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a Phillips screwdriver to loosen the battery box cover fixing

2. Use
screw, and then remove the battery box cover.
Battery box cover

Obtain and read the service instructions carefully prior to


installing the parts. Loose, worn, or damaged parts may
cause serious injury to the rider. We strongly recommend
only using genuine Shimano replacement parts.

Remove

the magnet fixing bolt, and remove the magnet from the
2. Loosen
magnet holder. Next, push the magnet against the mark
(N position) of the speed sensor, and then remove the magnet from
the mark. A beeping sound will be heard and the motor unit will
shift to the 2nd gear position.

Magnet fixing bolt

Battery box cover


fixing screw

CAUTION

Magnet fixing bolt

Magnet

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the new batteries (four alkali AA batteries), making sure that


3. Insert
the polarities are correct.
Magnet holder
Magnet

the cable adjustment bolt of the bell crank counterclockwise so


3. Turn
that the end of the hub axle and the red line on the push rod are

Magnet holder

aligned.

1 --- 5 mm

"D" and "Ds" modes


Move the magnet to the "D" or "Ds" position for automatic gear
shifting in accordance with the bicycle speed.
In "D" mode, slow automatic shifting is carried out.
In "Ds" mode, quick automatic shifting is carried out.

Alkali AA batteries
(4 pcs.)
E

the tab on the battery box cover into the battery box, and then
4. Insert
tighten the battery box cover fixing screw.

Battery box cover

Cable adjustment bolt

Install
End of hub axle

Battery box cover


fixing screw
Red line on
push rod

NOTE

Yellow line
Tab

Tightening torque:
0.5 1 Nm
{5 10 kgfcm}

SET

Before use read these instructions carefully and follow them for correct use.

If the red line on the push rod


is not visible, adjust so that
the yellow section of the link is
between the two yellow lines
on the window.

Yellow line

Yellow section of link

from 2nd to 3rd, stop rotating the wheel and turn the cable
adjustment bolt of the bell crank half a turn clockwise. Turn the front
chainwheel again to rotate the wheels, and check that the gears shift
to all stages.
adjusting the bell crank, secure the cable adjustment bolt by
6. After
tightening the cable adjustment nut.
Cable adjustment nut

Note:
SET

5.

Align the red line with


the end of the hub axle

the front chainwheel to rotate the wheels, and check that the
5. Turn
gears change from 1st to 2nd to 3rd. If the gear does not change

Look at the two yellow lines


from directly above during
adjustment.

Install the main unit cover, and then securely tighten the two cover
fixing screws.
Cover fixing screw

SET

Automatic Inter-3

The Automatic Inter-3 returns to 1st gear when the bicycle stops.
When riding the bicycle, a beep will be heard before a gear shift
occurs to notify the rider that a gear shift is about to take place.
When the battery is nearly spent, a long beep (about three seconds),
and the gear mechanism will return to 1st gear. If you continue to
use the unit with spent batteries still inserted, the unit will not operate
correctly, and the batteries may leak. Replace spent batteries with
new alkali batteries as soon as possible.
Some types of batteries may become spent more quickly than usual
when used in cold temperature conditions.

2 3 Nm
{20 30 kgfcm}

AI-3S10

SI-AI3UD

sensor and so that there is a space of 1 5 mm between the magnet


and the speed sensor, and then use a coin to tighten the magnet
fixing bolt.
Align the center of the
magnet with the mark
on the speed sensor.
Tightening torque:

SERVICE INSTRUCTIONS

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the magnet into the magnet holder. Move the magnet so that
4. Insert
its center is aligned with the original position ( mark) on the speed

The Automatic Inter-3 is an automatic gear shifting system


in which the shifting points are determined by the speed of
the bicycle (the rotating speed of the wheels). Because of
this, gear shifting can occur independently of the rider's
intentions, and so shocks may be felt during shifting. Make
sure that you understand and become accustomed to these
shifting characteristics before using the system extensively.
Make sure that the bicycle has been secured in a stable
position before replacing the batteries or adjusting the bell
crank or the magnet. If the bicycle is not stable, it may
cause injury, or the main unit may not operate correctly.

Magnet

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SET

WARNING

Tightening torque:
1.5 2.5 Nm
{15 25 kgfcm}

Troubleshooting
Replacement of the battery

Main unit cover

Install
Note:

a Phillips screwdriver to loosen the two cover fixing screws,


1. Use
and then remove the
main unit cover.

Cover fixing screw

Bell crank (N position) adjustment

Gear shifting timing is not


correct.

the wheel so that the magnet which has been attached to the
1. Rotate
spoke is aligned with the speed sensor ( mark position). Make a
mark on the speed sensor the magnet is

Magnet

Main unit cover


Main unit

Speed sensor

Remedy

Check

Gear shifting is not possible.

Buzzer does not sound.

Cover fixing screw

note of which side of the


aligned at this time.

Remove

Symptom
Tightening torque:
1 1.5 Nm
{10 15 kgfcm}

When replacing the batteries, secure the bicycle wheels so that


they cannot rotate. In addition, do not rotate the wheels until at
least four seconds have passed after inserting the batteries.
If the wheels are rotated within this time the motor unit will
switch to sleep mode, which will prevent the unit from operating
for two minutes.
Do not mix old and new batteries or batteries of different types.

For any questions regarding installation or adjustments, please contact the place of purchase.

A long beep (about three


seconds) sounds and no
gear shifting occurs.

Are the batteries installed correctly ?

Insert the batteries so that the polarities are correct.

Are the batteries spent ?

Replace with new batteries.

Are the correct type of batteries being used ?

Use alkali AA batteries.

Is the magnet installed in the correct position ?

Install the magnet in the correct position.

Is the gear shifting cable installed correctly ?

Adjust the N position.

Is the magnet installed in the correct position ?

Align the magnet with the mark on the speed sensor


which matches the number of teeth on the rear sprockets.

Is the gear shifting cable installed correctly ?

Adjust the N position.

Are the batteries spent ?

Replace with new batteries.

Is the gear shifting cable installed correctly ?

Adjust the N position.

Are the bell crank, motor unit or cable blocked


with mud ?

Remove the cause of the problem.

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These service instructions explain how to use and maintain the Shimano
bicycle parts which have been used on your new bicycle. For any questions
regarding your bicycle or other matters which are not related to Shimano
parts please contact the place of purchase or the bicycle manufacturer.
Cover fixing screw

Magnet

One Holland Irvine CA 92618 U.S.A. Phone 949-951-5003


Industrieweg 24 NL-8071 CT Nunspeet Holland Phone 31-341-272222

These service instructions are printed on recycled paper.


Please note: Specifications are subject to change for improvement without notice. (English)

3-77 Oimatsucho Sakai Osaka Japan Phone 072-223-3243


C Sep. 2002 by Shimano Inc. PIT. SZK. Printed in Singapore

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