylem Service Italia Srl pasilieka teis atlikti pakeitimus be iankstinio spjimo.
pl
Xylem Service Italia Srl zastrzega sobie prawo do wprowadzenia zmian bez obowizku wczeniejszego
powiadomienia.
cs
Spolenost Xylem Service Italia Srl si vyhrazuje prvo na proveden zmn bez pedchzejcho upozornn.
sk
Spolonos Xylem Service Italia Srl si vyhradzuje prvo na vykonanie zmien bez predchdzajceho
upozornenia.
hu
A Xylem Service Italia Srl fenntartja magnak a jogot elzetes rtests nlkli mdostsok eszkzlsre.
ro
Xylem Service Italia Srl i rezerv dreptul de a face modificri fr o ntiinare prealabil.
bg
Xylem Service Italia Srl
sl
Xylem Service Italia Srl si pridruje pravico do vnaanja sprememb brez vsakrnega predhodnega obvestila.
hr
Xylem Service Italia Srl zadrava pravo promjene bez obveze prethodne najave.
sr
Xylem Service Italia Srl zadrava pravo promene bez obaveze prethodne najave.
el
tr
Xylem Service Italia Srl irketi nceden haber vermeksizin deiiklikler yapma hakkn sakl tutmaktadr
ru

.
uk
Xylem Service Italia Srl .
ar
. Xylem Service Italia Srl
Headquarters
Via Vittorio Lombardi 14
36075 Montecchio Maggiore VI
Italy
Tel. (+39) 0444 707111
Fax (+39) 0444 492166
2013 Xylem, Inc

Clark

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en

Installation and operating instructions

Keep this manual for future reference

cod. 001073712 rev. F ed. 10/2013

WARNINGS FOR THE SAFETY OF PEOPLE AND PROPERTY

ENGLISH INSTRUCTIONS - CONTENTS

CHECKING THE MATERIAL

KEEP ALL THE DOCUMENTATION SUPPLIED WITH CARE.

24 Vac/Vdc +/- 15% 50/60Hz

2.3 List of inputs, outputs, communication

Removable, pitch 3,5 mm

Clean contact, voltage-free

Relay digital outputs, contact specifications

Level control inputs, output 12Vdc

A/D converter, 12bit

Sensor active value input 1, 0..4-20mA

P_LAN, Ethernet 10 100

Overall dimensions SD60

3.2 View of bypass jumpers

Each jumper (one per pump) has three positions:

The SD60 electronic board controls operation of the Pn pump. (DEFAULT

The SD60 electronic board is bypassed and pump Pn is permanently active

The Pn pump is permanently disabled.

N.B.: the default position of the Jumper of each pup is SOFTWARE.

Default position= SOFTWARE

3.3 Electrical installation

4 OPERATION AND DESCRIPTION OF THE PRODUCT

Visualisation and control of pressure, flow, temperature and level;

System comprising 2 to 6 pumps and inverter. Each pump is powered by an inverter

System comprising 2 to 6 pumps all working at a fixed speed.

4.1 Additional modules

GV S et with jus t s ervic e pumps

GV S et with s ervic e pumps and a joc key pump (fix ed s peed)

GV S et with s ervic e pumps and a s tandby pump

5.1 LED's and buttons

Switches between the AUTOMATIC / MANUAL modes

Reset alarms, events, lamp tests (buttons + leds)

Scrolls to the left

Confirms the information entered or confirms the menu type.

Single pressure: Up one level in the menu

5.1.1 Buttons, general rules of use

Press T and then OK to select item 31 displaying the

System mode AUTOMATIC,

N.B.: For a description of each item consult section 7.1

UPPER STOP THRESHOLD

PUMP ONE START

ALARM RELAYS 7-8

ANALOG INPUT AI1

SENS.AI1 SIGNAL TYPE

SENS.AI2 SIGNAL TYPE

SENS.AI3 SIGNAL TYPE

AI3 ZERO SETTING

SENS.AI4 SIGNAL TYPE

ANALOG INPUT AI2

ANALOG INPUT AI3

ANALOG INPUT AI4

OUT TYPE AO1

CONFIG. DIG. INPUT

DIGITAL OUT EXT

EXP EVENTS LOG

PID SD60 ADJUST.

ENABLE PID SD60

N.B.: For a description of each item consult the relative section