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Petroleo Brasilerio S.A., Petrobras/CENPES/DIGER, Cidade Universitaria, Quadra 7, Ilma Fundao, Rio de Janeiro, RJ, 21910, Brazil
b
Thermodynamics Research Laboratory, Department of Chemical Engineering, University of Illinois at Chicago,
810 S. Clinton Street, Chicago, IL 60607-7000, USA
Abstract
Deposition of complex and heavy organic compounds, which exist in petroleum crude and heavy oil, can cause a number of
severe problems. To prevent deposition inside the reservoir, in the well head and inside the transmission lines, it is necessary to
be able to predict the onset and amount of deposition due to various factors. In the present paper, the mechanism of asphaltene
deposition, which is the major cause of most organic deposition cases, is modeled based on statistical mechanics of polydisperse
polymer solutions joined with the kinetic theory of aggregation and its predictive capability is discussed. Utilization of
statistical mechanics of polydisperse polymer solutions joined with kinetic theory of aggregation enables us to develop a
realistic model which is able to predict both reversible and irreversible heavy organic depositions. The present model is capable
of describing several reversible and irreversible situations, such as the phenomena of organic deposition, growing mechanism of
heavy organic aggregates, the size distributions of precipitated organics and the solubility of heavy organics in a crude oil due to
variations in oil pressure, temperature and composition. As an example, the present model is applied for heavy organics
deposition prediction of two different Brazilian crude oils for which experimental data are available. It is shown that the
prediction results of the present model are in good agreement with the experimental data. D 2001 Elsevier Science B.V. All
rights reserved.
Keywords: Deposition; Oil; Compounds
1. Introduction
Organic deposition during petroleum and heavy oil
production and processing is a serious problem in
many areas throughout the world. The economic
implications of this problem are tremendous considering the fact that a problem workover cost each time
could get as high as a million dollars. For example, in
a heavy crude production field, formation of asphaltic
*
0920-4105/01/$ - see front matter D 2001 Elsevier Science B.V. All rights reserved.
PII: S 0 9 2 0 - 4 1 0 5 ( 0 1 ) 0 0 1 6 3 - 2
218
V.A.M. Branco et al. / Journal of Petroleum Science and Engineering 32 (2001) 217230
V.A.M. Branco et al. / Journal of Petroleum Science and Engineering 32 (2001) 217230
Fig. 3. Steric colloid formation of asphaltene flocs (random aggregates) in the presence of excess amounts of resins and paraffin
hydrocarbons.
219
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V.A.M. Branco et al. / Journal of Petroleum Science and Engineering 32 (2001) 217230
proportional to its effective surface area. Then, depending on whether one uses product or sum kernel, we
will have:
Ai Aj ! Aij
Kij si sj
Kij
2
where Ck is concentrations of k-cluster (Ck = nk/N0), nk
is the number of clusters of mass mk (containing k
asphaltene particles of unit mass m) and N0 is the total
number of particles. Eq. (2) constitutes the variation
of Ck during aggregation since population of the
resulting cluster k (k = i + j) increases by all collisions
between i-clusters and j-clusters and decreases when a
k-cluster combines with another cluster. A major
advantage of Smoluchowskis coagulation equation
is that many analytic results can be obtained from it.
That is, for some forms of Kij, analytic solutions to
Smoluchowskis equation can be obtained. In order to
apply the above-mentioned aggregation mechanism of
clusters to the phenomena of aggregation and deposition of heavy organics, and specially asphaltene, from
the petroleum crudes, we are more interested in both
kinetic kernels which are proportional to the effective
surface areas of clusters. Different investigators (Botet
and Jullien, 1984; Jullien et al., 1984; Leyvraz and
Tschudi, 1981; Ernst and Hendriks, 1984; Ziff, 1984;
Leyrvaz, 1984) have tried to improve upon the above
mentioned aggregation mechanism by considering the
reactivity (kinetic kernels K) of a size k cluster to be
Kij si sj
or
4
where w is an exponent (positive or negative) characterizing the cluster surface area. By substituting Eq.
