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SAP PARTS
SAP PARTS Pvt.Ltd. Plot No.85,B.U.Bhandari Indl.Estate,Off Nagar Road,Sanaswadi, Dist.PUNE- 412208 (M.S.) INDIA www.sapparts.com
Technology Document
Introduction:
A Mechanical Face
Floating Seal essentially
consists of Two Metal
Faces
of
superior
metallurgical properties,
machined by such an art
as to form a sealing
surface while the faces
are retained in rotary
sliding contact by two
elastomeric
energizers
from opposite sides. This
system seals entry of
media from either side all
the time, both while inrun and in-static conditions, thus forms a Mechanical Seal. The
actual sealing happens between the metal rings which are
virtually floating in between the compressed energizer system.
The Seals are designed in such a way that they open out from
the seal faces towards the center axis, forming a cone-shaped
gap which has the following benets:
SAP PARTS Pvt.Ltd. Plot No.85,B.U.Bhandari Indl.Estate,Off Nagar Road,Sanaswadi, Dist.PUNE- 412208 (M.S.) INDIA www.sapparts.com
Technology Document
Metal seal ramp, by employing FEA modeling techniques for
Floating seal and O ring assembly.
SAE52100
Forged
Steel
Performance
FC15C43MO
Ni-Hard
Alloy Cast
Iron
Abrasion
Resistance
Toughness
Good
Good
Best
Better
Heat
Resistance
PV Results
Good
Better
Best
Better
Good
Best
Good
Better
Best
Spalling
Galling
&
Better
O Ring Deformation :
Service
Temp(-) C
Service
Temp(+) C
Abrasion
Resistance
Tear
Resistance
Water
Resistance
-25
LT
Nitri
le
-50
100
105
190
135
165
Excelle
nt
Good
Excel
lent
Good
Good
Excellent
Poor
Good
Good
Poor
Excelle
nt
Excel
lent
Fair
Excellent
Excellent
Oil Resistance
Excelle
nt
Low
Excel
lent
Low
Excell
ent
High
Excellent
Poor
High
Medium
Cost
Viton
HNBR
Silicone
-10
-40
-60
Initial distance A
2016/10
P g. 2 o f 7
Technology Document
Load Vs/Circumferential Speed
Innovations:
Innovation is the USP of SAP Parts. The Sealing Solutions
delivered by SAP Parts Involves a high end research and
patented technology, warranting the highest performance and
application sustainability of Mechanical Face Seals at
- Max 5 M/s Surface speed.
- Most Severe Environmental Situations.
Technological Developments
Surface Coating:
250
200
PEAK LOAD(kg)
100
50
0
0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10
2016/10
P g. 3 o f 7
Technology Document
Testing:
Seal Specifications:
PARAMETER
DESCRIPTION
SPECIFICATION
Material
Steel-100Cr6
NBR/HNBR/Silic
on/Viton
60-63 HRc
Forged Steel
Sealing
Surface
Flatness
Sealing
Surface
Roughness
Polishing Attained By
Lapping Process.
< 0.5Rt
8-15-20 Degree
With Oil
5 Meter/Sec Max
With Grease
3 Meter/Sec Max
Hardness
2.
4.
and
Leakage
with
3.
Elastomeric Test :
Angle
P-V Test
2016/10
Operating
Speed
Pressure/Load
Bearing
Capacity
3 Bars Max
P g. 4 o f 7