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Service Manual
Section 3.
Calibration Manual
of the
MX-600
MX-600
Series
Service Manual
Table of Contents
....
....
10
10
11
13
14
15
17
23
24
3. Pre-Check list
.
5. Mechanical Adjustment ...
28
28
29
MX-600
Series
Service Manual
1. Calibration Overview
All new equipment installations will require that M101-5401 MAIN CPU board be
adjusted. If you are comfortable with your evaluation of kV/mA output findings,
proceed to AEC & mAs procedures.
ALL Radieq Co.,Ltd. EQUIPMENT IS PRE-CALIBRATED AT THE FACTORY. THE
FOLLOWING PROCEDURES ARE PROVIDE ONLY IN EVENT THAT THE UNIT
FAILS TO MEET SPECIFICATIONS.
It is recommended that all electrical and mechanical adjustments be checked
annually.
When performing the following procedures, follow the sequence at which the
procedure is given, as well as its content.
It is suggested that you calibrate the equipment annually, first verify the performance
to determine whether or not a complete calibration is required.
Always begin by checking the kV/mA/mAs DIGITAL REGERENCE SIGNAL that
were recorded on the "DATA SHEET". You can either spot check or verify all
selected ranges for output comparison for what was recorded on the "DATA SHEET"
on the initial installation or previous calibration. Always start with a new copy of
the "DATA SHEET" and add it to the equipment records.
In the event the
CPU(IC1,Main CPU Board) is replaced or the Non-volatile RAM should fail, the
information on the "DATA SHEET" will reduce the number of X-ray's required to
re-calibrate the mammography unit.
By following the procedures, we are actually reprogramming the information fund in
the RAM memory. This allows us to fine tune the broad exposure information
supplied to the buffer from Non-volatile RAM chip. The information in the
Non-volatile RAM will be maintained even with power off by inner the battery
back-up system. Should this system fail for whatever reason, the RAM memory will
be lost and no exposure can take place. In this event, the programming must be
re-supplied to the Non-volatile RAM from the ROM memory and the kV and mA
calibration performed again. Having recorded all of the data on the "DATA SHEET"
and within this section of the manual, you should be able to quickly restore the
conditions within a very short time.
MX-600
Series
Service Manual
Caution
Remember we are dealing with small focal spot size. Take your time to
prevent tube over loading, and you will gain faster result in calibration. Allow
30 seconds between exposures.
MX-600
Series
Service Manual
Each 1
1
Each 1
1 set
MX-600
Series
Service Manual
3. Pre-Check List
Date Installed :
Caution
Equipment S/N:
Do not apply power without first checking that all boards are properly
seated and all connectors and wires are connected exactly, damaged
could occur to the unit.
Changing the Power Regulator (PSU1) supply voltages can result in a change in the
calibration of the mammography unit. Record below the initial PWR supply voltage
setting, if a PWR supply is replaced adjust it to the recorded value below to avoid
extensive re-calibration.
1) Turn on the line breaker on the Control Box side.
2) Check that all power supply voltages present, do not change outputs if they are
within the tolerance of 2%:
+5VDC
+12VDC
-12VDC
+24VDC
MX-600
PSU1
ROTOR &
IF BOARD
MAIN CONTROL
BOARD
MAIN OP
BOARD
PSU2
SUB OP1
BOARD
M_INV
BOARD1
INVERTER
BOARD
COM. MOTOR
DRIVER BOARD
MOTOR CONTROL
BOARD
SUB OP1
BOARD
HFG
TUBE
Series
Service Manual
MX-600
Series
Service Manual
3
1
MX-600
Series
Service Manual
MAIN CPU
BOARD
I/F&ROTOR
BOARD
C1
PSU1
T1
S2 (MODE S/W)
TB10
HIGHTENSION
TRANSFORMER
INVERTER
HIGHTENSION
TRANSFORMER
FUSE
BOARD
TB2
INVERTER
TB1
Control Box
[ FRONT ]
Control Box
[ BACK ]
CE
F01
23
RADIEQ CO., LTD.
Mode switch : S2
MX-600
Series
Service Manual
0.
kgf
1.
kgf
2.
kgf
3.
kgf
2
3
4
1. 0
kgf
1. 1
kgf
MX-600
10
Series
Service Manual
kV
mAs
DENSITY
4.5.1
(1)
3.
kV
mAs
DENSITY
kgf
mm
DEG.
(2)
3.
kV
mAs
DENSITY
kgf
mm
DEG.
(3)
MX-600
11
Series
Service Manual
(4)
3.
kV
mAs
DENSITY
kgf
mm
DEG.
