== I HUACHS=on No. Contents No. Contents M60 | Rest Finger Close M90 | Tall Stock Body Unclamp M61 | _ Rest Finger Open M91 | Tall Stock Body Clamp Mea M120 | Main-Sub Spindle Synchronizer On Moa mi21 | Main-Sub Spindle Synchronizer Off Mes Mi22 M65 M123 Mee mies | Sub Chuck Tighten M67 miso | Sub Chuck Loosen Mes | Chuck Tighten mi70 | Sub Spindle Orientation Command mee | Chuck Loosen M176 | Sub Spindle Orientation Cancel 70 | Spindle Orientation Command Mr 200 | Sub Spindle Select Command M2 201 | Sub Spindle Select Cancel M73 M202 7 M74 | Reverse Tapping Mode Select 203 | Sub Spindle Forward M75 | Reverse Tapping Mode Cancel M204 | _ Sub Spindle Reverse M76 | Spindle Orientation Cancel 205 | Sub Spindle Stop rr M206 M78 M207 M79_| _ Rigid Tapping Mode On M208 M80 M209 M1 a M210 | Sub Spindle For. & Coolant On ez 211 | Sub Spindle Ret.& Coolant On Me3 212 | Sub Spindle Stop & Coolant Off Mea M213 MBs 7 24 M6 M215 M7 M216 mes | Feed Override Cancel On M27 maa | Feed Override Cancel Off M218 4a, Function Explanation 4a-10= I an! I a 4a.2 LCD/MDI Panel 4a.2.1 LCD/MDI Panel =840.370( -2037 1232 4a.2.2 Machine Control Panel The layout of the machine control panel is shown in the figure below (it may be changed without prior notice to add functionality or for improved performance). For more details, please refer to the " Electric circuit diagram’ included. 4a. Function Explanation 4a-1I HUIRCHEON 4a.2.2.1 Symbol decipherment list symbol Korean English | | seal on Switch ON e@ A918] OFF Switch OFF fh aE 85 Manual mode ae 2s Auto mode as Handle ae a nu aoe Rapid | aes | Zeroretum _} EES : Tape ep 4H Gole] ge MDI >> Bl 22] Memory <= Holz Hy Edit ‘yy ols Sy afol= Feedrate override 4 a al Power source 4a. Function Explanation 4a-12— I HUACH=On a Symbol Korean English Hh Ra aE Spindle jog cf’) RS asd 7 Spindle forward tw _ O BS wa] Spindle stop == 4slAl | Spindle reverse | Be HA Cycle start UAL Bal Feed hold ae, BAR Coolant az 34 Single block Ba a +6 Optional stop Ba Aa : Block delete Eato| el Dry run | Jia DS a Hols SHafol= Rapid override 4a. Function Explanation 4a13I — I HuACHEOn —— Symbol Korean English VM Turret index Ah Bach set HA ca Oo O FS 9 Spindle range aj gaz Chuck clamp gj | XZ zero return ae SF ola : res XZ ee Sa al position | Bene aad Program restart S me|se Tool presetter = i 2a Gear high ad AS Gear low of (88) ‘Auto door open | Abs £0} WGA) Auto door close | or Cancel Over travel cancel 4a. Function Explanation 4a-t4I HUACHEOn 4a.3 Operational Devices 4a.3.1 LCD/MDI Panel 4a.3.2 PAGE PAGE PAGE The LCD/MDI panel consists of a LCD display (10.4" Color) and keyboard as in the following illustration. This LCD is used for character display. In this manual, the character display is called the "LCD". 940.3708 -2037: 292) LETT eee | ‘These keys are used to replace a picture displayed on the LCD. Although the FANUC can display various functions, since each function has too much information to be displayed at a time, the picture should be replaced each time the key is pressed to display entire information This key is used to changeover the page on the LCD screen in the forward direction. This key is used to changeover the page on the LCD screen in the reverse direction. 4a. Function Explanation 4a-15|= — HI I wr 4a.3.3 Cursor This key is used to move the oursor. The cursor is displayed on the LCD, when the functions described below are displayed. 1) Program displayed in edit mode. 2) Offset display. 3) Parameter display. 4) Diagnosis display. 4a.3.4 RESET Press this key to RESET the CNC, to cancel an alarm, etc. 4a.3.5 ADDRESS and NUMERICAL This key is used to input alphabet, numeric, and other characters, Itis used to input - data in MDI mode. - tool offset data. - parameters. 4a.3.6 CAN (Cancel) This key is used to delete the last character or symbol input to the key input buffer. 4a.3.7 Soft Keys The soft keys have various functions, according to the Application. The soft key functions are displayed at the bottom of the LCD screen. Left-end softkey: | 4 This key is used in order to exit to the initial stats (condition when the function button is depressed when each feature has been operated via soft keys.) Right-end soft key: | > | This key is used when operate functions which have not yet been displayed. 4a. Function ExplanationLl ft) =I I I wACH=ON 4a.4 Function Selection Keys To select functions, set the soft keys so that they function as the function selection keys and press the desired function selection key. Functions can be selected in any mode. To select detailed functions, use the chapter selection key. [ svete MESSAGE] GRAPH | ee LL —___! Indicates the current position. [_ pos | Pos Conducts the following. In EDIT mode ... Edit and displays the program in the memory. In MDI mode ... Inputs and displays the MDI data, In automatic operation ... Displays command value. | oFset | Setting and display of offset value, setting and display of SETTING variable, | evsTEM : Setting and display of parameter and display of diagnostic data. ‘Alarm number display and setting and display of software MESSAGE) “operator's panel. Graphic function Several pages are included in the chapter selected with each function button, The page is selected with PAGE button. The data displayed on the screen disappears when one of the function buttons and the CAN key are pressed. Thereafter, when either function button is pressed again. When the unit is not used with the power turned on for a long time, turn off the screen. This is effective to prevent the image quality from deteriorating. 