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INTECONT PLUS

Solids Flow Meter

Operating Manual
BV-H2219 GB

Contacts, Copyright
Sales:

Tel.:
Email:

+49 (0)6151 32 - 10 28
sales.process@schenck.net

Service:

24h Emergency hotline: +49 (0) 172 - 650 17 00 Discontinuous Weighing Technology
+49 (0) 171 - 255 11 95 Continuous Weighing Technology
Email:
service.process@schenck.net

Business Segments:
Heavy Duty Weighing & Feeding
Service Tel.:
E-Mail:
Light Duty Weighing & Feeding
Service Tel.:
E-Mail:
Vibrating Machines
Service Tel.:
E-Mail:
Transport & Logistics
Service Tel.:
E-Mail:
Components & Spare Parts
Service Tel.:
Service Fax:
E-Mail:

+49 (0) 61 51 32 - 26 23
Service Fax:
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+49 (0) 61 51 32 - 25 72
Service Fax:
+49 (0) 61 51 32 - 20 72
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+49 (0) 61 51 32 - 10 75
Service Fax:
+49 (0) 61 51 32 - 30 96
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+49 (0) 61 51 32 - 24 48
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+49 (0) 61 51 32 - 17 58
+49 (0) 61 51 32 - 36 32
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Copyright 2004
SCHENCK PROCESS GmbH
Measuring and Process Systems
Landwehrstrasse 55, D-64293 Darmstadt
http://www.schenck-process.com
All rights reserved. Any reproduction of manual, regardless of method, without prior permission by
SCHENCK PROCESS GmbH in writing, even by excerpt, is prohibited.
Subject to change without prior notice.

INTECONT PLUS

VDM

Contents
1.

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2.

Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Power ON 4
LEDs 4
Normal Displays 5
Operation in Normal Mode 5
Event Messages 6
Function Distributor 8
Display Check and Version Number 8
Keyboard Mode 9
START/STOP Feeder 9
EasyServe Active/Deactive 9
Batching Mode 10
Loading By Sight 13
Print Batch Report 13
Zero Setting 15
Read Parameters 17

3.

Control Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.

Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6.

Setting Programs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Function Distributor 27
Calibrating Functions 28
TW Tare 28
CW Weight Check 29

0405

Simulation Mode 31

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VDM

INTECONT PLUS

Set Time 31
7.

Service Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

8.

Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Select Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Enter Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Hardware Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Load Default Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Parameter Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

9.

Event Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
System Message S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Electrical System E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Calibration C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Maximum H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Minimum L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Material Flow (Batch) B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Signal Lamps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

10.

Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Test Plug 65

11. Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Start Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Batching. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Data Flow Charts: Signal Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Base Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Option Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Printer Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
12. Replacement Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Replacing INTECONT PLUS FIP > INTECONT PLUS VEG . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Contents
BV-H2219 GB

I-2

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0405

INTECONT PLUS

VDM

This manual applies to software version

Edition

VDM 20600-00.

: 0405

0405

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Contents
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VDM

INTECONT PLUS

This page left intentionally blank

0405

Contents
BV-H2219 GB

I-4

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INTECONT PLUS
1.

VDM

Overview

On INTECONT:
INTECONT PLUS is designed as measuring and
evaluation system for

For Further Reading:


Fieldbus manual
BVH2220
S5-RK512 (3964R)
FH 458
Modbus (Comp)
FH 525

Belt Weighers
Solids Flow Meters
Mass Flow Meters
Mass Flow Feeders
Weighfeeders
Loss-in-weight Feeders
The system is supplied in 3 variants:

Display:

Upper display

left
right

: running message
: totalized amount in kg/h or
t/h

1. Without option card (standard)


2. With option card VFE 610V
for additional input/outputs and printer
3. With option card for fieldbus
VSS021V : Modbus/S5
VPB 020V: Profibus
VCB020V: DeviceNet

Lower display

left
right

: event messages
: selectable
flow rate, measured load,
etc.

The present manual applies to solids flow meters with


controlled material prefeeder.

LEDs:

5 x 7 - dot matrix with 6 mm character height

Display can be changed over to American units.

2 green and 3 red LEDs


Task:
A Solids Flow Meter is designed for continuous
weighing of materials with free flowing or fluidizable
properties. Combined with a controlled material
prefeeder, preset material amounts can be batched.

O
E1

Green LEDs
Red LEDs

: Ready
: Error or limit value messages

Z1 = 362.5 kg
I = 1 0 0 0 kg/h

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Overview
BV-H2219 GB 1

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INTECONT PLUS

Keyboard:

Measuring Technique:

Flexible membranes with tactile touch

Precision AC voltage amplifier with continuous


correction of zero point and range.

Highly resolving analog-to-digital converter.


The integrated method is designed to efficiently
suppress mains voltage interferences.

16-bit microcontroller

Unlimited
storage
of
counter
configuration and calibration data.

gB
TU
i
G
O
N
f
P
B9
KL

Start/stop measurement
Preselect lower display
Select functions
Reset counter
FUNC

Call function distributor and


event texts

DEL

Acknowledge event message,


delete input

ESC

Abort function

ENT

Start function,
acknowledge input

DAT

Prepare input, e.g. of setpoint

readings,

Enter parameters
Enter sign and decimal point

Some Definitions:
I

Z
Q

=
=

Feed rate
in kg/h or t/h
Material amount per unit time
Totalized amount
in kg or t
Measured load
Load on load cells
in kg

Measuring Principle:
Material is guided to measuring chute S free from
whirls.
Deflection force acts on load cell L/C whose output
voltage is proportional to flow rate.
INTECONT evaluates signal and computes flow rate
and totalized amount.

0405

Overview
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VDM

The schematic below shows all inputs and outputs.

MIN

= Relay output for MIN limit value

The sample mechanical equipment presents a system


equipped with crossed flexure strip.

MAX

= Relay output for MAX limit value

ACK

= Acknowledge event messages

EXT INPUT

= External interrupt input

ON

= Relay output, scale started

START/STOP = Start and stop scale


Release

0405

Z1 = 362.5 kg
I = 1498 kg/h

= Measuring chute

L/C

= Load cell

= Relay output for material prefeeder

F, G

= Relay output for full feed/dribble


feed changeover

= External totalizing counter

= Analog display for feed rate or


measured load

SERIAL =

= Release input

Serial interface for printer and host


computer

24 V

= Power supply

ALARM

= Relay output for ALARM

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Overview
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2.

INTECONT PLUS

Control
Power ON

LEDs

During power failure


all counter readings
counter pulses still to be output
preselected normal displays,
Service values, e.g. ON-time
are stored for an unlimited time.
The internal clock continues running for approx. 5
days.
After power-up, an automatic display and lamp test is
performed, followed by the display version number,
then by normal displays.
Message E1

E1

Z1 = 2 5 0 0 kg
I =
0
kg/h

reports power failure .


Message can be configured as ALARM or WARNING.
ALARM:

WARNING:

Red LED

X and symbol E1 flash.

Acknowledge message before starting


scale.
LED
remains dark, symbol E1 does
not flash.
No acknowledgement required.
Start scale manually or automatically.

E1

a
b

Z1 = 2 5 0 0 kg
I =
0
kg/h

(green)

POWER OK
lit if all power supplies are OK.

(green)

CPU OK
lit if microprocessor is ready to
operate.

(red)

ALARM
flashes if an Alarm is available.
In addition, the event code is
shown in lower display line.

MIN

(red)

MIN LIMIT VALUE


lit if feed rate limit value is
exceeded down.

MAX

(red)

MAX LIMIT VALUE


lit if feed rate limit value is
exceeded up.

READY:

The two green signal lamps light;


no Alarm is available.

Acknowledge event message.

0405

Control
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Normal Displays
Upper Display
Left
:
Running message and operating modes.
Rotating point indicates that totalization
and material prefeeder are active.
Right

Operation in Normal Mode

Totalizing counter 1

Start totalization.
Condition : External Release signal
available (selectable).
START_Source (B03) set
to OP or Keyboard mode
active.

Operating Modes
Feature

B
i
1
Z1 = 5 0 0 0 kg
Z2 = 6 0 0 0 kg/h

f
Lower Display
Left
Right

TU

Event reported by alphanumeric code,


e.g. E1 for power failure.
Selectable
Select display

Counter Z1
Counter Z2
Counter Z3
Feed rate
Feed rate
Measured load
Measured load rel.
Batch

0405

Z1 = 5000
kg
Z2 = 6000
kg
Z3 = 1000
kg
I
= 1000
kg/h
Ir = 50,00
%
1)
Q = 10.000 kg
Qr = 68,91%
2)
Zb, ZI, Zd, Nb, Zbn, Zdn 3)

N
TU
O
G
N

Rotating point in left field


of upper display

Stop totalization.
Feature: points stands still
Measured load continues being acquired.
Reset totalizing counters.
Enter number of desired counter (1 or 2).
FMZ No. : _
Counter 3 cannot be reset. In case of
overflow, counting resumes from 0.
Acknowledge input.

Delete faulty digits.


Select lower display
(see Normal Displays).
Acknowledge event message.

Call further functions, e.g. Display Event,


Calibration.
Exit function distributor.

1) related to nominal feed rate


2) related to nominal measured load
3) see Batching Mode
Display formats and units of Z1, Z2, Z3 and I can be
selected individually.

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INTECONT PLUS
n

Event Messages

WARNING 2

Acknowledgement:
Not required.

Definitions
All important scale functions are internally monitored.
Errors are reported by event message.

IGNORE

For troubleshooting details, see chapter Event


Messages.

E1

Display permanent, not


underscored.

No monitoring of events, save


MIN/MAX messages and deviation
via contact outputs and signal
lamps.

If several events occur at the same time, the event


with the highest priority is displayed first.
Priority: Alarm, Warning 1, Warning 2.

Z1 = 2 5 0 0 kg
I =
0
kg/h

Operation

Message E1 Power Failure


Message is output in left field of lower display in form
of a group letter (e.g. E) and a number (e.g. 1). In
addition, an explanatory text can be called up.
The events are organized into 4 classes. The
assignment of event to class can be selected using
relevant parameter.
n

ALARM

Display flashing and underscored.

In addition, red signal lamp


flashes.
Totalization cuts off, scale is not
operable.

Acknowledge all available events of


classes Alarm and Warning 1.
If several events are available,
acknowledge same one after the other.

To display event texts:

G
TU
f

Call function distributor.


Scroll Display Events into lower display
field (normally not required).
Select function.

Start:
First remove cause of fault and
acknowledge message.
Acknowledgement:
If cause has not been removed
yet, flashing stops, underscores
are deleted, but message is still
available.
If fault is remedied after
acknowledgement, message
automatically effaces.
n

WARNING 1

Display permanent and


underscored.
Totalization continues.
Acknowledgement:
If fault has not been remedied yet,
underscore is faded out.

Control
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I
L/C

=
=

Feed rate
Load cell

1. Events S 2 = M06
No Release

* fault in device or cabling

Contact Outputs

Display shows:
Name
Code
and hint

e.g. No Release
e.g. S2
e.g. Parameter M04

of respective event.

General alarm

available until
acknowledgement

Min/Max outputs

independent of event class,


active also with IGNORE.
Limit values are reported as
long as event is available
provided that scale is active

The hint informs the service staff of the relevant


parameter. The consecutive number relates to the
priority sequence.

TU
N

View several events.


Return to normal displays.

List of Events

Automatic Zero Setting Function


If automatic zero setting is selected and measurement
is cut off, zero point error is continuously acquired and
corrected.
Zero setting is reported by feature Zero independent
of measurement success.

The list is sorted by display priority.

