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UNITIZED MECHANICAL SEAL

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Unitized Mechanical Seal


SAP Parts exclusive solution for PTO Shafts of Tractors.

SAP Parts Unitized Mechanical Seal


A New Design Seal for PTO Application.
For over the years SAP Parts have been successfully fulfilled
the need of efficient and high end application mechanical
seals to various industry segments.
While the various customized and unique design solutions
offered by SAP Parts have provided excellent results in all
light to medium slurry applications, the growing demand for
advanced and reliable sealing solutions on even the heaviest
of slurry applications and higher surface speed applications
has resulted in the development of the new and improved
design of single Unitized Mechanical seals for PTO Shaft
application for Tractors.

applications.
Patented design with the elastomers located on the
atmospheric side, protected from both mud and barrier
liquid, eliminates hang-up problems or clogging of the O Ring.
The design also accepts axial variations of up to 1 mm,
enabling operators to take advantage of SAP Parts axial
adjustment features without resetting the assembly.
Unitized Mechanical Seals are supplied with metal parts in
alloy steel and the loader Rings of NBR60 material and seal
faces in a unique alloy steel Grade, hardened to 62Hrc.

The seals are of complete ready to fit cartridge type and


can replace the standard shaft sealing arrangement. The
Unitized seal is a pre-adjusted slide on unit and require no
further settings.

Options
Material options include metallic components in High Chrome
Moly alloy Cast Steel or Ni-Hard White Cast Iron For extremely
corrosive and abrasive environment applications a full range
of special coatings are also available.

Features
A new flexible fixing of the seal face and unique locking pin
allow the seal to tolerate both vibration and excessive shaft
deflection. Static and rotating seal parts exposed to slurry
have been geometrically harmonised to minimize turbulence
and secondary flow streams, thus reducing wear in high RPM

Accessories
SAP Parts unitized mechanical seal comes with unique
assembly tool for the fitment along with Seal O-Fix spray, a
specially designed compound for perfect seal installation.

Unitized Mechanical Seal Features


The unitized mechanical seal type design makes the seal for the toughest mud slurry applications. The basic principle of this
mechanical seal is that lubricating Oil inside the seal is provided. This oil lubricates and cools the seal faces. The lubricating function
becomes more efficient when the sealing liquid is kept at a higher pressure than the mud slurry entering in the housing chamber.

Adapter Housing
100Cr6 Material
holds and guide the
Metal Face Seals

O-Ring-NBR60 Employed for


retaining the
lubricating oil in the
sealing chamber

O-Ring-HNBR60 is
an Energizer for the
mechanical seals in
contact as well as it
seals the mud slurry
from the either side

Special Design
Sleeve EN-2A
hold unitized
assembly and firmly
fits on the shaft.

Metal Face Seal


100Cr6- harden
tempered to 62HRC,
acts as stationary
seal.

Counter Ring
Dynamic Seal of
100Cr6 Material
and hardened to
62HRc

ASSEMBLY:

FUNCTION:

In the un-mounted condition of the Unitized metal face Seal


assembly there exists an axial clearance between the sleeve
and adapter housing faces.

At high RPM, to compensate the radial displacement of Metal


face Seal, which is in Floating condition, a clearance is
maintained between the sleeve and inside diameter of the
Metal face Seal.

While assembling, an appropriate tool and correct installation


method be followed. The assembly is press fitted on the shaft
and as the sleeve progress till bearing Inner race face, the gap
between adapter housing and sleeve face reduces to zero.
This is the condition when seal assembly perfectly fits on the
shaft. As this seal is designed for high RPM, the cover is to be
fitted firmly.

The leakage of Oil in the system is controlled by the


arrangement of O Ring- Adapter Housing - Flatness of the Metal
Face Seal and Counter Seal faces. The Possible mud entry from
the outside of system is prevented by the sealing arrangement
governed by O Ring-Adapter, Housing and the Sleeve.
The tendency of the Floating Seal to be unstable while at run is
restricted by providing the Pin connecting the Adapter housing
with Metal Face Seal.

Contacts:
INDIA Head Office

EUROPE Head Office

United States Head Office

SAP Parts Pvt. Ltd.


85, B.U.Bhandari Industrial Estate,
Sanaswadi, Pune 412208. India .
Ph: +91-2137-619269/71/72/74
Cell: +919561562957; +919225546956
Email: sales@sapparts.com
WWW. Sapparts.com

SAP Parts Europe Gmbh.


Lucasstr 24, 51379
Leverkusen, GERMANY

1-877-505-0155 (Toll Free)


Grizzly Supplies, 17300 West Valley
Hwy-Tukwila, WA, 98188

Sales : orlowski@sapparts.com
WWW. Sapparts.com

Canadian Head Office


Grizzly Supplies Canada, 9701201
Street, Langley, BC, V1M 3E7

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