4a. Function Explanation 4a-17I HURCHEOn 4a.5 Machine Control Panel 4a.5.1 Indicator light state Indicator Light is applied at the time of input of Servo power of NC Equipment and Machine control power when Power ON Button is pressed. If a lamp on a Button is turned ON it indicates that the function of that button is active. M/c TH TURN ALARM ALARM MIL nese = = 2 4a.5.1.1 Indicator Light a) Return to Zero Position completed /ZERO POSITION, Lamp [ZERO Position x Z 4 I = = = = These lamps indicate that the return of each axes to Zero Position is completed. This lamp is turned ON in the following cases: - When Manual Return to Zero Position (Return to Zero Position u: ZERO RETURN mode) is completed - When Automatic Return to Zero Position (G28) is completed In case Retum to Zero Position was not normally completed, Lamp will be blinking. b) "POWER ON, Lamp This is turned ON if the Main Power Switch on the electric cabinet door is ON. ¢) ‘AUTO READY, Lamp READY This is turned on only in Auto Mode after the completion of Return to Zero = Position of each axis is completed without any problem in NC Equipment or Servo. 4a. Function Explanation 4a-18I HUACHEOn d) "CHUCK, Lamp This indicates whether MAIN CHUCK (CHUCK1) or SUB CHUCK (CHUCK2) is locked or not. Hf each CHUCK is normally locked, Lamp will be turned ON. But if Chuck is not locked, spindle will not rotate in AUTO/MDI mode. e) ‘TURN MILL, Lamp This Lamp will be turned ON when Tum Mill spindle is activated by M28 and M228. d) ‘TAILSTOCK, Lamp In case there is TAIL STOCK and TAIL STOCK is READY, this Lamp will be turned ON. 4a.8.1.2 “Alarm” LAMP M/C ALARM OL ALARM a) MIC ALARM MIC Alarm is alarm due to the reasons of overall machine condition or Program error. This Lamp will be turned ON at the time of the occurrence of the Alarm. 1) When POWER in ON, this Lamp is immediately turned ON, 2) This is occurred due to the reasons such as EMERGENCY Alarm, DISPLAY Alarm or TURRET Alarm. b) T.H ALARM When there is abnormal current at the Power Source Part of 3 Phase Motor such as COOLANT and CHIP CONVEYOR, T.H (Thermal Relay) will be opened. Alarm is occurred at this time. ¢) OIL ALARM This Lamp will be turned ON when Oil pressure and Oil level of Cycle Pump is below certain level. 4a. Function Explanation 4a-19= I HUACHEOn 4a.5.2 MODE SELECT @ io stir BREE EEE This mode selection switch is used to switch select operation MODE. Set MODE switch to EDIT for the following, - Program edit, Data alteration, insertion, and deletion, (Deletion of entire program is included.) - Program punch out. - Pressing RESET in this mode returns program to its beginning Set MODE switch to AUTO for the following - AUTO operation. - Background editing. MDI = Manual Data Input Set MODE switch to MDI for the following. - MDI operation - Input data alteration by tape - Parameter setting and other settings ( PC timer, etc. ) - Set MODE switch to TAPE for tape operation. - Sequence number search by tape. When handle mode is selected, X or Z axis moves by turning the M.P.G handle. Turing the handle clockwise (CW) to axis moves "+" direction, and turning counterclockwise (CCW) to axis moves "." direction. Moving scale is selected by the mode switch in 0.1, 0.01, 0.001 mm 4a. Function Explanation 4a-20I HUACH=Oon -JOG - Set MODE switch to JOG for continuous feed with the jog - Manual operations except for handle and rapid feeds - JOG feed is varied by override. - REF (ZERO RETURN) Set MODE switch to REF (ZERO RETURN) when performing zero retum operation. w ALARM "SINGLE BLOCK" Button This Button is to execute the Program by 1 Block at a time during automatic operation 1. If this Button is ON during automatic operation, Program is stopped after completing the Block which was being executed, 2. When pressing Cycle Start Button, next Block is executed 3. If Single Block Button is OFF and Cycle Start Button is pressed, Operation will return to original continuous operation mode. 4. MDI operation and manual operation may be performed by converting Mode while Single Block is stopped. Single Block for fixed Cycle is done where Cycle ends. Single Block Lamp will be tumed ON. 4a, Function Explanation 4a-21I HUIRCH=On PT. STOP" Optional Stop Button ‘When this Button is turned ON, and an M01 command is read in Auto Mode the machine will stop as it does when a MOO command is read... Automatic operation will be re-opened when Cycle Start Button is pressed. When this Button is OFF, Code is disregarded. - ON: M01 is valid - OFF: M01 is invalid 0 "BLOCK DELETE" Button When the Button is set to ON, the Block with Slash does not execute and the Program will execute the next Block ON ~ The Block is disregarded by {/] of Program OFF — Program is executed irrespective of {/) If the Block which has ('/") Code is already saved at Buffer, that Block will be executed but the next Block with (“/") not buffered will not be executed until there is a Block without Slash Code. 0 "MC LOCK" Button In case MACHINE LOCK Button is ON, axis servo motors will not move... If MACHINE LOCK Button is OFF, Machine and position indication will move at manual operation or automatic operation and actual work will be carried out. If Machine Lock is done when opening automatic operation, it will be valid right away. “DRY RUN" Button If this Button is ON during automatic operation, Rapid Travel (G00) and Feed (G01) commands will be overridden