System Message S

S1
S2
S3
S4
S7
S9

Memory Error *
No Release
Maint. Scale Run
Maintenance Int. Elec
Simulation Active
Data Link Host

Batching B

B1
B9

Out of Tolerance
Linearization

Electrical System E

E1
E6

Power Failure
External Input

Calibration C

C1
C5

L/C Input*
Tare Corr. > MAX

Maximum H

H1
H4

I >MAX
L/C Input > MAX

Minimum L

L1
L4

I < MIN
L/C Input <MIN

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AUTOMATIC ON

0o

Z1 = 2 5 0 0 kg
I =
0 kg/h

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Function Distributor

The function distributor lets you call further functions


and/or dialogs.

Programming and Calibrating Functions lead to


further menus you can move through using cursor
keys.
B

Call function distributor.


If no event is available, display shows the
function selected last. If an event is
available, the Display Events function is
displayed.

f
N

Abort Batch
Deselect Batch
Batch Number
Print Batch
Reload

Start function.
Return to normal displays and/or
abort function.

If batching mode is selected, additional


functions can be accessed in main
distributor.

Calibrating functions accessible after


password input.
Prompt is output after call of function
Only if an event is available

With opposed functions, e.g. START/STOP, only the


one currently availabe can be reached.

Function
Display Events

Moving in function distributor does not limit any


scale-specific functions.

TU

Move through function distributor.


Display Events
E
Display Check
START/STOP Feeder
Service Values
START/STOP KEYB. MODE
Select Batch
B
EasyServe active/deactiv
>0< Zero Set
Programming
Calib.Functions
S
Print FMZ
Read Parameters
Enter Parameters
Load Default Par.
Print Parameters
Print Stat. Rep.

S
S

START/STOP Simulation
TW: Tare
CW: Weight Check
Set Time

Display Check and Version Number


This function lets you check displays and signal
lamps.

G
TU
f

Call Display Check function.


1. All display elements rhythmically
flash.
2. Version number is displayed for
approx. 10 s.
Test terminates automatically.

INTECONT PLUS
VDM 20600-00 2063

Example:
VMD
20600-00

:
:

Solids Flow Meter


Version number
0405

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Keyboard Mode
This function lets you shift the selected control source
for START/STOP to the INTECONT keyboard.
After deselection of Keyboard mode, the former
source is active again.
Upon changeover from external source (e.g. serial) to
keyboard, START/STOP status is maintained.
In reverse direction, the external signals are active.

GT

Call function distributor.


Select START Keyboard Mode or
STOP Keyboard Mode function.

Display feature:
You will know Keyboard mode by the square in the left
upper display field.

START/STOP Feeder

EasyServe Active/Deactive
The EasyServe Active/Deactive functions let you
control your INTECONT using the EasyServe PC
service tool.

GT

Call function distributor.


Select EasyServe Active function
To set communication parameters, use
Block Q.

Note:

Upon power failure, the current status is


stored, i.e. EasyServe Active function
needs not be re-called.

Connection to PC can also be made using a 9-pole


SUB-D connector on X4 (RS 232 only) or a Phoenix
connector on X5 (RS232, RS422 or RS485).
See also Wiring Diagram in chapter DETAILS.

The START/STOP Feeder function lets you start and


stop material prefeeder.
In started state (ON), INTECONT controls prefeeder.
The normal Start/Stop commands cannot be used.
In Stop state, material flow is interrupted and scale
can be tared, etc.

GT
f

Call function distributor.


Select Start Feeder or Stop Feeder
function.
Start function.

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Batching Mode

1. Zb

= Batch setpoint

2. ZI

= Batch actual value


(amount already
discharged)

3. Zd

= Batch residual value


(amount still to be
discharged)

Batching mode is used to feed a defined amount of


material. When batch setpoint is reached, batching
operation is complete.
0 Start batch, open prefeeder.
1 Abort batch at any time
and
2 resume.
3 Change over to dribble feed by reducing prefeeder
output.
4 Cut off prefeeder.
5 Batch setpoint is reached.

Zd = Zb-ZI
4. Nb = Consecutive batch
number.
To set start value, use
Batch Number
function.
Before start of a batch, ZI and Zd indicate the
amounts fed out during previous batch.
Batching mode deselected (Deselect Batch
function), displays are disabled but can be used again
upon next selection.
Display format corresponds to the format of Counter
1.

Select Batching Mode

Additional Displays

Selection of Batching mode enables batching,


however, no batch is started yet.
EO

Condition: Scale OFF

Z1 = 2 5 0 0 kg
Z2 = 4 0 0 kg

Upper display:

If batching mode is selected, totals


sign G.
is displayed left of running
message.
The square indicating Keyboard
mode is omitted.

TU

G
TU
f

Call function distributor.


Scroll Select Batch function into display
field.
Select function.

System prompts for input of batch setpoint.


If batch is selected from external PC, setpoint input is
omitted.

Lower display:

Control
BV-H2219 GB

Use cursor keys to scroll 3


additional values into display field.

10

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INTECONT PLUS
Enter Setpoint
Prompt for setpoint input is output automatically upon
selection or can be started in manual when batch is
complete (scale OFF).
If Batching mode is deselected or a batch is running,
no input is possible.
If batch setpoint is preset via fieldbus (Parameter I07
Batch Source=FB), no input is possible either. This
also applies to input of batch number and reload
setpoint.

VDM
Start and Abort

g
B

Start batch, process starts.


Display ZI : moves from 0 towards
setpoint
Display Zd : moves from setpoint
towards 0
Abort batch.
Batching continues upon next Start
command.

Prepare setpoint input.


Deselect Batch

19
f

Enter setpoint.
Max. 9 digits including decimal point.
The unit is that of Counter 1.
Acknowledge input.

Lets you deselect Batching mode, i.e. mode is removed


from available functions.
Totals sign disappears from upper display, batching
values ZI, Zd, Zb and Nb are not longer available but
remain stored.
Conditions:

EO

Setpoint
Zb = - - - - - - kg

Abort input; old setpoint is maintained.

Delete faulty digits.

GT
f

Batch complete, or aborted using


Abort Batch function, scale OFF.
Call function distributor.
Select Deselect Batch function.
Acknowledge.

The Select Batch function lets you reactivate


batching mode.
The old ZI, Zd , Zb and Nb values can be viewed
again.

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BV-H2219 GB 11

VDM

INTECONT PLUS

Abort Batch
Lets you abort a running batch, i.e. batching
immediately stops.
Batching mode remains selected.

If reloaded batch is complete, next Start command


starts a normal batch.
To repeat reloading, re-call function.
The Abort Batch function lets you also abort
reloading.

New batch starts upon next start command, old batch


is not resumed.
The Reload function lets you complete old batch.

Batch Number Nb

GT
f

Call function distributor and select Abort


Batch function.
Acknowledge.

You can also abort batch using contact O02.


Reloading
Lets you add a specified amount to a complete batch.
Conditions

Running batch complete, scale


OFF. No batch report.

Display ZI

Batch actual value increments from


value achieved.

Display Zd

Batch residual value keeps value


achieved.

Display Zbn

Make-up setpoint

Display Zdn

Batch residual value of make-up


amount.
Zdn = Zbn - make-up amount
reloaded

Enter batch number. Number increments by 1 upon


start of every new batch.
Number is printed in batch report and can be viewed
in lower display.
Reloading operations belong to previous batch and
are not counted.

GT
f
f
N

Call function distributor.


Select Batch Number function.

Acknowledge.
Prompt for input of
Nb = - is output.
Acknowledge input.
Abort input.
Old number is maintained.

You can also change current number during batching.

All displays can be scrolled into lower display field.


Zdn and Zbn are available only until start of next
batch.

GT
f
P
gB

Call function distributor.


Select Reload function.
Acknowledge function.
System prompts for input of reload
setpoint in kg or t.
The unit is that of counter 1.
Change setpoint Zbn before start of
reloading.
Start or abort reloading.

Control
BV-H2219 GB

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INTECONT PLUS

VDM

Loading By Sight

Print Batch Report

Batch report can be printed only if a batch is complete


(setpoint reached).

The printing functions require an option card to be


present.

If you wish to batch an amount not previously


determined and print the result, follow these steps:

Print Batch

1.
2.
3.
4.
5.
6.
7.

Call Select Batch function.


Select very high batch setpoint, e.g. 999999999 kg.
Scroll batch actual value ZI into lower display field.
Start scale.
If amount ZI is reached, stop scale.
Call Stop Batch function.
Start printing (see Print Batch).

The Reload function can be performed only before


print command.
For next batch, follow steps 4...7.

Start of printout disables the Reload function for the


batch in question.
Function can be called only in Batching mode.
Printing can be started:
1. Manually via function distributor
2. Automatically, after each complete batch
(Parameter I 06).

GT
f
N

Call function distributor.


Select Print Batch function.
Start function.
Abort printing.

Batch Report

07.07.03

11:45:10

Batch setpoint 0.150 t


Batch act.value 0.150 t
Counter 1
0.806 t
Counter 2
806.47 kg
Batch number 40
Events
E1
Power Failure M01

07.07.03
:
Batch setpoint:
Batch act. value:
Counter 1
:
Counter 2
:
Batch number :
Events :

Date and time


Preset batch amount
Amount batched
Totalizing counter 1
Totalizing counter 2
Consecutive number NB of scale
Events available during printout

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Control
BV-H2219 GB 13

VDM

INTECONT PLUS
Print Events

Print Counter Readings (FMZ)


Identical with batch report; however, the title is
Quantity Report.
Batch number, setpoint and actual value are printed
only if Batching mode is selected.
To call:
1) Select Print FMZ function.
Unlike Print Batch, report can also be printed during
batching.
2) Automatically upon each event printout
(Parameter J 02 = YES)

Parameter J 02 lets you decide whether event


messages are to be printed or not.
Eligible settings :
1. No printout (NO)
2. Print events (Error)
3. Print events and counter readings (YES)
(see Batching)

30.04.03 11:45:21
30.04.03 11:59:01

L1 W1 I < MIN
L1 W1 I < MIN

Print Parameters
Lets you print out parameter list complete with current
values.
Parameter values varying from default settings are
cross-marked (*).
As Appendix, a list of possible events and current
hardware assignment is printed.

GT
f
N

Call function distributor.


Select Print Parameters function.
Start function.

L1
W1
>
<

:
:
:
:

I < MIN

Event code
Message class, e.g. WARNING 1
Event has occurred
Cause removed; event
acknowledged, if required.
Explanation

Event is reported on INTECONT display as long as


available.
For details, see Event Messages.

Abort printing at any time.


Status Report
PRINT PARAMETERS

INTECONT PLUS VDM 20600-00 2063


03.06.03

7:39:25

BLOCK A
01 Language
02 Units

Scale Definitions
ENGLISH
SI

BLOCK B
Rated Data
01 Feed Rate Unit kg/h
02 Nominal Feed Rate * 1,000 t/h
usw.

Printable at any time, the status report includes most


significant status values and event messages output
after last printout. If status is printed for the first time,
counting starts from last power-on of INTECONT.

GT
f
N

Call function distributor.


Select Status Report.
Start function.

Abort printing at any time.


0405

Control
BV-H2219 GB

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INTECONT PLUS

VDM

Voltage ON-time
Total voltage ON-time
Scale ON-Time
Total ON-time of measurement and INTECONT
Events after last status report
Number and type of events since last report printout.
If report is printed for the first time, counting starts
from power-On.
Counters 1, 2, 3
Totalizing counters 1-3

Zero Setting
The zero setting program lets you acquire the
measuring systems zero point error over a settable
time.
The acquired value is used to correct the current
measuring result during operation.
Effects:
1. During zero setting, totalizing counters stop.
2. Analog value is set to elevation value.
3. Events continue being monitored.