(6) into Eqs. (3) and (4), we will get the following
equations, respectively:
Kij i jw
product kernel
7
8
w fa d dw =Dg=2
Mansoori (1997) derived the expression of the irreversible growing average mass of clusters of par-
V.A.M. Branco et al. / Journal of Petroleum Science and Engineering 32 (2001) 217230
c 1=f1 a d dw =Dg
10
11
221
12
222
V.A.M. Branco et al. / Journal of Petroleum Science and Engineering 32 (2001) 217230
14
15
19
20
21
By utilizing Eqs. (14) and (15), after simple mathematical manipulations, the following equation can be
obtained (Dubey and Waxman, 1995):
/Ly =/Sy expmy h
22
where
The segment number of the y fraction of asphaltene, my , is defined by the ratio of molar volume, vy ,
of the yth fraction of asphaltene over the molar
volume, vB, of a solvent:
my vy =vB My =hqmass
A ivB
17
xy my
18
f L /LB 2
23
V.A.M. Branco et al. / Journal of Petroleum Science and Engineering 32 (2001) 217230
24
hmy i 1=hqmass
A ivB
Fy; CR dy 1
25
yhMA CR iFy; CR dy
0
30
26
Upon partial deposition of asphaltene from a petroleum crude due to the introduction of a miscible
solvent, there will be two phases (one liquid and
one solid) formed. As a result of the mass balance
for the yth fraction of asphaltene between the precipitated asphaltene phase (S) and oil phase (L), one can
write:
dnTy dnSy dnLy
31
32
where
27
28
29
223
224
V.A.M. Branco et al. / Journal of Petroleum Science and Engineering 32 (2001) 217230
33
34
and
F S y; CR V S =fV L expmy h V S g
NAT =NAS F y; CR
35
Since
Z
F L y; CR dy 1
Z
and
F S y; CR dy 1;
.Z h
i
V L =fV L V S expmy hg
Fy; CR dy
36
and
NAT =NAS 1
.Z h
i
V S =fV L expmy h V S g
Fy; CR dy
37
d/Ly
Fy; CR dy
38
CRC
39
V.A.M. Branco et al. / Journal of Petroleum Science and Engineering 32 (2001) 217230
qA /LA V L
40
Table 1
Oil A composition
Component
Live oil
(EXP) (mol%)
N2
CO2
CH4
C2
C3
i-C4
n-C4
i-C5
n-C5
C6
C7
C8
C9
C10
C11
C12 +
Total
0.0001
0.0015
0.4581
0.1206
0.2395
0.1463
0.5033
0.3793
0.6353
1.4158
5.3281
6.3504
4.6747
2.9178
3.5286
73.300
100.00
0.05
0.08
53.89
2.76
1.75
0.45
1.17
0.45
0.63
0.88
2.51
2.66
1.86
1.14
1.37
28.35
100.00
MW
Density (lb/ft3)
Tc (F)
Pc (psia)
Acentric factor
438.18
43.731
329.12
172.14
0.88656
225
Table 2
Comparison of experimental vs. calculated bubble point pressures
of live Oil A
Temperature (F)
70
131
149
158
176
194
Calculated
3200.0
3734.0
3848.7
3855.0
3902.0
3917.0
3201.7
3733.7
3842.2
3866.1
3897.0
3918.1
226
V.A.M. Branco et al. / Journal of Petroleum Science and Engineering 32 (2001) 217230
Table 3
Differential liberation test data and prediction of live Oil A at 149 F
P [lb/ft2]
CH4 composition
MW
Specific gravity (with respect to air)
3527
2647
Experimental
Predicted
Experimental
Predicted
95.11
17.328
0.598
93.90
18.100
0.624
95.15
17.260
0.596
94.00
17.9
0.617
with the addition of a number of paraffin hydrocarbons at various concentrations and measure the
amount of heavy organics deposits generated according to modified IP 143 standard procedure (Vazquez
et al., 1998; Vasquez and Mansoori, 2000) using
various aliphatic solvents (n-pentane, n-hexane, nheptane, etc.). There exist also accurate techniques
of detection of the onset of asphaltene precipitation
(Kim et al., 1990) and flocculation (Escobedo and
Mansoori, 1997) which may be used for additional
characterization of asphaltene phase transitions.
In Fig. 4, we report such data for the stock tank oil
of Oil A under study using n-pentane, n-hexane and nheptane as the precipitating miscible solvents. The
lines reported in this figure are the results of correlation/tuning of the model to the experimental data.