by the setting of the jog override switch, “AUTO RESTART" Button This is the function to designate the desired Block Sequence No. to re-open and to re-start the machining automatically at the Block at the time of re-starting the machining when Tools are damaged or after Program was stopped for a long time. CHECK FANUC OPERATION MANUAL FOR PROPER OPERATON AND REFER TO ELECTRIC DIAGRAM >| © "PROG. RESTART" Button | Program Restart button on will allow the program to continuously rewind and restart each time an M30 (program rewind) is executed 4a.5.4-HANDLES and HANDLE AXIS 4a. Function Explanation 4a-22— = I — I ee HANDLE Acts . ieee switch to HANDLE (x1 or x10, x100) for the oa @] © - Handle feeding with the manual pulse generator xt 0.001 /1 pulse 0.0001 /1 pulse | 0.010/ 1 pulse 0.0010 /1 pulse 0.100/ 1 pulse 0.0100 / + pulse \ Used to select X or Z axis for handle feed. } X= X axis direction Z-—~Zaxis direction Axis Feed Speed will be decided based on the speed of turning Handle but if Handle is tumed with the speed of more than 5 rotations per second, scale unit and moving volume will not be matched. 4a.5.5 JOG movement button pen JOG FEED This button is used for jog feed or rapid feed in manual i I Operation mode. Operate these buttons in the direction of the desired axis. 4a.5.6 RAPID OVERRIDE p——— P10 OVERRIDE ~ Set MODE switch to JOG for rapid button with the jog button - RAPID Selected switch has 3 position (100, 50, 25) and only effects for rapid feed in manual or automatic operation. This override Button is valid for manual rapid Feed and automatic rapid Feed. 4a.5.7 FEEDRATE OVERRIDE 4a. Function Explanation 4a-23— = I I HURCHE=On The speed of axis Feed will be selected within the range of 16 Steps. The contents of Feed will be different depending on the contents of mode selection. 2 ay Neco 1) When JOG mode was selected, 16 Steps (Outer scale) will be selected within the range of 0~1,260 mm/min. } St > 2) When AUTO or MDI mode was selected, Feed speed of 16 Step in 10% unit will be overridden within the range of 0~150%. (Program Set Value at 100 %, Inner scale) When Jog or Handle is selected, by pushing this button, turret begins to index, each time the button is pressed the turret indexes one station. Note: TURRET INDEX is possible when all axis are returned to Zero Position and then ‘ZERO POSITION, Lamp is turned ON. This button is used for manual operation. (When JOG, HANDLE Mode is selected) CW — CWis spindle rotating clockwise. STOP --- This button stops the spindle. CCW --- CCW is spindle rotating counter clockwise. 4a.5.10 SPINDLE OVERRIDE This switch controls the spindle speed of programming, O Control range is from 50 % to 120%. This switch is effective only in the automatic operation mode (AUTO, TAPE, MDI) 4a.5.11 CYCLE START 4a. Function Explanation 4a-24I HURACH=OnN CYCLE START _ This is a Button to start the following automatic operation: val - AUTO mode t 8 1 = MDI mode —_ = REMOTE mode Cycle Start Lamp will be operated during automatic operation. 4a.5.12 FEED HOLD FEED HOLD __ This is a Button to hold automatic operation temporarily. If this Button is pressed during automatic operation, Feeds of respective axis are ° decelerated and then stop. Provided, however, auxiliary functions which are executed will keep on Oo operating, At this time Feed Hold Lamp is turned ON and Cycle Start Lamp is turned OFF. During Feed Hold, Mode Select Button can be switched to manual operation. For Re-starting, mode selection should be returned back to automatic operation and Cycle Start Button should be pressed, 4a.5.13 EMERGENCY STOP (ESP) 4a. Function Explanation 4a-25HUACHEOon = I When Emergency Stop is required during operation, press this Push Button Switch, a) Control power of the machine is cut and NC Equipment stops immediately. b) Due to this stop, Spindle motors, Coolant motor and Axis Feed motors will all stop. c) “READY” (Signal for the completion of preparation) of NC Equipment is tured OFF, and [EMERGENCY STOP] is indicated. How to Release the Emergency Stop: 1) This Push Button Switch is LOCK type. Therefore, turn to right direction to release and return to Zero position. 2) Reset NC Equipment. If Reset is not done, [EMERGENCY STOP] indication is not deleted and thus re-input of power is not possible. 3) Input power again. 4) Return to Zero position for all axis. If return to Zero position is not done, the position of the machine may not be accurate, 4a.5.14 MEMORY PROTECT KEY NEMORY KEY 1 Do O Protection Key should be selected to edit Program. When OFF was selected, Program input, deletion and replacement are possible. However, it is not possible when ON is selected. Be sure to select "LOCK" to prevent accidental program alterations. 4a.5.15 CHUCK SELECT KEY 4a. Function Explanation 4a-26I = I HUACHEON 4a.5.16 COOLANT = CHUCK SELEC SUB CHUCK SELECT a - If Button is at Close side, machining of work by chucking the outer diameter of the works, and in this case Chuck Jaw should be closed so that Chuck Lamp will be turned ON and spindle can rotate. ~ If Button is at Open side, machining of works by chucking the inner diameter of the works, and in this case Chuck Jaw should be opened so that Chuck Lamp will be turned ON and spindle can rotate. In manual mode (JOG, HANDLE, ZERO POINT) if the switch is turned on, Coolant will flow. In MDI, AUTO mode, command of M08 with the switch turned on, coolant will flow. But coolant stops. when M09 is commanded regardless of this switch By M10, M11, M12 command, the coolant will flow or stop simultaneous with spindle, in this case the coolant will not flow with this switch off. Be sure to turn off the coolant switch when changing to manual mode from AUTO mode with the front door closed, 4a.5.17 AUTO DOOR (Option) OPEN ... When Auto Door is used, if the push button switch is in the open position, the door open, CLOSE ... When Auto Door is used, if the push button switch is in the closed position, the door close. 