STATUS REPORT INTECONT PLUS

Conditions:

03.06.03 13:37:12
Software
: VMD 20600-00 2063
Hardware version
:1
Option card version
:1
Station address
:1
-------------------------------

1. No material flow
2. Scale turned off
(prefeeder, if present, closes).

Mode OP
: NO
Mode Simulation
: NO
Scale ON
: NO
Alarm
: NO
Voltage ON-time
: 35 h
Scale ON-time
: 23 h
Counter 1
: 5635 kg
Counter 2
:6t
Counter 3
:6t
----------------------------------------------------------Events after last status report
2 * S02 No Release

Follow these steps:

G
TU
f
N

Call function distributor.

Scroll >0< (zero set) into lower display


field.
Start function.

Abort function at any time.

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Control
BV-H2219 GB 15

VDM

INTECONT PLUS
Special Messages:

Program Running:

0o

>0<
Tarkor

70 %
1.12 %

Upper display :

Residual run time in % of total run


time

Lower display :

Zero point error related to nominal


measured load

1. OFF

INTECONT is still ON

2. ABORTED

Zero setting result has not be


accepted

3. VALUE TOO BIG

Zero setting result has


exceeded specified limits
(Parameter H03).
Result is rejected.

Abort program at any time.

0o Dev.
Tarkor

2.45%
3.50 %

Program Complete:
Upper display:

Deviation of zero point from


previous zero setting operation
in % of nominal measured load
dev = + : error increased
dev = - : error decreased

Lower display:

f
N

Mean value of total zero point in %


of nominal measured load

Accept Tarkor result and enter into


Parameter D 05.
Reject result, i.e. scale not tared.

0405

Control
BV-H2219 GB

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INTECONT PLUS

VDM

Read Parameters
Parameters are defined as variable characteristics or
data used to match the INTECONT to the application.
Parameter input is protected by password.
The Read Parameters function lets you view all
parameters without jeopardizing the operating safety.
The parameters are organized into function blocks A ,
B... and consecutively numbered within a block.

GT
f
Tf

Scroll Programming function into


display field and acknowledge.

Select Read Parameters sub-function.

Display shows title of first parameter block.

Scale Definitions
Block: A

TU
fT

Move through parameter blocks A, B...


Move through parameters within a block.

Nominal Feed Rate


B02 1000.0 kg/h

N
N

Return to blocks.
Return to normal displays.

For details, see Enter Parameters.


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Control
BV-H2219 GB 17

VDM

INTECONT PLUS

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Control
BV-H2219 GB

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INTECONT PLUS
3.

VDM

Control Overview

O
--

Z1 = 362.5 kg
I = 100 kg/h

Status Displays (Upper Display Field)


In normal mode, totalizing counter Z1 is displayed.
Point rotates

Scale (totalization) started

Control Keys:

gB
U
T
i
G

Start/stop totalization (if selected)


SCROLL

Select lower display and functions.


1. Counters Z2, Z3
4. Measured load Q
2. Feed rate I
6. Batch displays Zb, ZI, Zd, Nb, Zbn, Zdn
3. Feed rate Ir in %

RESET

Reset totalizing counter.


1. Enter number of desired counter (1 or 2). Counter 3 cannot be reset.
2. Acknowledge input with ENTER key, or
3. Abort with ESCAPE key, or
4. Delete faulty input with DELETE key

FUNCTION

Call function distributor and event messages.


1. Select desired function using SCROLL keys.
If an event is available, Display Events function is already selected.
2. Activate function with ENTER key.
3. Pass through available event messages with SCROLL keys.
4. Return to normal display with ESCAPE key

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Control Overview
BV-H2219 GB 19

VDM
O
N
f
P

INTECONT PLUS
DELETE

Acknowledge event message, delete input.

ESCAPE

Abort function, return to normal displays.

ENTER

Acknowledge input, e.g. parameter.


Start function, e.g. Display Events

DATA

(see FUNCTION).

Prepare input, e.g. parameters

Lower display field shows event message, if any, e.g. symbol S2 = No Release.
List of Events
sorted by display priority.
System Messages

S1
S2
S3
S4
S7
S9

Memory Error *
No Release
Maint. Scale Run
Maintenance Int. Elec
Simulation Active
Data Link Host

Batching

B1
B9

Out of Tolerance
Linearization

Electrical System

E1
E6

Power Failure
External Input

Calibration

C1
C5

L/C Input
*
Tare Corr. > MAX

Maximum

H1
H4

I >MAX
L/C Input > MAX

Minimum

L1
L7

I < MIN
WZ Eingang <MIN

I
L/C

=
=

Feed rate
Load cell

* fault in device or cabling

0405

Control Overview
BV-H2219 GB
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INTECONT PLUS
4.
n

VDM

Technical Data
Panel-mounting unit: VEG 20600/20610
Front panel
96 x 288 mm:
Panel cut-outs
: 88 x 282, wall thickness
max. 10 mm
Mounting depth : min. 225 mm
(including 50 mm for
connectors)
Protected to
: IP 20, front to IP 65
Material
: plastic grey to RAL 7022
Display
: fluorescent, 2 lines of 20
characters, 6 mm high
Keyboard
: flexible membranes with
tactile touch
Signal lamps
: LEDs, 2 x green, 3 x red
Power supply
: 24 V(DC) +50 % -25%,
max. 1 A,
no fuse, pole-reversal
protective circuit
Ext. power supply : 90...264V/ 50HZ...60HZ

Surface-mounting unit: with panel mounting unit


VEG 20...

Wall-mounting housing
Measuring
systems
Feeding
systems
Protected to
Material
Voltage supply
Extension

: width x height x depth


500x600x300mm
: IP 65
: steel sheet, 1.5 mm, grey
: 90...264V/50Hz...60Hz
: Feed unit controller

Environment
Temperature
Humidity
Interference
immunity
Interference
suppression

P = 100.00 kg/h
I=
0 kg/h

: width x height x depth


410x330x236mm

Housing safety
EC recommendations

: -25 C ... +45 C,


tested to -40C
: Class F (DIN 40 040) *
: to IEC 801
: to VDE 871, EN 55 011
: to IEC 348
: CE label

* Tropical version (class R) upon request


n

Storage temperature
-40 C ... +60 C

Connectors
Plug/screw connectors (Phoenix Combicon),
non-confusible

Control outputs
Number
Base board
Option card
Load

8 N/O relay contacts


3
5
max. 230 V(AC)
8 A resistive load, 1 A
inductive
If error message CPU Not OK is output, all contacts
open.

0405

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:
:
:
:

Technical Data
BV-H2219 GB 21

VDM
n

INTECONT PLUS
n

Control inputs
Number
Base card
Option card
Type

:
:
:
:

Number
Current
Raise
Load
Reference

5
3
2
24 V(DC) +/-30 %, 5 mA,
galvanically isolated

Resolution
Acuracy:

Control inputs (NAMUR)


Number :
Type
:

Analog input

2
NAMUR (DIN 19234),
short-circuit and cable
breakage monitoring

Analog output
Number
Base card
Option card
Current
Raise
Load
Reference

:
:
:
:
:
:
:

2
1
1
raise ...20 mA impressed
0... <20 mA
max. 500 ohms
0 V by user,
galvanically isolated
: 12 bits +/- 1 d

Resolution

If error message CPU Not OK is output, output


signal turn 0 mA.

1
raise ...20 mA impressed
0... 20 mA
500 ohms
0 V internal,
galvanically non isolated
: 10 bits +/- 1/2 d
<0.4% over entire
temperature range

External totalizing pulse counter


Frequency
Pulse length
Output

:
:
:
:
:

: max. 10 Hz
: selectable 50...1000 ms
: 24 V, max. 100 mA
optionally active low or
active high,
galvanically isolated,
short-circuit-proof, limited to
apr. 350 mA,
negative amounts are stored
internally and must be
compensated by positive
amounts before new pulse is
output.
This ensures integral
accuracy also with minimal
belt load.

Serial printer interface


Number
Type
Data format
Isolation
Connectors

: 1 (option card)
: RS 232 (V24), max. 38400
baud
: 8 data bits, 1 stop bit, no
parity
: galvanically non-isolated
: Phoenix MSTB, contat
spacing 3.5 mm, max. 1.5
mm2

0405

Technical Data
BV-H2219 GB

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INTECONT PLUS
n

VDM

Load cell connection


Voltage supply

: +/- 6 V AC (+/-3 %)
(apr. 66 Hz),
short-circuit-proof
Measuring cycle : 100ms
Resolution
: 24 Bit
Load
: R (load cell) = min. 80 ohms
Cable length
: max. 30 % voltage drop,
max. 500 m
Measuring range : -20mV....+50mV
with VLW:
-1.6mV...min. 32mV

Serial interface for service PC


Number
Type
Data format

Isolation
Connectors

: 1
: RS232; RS422 or RS 485
max. 19200 baud
: 8 data bits, 1 stop bit, odd
parity changeable to even or
no
: galvanically non-isolated
: Phoenix MSTB, contact
spacing 3.5 mm, max. 1.5
mm2 or 9-pole D-Sub HD20

0405

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Technical Data
BV-H2219 GB 23

VDM

INTECONT PLUS

This page left intentionally blank

0405

Technical Data
BV-H2219 GB

24

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INTECONT PLUS
5.
n

VDM

Characteristics
n

Power Failure

Upper display :
Lower display:

Scale data, calibration values, counter readings and


pulses pending remain stored after power failure for
an unlimited period of time. The internal clock
continues running for approx. 5 days.

Dialog Language
for error messages, operation, and service
programs.
Eligible

: DEUTSCH
ENGLISH
FRANCAIS
ESPANOL
ITALIANO

kg,
t ,
m,
NON-SI units :
lb ,
t ,
f ,
(see Parameter Shortlist)

kg/h
t/h
cm
lb/h
t/h
inch

Select lower display using cursor keys.

Signal Lamps (top down)


VOLTAGE
PROCESSOR
ALARM
MIN
MAX

OK
OK
(red)
(red)
(red)

(green)
(green)
feed rate MIN limit
feed rate MAX limit

Release, Emergency Stop

Event Messages
Events and faults are displayed in form of an
alphanumeric code.
Call clear text of events via keyboard.
Events are organized into Alarms, and Warnings
with and without acknowledgement. Alarms stop
scale, warnings dont.
All alarms are additionally reported via relay
outputs.

Start/Stop Totalizing Counter


Select using Parameter B03.

Totalizing counter 1
Totalizing counters 2...3
Feed rate absolute I
Feed rate relative Ir
Measured load absolute
Measured load relative
Batch data

Units (selectable)
SI units :

Displays

Operating Philosophy
Operator prompting through multi-level menus.
Important configuration and calibration functions
are protected by password.

Functions are realized using a digital input O01.

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Characteristics
BV-H2219 GB 25

VDM
n

INTECONT PLUS
n

Zero Setting

Calibration

1. manually via keyboard


2. automatically with closed prefeeder

Calibration as such is not required. All you have to


do is enter some constructional data of load cells,
speed transducer, belt inclination, etc. INTECONT
uses these data to compute all requisite display
normalisations.
Check, or recalibration, can be effected in two ways:

Max. admissible zero setting amount is monitored.

a) Using material

Zero setting is performed by an automatic program.


No material is required.
Program can be started

Enter check result into INTECONT, and


measurement value will be corrected.
n

Taring

b) Using check weight

Designed to zero the basic tare load, the taring


program on principle has the same function as the
zero setting program. However, tare elevation is not
monitored, and the call is protected by password.
n

Zero Drop Out


Suppresses totalization upon measurements
around zero point, so that counter stops with small
feed rates.
Deselect function if not desired.

Display Filters
can be defined individually for feed rate and
measured load.

Digital Inputs

Number

Name

Default

O03
O01
B03
O02
O02

DI Ackn. Events
Release
START Source
DI Stop Batch
DI Ext. Event

DI1
DI2
-(OP)
-

Digital Outputs

Maintenance Hints
through display of event s
1. Voltage ON-time
2. Scale ON-time

A special check program lets you check


normalizations, and correct them if technical
data or not exactly known. In later operation,
program can also be used to show technical
modifications.