The parameters calculated by tuning the model to
this data were found to be a = 12.91356 10 3,
b = 3.40384 10 5, r = 3.5. Other properties of the
system which are then calculated are the total asphaltene in the live oil wA,T = 7.31, the asphaltene average
molecular weight hMAi = 5800 and the asphaltene
distribution variance g = 7.416. The experimental
titration data for n-pentane, n-hexane and n-heptane
reported in Fig. 4 are in good agreement with the
tuned model.
In order to test the accuracy of the proposed model
for predictions of the onset pressure of deposition of
heavy organics in a petroleum fluid at various temperatures Table 4 is reported in which the pressures at
which the onset of heavy organics depositions are
visually observed in a high pressure cell are compared
Table 4
Onset of heavy organics depositions in the live Oil A at various
temperatures and pressures
T (F)
Experimental P (psig)
Predicted P (psig)
158
176
194
no deposit observed
4200
4500
no deposit predicted
3900
3950
V.A.M. Branco et al. / Journal of Petroleum Science and Engineering 32 (2001) 217230
227
asphaltene deposition will be a function of temperature and pressure in the liquid state.
In Fig. 5, the hatched area of the asphaltene
deposition envelop is a result of calculation by the
model. The hatched shape must not be interpreted
implying that at higher pressures asphaltene will
redissolve considering that the modeling presented
here is not a reversible model, but an irreversible one.
Fig. 6 shows the pressure dependence of the
amount of heavy organics deposition for live Oil A
at T = 194 F as calculated by this model. Fig. 7 shows
predicted trends of amount of asphaltene deposited
228
V.A.M. Branco et al. / Journal of Petroleum Science and Engineering 32 (2001) 217230
N2
CO2
Methane
Ethane
Propane
Butane
i-Butane
n-Butane
Pentane
i-Pentane
n-Pentane
C6 C7
C8 C10
C11 C14
C15 C19
C20 C29
C30 +
Total
0.000
0.000
0.000
0.000
0.000
0.033
0.003
0.030
0.261
0.086
0.175
5.685
23.432
21.823
19.383
18.017
11.366
100.00
2.93
10.14
9.36
8.32
7.73
4.88
100.00
MW
Bubble point
254.03
Pressure at 160 F
122.6
2754 psia
Live oil
(EXP) (mol%)
0.00
0.59
40.61
7.22
5.09
2.30
0.83
V.A.M. Branco et al. / Journal of Petroleum Science and Engineering 32 (2001) 217230
229
Table 6
The experiment vs. prediction of amounts of heavy organics deposition from stock tank Oil B
Table 8
The experiment vs. prediction of amounts of heavy organics deposition from stock tank Oil B
Dilution ratio
(cc diluent/g tank oil)
CAL
EXP
CAL
CAL
Dilution ratio
Solvent P (psig) T (F) EXP
(cc solvent/g tank oil)
5.0
10.0
15.0
13.80
14.60
14.95
13.80
14.75
14.89
4.06
8.10
8.90
1.59
2.49
2.39
35.0
35.0
35.0
35.0
35.0
35.0
35.0
35.0
1.87
21.05
18.61
16.71
14.53
13.06
10.89
9.30
n-C5
n-C7
n-C10
4.00
8.20
8.69
1.60
2.40
2.45
P (psig)
T (F)
EXP
CAL
n-C3
n-C4
1000.0
2000.0
200.0
1000.0
2000.0
1000.0
700.0
1000.0
2000.0
0.0
40.0
1000.0
2000.0
1000.0
2000.0
160.0
160.0
160.0
160.0
160.0
75.0
160.0
160.0
160.0
75.0
160.0
160.0
160.0
160.0
160.0
1.86
1.84
1.89
2.02
2.04
2.7
2.55
2.80
2.57
1.64
1.74
1.97
1.91
1.91
1.97
1.87
1.79
2.02
2.51
2.32
1.75
2.39
2.91
2.45
0.95
1.75
1.78
1.50
1.95
1.14
n-C5
n-C8
n-C12
n-C3
n-C4
n-C5
n-C8
n-C12
150.0
3000.0
40.0
3000.0
0.0
3000.0
0.0
0.0
160.0
160.0
75.0
160.0
75.0
160.0
75.0
75.0
1.86
19.01
18.11
15.72
14.52
13.44
10.55
8.96
230
V.A.M. Branco et al. / Journal of Petroleum Science and Engineering 32 (2001) 217230
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