4a.5.18 CHIP CONVEYOR Button 4a. Function Explanation 4a-27= 7 I I HURCH=On This is a Button to operate CHIP CONVEYOR in case CHIP CONVEYOR is mounted. 4a.5.19 TAILSTOCK BODY TAIL STOCK BODY This is a Button to operate CLAMP/UNCLAMP of TAILSTOCK BODY. 4a.5.20 TOOL PRESETTER Button This switch used for automatic tool geometry setting, and tool wear offset. This switch is interlocked to operate only when X and Z axis are returned to the reference point. ADVANCE --- The Sensor Arm advances to the measuring position RETREAT -~ The Sensor Arm returns to the storage position. In case PART CATCHER is attached, if Button is pressed irrespective of mode selection, PART CATCHER may move Forward or Backward 4a.5.21 PARTS CATCHER Button - ADVANCE: PART CATCHER moves forward (PART LOAD) - RETREAT: PART CATCHER moves backward (PART UNLOAD) PART CATCHER can be operated only when the following conditions are met: 1) FRONT DOOR should be closed. 2) In case there is TAIL STOCK, it should be Retracted position. 3) In case there is TOOL PRESETTER, it should be in Retracted position. 4) If machine has a SUB SPINDLE it must be returned to its ZERO RETURN position before advancing the parts catcher. 4a. Function Explanation 4a-28I HURCHEOn 4a.5.22 TAILSTOCK FOOT Switch If the foot switch is actuated for more than 2 sec, the quill is forced to push the work-piece continuously with hydraulic pressure. When tailstock is required for machining a shaft, align the center of the Tailstock with the center of the work piece, after alignment is completed, step on the foot switch for more than 2 sec and be sure to verify that this lamp is lit. 4a.5.23 CHUCK FOOT Switch Open/Close for COLLET CHUCK and POWER CHUCK can be executed by pressing down Switch with foot. At each time of pressing down the Switch with foot, Open and Close is ‘switched, Setting of operation method in such a way that Chuck is opened when. FOOT Switch is pressed down and Chuck is closed when foot is off the FOOT Switch and be released can be done through the manipulation of Parameter. If FOOT Switch is pressed down during the rotation of main spindle or automatic operation, only Chuck Close will be operated and Chuck Open will not be operated. In the state of CHUCK CLOSE, Chuck Lamp on the Operation Panel will be tured ON. 4a.6 Power Switch 4a.6.1 How to Turn on the Power 1) If the switch is in the TRIPPED position Turn it to the left toward RESET, and then to the right toward ON. 4a. Function Explanation 4a-29I HUACHEOon a 2) Ifthe switch is in the OFF position = Turn it to the right toward ON. 4a.6.2 How to Open E/L BOX (Heavy Current Panel) 1) Turn the switch to the OFF position. 2) Then turn the switch to the RESET position and open the E/L Box. If the switch does not move, tum it to the RESET position first and turn it to the right toward ON. Turing with excessive strength will cause damage to the switch. E/L Box does not open during operation in order to prevent electric shook. Make sure that the machine has stopped before opening it. 4a. Function Explanation 4a-30HUACHEOn — I 4b. Manual Operation 4b. Manual OperationI HUIRCH=On = CONTENTS = 4b. Manual Operation 4b-1~20 4b.1 Turning on main power 4b.2 When power is turned off 4b.3 Zero Return 4b.3.1 Reference return machine to zero po: 4b.3.2 Axis direction to return to the zero position 4b.3.3 To manually return to zero position 4b.4 Spindle start and stop 4b.5 Moving of Axis 4b.5.1 Moving axis in Jog mode 4b.5.2 Rapid movement of the axis 4b.6 Handle feed 4b.7 Chuck open and close 4b.8 Turret indexing 4b.9 Tailstock positioning and clamping 4b.9.1 Tailstock q Il movement 4b.10 Software operator's panel 4b.10.1 Function explanation and operation 4b.10.1.1 Play Back 4b. Manual OperationI HURCHEON 4b.10.1.2 Program Check 4b.10.1.3 Bar Feeder 4b.10.1.4 Ti 4B.10.1.5 Block Delete (Option) tock 4b.11 Explanation for safety function 4b.11.1 Door interlock 4b.11.1.1 Door interlock sequence flow chart 4b.12 The operation of lubrication pump 4b.12.1 Lubrication sequence flow chart 4b.12.2 Safety of chuck clamping 4b.12.3 Safety of hydraulic unit 4b, Manual OperationI HUACHEOn 4b.1 Turning On Main Power 1) Tum the main power switch to "Reset" in order to close the electricity panel. 2) Tum the main power switch to ON. 3) Press the ON button at the left upper part of the operation panel. When turned ON, the screen should read "NOT READY ALARM", 4) To de-activate the emergency stop, rotate the switch clockwise to release. 4b. Manual Operation 4b-1aaa I HUACH=oOn 4b.2 When power is Turned Off 1) Press the Emergency Stop button. If this switch is pressed, the machine maintains its suspended condition until the switch is released. cond 2) If the Emergency Stop push button is pressed, “ 1010 alarm’ is shown automatically on the message window in the middle of the soreen. 4) Rotate counter clockwise the main power switch. 