Adaptions
The electrical system needs not be redesigned nor
adapted.

Nummer

Name

Default

P04
P05
P01
P02
P03
P07
P08
P06

DO I-MIN
DO I-MAX
DO ALARM
DO Prefeeder ON
DO Feeder ON
Full Feed
Dribble Feed
DO Batch Active

D01
DO2
D03
D06
D05
-

0405

Characteristics
BV-H2219 GB

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INTECONT PLUS
6.

VDM

Setting Programs
Function Distributor

The function distributor lets you call further functions


and/or dialogs.

Programming and Calibration functions lead to further


menus you can move through using cursor keys.
B

Call function distributor.


If an event is available, Display Events
is displayed; if no event has occurred,
display shows function selected last.

Abort Batch
Deselect Batch
Batch Number
Print Batch
Reload

Start function.

If Batching mode is selected, additional


functions can be accessed in main
distributor.

Calibrating functions protected by


password. Prompt for password input is
output after call of function.

If an event is available.

Return to normal displays, or abort


function.

With opposed functions, e.g. START/STOP, only the


one currently accessible can be called.

F u nc t i o n
DisplayEvents

Moving through function distributor has no effect on


weighing functions.

TU

Move through function distributor.


Display Events
E
Display Check
START/STOP Feeder
Service Values
START/STOP Keyb. Mode
Select Batch
B
EasyServe active/deactiv
>0< Zero Set
Programming
Calib.Functions
S
Print FMZ
Read Parameters
Enter Parameters
Load Default Par.
Print Parameters
Print Stat. Rep

0405

S
S

START/STOP Simulation
Tare
CW: Weigh Check
Set Time

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Setting Programs
BV-H2219 GB 27

VDM

INTECONT PLUS
Calibrating Functions

Menu item Calibration Functions lets you access 3


functions:
1. TW Tare
2. CW: Weight Check
2. Set Time
All functions are protected from unauthorized use by
password.
The operating sequence is the same for all programs.

G
TUf
......

The taring program acquires zero point error of


complete measuring system over a settable time
(Parameter C 01, default = 30 s).
INTECONT uses this value to correct measuring
result during operation.
In contrast to zero setting program, zero setting range
is not monitored nor limited.
Taring program deletes the zero setting result.

Effects:
Call function distributor.
Scroll CALIBRATION
FUNCTIONS into lower display
field and acknowledge.
Enter password 07734.

Display shows one of the setting programs, e.g. TW:


Tare.

CALIBRATION FUNCTIONS
TW: Tare

f
N

TW Tare

Start setting program.

Conditions:

1. During taring, no totalization


takes place.
2. Analog output is set to
elevation value.
3. Events continue being
monitored.
1. No material flow.
2. Scale cut off
(prefeeder closed, if present).

Follow these steps:

Gf
TU
f
N

Function distributor, Calibration functions,


password (see Calibration Functions).
Scroll TW: Tare function into lower
display field.
Start function.
Abort at any time

Return to normal displays.


For apr. 2 min., Calibration
menu can be recalled without
password input.

0405

Setting Programs
BV-H2219 GB
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INTECONT PLUS

VDM

Program running:

>.

>0< TW:
Tare

CW Weight Check

9 0. 2 %
5 2. 3 5

Upper display:

Residual run time in % of total run


time

Lower display:

Continuously meaned tare in % of


nominal measured load

Upper display

Conditions:

2.45 %
3.50%

1.
2.
3.
4.

Deviation of tare value from


previous taring operation
in % of nominal measured load
dev = +: tare increased
dev = - : tare decreased

Lower display

f
N

Effects:
1. During run time, no totalization takes place.
2. Analog output is set to elevation value.
3. Events continue being monitored.

Program complete:

>0< Dev.
Tare

This program lets you check the INTECONT


measuring range.
Load measuring system with a known check weight
and acquire load cell load mean value over a certain
time.
INTECONT compares result with specified setpoint
and displays value.
No automatic correction takes place.

Mean value of total tare


in % of nominal measured load

Accept taring result and enter value into


Parameter D 04.
Tare correction (D05) is set to zero.

Taring or zero setting performed


Effective check weight entered into Parameter C 05
Check weight applied in provided point
Scale cut off

Sequence:

Gf
TU
f
N

Function distributor, Calibration function,


password (see Calibration Functions)
Scroll CW: Weight Check into lower
display field.
Start program.
Abort at any time

Reject result, i.e. scale not tared.

Special Messages:
1. STOP
2. ABORTED

if INTECONT is still started


if taring result is not acquired
yet

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Setting Programs
BV-H2219 GB 29

VDM

INTECONT PLUS
Evaluating result:

Program running

>. CW
51.4%
SET/ACT 0.9842%

Upper display :

Residual run time in % of total run


time

Lower display :

Continuously meaned SET/ACT


measuring result

Error < 1 %

COR = 0.99...1.01
Scale OK, no further action
required.

Error < 5 %

COR = 0.95...1.05
Enter KOR value into Parameter D
02 .
This makes good sense only if
parameter has not yet considered
result of check using material.

Error > 5 %

COR < 0.95 or COR > 1.05


Multi-percent deviations suggest
wrong data input (e.g. belt
inclination not exactly known, lever
arms) and/or mechanical faults
(misalignment, distorsions).

Program complete

>. CW
COR

Check does not consider Parameter Weight


Correction" D 02, so that check program will
indicate same error quotient COR after check.

5.325 %
0.9915%

Feed rate display for check weight:

Upper display

ACTUAL measured load in kg

Lower display

Mean value COR of SET/ACT over


total run time

fN

I = D02

I
C05
C04
D02

=
=
=
=

C05
C04

Feed rate in t/h


Check Weight
Device Constant
Weight Correction

in kg
in kg/(t/h)

Exit program.
Since result is not acquired automatically,
the two keys are equivalent.

Special hints:
1. STOP
2. ABORTED

if INTECONT is still ON
after exit of program

Lets you check scale zero point without check weight


Display format: xxxxxxx,yy kg
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Setting Programs
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INTECONT PLUS

VDM

Simulation Mode
Simulation Mode lets you check all scale functions
without material at the time of commissioning.
During simulation, scale is cannot operate in normal
mode.

Set Time

Gf
TU
f
Display

Gf
TU
f
N

Function distributor, Calibration functions,


password (see Calibration Functions).
Scroll Start Simulation into lower display
field.
Start program.

Event message S7
In upper line, = symbol
flashes.
Function can be cut off in the same way (STOP
Simulation).

Features:
1.
2.
3.
4.

Unlike the other programs, date and time can be


changed in Start and Stop states of scale and be read
off under SERVICE VALUES.

All operating functions can be performed.


Feed rate actual value is set to nominal rate.
Measured load measurement is active.
All control inputs and outputs operate in normal
fashion.

3
f

Function distributor, calibration functions,


password (see Calibration Functions).
Scroll Set Time into lower display field.
Call menu.
Abort at any time.

Enter year, e.g. 03, month, day, hour,


minute, and second.

Acknowledge every input.


When seconds have been
acknowledged, new date is acquired.

Complete date is displayed for some seconds.

Delete digit entered last.

After power failure, time remains stored for min. 5


days.

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Setting Programs
BV-H2219 GB 31

VDM

INTECONT PLUS

This page left intentionally blank

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Setting Programs
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INTECONT PLUS
7.

Service Values

The Service table includes detailed system


information. Call does not affect weighing functions.

GTf

6. Inputs switching conditions


I+ : DI = 1 1 1 1 1 + 0
1 = Contact closed
0 = Contact open
Inputs 4 + 5 on option card
N = No option card

Call SERVICE VALUES


function and start.

TU

Move through service values.

Return to normal displays.

Inputs 6 + 7 are designed as Namur inputs


(external input)
+ short-circuit; - cable breakage;
1 = sensor covered; 0 = sensor free

7.

Displays:
1.
2.
3.

VDM

VMD 20600-00 2063


HW = 1
Opt.K:
0
1

EL = 22 h
Voltage ON-time

Version number
Hardware version
(no option card)
option card available)

Monitoring: Parameter K 01, Message S4


8.

ED = 19 h
Scale On-time

O Z1 =

1500100 kg
Opt..IND : 1

Condition
Monitoring

: Totalization ON
: Parameter K 03, Message
S3

4. Date and time


9.

aw = 30.988 %

5. Relay outputs switching conditions

Load on load cells related to total of load cell


rated capacities.
If value exceeds 100%, load cells are
overloaded.
From 110 % onward, Message H4:
L/C Input > MAX is output.

I +: DO = 1 1 1 0 0 0 0 0
1 = Contact closed
0 = Contact open
Inputs 4-8 on option card
N = No option card

10

wz = 1.383257 mV/V
Unnormalised output value of load cell
amplifier (Gross)

11.

R_wz = 300 ohms


Load cell resistance value

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Service Values
BV-H2219 GB 33

VDM
12.

INTECONT PLUS

AO1 = 4.15 mA
Analog output 1 output current

13.

AO2 = 10.00 mA
Analog output 2 output current
(on option card)

14.

ZE = 53
Pulses output across pulse output for external
totalizing counter, counted after command
Reset Counter 1".

15.

ZO = 1
Pulses still to be output.
If value keeps exceeding zero, pulse
frequency is higher than 10 Hz.
Increase weighting of smallest display digit of
Counter 1 (Parameter B 10).

16.

AI = 12.54 mA
Analog input input current .

17.

CS = 10851
Scale software check sum

18.

CS_b = 10851
Check sum cyclically recomputed. If value
CS_b is unequal to CS, a serious fault is
given. Contact the Schenck Service.

19.

Iun = 4876 kg/h


Unlinearized feed rate

0405

Service Values
BV-H2219 GB

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INTECONT PLUS
8.

VDM

Parameterization

General Information

There are two types of parameter:

Parameters are variable characteristics or data used


to match INTECONT to the application.

Selection parameters

Display units and format


Limit values
Nominal and calibration data, etc.

Let you select from various options, e.g. WARNING,


ALARM.
Numeric parameters

Some parameters can be set in accordance with


requirements (e.g. display formats), others have to be
taken from Spec Sheet supplied.
During parameter input, all functions are maintained.
However, during operation, only parameters with no
influence on measurement, e.g. display filters, should
be changed.
Default Values
All parameters are preset with default values. These
are proven suggestions and can normally used as
defined.
The default values can be loaded using sub-function
Load Default Parameters.
Identification
The parameters are organised into function blocks A,
B, ... and, within a block, described by
name
number 1, 2, 3 ..
and
value.
Values differing from default are identified by a *
before the block letter.

Enter numeric value, e.g. nominal feed rate.

Call Parameter Menu

G
TUf
TUf
Bf

Call function distributor.


Scroll PROGRAMMING into
lower display field and
acknowledge.
Select ENTER PARAMETER
function.
Enter password 07734.

Display shows title of first parameter block.

Dialog Behaviour
Block: A

Nominal Feed Rate


B02 1000.0 kg/h

Return to normal display.


For apr. 2 min., Parameter
menu can be recalled without
password input.

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Parameterization
BV-H2219 GB 35

VDM

INTECONT PLUS

Select Parameters

Enter Parameters

P
TU

1. Block Letter

Rated Data
Block: B

TU
f

46
B9
Move through blocks A, B ... up
and down.
Block letter flashes.
Select block.
Display shows parameter
selected last.

2. Parameter Number

f
O
N

Prepare input.
Selection parameter:
value flashes.
Scroll desired value into lower
display field.
Go to the left (4) or to the right
(6); see Hardware
Configuration.
Numeric parameters:
Feature - - - - - - - - - - - - - - - Enter value using number keys.
Acknowledge input.
Next parameter is displayed.
Delete digits.
Abort input.

