Replacing the Converter Box

Tools needed to replace the Converter Box

Side cutter
5/16" wrench
Ratchet and 3/8" socket
Utility Knife

• Unplug the Stove.

• Remove the right side panel.
• Remove the left side panel.
• Unplug the Exhaust Fan from J13 on the Mother Board (Figure 2).
• Unplug the Exhaust Fan Tachometer from J10 on the Mother Board (Figure 2).
• Cut all cable ties holding Exhaust Fan wires.
• Loosen the upper intake hose clamp on the Converter Box and remove the
hose (Figure 2-A).
• Remove the four 5/16" bolts that hold the Exhaust Fan onto the Exhaust
Manifold (Figure 2-B).
• Remove the four bolts that hold the Converter Box to the stove frame. You will
need a 5/16" wrench and a 3/8" socket. (Figure 1-C)
• Loosen the hose clamp and remove the top hose on the far side of the
Converter Box (Figure 1-E).
• Remove the gasket between the Exhaust Manifold and Exhaust Fan (Fig 1-G).
• Move the back of the assembly out a few inches and remove the last intake
hose on the far side of the Converter Box.
• Remove the whole assembly.
• Remove the four 5/16" screws that join the Converter Box and the black
Exhaust Fan (Figure 1-D).
• Separate the Converter Box from the Exhaust Fan assembly.

P/N 4001856 Rev A 10/2007 Kit_4001848

 • Remove as much of the old silicone as possible.
• Put a 1/4" bead of 600° silicone just inside the front of the Converter Box where
it mates to the Exhaust Fan housing (Figure 3).
• Slide the Exhaust Fan housing and the Converter Box together.
• Install the four screws that hold them together (Figure 1-D).
• Add more silicone to the joint (smoothing it with a wet finger) to ensure a good
seal.
• Route wires over near the mother board.
• Put the assembly back into stove.
• Connect the lower intake hose and tighten the hose clamp (Figure 1-E).
• Connect the upper intake hose and tighten the hose clamp (Figure 1-E).
• Install a new Exhaust Manifold gasket (included in the kit) (Figure 1-G).
• Install the four bolts between the Exhaust Manifold and the Exhaust Fan
housing (Figure 1-B).
• Tighten all four bolts
• Install the four screws that hold the Converter Box to the stove frame (Fig 1-C).
• Tighten the bolts on the back of the Converter Box.
• Attach the upper intake hose and tighten the hose clamp (Figure 1-A).
• Plug the Exhaust Fan into J13 and Exhaust Fan tachometer into J10 on the
mother board (Figure 2).
• Secure wires with the supplied cable ties.
• Allow 24 hours for the silicone to set.
• Plug the stove in and test for proper operation.
• Replace left and right side panels.

P/N 4001856 Rev A 10/2007 Kit_4001848

 E

G C

Figure 1

P/N 4001856 Rev A 10/2007 Kit_4001848

 J13

J10

Figure 2

600º Silicone

Figure 3

P/N 4001856 Rev A 10/2007 Kit_4001848