4b. Manual Operation 4b-2I HURCH=On 4b.3 Zero Return 4b.3.1 Reference return machine to Zero Position In the following cases machine must be returned to Zero position 1) When first turning the machine on. 2) When calibrating the cutting tool 3) In the event the work is inaccurate 4) When the ©.T alarm or EMERGENCY STOP button is pressed 4b.3.2 Axis direction to return to the Zero Position The direction to which all axes (X axis, Z axis, Y axis, B axis, C axis) should be retumed is the "+" (plus) direction. 4b.3.3 To manually return to Zero Position 1) From the "MODE SELECT" panel, press the ‘JOG’ button. ° é 2) Use the "FEED OVERRIDE" switch to set the feed override, and if the axis is too close to the Zero position, press the "JOG FEED" button to move the axis 50 mm in the '-' direction pm 106 FEED my FEED OVERRIDE (%) eer 70-80 39 79 so} ae 8 4b, Manual Operation 4b -3HWACHEON mE I = 3) From the "MODE SELECT” panel, press the 'ZERO RETURN’ (REF.) button, 4) Press the "JOG FEED" button corresponding to the ‘ +’ (plus) direction of the axis you want retuned to the home position, Normally, the X axis is returned to the home position first, and then the Z axis is returned to the home position. 5) When the ZERO POSITION lamps are on, the machine has been properly returned to home. f- ZERO POSITION 5 Zz c 4 ee | 4b.3.3 Auto return to Zero Position 1) Press ‘MDI button on the "MODE SELECT” panel, 2) Press the "PROG" function key of the "MDI" panel, Uae (Jae _ Oe) 4b. Manual Operation 4b-44) Using the key pad to the right of the LCD screen type "G91 G28 XO ZO" 5) Press the “CYCLE START” button on the operation panel. CYCLE START {He LJ 6) The machine returns to the origin point of the axis and the ZERO POSITION lamps will tum on. f- ZERO POSITION = x Zz ic 4 nell 4b. Manual Operation 4b-5I HUWACHEOn 4b.4 Spindle Start and Stop 1) Select the manual (Handle, Jog) mode. 2) Press the CW button, and spindle rotates to clockwise. 3) Press the STOP button, and spindle stops. 4) Press the CCW button, and spindle rotates to counter clockwise. 5) Speed is controlled by the volume switch. 4b, Manual Operation 4b -64b. 5 Moving of Axis 4b.5.1 Moving axis in Jog mode 1) From the "MODE SELECT" panel, press the ‘JOG' button. 2) Use the "FEED OVERRIDE" switch to set the speed, FEED OVERRIDE (2) 3) Press the +’ or “button of the "JOG FEED" buttons. While the button is pressed, the axis moves at the selected feed speed. p—— 106 FEED 4b, Manual Operation 4b-7— I ae I HUIRCH: 4b5.2 Rapid movement of the Axis 1) From the "MODE SELECT" button, press the ‘JOG’ button. foal] oe 0G 2) Press one of the "RAPID OVERRIDE" buttons to set the desired override speed. RAPID OVERRIDE(2 [si | eb 1 3) Press either the ‘+’ or ‘-of the "JOG FEED" buttons for the desired axis, and the "RAPID" button simultaneously. Only when both buttons are pressed will the axis rapid travel at the selected Rapid Override speed. 106 FEED ey 4b. Manual Operation 4b-8I HUACHEON 4b.6 Handle Feed 1) From the "MODE SELECT" panel, press the 'HANDLE’ button. 2) Press the button corresponding to the desired axis. PO HANDLE AXIS ——4 3) On the “Multiply” panel! press the button corresponding to how far you want each axis to move with one click of the MPG Hand Wheel (X1 , X10 or X100), 4) The handle may be rotated either clockwise or counterclockwise, The distance the axis moves is outlined in the table below. Hane | | Increment }——— L mm 0.001/1 pulse x10 0.010/1 pulse x 100 0.100/1 pulse 0.0001/1 pulse 0.0010/1 pulse 0.0100/1 pulse If the handle is rotated 5 or more times per second, the movement of the axis may not be consistent. 4b. Manual Operation 4b -9I HUIRCH=On 4b.7 Chuck Open and Close 1) Confirm that the spindle is stopped. 2) OUTTER DIAMETER / INNER DIAMETER "CHUCK SELECT’ key to select the internal or external clamping of part. SUB CHUCK SELEt of AW @ 3) The OPEN/CLOSE operation of the chuck jaws is controlled by the FOOT PEDAL. 4) If the clamp of the FOOT PEDAL is pressed, the CHUCK is clamped, turning on the CHUCK lamp on the operation panel. 5) If the unclamp of the FOOT PEDAL is pressed, the chuck is unclamped and the CHUCK lamp of the operation panel will turn off. While the main spindle is rotating, be sure not to use the "CHUCK SELECT" key. The key should be removed once the desired type of chucking is selected for the piece part that the machine is being setup for. [Safety System] ~ A safety system prevents chuck opening and closing during spindle rotation. = Automatic operation and spindle start in manual operation cannot be stared if the chuck is unclamped 4b. Manual Operation 4b - 10I HUWACHEON 4b.8 Turret Indexing Before considering rotating the Turret interference between the chuck and tailstock, and all tooling in the turret must be check carefully. 1) From the "MODE SELECT” panel, press the ‘JOG’ or "HANDLE" button. ommn Wal HANDLEY) 2) If the "TURRET INDEX" button is pressed and held, the turret will unclamp and rotate clockwise when the button is released the turret will stop and clamp. TURRET 3) Confirm the TURRET STATION number is correct. 4b. Manual Operation 4b-144b.9 Tail Stock Positioning and Clamping Tailstock can be moved by following procedure 1.Reference point returning of X axis, J suncreon 2. Select MODE switch to HANDLE *10 3. Select Z axis of Handle feed 4, Saddle is moved to Z-axis by Handle until DGN X4.7 become "1" -Take care to Prevent the turret from collision with tailstock. 5. Input M90 =>Tail Stock Body Unclamp 6 . Move the Tail Stock by Handle feed along Zaxis slide way. - Before performing any movement, be sure to clean the bed 7. Input M91 =>T/Stock Body Clamp % Entering No. M116 automatically runs steps 4 - 5. 