OFF key 0" is always active; ON key I" only if


parameter input is complete.
Nominal Feed Rate
B02 10000.0 kg/H

TU
f
NN

Move through parameter


numbers within a block.
Parameter number flashes.
Move through parameter
numbers independent of block
(UP only).

Return to block titles.


Return to normal mode.

0405

Parameterization
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INTECONT PLUS

VDM

Hardware Configuration

Load Default Parameters

When parameterising the hardware, the source


determines whether unit, channel and level must be
indicated or not. The table below will assist you in
configuring the hardware.

Lets you load the default setting.


Function is protected by password and YES/NO
prompt.

Source

Unit

Channel

Level

FB

Attention!
All changes to parameters and calibration values
get lost.

G
B1

OP
v

DI

I+

DI1-DI7

HI, LO

DO

I+

DO1-DO8

HI, LO

AI

I+

As you can see, with Fieldbus (FB), Operator


Panel (OP), Speed (v) and Not Assigned () no
additional input is required.
Digital Inputs (DI) and Digital Outputs (DO) require
unit, channel and level to be indicated.
With Analog Input (AI), the unit is firmly set to I+.

Select PROGRAMMING function,


call DEFAULT PARAMETERS.
YES = 1
NO = 0

Acknowledge selection.

Power Failure
Parameters remain stored for an unlimited period of
time.

Sample:
Parameter B06 START Source" determines from
where the scale is started.
Description

Source

B06 START Source

OP

Alternatives

FB, DI

On standard the scale is started from the INTECONT


keyboard.
Alternatively, fieldbus or digital input (DI) can be
selected. If DI is the desired source, additionally
indicate channel and level (see table above). The unit
is firmly set to I+.

0405

4
6

Keys 4 (go to the left) and 6 (go to the


right) let you shift between source,
channel and level.

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Parameterization
BV-H2219 GB 37

VDM

INTECONT PLUS

Parameter Overview

BLOCK F

This list applies to software: VDM 20600-00

01 Value for I-MIN


02 Event Class I-MIN
03 Value for I-MAX
04 Event Class I MAX

BLOCK A
01 Language *
02 Units

Scale Definitions

Limit Values
5.0 % Io
W1 (L 01)
120.0 % Io
W1 (H 01)

ENGLISH
SI
BLOCK G Filter Setting

BLOCK B
01 Feed Rate Unit
02 Nominal Feed Rate
03 START Source
04 FMZ1 Unit
05 FMZ 1 Pulse Dur.
06 FMZ 2 Unit
07 FMZ 3 Unit

BLOCK C
01 Calibration Time
02 L/C Charac. Value
03 L/C Rated Cap.
04 Device Constant
05 Check Weight

BLOCK D
01 Nominal Platf. Load
02 Span Correction
03 Total Tare
04 Basic Tare N
05 Tare Correction T
06 Material Corr.

Rated Data
kg/h
0200.000 t/h
OP
- t
0 ms
- t
- t

Calibrating Data
30.0 s
2.0000 mV/V
60.000 kg
0.0400 kg/h
1.000 kg

Calibrat. Results
8.00 kg
1.0000
0.00 kg/h
0.00 kg/h
0.00 kg/h
1.00

01 I Display
02 I Analog Output
03 Q Display
04 L/C FILTER
05 Afterfl. Time

BLOCK H
01 AUTO Zero Active
02 Autom. Zero Limit
03 Zero Set Limit
04 Tare Corr. MAX
05 ZDO Active
06 ZDO Limit

BLOCK I
01 Batch Dribble FD
02 Batch End
03 Adaption fact.
04 Batch Tolerance
05 Out of Tolerance
06 AUTO Print
07 Batch Source

BLOCK J
BLOCK E
01 Source AO 1
02 Elevation AO
03 Limit Value AO 1
04 Source AO 2
05 Elevation AO 2
06 Limit Value AO 2

Analog Output
I
1 4.00 mA
20.00 mA
Q
4.00 mA
20.00 mA

01 Baud Rate
02 Print Subtotal
03 Print Page Length

BLOCK K
01 Maintenance Elec.
02 Event Maint. EL.
03 Maint. Scale Run.
04 Event Maint. Run.

3.0 s
3.0 s
3.0 s
1.0 s
5.0 s

Additional device
NO
1.00 % Io
5.00 % Io
W1 (C 05)
NO
1.00 % Io

Batch Mode
100.000 kg
0.000 kg
0.5
100000.000 kg
W1 (B 01)
NO
OP

Printer Setting
9600
Error
72

Maintenance Int.
3000 h
W1 (S 04)
3000 h
W1 (S 03)
0405

Parameterization
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INTECONT PLUS
BLOCK L
01 Protocol Type
02 Host timeout
03 Comm.-Error Host
04 Address
05 Resolution
06 Word sequence
07 Physics
08 Baud Rate
09 Format Data
10 FLOAT-format
11 Physics
12 Baud Rate
13 Format Data
14 Address
15 FLOAT-format
16 Configuration
17 Address
18 Baud Rate
19 Configuration
20 Byte sequence
21 Word sequence

BLOCK M

VDM

Comm. Fieldbus
NO
10 s
IGNORE (S 09)
1
4096
I:std/L:std
RS485
9600
8-E-1
SIEMENS-KG
RS422
9600
8-E-1
16
IEEE
FIXED-1
16
125K
FIXED-1
Low - High
I:std/L:std

BLOCK O

Digital Inputs

01 Release
02 DI Stop batch
03 DI Ackn. Events
05 DI Ext. Event

DI I+.DI2 HI

DI I+.DI1 HI

BLOCK P
01 DO ALARM
02 DO Prefeeder ON
03 DO Feeder ON
04 DO I-MIN
05 DO I-MAX
06 DO Batch active
07 DO Full feed
08 DO Dribble feed

BLOCK Q
01 Station address
02 Physics
03 EasyServe Baudr.
04 Format Data

Digital Outputs
DO I+.DO3 LO
DO I+.DO5 HI
DO I+.DO6 HI
DO I+.DO1 LO
DO I+.DO2 LO

Comm. EasyServe
1
RS232
19200
8-O-1

Events

01 Power Failure
02 Memory Error
03 L/C Input
04 No Release
05 L/C Input MAX
06 L/C <MIN
07 Simulation aktiv
08 Error Ext. Event

A (E 01)
A (S 01)
A (C 01)
W1 (S 02)
A (H 04)
A (L 04)
W2 (S 07)
A (E 06)

BLOCK N

Linearization

01 Linearization ON
02 Lin.-S1
03 Lin.-I1
04 Lin.-S2
05 Lin.-I2
06 Lin.-S3
07 Lin.-I3
08 Lin.-S4
09 Lin.-I4
10 Lineariz. error

NO
25.00 % Io
25.00 % Io
50.00 % Io
50.00 % Io
75.00 % Io
75.00 % Io
100.00 % Io
100.00 % Io
W2 (B 09)

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Parameterization
BV-H2219 GB 39

VDM

INTECONT PLUS
Block A :

A 02 Units

A 01 Language
Range:

DEUTSCH
ENGLISH*
AMERICAN ENG*
FRANCAIS
ESPANOL
ITALIANO

Scale Definitions

Default: DEUTSCH

Range:

SI
NON-SI

Default: SI

Lets you change over displays and parameter inputs


from SI units to American units.

Selection holds for all displays, event messages and


parameters.
* identical

American Unit

SI Unit

Conversion *

lb
t
f
inch

kg
t
m
cm

1 lb = 0.453593 kg
1 t = 0.907185 t = 2000 lb
1 f = 0.3048 m
1 inch = 2.54 cm

*also applicable to compound units, e.g. kg/h

Block B :
B 01 Feed Rate Unit
Range:

---------.---.---.-----------.- - -. - - -.- - -

t/h
t/h
t/h
t/h
kg/h
kg/h
kg/h
kg/h

Rated Data
B 02 Nominal Feed Rate

Default:
- - - - - - kg/h

Range:

0.0001..230000.0 t/h

Default:
200.0 t/h

Reference for limit values and service displays

Determines feed rate display format

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INTECONT PLUS

Dialog function Keyboard Mode lets you change over


from selected source to keyboard, and vice versa.

B 03 START Source
Range:

OP
FB
DI

VDM

Default: OP

To start/stop totalization, there is no single solution:


OP
FB
DI

:
:
:

From INTECONT keyboard


Via fieldbus interface
Using digital input. Default value is DI3.
You can also use any other free digital
input. Digital input operates
edge-controlled, i.e. if scale fails after
Alarm, remove START signal and re-apply.

Note
G05 defines the totalizing counter tracking time.
If Parameter O01 Release is set to - -,
no release is required.

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Parameterization
BV-H2219 GB 41

VDM

INTECONT PLUS

B 04 FMZ1 Unit
Range:

------- t
-----.- t
----.-- t
---.--- t
- - - - - - t *10
----t *100
- - - - - - - kg
- - - - - . - kg
- - - - . - - kg
- - - . - - - kg

B 06 FMZ 2 Unit
Default: - - - - - - - t

As with B04; however, for counter 2

B 07 FMZ 3 Unit
As with B04; however, for counter 3

B10 determines the display format for counter 1,


batching values and pulse weighting for external
counter. If no external counter is present, set
Parameter B11 to 0.

B 05 FMZ 1 Pulse Dur.


Range:

0....1000 ms

Default: 0 ms

Length of external counter output pulse. Pulse


weighting corresponds to the smallest display digit of
counter 1 (Parameter B04).
B05 < 10 ms :

Pulse output is blocked.


All pulses not yet output are
deleted.

Output frequency at nominal feed rate:

PNENN =
Zmin =

nominal
n
feed rate in kg/h or t/h
smallest display digit of counter 1
(B 04) in kg or t

Select Zmin (B 04) so that f does not exceed 10 Hz.


Furthermore, pulse duration B05 should be smaller
than 1/f .

0405

Parameterization
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INTECONT PLUS

VDM

Block C : Calibrating Data

C 01 Calibration Time
Range:

1...9999 s

C 06 Check Weight
Default: 30 s

Measuring time for taring and zero settings programs

Range:

0.010...22 000.0 kg

Default: 1 kg

The check weight is used to check weighing system


using calibration program CW: Weight Check.
Enter weight acting on load cell through check weight.

C 02 L/C Charac. Value


Range:

0.01...9.9999 mV/V

Default: 2 mV/V

Load cell characteristic value (transmission factor)

C 03 L/C Rated Cap.


Range:

0.5000...220000.0 kg

Default: 60 kg

Total of load cells rated capacities

C 04 Device Constant
Range:

0.00100...1.0 kgh/t

Default:
0.04 kgh/t

Unit: kg h/t = kg / (t/h)

The device constant indicates the correlation of


measured load and feed rate, i.e. load on load cell in
kg / t/h.

GK =

Q
I

=
=

Q
kg
in
I
t/h

Measured load on load cell in kg


Feed rate in t/h

GK determines calibration accuracy. For value, see


technical Spec Sheet.
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Parameterization
BV-H2219 GB 43

VDM

INTECONT PLUS
Block D :

D 01 Nom. Platform Load


No input

Calibrat. Results

D 04 Basic Tare N
Default: 8000 kg

Computed from rated data B 02 and C 04


Nominal measured load serves as reference for limit
values and zero setting programs.

No input
max. 10000 kg/h

Default: 0.00 kg/h

Result of taring program

For computation, see DETAILS chapter.

D 05 Tare Correction T
No input
max. +- 1000 kg/h

D 02 Weight Correction
Range:

0.5000...2,0000

Default: 1,0000

Default: 0.00 kg/h

Result of manual or automatic zero setting.

Proportionally influences feed rate I measurement


Every taring operation sets D 05 to 0.
I(corrected) = I(measured) D 02
Function:

Correct measuring system through


check using material and
calibration program CW: Weight
Check

D 06 Material Corr.
Range:

Default: 1

Proportionally influences measurement of linearized


feed rate I.

D 03 Total Tare
No input

0.5000...2,0000

Default: 0.00 kg/h

Total tare = basic tare + tare correction


= D04 + D05

I(corrected) = I(measured) D 06
Function:

Correct feed rate through check using


material

Attention!
If you enter Parameters D 02 ... D 05 in manual, enter
D 02 first.

0405

Parameterization
BV-H2219 GB
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INTECONT PLUS
Block E :

VDM
Analog Output

E 01 Source AO 1
Range:

I (feed rate)
Q (measured load)

Default: I
X = I, Q

Xnom = nominal value

Note:
One of these values can be output in analog fashion.
Filters: Parameters G 02, G 04

1) Maximum output current is 20 mA.


2) Minimum output current corresponds to elevation E
02.
3) In Stop state of scale, output for I is set to elevation
value; for Q, measurement value is output.

E 02 Elevation AO 1
Range:

0.00...20.00 mA

Default: 4.00 mA

Output current of 0% value I, or Q.

E 04 Source A02
Range:

I (feed rate)
Q (measured load)

Default: Q

E 03 Limit Value AO 1
Range:

0.00...1000.00 mA

Default: 20.00 mA

See Parameter E01

Output current of 100% value I, or Q.

E 05 Elevation A02
Range:

0.00...20.0 mA

Default: 4.00 mA

See Parameter E02

E 06 Limit Value A02


Range:

0.00...1000.00 mA

Default: 20.00mA

See Parameter E03

i = ELEV + (END - ELEV)

X
Xnom

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Parameterization
BV-H2219 GB 45

VDM

INTECONT PLUS
Block F :

F 01 Value for I MIN


Range:

-10...200.0 % Io

Limit Values

F 03 Value for I MAX


Default: 5.0 % Io

Range:

-10...200.0 % Io

Default: 120.0 %
Io

Related to nominal feed rate B 02


Related to nominal feed rate B 02
If measurement value exceeds MIN limit, event
message L1 is output.

If measurement value exceeds MAX limit, event


message H1 is output.

Monitoring starts 10 s after start-up.

F 04 Event Class I MAX


Range:

F 02 Event Class I MIN


Range:

WARNING 2
WARNING 1
IGNORE
ALARM

L1

WARNING 2
WARNING 1
IGNORE
ALARM

H1
Default:
WARNING 1

Default:
WARNING 1

0405

Parameterization
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Block G :
I = feed rate

0.0...600.0 s

G 05 Afterfl. Time
Default: 3.0 s

Feed rate display

0.0...600.0 s

Range:

0.0...2000.0 s

Default: 3.0 s

During specified time, totalization goes on after scale


stop.

G 02 I Analog Output
Range:

Filter Settings
Q = measured load

G 01 I Display
Range:

VDM

Default. 3.0 s

Feed rate analog output

All filters are of the first-order type


(exponential), i.e. upon abrupt
change of signal, approx. 2/3
of full scale are reached
after set time.
Long times lead to a stable
but slowly refreshing display.

G 03 Q Display
Range:

0.0...600.0 s

Default: 3.0 s

Measured load display

G 04 L/C Filter
Range:

0.0...600.0s

Default: 1.0 s

Applies to all functions and displays depending on


measured load

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Parameterization
BV-H2219 GB 47

VDM

INTECONT PLUS
Block H :

H 01 AUTO Zero Active


Range:

Additional Device
H 03 Zero Set Limit

NO
YES

Range:
Default: NO

0.00...100.00 %Io

Default: 5.00 %Io

Bezug: Nom. Platf. Load D01

Lets you select automatic zero setting.


NO

No automatic zero setting

YES :

Automatic is running, if
1. Measurement is cut off
2. No other setting program is running
3. No parameters are input.
Start delay is 60s.

Measuring time :

Parameter C 01

Monitorings:

Parameters H 02...H04

Display feature :

0 in upper display field

Max. admissible amount of the total of all manual and


zero setting operations.
If limits are exceeded, correction value is not
acquired.
Monitoring

Parameter H 04, message C5

H 04 Tare Corr. > MAX


Range:

C5

WARNING 1
WARNING 2
ALARM
IGNORE

Default:
WARNING 1

Automatic zero setting result exceeds limit H 03.


Value is not acquired.

H 02 Autom. Zero Limit


Range:

0.00...10.00%Q

Default: 1%Q

Related to: Nom. Platform Load D01


If mean value measured by automatic zero setting
function falls below H 02 and H03 over time C01, zero
point is corrected.
Result:

H 05 ZDO Active
Range:

NO
YES

Default: NO

Active Zero Drop Out (see H 06).

H 06 ZDO Limit

Parameter
:
D 05

Range:

0.0...10.00 %Io

Default: 1.00 %Io

Related to: Nominal Feed Rate B 02


If Zero Drop Out is active and feed rate exceeds set
limit, value is set to 0.
No display feature.
Conditions:

Totalization ON or Afterfl. Time


G 05.
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VDM

Block I :

Batch Mode

For detailed batching sequence, see DETAILS chapter.

I 01
Range:

Batch Dribble FD
0.00...220 000 kg

I 03
Default: 100.000 kg

If batch setpoint (I 01-I 02) is reached, dribble feed


output (P08) is set.
Signal can be used, e.g. to reduce prefeeder rate.

Adaption Fact.

Range: 0.0...1.0

Default: 0.5

Pre-cut-off amounts I 01 and I 02 are adapted


automatically so that the system better fits the
situation upon next batch.
The two values are adapted by value
batch error * I 03".

I 02
Range:

Batch End
0.00...220 000 kg

Default: 0.000 kg

If batch setpoint has reached pre-cut-off amount I 02,


batching terminates and prefeeder stops.

I 03
I 03

= 0 : no adaption
= 1 : full adaption

Intermediate values cause a filtered adaption which is


preferable in plants with unprecise repeatability
behaviour.

I 04

Batch Tolerance

Range: 0.0...2200000.0 kg
I 02 considers material afterflow, if any.

Default:
100000.000 kg

Related to batch setpoint


Admissible deviation from setpoint. Check takes place
after completion of batch.

I 05
Range:

Out of Tolerance
WARNING 1
WARNING 2
ALARM
IGNORE

B1
Default:
WARNING 1

If limit value I 04 is exceeded, event message B1 is


output .
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Parameterization
BV-H2219 GB 49

VDM
I 06

INTECONT PLUS

AUTO Print

Range:

NO
YES

YES :

Automatic printout after every complete


batch
Batch report can be printed only using
control menu.

NO:

Default: NO

06.03.03
Batch Setpoint
Batch Actual Val.
Counter 1
Counter 2
Batch-Number
Events B1

I 07
Range:
OP
FB

16:20:16
200 kg
205 kg
31779 kg
32 t
6

Out of Tolerance

I05

Batch Source
OP
FB

Default: OP

: Enter batch and make-up setpoints from


INTECONT keyboard
: Values are set via fieldbus.

0405

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Block J :
J 01 Baud Rate
Range:

2400
4800
9600
19200
38400

VDM
Printer Settings
J 03 Print Page Length

Default: 9600

Range:

9...127 lines

Default: 72 lines

Page length for Quantity Report

Speed of transmission to printer

Line spacing is always 1/6 inch.


Printer initializes upon change of parameter or
power-up.

J 02 Print Subtotal
Range:

Error :
YES :
NO

Error
YES
NO

Default: Error

Every event is printed automatically as


soon as occurred
See above, but complete with totalizing
counter (FMZ) sub-totals
No printout

Quantity Report
28.01.04

11:45:10

Counter 1
[kg]
Counter 2
[kg]
Zero set before [h]

12000
90000
3.00

Event
L1

I<MIN F2

Printing takes place in Normal and Batching modes.

30.09.03 11:45:21 L1 W1 --> I < MIN


30.09.03 11:59:01 L1 W1 <-- I < MIN

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Parameterization
BV-H2219 GB 51

VDM

INTECONT PLUS
Block K :

K 01 Maintenance Elec.
Range:

0...10000 h

Maintenance Int.

K 04 Event Maint. Run.


Default: 3000 h
Message: S4
(K 02)

Range:

WARNING 1
WARNING 2
IGNORE

S3
Default:
WARNING 1

Alerts you on maintenance work to be effected as a


function of voltage ON-time.
Total measuring times exceeds time K 03.
If a time interval has elapsed, message S3 is output.

K 02 Event Maint. EL.


Range:

WARNING 1
WARNING 2
IGNORE

S4
Default:
WARNING 1

The total of power ON-times exceeds time K 01.


If a time interval has elapsed, message S4 is output.

K 03 Maint. Scale Run.


Range:

0...10000 h

Default: 3000 h
Message: S3
(K 04)

Alerts you on maintenance work to be effected as a


function of scale run time.

0405

Parameterization
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VDM

Block L :

L 01 Protocol Type
Range:

NO
MODBUS COMP.
S5-BCC COMP.
MODBUS
PROFIBUS DP
DEVICENET

Comm. Fieldbus

L 05 Resolution
Default: NO

Range:

L 02 Host Timeout
Range: 0...600s

Default: 10s

If timeout value exceeds zero, a message from host


system is expected to arrive during set time.

L 03 Comm. Error Host

S9

L 06 Word Sequence
Range:

RS232
RS 422
RS 485

Default: RS 485

Sets interface physics for Modbus

L 08 Baud Rate
Range:

L 04 Address
1...254

Default: I: std/L: std

L 07 Physics

Default: IGNORE

If no message is received during the time set by


Parameter L02, event message S9 Data Link Host is
output.

Range:

I: std/L:std
I: swp/L: std
I: std/L: swp
I: swp/L: swp

Determines the word sequence within a data double


word in the Modbus protocol.
I stands for IEEE-754 values (floating point values)
L stands for 4-byte integer values
std does not swap the word sequence; swp does.

Range:
IGNORE
W1 (WARNING 1)
W2 (WARNING 2)
A (Alarm)

Default: 4096

Resolution of data for nominal value in Modbus


protocol (integer format).

Eligible protocol variants.


Every protocol requires an optional interface card to
be present.
COMP identifies the compatible protocols.

Range:

1...32767

Default: 1

2400
4800
9600
19200
38400

Default: 9600

Modbus baud rate

Slave address for Modbus protocol

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Parameterization
BV-H2219 GB 53

VDM

INTECONT PLUS

L 09 Format Data
Range:

8-E-1
8-0-1
8-N-2
8-N-1

L 14 Address
Default: 8-E-1

Default: 16

L 15 FLOAT-format
Range:

L 10 FLOAT-format
SIEMENS-KG
IEEE

0...126

Profibus DP slave address

Modbus data format (data bits - parity bit - stop bits)

Range:

Range:

Default:
SIEMENS-KG

SIEMENS-KG
IEEE

Default: IEEE

Determines representation of floating point values for


Profibus DP protocol

Determines representation of floating point values for


S5 protocol

L 16 Configuration

L 11 Physics
Range:

RS 232
RS 422

Default: RS 422

Range:

Sets interface physics for S5 protocol

2400
4800
9600
19200
38400

Default: 9600

L 17 Address
Range:

0...63

Baud rate for S5 protocol

DeviceNet slave address

L 13 Format Data

L 18 Baud Rate

Range:

8-E-1
8-0-1
8-N-2
8-N-1

Default: FIXED-1

Determines structure and size of process image


(Profibus DP)

L 12 Baud Rate
Range:

FIXED-1
FIXED-2
NO-PARA-ID
PARA-ID

Default: 8-E-1

Range:

125k
250k
500k

Default: 16

Default: 125k

DeviceNet baud rates

S5 data format (data bits - parity bit - stop bits)

0405

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VDM

L 19 Configuration
Range:

FIXED-1
FIXED-2
NO-PARA-ID
PARA-ID

Default: FIXED-1

Determines structure and size of process image


(DeviceNet)

L 20 Byte Sequence
Range:

LOW-High
High-LOW

Default: LOW-High

Determines byte sequence within a data word

L 21 Word Sequence
Range:

I: std/L:std
I: swp/L: std
I: std/L: swp
I: swp/L: swp

Default: I: std/L: std

Determines the word sequence within a data double


word in the DeviceNet protocol.
I stands for IEEE-754 values (floating point values)
L stands for 4-byte integer values
std does not swap the word sequence; swp does.