4b. Manual OperationHUIACHE! dl | an 4b.9.1 Tailstock Quill movement The Tailstock quill can be moved by foot switch. Confirmation of spindle stop Press QUILL Reverse the Foot Switch - A safety system prevents tailstock quill movement during spindle rotation - Retread is done simply by one touch. Press QUILL Forward the Foot Switch - It is done with operation of foot switch installed under the bed. - When pressed less than 1 second quill advances in jog and pressed more than 1 second then it keeps on advancing, 4b.10 Software operator's panel The Software Operator’s Panel in FANUC 0/-TD series operation manual is modified as follows. This function, General-purpose switches. Five optionally definable switches are added as an extended function of the software operator's panel. The name of these switches can be set by parameters as character strings of max. 8 characters. 1. Setting of mode selection, ete. 2. Push [Smee] = ]-L] CJ) LIC 3. Push key to display the necessary page. (t [t] [1] canbe displayed by pressing software key [OPR]) 4.the Push key, and match the cursorto the positon of {—] [—] desired switch OPERATORS PANEL 07000 NOOOO (Example) PLAY BACK sOFF ON PROGRAM CHECK USE OFF ON BAR FEEDER USE "OFF ON TAILSTOCK USE mOFF ON OFF ON 20FF ON TOOLPRESETTERUSE sOFF ON ATC TEST MODE sOFF__ON 4b. Manual Operation 4b - 13I HURCHEON 4b.10.1 Function Explanation and Operation 4b.10.1.1 Play Back If the playback option is selected, the TEACH IN JOG mode and the TEACH IN HANDLE mode are added In these modes, the machine position obtained by the manual operation is stored in the memory as a program position and a program can be created. The words other than X and Z(O, N, G, R, S, T, P, Q, and EOB) can be stored in the memory in the same way as that conducted in the EDIT mode. 1) Select the JOG mode or HANDLE mode. 2) Move the machine to the required position. 3) Push the [pRorm | key L 4) Key in the address X 5) Push the [— [ansrr | "ey; then the machine positon along the X axis is stored in the memory. INSERT X 10,521 Absolute position (for metric input). X 10521 Content in the program 6) Key inZ [ inser | Then the machine position along the Z axis is stored in the memory. NOTE 1) After entering the address X or Z, key in a numerical value and push [inser | key, then the value entered is added to the machine position. This is used to correct the machine position through key entry NOTE 2) The coordinate value registered in this way will be an absolute coordinate value. NOTE 3) The command to be entered before and after machine position shall be entered by the same operation as that conducted in the EDIT mode before and after registering the machine position, respectively. NOTE 4) Insert the EOB( ' EOB , ), a block registration completes. 4b, Manual Operation 4b -14J suacheon Example) 01234 N1 G50X_Z_,...... PO iD pt N2GOOX_Z..... P1 N3 G01Z_F300, .... P2 N4 Moz; The program of the above example is stored in the following procedure. 1) Set the setting parameter "SEQ" to 1(For the incremental value parameter, "1" is assumed.) 2) Select the TEACH IN HANDLE mode. 3) Make positioning at PO by the manual pulse generator. 4) Push the PRGRM button. 5) Key in the address O, numeric value 1234, and push the [INSRT] key. Then the program number 01234 is stored in the memory. 6) Key in the address N, numeric value 1, and push the [INSRT] key. The sequence number 1 is stored in the memory as the initial value of the automatic insertion. 7) Key in the address G, numeric value 50, and push the [INSRT] key. Then the G50 is stored in the memory. 8) Key in the address X, and push the [INSRT] key. Key in the address Z and push the [EOB] key. Then the machine position at PO is stored in the memory. 9) After the step (8)-Z, the EOB is inserted and input of the block 01234 N1 G50 X_Z_; completes. 10) By the step (9), N2 is stored in the memory by the sequence number automatic insertion function. 11) Make positioning at P1 by the manual pulse generator. 12) Key in the address G, numeric value 00, {INSRT] key, address X. [INSRT] key address Z, and [EOB] in this sequence so that the 2 block N2G00 X_Z_; is stored in the memory. 13) N3 is stored in the memory. 14) Make positioning at P2. 15) Key in the address G, numeric value 01, {INSRT] key address Z, {INSRT] key, address F, numeric value 300, (INSRT] in this sequence 50 that the 3rd block N3 G01 Z-—-F300; is stored in the memory. 16) Then the N4 is stored in the memory. Key in address M, numeric 02 and [EOB] to store the final block N4 M02 ; in the memory. With this, registration of the program example is completed. The contents of the program can also be checked in the TEACH IN mode with the same operation as in the EDIT mode. 4b. Manual Operation 4b - 15I HURCHEON 4b.10.1.2 Program check When the program check function is "ON" X, Z axis can move as program under spindle stop condit In case of program check "OF The X, Z axis cannot move under spindle stop condition as program. If this is set to ON in the cycle operation, the feedrate specified by the program is ignored and becomes as follows, Rapid traverse ___ Program Com button ON/OFF | Rapidtraverse | Cuttingfeed Rapid traverse Ib eer ON Rapid traverse Max. JOG feedrate | Rapid traverse JOG feedrate |___button OFF (NOTE 1) eee This speed can be set to the rapid traverse rate by setting parameter RDRN No.0001 4b.10.1.3 Bar Feeder ON... In case that the bar feeder is used this function is to be ON. OFF ... In case that the bar feeder is not used this function is to be OFF. 4b.10.1.4 Tailstock In case the tailstock is used ON... The tailstock quill is not in advance position the spindle can not run OFF .... The spindle can run whether the quill is advance position or retreat position. Be sure that the tailstock function is ON, when tailstock is used if this function is OFF, the quill will not move, 4B.10.1.5 Block Delete (Option) ON ... Block commanded by slash[ /2 to 9 J is ignored. OFF .... Data of blocks commanded by slash[ /2 to 9 ] in a program is carried out. 4b. Manual Operation 4b -16I HUWACHEON 4b.11 Explanation for Safety Function 4b.11.1 Door interlock A safety system prevents door opening during automatic operation. And spindle override, rapid override, non stop turret indexing, and automatic operation in manual operation cannot be operated if the door is. ‘opening “Function [Auto mode | Manual mode —Funetion | de__| Manual mode _ ‘Automatic operation ° | Revolution ° | Spindle } t Override ° Turret indexing ° Door | closed ita 2 Feedate Jog | ° Handle ° Chuck openiclosed ° Tailstock quill move ° Automatic operation | x x Revolution | x Max. 50revimin Spindle : [ x x Turret i x 1 Step only pa x Max. 2,000mmimin opened Feedrate | Jog x 4,260mm/min Handle x | ° Chuck openiclosed ° ° Taiistock quill move ° | ° Door open | | Guring, | Cannot open the door. automatic | | peration | | t t | Open M22 | Auto door SAV ON Automatic | Close M23 ‘Auto door SW OFF After command ‘MOO, 130 can con move in the eo | manual operation Manual door Door - a ‘After command Close | M00, M30 can . move in the manual operation | 4b. Manual Operation 4b -174b.11.1.1 Door interlock sequence flow chart XBT Ty case Oy case THE” DOOR OPEN enuat MODE RAPID.JOGHANDLE SELECT vo, AUC ONLY THE BUTTON SWITCH Soinaee COMMAND x7 bus FEEDING, Seinnie Coan 03 oa cu “urrer INDEXING xene="y SORE V/MIN STEP INDEX oe eevocKk ——l = SAFETY IN SPINDLE x, 2 Axis SPINDLE ania! | wax “am mn avERRIDE max. AVAILABLE NON STOP INDEXING RAPID OVERRIDE FEED DVERRIDE 4b. Manual Operation 4b - 18I HURCHEOnN 4b.12 The Operation CAUTION CAUTION 2) Fill the of Lubrication Pump If the oll lubrication is not activated by any problem of lubrication line, the “Lubrication Pressure Alarm" will be displayed. If the pressure switch is not operated in 10 sec after the lubrication pump "ON" (ON Time is 20 sec), this alarm will appear. But the machine will not stop, and next program started. And if the oil level is down, the "Lubrication Alarm" will be displayed. The lubrication pump will pump by "ON" time selected as follow under NC ready. 1) Check the lubrication lines, if the "Lubrication. Pressure Alarm” appears. if the Lubrication Alarm appears. T™R1 | Cycle Pump ON Time Setting value: 0 to 1,800,000 msec (Max. 30 min) Default 20000 TMR 1 20,000 msec (20 sec) ON time of lubrication pump is setted by PMCPRM(TIMER) T01 The default is 20000. (20 sec) TMR2 Cycle Pump OFF Time Setting value: 0 to 1,800,000 msec (Max. 30 min) Default 360000 TMR 2 360,000 msec (360 sec = 6 min) OFF time of lubrication pump is setted by PMCPRM(TIMER) TO2 The default is 360000. (360 sec = 6 min) 4b, Manual Operation 4b - 19J suecteon — 4b.12.1 Lubrication sequence flow chart NC_READY im 4b.12.2 Safety of chuck clamping The pilot check valve in chuck cylinder maintains the work piece clamping power when the leakage of hydraulic oil or dropping of hydraulic pressure occurs, by sudden power off of trouble of hydraulic pump. 4b.11.4 Safety of hydraulic unit Hydraulic pressure switch monitors, the dropping down of pressure. If the pressure comes down under the setting pressure "Hydraulic Pressure Alarm" will be displayed 1) The spindle keeps tuning, the machine will hold feeds, if the alarm ‘occurs during automatic operation. 2) In case of manual operation, the spindle can not be operated and the machine will not run in auto mode. 4b. Manual Operation 4b - 20J euscecon — 4c. Automatic Operation 4c. Automatic Operationtt HUACH=On = CONTENTS = 4c. Automatic Operation 4c-1~8 Checking before power supply and warming up 4c.1 Check prior to automatic operation 4c.2 MDI operation 4c.2.1 For example 4c.3 Starting automatic operation 4c.3.1 Memory operati 4c.4 Parts Catcher 4c.4.1 Manual operation 4c.4.2 Automatic operation 4c.4.3 Example program 4c. Automatic OperationI HURCH=ON Checking before power supply and warming up CAUTION (1) Check the oil level in hydraulic tank. WARNING (2) Check the moving part of the machine not to interface with each other. WARNING (3) Verify that other operators are not using the machine. [DANGER (4) Verify that the doors of NC equipment and safety cover are closed. CAUTION (5) Warming Up. When the machine is powered up after a long inter mission, it is recommended to check and warm up the machine to retain accuracy and performance. NOTE : Operate the machine under the state that lubrication and oil supply for all moving area and slide is in good condition WARNING (6) Verify that the reference point return has been completed, The warming up time depends on the ambulant temperature, especially in the case of lower temperature, warming up requires 30 minutes. It's ideal to warm up the machine using special program but it's also good to warm up using to the program in use. WARNING (7) Check-up. Check as follow during warming up a) Actuating collect chuck or power chuck b) Level of hydraulic oil and lubrication oil. ) Check for correct hydraulic pressure. 