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Parameterization
BV-H2219 GB 55

VDM

INTECONT PLUS
Block M:

M 01 Power Failure
Range:

ALARM
WARNING 1
WARNING 2
IGNORE

Events

E1
Default: ALARM

M 02 Memory Error

Default: ALARM

Full scale:

approx. 115 % with CSD load cells


160% with HBM load cells

M 06 L/C Input < MIN

No changes possible

Range:

M 03 L/C Input
ALARM
WARNING 1
WARNING 2

ALARM
WARNING 1
WARNING 2

S1

Scale no longer operable

Range:

Range:

H4

Load on load cell exceeds 110 % of the total of load


cell rated capacities (C 03).

Scale does not start automatically regardless of event


class.

ALARM:

M 05 L/C Input > MAX

C1
Default: ALARM

L4

ALARM
WARNING 1
WARNING 2

Default: ALARM

Load on load cells is smaller than 1% of total load


cells rated capacities (C 03)
Meldung: L4

M 07 Simulation Active

1. Load cell not (or improperly) connected.


2. Analog-to-digital converter of measuring amplifier is
in saturation (see Service Value wz).
3. Supply voltage is below 19V.

Range:

WARNING 1
WARNING 2
ALARM
IGNORE

S7
Default:
WARNING 2

Simulation Mode is active.

Error must be available for at least 3 s.

M 08 Error Ext. Event


Range:

M 04 No Release
Range:

WARNING 1
WARNING 2
IGNORE
ALARM

S2
Default:
WARNING 1

IGNORE
WARNING 1
WARNING 2
ALARM

E6
Default: ALARM

Event is output if external digital input (Parameter


O04) is set.

No RELEASE input signal


Exception:
IGNORE always releases scale.

Parameterization
BV-H2219 GB
56

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INTECONT PLUS
Block N:
N 01 Linearization ON
Range:

NO
YES

VDM
Linearization
N 06 Lin.-S3

Default: NO

Range:

0.10...1000.00%Io

Default: 75%Io

Linearization point 3:

This function lets you linearize feed rate


measurement.
The 4 linearization points can be determined through
checks using material. Place points not needed, or
measured, outside the measuring range or interpolate.

See N 02

N 07 Lin.-I3
N 02 Lin.-S1
Range:

0.10...1000.00%Io

Range:
Default: 25%Io

0.1...1000.0%Io

Default: 75%Io

Linearization point 3:

Related to nominal feed rate B02


See N 03
Linearization point 1:
Material amount fed out divided by measuring time

N 08 Lin.-S4
Range:

N 03 Lin.-I1
Range:

0.1...1000.0%Io

0.10...1000.0%Io

Default: 100%Io

Linearization point 4:
Default: 25%Io

See N 02

Related to nominal feed rate B02


Linearization point 1:

N 09 Lin.-I4

Check amount displayed on INTECONT divided by


measuring time

Range:

0.1...1000.0%Io

Default: 100%Io

Linearization point 4:

N 04 Lin.-S2
Range:

0.10...1000.00%Io

See N03
Default: 50%Io

N 10 Lineariz. Error

Linearization point 2:

Range:
See N 02

N 05 Lin.-I2
Range:

0.1...1000.0%Io

Linearization point 2:
0405

Default: 50%Io

WARNING 1
WARNING 2
ALARM
IGNORE

B9
Default:
WARNING 2

Monitoring for monotonously rising compensation


takes place only if linearization is active.
1. Upon start of linearization
2. Upon change to parameter

See N03

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Parameterization
BV-H2219 GB 57

VDM

INTECONT PLUS
Block O:

Digital Inputs

O 01 Release
Range:

DI

Default: DI (DI2)

Determines digital input used to release scale.


Setting - - means that no release is required.
Default is DI2; however, any other free digital input
can be used as well.

O 02 DI Stop batch
Range:

DI

Default:

Digital input signal used to stop a running batch

O 03 DI Ackn. Events
Range:

DI

Default: DI (DI1)

Determines digital input used to acknowledge events

O 05 DI Ext. Event
Range:

DI

Default: - -

Digital input used to output external fault signal

0405

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INTECONT PLUS
Block P:

P 01 DO Alarm
Range:

DO

VDM
Digital Outputs

Q 06 DO I-MAX
Default: DO (DO3)

Digital output used to report general alarm

Range:

DO

Default: DO (D02)

Digital output signal used to report that maximum feed


rate (F03) is exceeded up.
Contact output is independent of event class (F04).

P 02 DO Prefeeder ON
Range:

DO

Default: DO (DO6)

Digital output used to START/STOP prefeeder

DO

Range:

DO

Default:

Digital output signal used to report that a batch is


running.
Signal becomes active upon start of batch, and is
reset after batch complete. If batch is stopped, signal
continues being available.

P 03 DO Feeder ON
Range:

P 06 DO Batch Active

Default: DO (DO5)

Digital output signal used to report START/STOP


states of scale

P 07 DO Full Feed
Range:

DO

Default:

P 04 DO I-MIN
Range:

DO

Default: DO (DO1)

Digital output signal used to report that minimum feed


rate (F01) is exceeded down.
Contact output is independent of event class (F02).

Full feed signal is available from start of batch until


amount batched = batch setpoint - I01-I02 is
reached. Feeding continues in dribble feed.

P 08 DO Dribble Feed
Range:

DO

Default:

Dribble feed signal is output when full feed phase is


complete (see P07).
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Parameterization
BV-H2219 GB 59

VDM

INTECONT PLUS
Block Q:

Q 01 Station Address
Range:

1...254

Comm. EasyServe

Q 04 Format Data
Default: 1

Make sure station address and baud rate of scale and


EasyServe are identical.
EasyServe lets you search for proper setting including
COM interface (menu: Tools/Options/Communication).
The station address is specially designed for plants
using a service bus. If the latter is not available,
select 1.
Connection to PC can also be made using a 9-pole
SUB-D connector on X4 (RS 232 only) or a Phoenix
connector on X5 (RS232, RS422 or RS485).
See also Wiring Diagram in chapter DETAILS.

Range:

8-0-1
8-E-1
8-N-2
8-N-1

Default: 8-0-1

EasyServe uses either a 10- or 11-bit character frame.

Example:
8-0-1 means:
1 start bit, 8 data bits, odd parity, 1 stop bit
(N = No Parity, E = Even Parity)

Q 02 Physics
Range:

RS 232
RS 422
RS 485

Default: RS 232

Physics of data transmission protocol

Q 03 EasyServe Baudr.
Range:

9600
19200

Default: 19200

Data transmission rate

0405

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INTECONT PLUS
9.

Event Messages

System Message S
S1

S7

S9

: Maint. Scale Run.


Total ON-time of totalization exceeds set
limit.
Perform requisite service work, if
necessary.
Acknowledgement of message does not
influence time intervals.
Parameters : K 03, K 04

S4

: DATA LINK HOST


Serial communication interrupted for longer
than timeout period.
Action
: Check cable connections.
Parameter : L 03

: No Release
No external RELEASE signal.
Scale cannot start.
Parameter : M 04

S3

: Simulation Active
Operating in Simulation Mode, scale is not
prepared for normal operation.
In Simulation Mode, all scale functions can
be tested without material at the time of
commissioning.
Action
: Stop Simulation function.
Parameter : M 07

: Memory Error
Program and parameter memories are
checked in cycles. If an error is detected,
scale is normally inoperable.
Action
: Contact the SCHENCK
Service.
Parameter: M02

S2

VDM

Electrical System E
E1

: Power Failure
Power failed or cut off.
It is possible that totalization has stopped
during this time.
Action
: Acknowledge message.
Parameter : M 01

: Maintenance Int.Elec
The INTECONT power supply has been
switched on for a set time.
Perform requisite service work, if
necessary.
Acknowledgement of message does not
influence time intervals.
Parameters : K 01, K 02

E6

: External Input
External fault signal available across fault
input.
Parameter : M08

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Event Messages
BV-H2219 GB 61

VDM

INTECONT PLUS

Calibration C

Maximum H

C1

H1

: L/C Input
1. Load cell cable broken, not (or
improperly) connected.
2. Supply voltage smaller than 19V
Action
: Check cabling.
If OK, check load cell
amplifier.
Parameter : M05

Current feed rate exceeds set limit value.


Action
: Normally none, unless
message H4 is additionally
available or systemspecific limits have to be
observed.
Parameters : F 03, F 04
H4

C5

: I > MAX

: L/C Input > MAX

: Tare Corr. > MAX


Scale overloaded. Errors in measurement
can occur.
Action
: Check material infeed.
Parameter : M 05

Automatic zero setting result exceeds


zeroing limit. No correction takes place.
Action:
Retare device.
Parameters:
H 03, H 04

Minimum L
L1

: I < MIN
Current feed rate has fallen below set limit
value.
Action
: System-specific
Parameters : F 01, F 02

L4

: L/C Input < MIN


Weighing system is underloaded, or not
positively tied. Measurement can fail.
Action
: Check mechanical scale
system and cabling.
Parameter : Q 06

0405

Event Messages
BV-H2219 GB
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VDM

Material Flow (Batch) B

Signal Lamps

B1

(green)

POWER OK
LED not lit:
1. No power supply
2. Device defective
3. All other functions OK, LED
probably defective. Call
display test.

(green)

CPU OK
If display is pending or flashing,
processor system is faulty,
Scale is inoperable.

(red)

ALARM
flashes if an Alarm is available.
Display additionally shows
event code.

: Out of Tolerance
Batch not completed with preset accuracy.
Tolerance
: Parameter I04
Event
: Parameter I05
Cause
: Automatic adaption
connected (Parameter
I 03)?
Material infeed faulty ?

B9

: Linearization
Linearisation for feed rate measurement
improperly set.
Message is output only if linearization is
active.
Action
: Check relevant parameters
to see if preset curve
features plateaus or
turning points.
Parameters : N 01...N 10

Action:
see relevant event code.
MIN

(red)

MIN LIMIT VALUE


lit if feed rate limit value is
exceeded down.
Action:
see L1: I<MIN

MAX

(red)

MAX LIMIT VALUE


lit if feed rate limit value is
exceeded up.
Action:
see H1: I>MAX.

No power supply:
Upon short circuit on the secondary side of the power
supply, internal overload protection responds.
Disconnect power for approx. 1 min., and it is ready to
operate again.

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Event Messages
BV-H2219 GB 63

VDM

INTECONT PLUS

This page left intentionally blank

0405

Event Messages
BV-H2219 GB
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VDM

10. Commissioning
Test Plug

Almost any possible error in operation is reported by


event message. For interpretation, see Chapter 10.
Check INTECONT for proper operation by using a
simple test plug. This helps to see whether the fault is
with load cell, cabling or electrical equipment.
1. Switch plug as shown in drawing.
2. Withdraw load cell connector X7 and replace by test
plug.
At the indicated resistance values, the following
service values result:
1. wz
2. Load cell
utilization aw apr.

apr. 1.1mV/V
apr. 50 % (C02 =2mV/V)
35% (C02 =2.85mV/V)

If wz is in specified range, measuring amplifier


operates properly.
Note:
With different R1 and R2 resistance values, the
following raw measured value results:
Raw measured value ~ 500 * R2 / R1 [mV/V].

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Commissioning
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11. Details
Start Sources

Fig.: START Sources

Sources
START/STOP Synchronization
The Start/Stop functions can be started from different
control sources preselected via parameters.
The Keyboard Mode dialog function lets you shift
from preselected sources to keyboard and vice versa.

Upon changeover from external setpoint source or


keyboard, external setpoint is acquired. In reverse
direction, the external source is active.

Parameter:
B 03

START Source

FB (fieldbus)
OP (keyboard)
DI (contact)

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Control Inputs/Outputs

Fig.: Control Inputs/Outputs

Operating Sequence
1 As long as no Release signal is available (contact
open), no start command is effective.
2 Scale is released.
3 L-H edge of Start input or Start command from
another source starts measurement and prefeeder.
4 Cut-off command
Prefeeder immediately stops, measurement and
totalization continue for time G 05.
5 Feed rate acquisition and totalization complete.

Measured load is acquired and displayed also in Stop


state of scale.
Running display (rotating point) reports all phases
during which totalization is active.
Cut-off after alarm is identical with normal cut-off
sequence.

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Batching

Principle:

Sequence:

When batch is complete, material prefeeder cuts off.


Changeover from full feed to dribble feed can be
effected using prefeeder speed or opening angle. .

0 Start batch using Start command.


Prefeeder and totalizing counter start operating.
1 Stop batch using Stop command.
Measurement continues for time G 05.
2 Continue batch using Start command.

Output signals (Batch Running, Full Feed, Dribble


Feed) can be placed on free output contacts, if
required.

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3 Dribble feed changeover point


FM = SET - A - F is reached. Dribble Feed signal
changes its level.
A and F are the cut-off amounts defined by
parameters I 01 and I 02.

Alarm:
Batch stops (measuring wheel and prefeeder
immediately cut off) and can be resumed after
removal of cause and acknowledgement of event
message.

4 Cut-off point
AM = SET - A is reached and batch is complete.
Prefeeder stops.
5 Material afterflow
If parameters A and F are properly set, defined
setpoint is exactly reached.
If note, see Adaption.

Power OFF:
Batch aborts, batching mode remains selected.
All counter readings and amounts batched are stored
for an unlimited period of time.
Next Start command starts new batch.

Adaption:
After every complete batch, INTECONT uses the
missing material amount to compute a correction
value (I02). Dribble feed changeover point is adapted
automatically.
Error = SETPOINT - amount batched
Cut-off point for next batch is computed from error and
an evaluation factor.
A(new) = A(old) + FAK * error

A(new) =
FAK
=

Batch cut-off point


Adaption factor

I02
I03

Errors smaller than smallest display digit are not


corrected.
DI Complete Batch:
The Complete Batch contact acts like a Stop
command with additional abort of batch. Next Start
command starts new batch.

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Data Flow Charts: Signal Flow

Fig.: Simplified Signal Flow Chart


Note:
In normal INTECONT operation, the data flow charts
need not be known.
In special cases, they can be used to trace internal
normalizations relevant for precalibration (theoretical
calibration).

Code

Meaning

WZ

Load cell

Cross-flexure strip for chute and check weight

Qwz

Measured load on load cell

QPRF

Measured load on load cell

LWZ

Load cell lever arm

LPG

Check weight lever arm

QP

Check weight

GK

Device constant

C04

GEWKOR

Weight correctionr

D02

TARA

Basic tare

D04

TARKOR

Tare correction

D05

MATKOR

Material correction

D06

WZF0

Load cell rated capacity

C03

WZKENN

Load cell characteristic value C02

Measured load

Flow rate

C05

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Device Constant

GK

C04

in kg/(t/h)

GK indicates the correlation of load cell load and feed


rate and thus determines calibration accuracy.

Calibration

CW

The CW calibration program compares the effective


check weight entered (load on load cell through check
weight) with measured load cell load.

GK = QNOM / PNOM
QNOM = Spec Sheet value; does not refer to
Parameter L/C Rated Cap. (C 03)!

L/C Rated Cap.

WZF0 C03

in kg

Enter total of load cells rated capacities.


WZF0 influences calibration accuracy.

L/C Charac. Value WZKENN C02

in mV/V

Load cell transmission coefficient WZKENN is an


important calibration value.
Ua = Ue x WZKENN x (F / WZF0)
Ua
Ue

Output voltage
Input voltage

CSD load cells


HBM load cells

in mV
in V
WZKENN
WZKENN

2.85mV/V
2 mV/V 1)

1) With certain types, WZKENN is not calibrated.


For exact value, see type plate.
Effective Check Weight

QPRFC05

in kg

Enter the force the check weight exerts on load cell.


Effective check weight QPRF = U2 x check weight
U2 = LPG / LWZ

(see Fig.)

Feed rate is P = QPRF / GK in kg/h


(MATKOR = 1, TARKOR = 0, LIN on Linear)

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Wiring Diagram
Base Card

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Details
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Option Card

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n

Namur Inputs:

Cable fastening

> 8 mA
= short circuit
1.65...8 mA = level 0
0.1...1.65 mA = level 1 (sensor covered)
< 0.1 mA
=cable breakage

Option Card:
The option card is affixed to the INTECONT cover.
Signal exchange with base card is via a pluggable flat
cable connector.
If pulled off, system behaves as if no option card was
present and only the operating functions and
parameters of the base card can be used.
Cabling Hints:
n

All cables are led to the device from the rear


(front-of-panel mounting housing) or from below
(flush mounting housing) and connected with
special connectors. Connectors cannot be
confused.
The INTECONT is isolated from the mounting
surface by its plastic housing.
The rear earthing connector is internally connected
with the electronics zero potential.
The protective ground used requires to be hum- and
transient-free.
The power supply zero potential (0V ext.) is not
connected to the earthing connector. Normally no
earthing is required..
Make sure no leakage currents are conducted over
cable shields. Therefore shields are applied to one
side of INTECONT. The load cell housing is not
connected with shields.
Shields of data cables to host computer are
connected to ground on either side.
The consumers connected to the relay and pulse
outputs require to be radioshielded, e.g. by
suppressor diodes or RC elements.
Analog outputs
Long cables, particularly to frequency transducers,
can interact on analog outputs. We suggest to use
an isolating amplifier..
Make sure the space between power and
measuring cables, if run in parallel, is min. 0.30 m.
If this is not possible lay measuring cable in steel
conduit. The same holds if the measuring cable is
laid over free stretches or close to powerful
transmitters (e.g. broadcasting stations).

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In the rear wall of the INTECONT, under each


connector, several slots are provided. The upper slot
pair is reserved for the cable clamp which presses the
shielded cable against the rear wall. The shield needs
not be separately connected. The lower cut-out serves
for accommodation of a pull relief, e.g. by cable
binders.
Attention!
Connectors to base card require to be plugged-in
with screwed connections up; connectors to option
card, with screwed connections down.
n

Connectors on INTECONT rear wall:

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Printer Connection
Interface
Cable :

Serial, see Technical Data.


The connection diagram refers to
EPSON and CITIZEN printers.

Switch
1-1
1-2
1-3
1-4
1-5...8
2-1...6

:
:
:
:
:
:

OFF
8-bit message
OFF
No parity bit
egal
Even/odd
OFF
Postive edge
OFF, ON, OFF, OFF
9600 baud
ON, ON, OFF, OFF, OFF, OFF
(default)

Use Parameter J 01 to set baud rate to 9600. On the


right side of printer, there are two additional DIP
switches. Diagram view corresponds to top of printer.

Fig. Printer Cable

EPSON printer: LX 850

Fig. EPSON Printer

Switch
1-1
1-2
1-3
1-4
1-5
1-6...8
2-1
2-2
2-3
2-4

:
:
:
:
:
:
:
:
:
:

OFF
10 CPI character spacing
OFF
Zero without backslash
ON
Graphics character set
OFF
AUTO hyphenation activated
ON
Normal sprint speed .
ON, ON, ON
USA
ON
12" page length
OFF
No single sheet
OFF
Jump over performation
OFF
No AUTO line feed

Information on switch position can be printed using


the printer self-test function. (Press line feed key while
starting printer).
CITIZEN Printer: 120D

Fig. EPSON Interface


The interface board is equipped with 2 DIP switches
used for selection of serial message base data.
To initialize:

Fig. Serial Interface


Printer is initialised via serial interface, 5s after
power-up of INTECONT PLUS.
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12. Replacement Instructions


Replacing INTECONT PLUS FIP > INTECONT PLUS VEG

FIP base card wiring diagram


The VEG digital inputs and outputs can be configured,
i.e. the logical signals can be freely distributed on
physical signals.

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FIP option card wiring diagram

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The FIP base and option cards connection diagrams


indicate for every digital input and output the relevant
INTECONT VEG parameter numbers used for
distribution on physical signals.
The tables below compares the connector
assignments of FIP and VEG for all physical signals.
Digital Outputs
FIP
X1
X1
X1
X6
X6
X6
X6
X6

1,2
3,4
5,6
1,2
3,4
5,6
7,8
9,10

Physical Signal

VEG

DA1
DA2
DA3
DA4
DA5
DA6
DA7
DA8

X1
X1
X1
X8
X8
X8
X8
X8

1,2
3,4
5,6
1,2
3,4
5,6
7,8
9,10

Load Cell
FIP
X5
X5
X5
X5
X5
X5

3
4
5
6
7
8

FIP
X3
X9
X9
X3

1,2
1,2
3,4

5,6

Physical Signal

VEG

DE1
DE2
DE3
DE4
DE5
Ext. input

X3
X3
X6
X9
X9
X3

FIP
X9
-

9,10

Physical Signal

VEG

A01
A02

X6
X9

4,5
5,6

AI

X6

1,2,3

X7
X7
X7
X7
X7
X7

3
4
6
5
7
8

1
2
3
4

Physical Signal

VEG

24V ext
0V ext
ext. supply 0V
ext. supply 24V

X2
X2
X2
X2

Physical Signal

VEG

Screen
TX
RX

X10
X10
X10

Physical Signal

VEG

24V
Open collector
Open emitter
0V

X6
X6
X6
X6

1
2
3
4

Printer
FIP
X8
X8
X8

Analog Inputs/Outputs

OUT1
REF1
IN2
IN1
REF2
OUT2

Power Supply

X2
X2
X2
X2
1,2
3,4
6,7
1,2
3,4
5,6

VEG

Attention:
Signals IN1 and IN2 are swapped between FIP and
VEG. (VEG is compatible to DISOCONT).

FIP
Digital Inputs

Physical Signal

1
2
3

1
2
3

Pulse Output
FIP
X9
X9
X9
X9

5
6
7
8

8
9
10
11

With VEG, fieldbus is connected via separate fieldbus


cards (FIP: Connector X7). See Fieldbus Manual
BVH2220.

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Connector Size
FIP
X1
X2
X3
X5
X6
X7
X8
X9
X11

Phoenix contact spacing 5mm : 6 pins


Phoenix contact spacing 5mm : 4 pins
Phoenix contact spacing 5mm : 7 pins
Phoenix contact spacing 5mm : 8 pins
Phnix Raster 5mm
: 8 or 10 pins
SUB-D
: 9 pins
SUB-D
: 9 pins
Phoenix contact spacing 5mm : 12 pins
Phoenix contact spacing 5mm : 3 pins

VEG
X1
X2
X3
X4
X5
X6
X7
X8
X9
X10

Phoenix contact spacing 5mm : 6 pins


Phoenix contact spacing 5mm : 4 pins
Phoenix contact spacing 3.5mm: 6 pins
SUB-D
: 9 pins
Phoenix contact spacing 3.5mm: 7 pins
Phoenix contact spacing 3.5mm: 11 pins
Phoenix contact spacing 3.5mm: 8 pins
Phoenix contact spacing 5mm : 10 pins
Phoenix contact spacing 3.5mm: 9 pins
Phoenix contact spacing 3.5mm: 7 pins

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Replacement Instructions
BV-H2219 GB 81