4d) Lubrication of slide ways. e) Check for any abnormal noises. f) Verify the turret indexes correctly. 4g) Verify the too! block and cutting too! is tight. h) Verify the chip conveyor works normally. i) Verify the coolant and high pressure coolant functions normally 4d. ATC Operation 4d-14c.1 Check Pi Memory KEY t Do to Automatic Operation 44 Is chucking pressure correct? |__ H ot 41.2 Are the tool holders and tips mounted positively? 11.3 Are tool offset amounts correct? 11.4 Is the DRY RUN switch position at OFF? 445 Is the machine at the correct Starting position? 118 Tur off the editing key. HURACHEONn = I 4.4.4 Is the chuck tighten indicator iit? CHUCK MAIN SUB = = 1.4.1 Is the feedrate override setting for 100%? = Automatic starting is impossible when this switch is ON. 11.7 Is the NC in "RESET" ‘condition? The program begins when the cyole start button on the main operation panel is pressed. When the cycle start button is pressed, and when the lamp of the button is lit, the machine will automatically operate 4d. ATC Operation 4d-2I — I HURCHEON 4c.2 MDI Operation 4c.2.1 Example 1) From the "MODE SELECT" panel, press the 'MDI' button. 2) From the function keys of the "MDI" panel, press the PROG’ key. 4) Press the "X", "1", "0", *." and "5" keys and then press ‘input’ key. 5) Press the INSERT key. 10.5 speed is now selected and marked on the screen. If there's an input error, use the CAN key to delete the incorrect data. This is available before pressing the INSERT key. If the INSERT key is pressed, select the incorrect block and use the DELETE key to erase it and then input again. "and" 6) Press the "2", "2", "0", “EOB" keys. 7) Press the INSERT key. "2200.5 ;" is inputted and marked. The selected data is marked as shown on the following picture on the MDI window as. shown in the picture of the CRT screen below. (Example is provided with metric values) 4d. ATC Operation 4d-3| I I HURCH=On 8) Press the CYCLE START button on the operation panel. CYCLE START [He 4d. ATC Operation Ad-4I —— I HUACHEOn 4c.3 Starting Automatic Operation 4c.3.1 Memory Operation 1) From the "MODE SELECT" panel, press the ‘AUTO’ button. AUTO, 2) Select the program you want. To find the program number from the "MODE SELECT" panel, press the ‘EDIT’ button. e#] epi Press the "PROGRM" soft key below the CRT screen. (eR eh Lee ah Cyt Jol a a) - Press the "0" key. - Input the program number. Press the [CURSOR |] button. If the program number is found, the upper side of the LCD screen displays the program number. 4d. ATC OperationI HURCHEON 3) SINGLE BLOCK On, if necessary. 4) Press the CYCLE START button on the operation panel. This will light the corresponding lamp. CYCLE START 5) Press the FEED HOLD button. to stop the axis motion. The cycle start lamp is lit and the stop lamp is lit temporarily. EED ‘0 Oo. WW If there's a problem, press the Emergency Stop push button. 4d. ATC Operation 4-6HURCH=On = I 4c.4 Parts Catcher Pp This push button switch is used to advance parts catcher in MANUAL i OPERATION mode, Lie fl This push button switch is used to retract parts catcher in MANUAL mmm ee (OPERATION mode 4c.4.1 Manual Operation Parts Catcher Advancing/Retreating Parts catcher is equipped the all machine option specification. Set MODE switch to Manual Parts catcher advancing/retracing can be performed with MODE set at HANDLE (X1/X10/X100), JOG, RAPID or ZERO RETURN. Press Parts Catcher Advance/Retract Button The parts catcher can be operated in the following cases. 1) When front door is closed. 2) And tailstock quill is reversed 3) Then tool presetter is retraced. (this cases option) 4) Then sub spindle is zero return positioned. (this cases option) 4d. ATC Operation 4a-7J suecteon — 4c.4.2 Automatic Operation | ‘Set MODE switch to AUTO mode (AUTO, MDI) cael MDI mode AUTO mode | Key in "M19" Press Cyole Start Button | Press Cycle Start Button t Parts Catcher Advance Key in "M120 Parts Catcher Retreat Press Cycle Start Button 4c.4.3 Example Program © 1000; Program No. 1000 G28 UOWO ; Zero Return G50 X20. 2300. $2000 ; Setting the coordinate system G96 S150 M03 ; Constant surface speed control G00 X60. 25. ; Rapid feed G01 X50. F400 ; Cutting feed X10. F150 ; Cutting feed M19; Parts Catcher Advance. G04 U2, ; Dwell time 2 sec, G00 X200. 2300. ; Rapid feed M20; Parts Catcher Retract. M30; Program EOB rewind © Refer to the NC System User's manual etc. issued by FANUC. 4d. ATC Operation 40-8Workpiece transfer sample program G97 S100 M3 M169 M120 6100 8-500 G101 8-510 M181 M168 G4 X2 M69 G4 x2 M121 G4 X1 6128 BO Mos| See I parce = Sample program (Y-Axis) => YSMC (Too! path) 4d. ATC Operation 4d-1oo — 00001 ; G28 VO0; 628 U0.0 WOO; M28 ; 628 H0.0 ; 698; Gis; T0100 ; G97 $500 M103 ; Toul ; G00 co.0 M38 G00 Z-60.0 ; YO. ; X250.0 ; GOL X210.0 F500 ; 2-40.0 ; Y-10.0 ; GOB Y-20.0 2-55.0 R15.0 ; GOL 2-125. ; G03 ¥-10.0 Z-140.0 R15.0; G01 Y100 ; G03 ¥20.0 Z-125.0 R15. ; GOL Z-55.0; G03 Y10.0 Z-40.0 R15.0; Gol Yoo 7-600 G00 X250.0 ; 628 voo ; 628 U0.0 WO. ; M108 ; M39 ; M29 ; M30 ; YMC : M103 =>M03, M105 =>Mo5 Program No Y-axis ZERO retum X, Zaxis ZERO retum Turnmill mode ON Craxis ZERO return Feedimin YZ Plane selection Tool selection Spindle R.P.M command Tool offset selection Rapid traverse C-Axis clamp Rapid traverse 41.Cutting feed 10. iL 12. Rapid traverse Spindle stop C-Axis unclamp Turmill mode OFF 4d. ATC Operation 40-2