(5)
NOTE 4.5.1 clauses needs to be operated, only when the Non-volatile RAM for backup
the case where MAIN CPU board is changed into a new , or CPU board is exchanged
Here, since the data transmission from RAM / Buffer finished to Non-volatile RAM, Line
Breaker is turned off, and the cable between an inverter and CPU board is inserted in a
connector.
MX-600
12
Series
Service Manual
Control box
TB 2
MA+
X-ray tube
MA-
Cathode
mA meter
kV meter
or
mAs meter
Caution
If between terminal MA+ to MA- of the terminal stand TB2 become open,
the unusual high voltage is impressed by the X-ray tube, and since it may
be damaged, you be careful of connection of an ammeter enough.
MX-600
13
Series
Service Manual
kV
mAs
DENSITY
Caution
(4) The switch of DENSITY is pushed and the adjustment mode is chosen.
Display becomes as it is shown in a figure.
2 2 X X.X
kV
mAs
0.
DENSITY
kgf
mm
DEG.
MX-600
14
Series
Service Manual
2 2 X.X X
kV
mAs
0.
kgf
DENSITY
2) The switch "" of mAs and "" are pushed and mA data is inputted.
2 2 7 5.8
kV
mAs
0.
kgf
DENSITY
3) An X-ray exposure switch is pushed and expose, X-ray tube voltage and
current are measured.
The tube current is displayed on mAs display position during about 5 seconds after
an X-ray exposure end. (At the time of the adjustment mode).
MX-600
15
Series
Service Manual
When measured value does not fulfill specified value, a switch "" or "" of mAs is
pushed, mA setting value is changed, and it measures again.
If standard value is satisfied, switch "AEC" is pushed and data is saved.
22KV 70mA
25KV 85mA
30KV 72mA
35KV 60mA
49KV 60mA
It is made 22kV.
Display becomes as it is shown in a figure. SMALL F.S. lamp turns on.
2 2 X.X X
kV
mAs
0.
kgf
DENSITY
SMALL Focus :
22KV 13mA
25KV 15mA
30KV 12mA
35KV 10mA
MX-600
16
Series
Service Manual
2)
24
2.5
kV
mAs
1. 1
kgf
DENSITY
3The switch "" or "" of mAs is pushed, and mAs display is set to 2.5.
Display becomes as it is shown in a figure.
24
2.5
kV
mAs
1. 1
kgf
DENSITY
MX-600
17
Series
Service Manual
6The adjustment of the relation between the voltage waveform of TP1 and time is
carried out by VR1(at Main CUP board) at approximately 2.5V/1sec as shown in
the following figure.
2.5V
Adjustment of VR1
1.0sec
The adjustment of the relation between the voltage waveform of mAs meter
or Dynalizer III is carried out by VR2(at Main CPU board) at exactly 100mAs.
Adjustment of VR2
MX-600
18
Series
Service Manual
2 4 0.1 4
kV
mAs
1.01
1.
kgf
DENSITY
2 4 0.1 4
kV
5)
mAs
1.01
1.
kgf
DENSITY
MX-600
19
Series
Service Manual
9It is set as 27kV by the switch "" or "" of kV. (acrylics 20mm)
It is set as density data by the switch "" or "" of mAs
2 7 0.1 4
kV
mAs
1.01
1.
kgf
DENSITY
10) The operation from 6) clause to 7) clause is repeated until density suits.
11) It exchanges for an acrylics 40mm board, and the tube voltage is set as 24kV
by the switch "" or "" of kV. (acrylics 40mm)
It is set as density data by the switch "" or "" of mAs
2 4 0.2 4
kV
mAs
1.01
1.
kgf
DENSITY
2 7 0.2 8
kV
mAs
1.01
1.
kgf
DENSITY
3 2 0.3 8
kV
mAs
1.01
1.
kgf
DENSITY
16) The operation from 6) clause to 7) clause is repeated until density suits.
17)
3 5 0.5 0
kV
mAs
1.01
1.
kgf
DENSITY
MX-600
20
Series
Service Manual
18) The operation from 6) clause to 7) clause is repeated until density suits.
19) It exchanges for an acrylics 60mm board, and the tube voltage is set as 27kV
by the switch "" or "" of kV.
It is set as density data by the switch "" or "" of mAs
2 7 0.4 8
kV
mAs
1.01
1.
kgf
DENSITY
20) The operation from 6) clause to 7) clause is repeated until density suits.
21)It is set as 30kV by the switch "" or "" of kV. (acrylics 60mm)
It is set as density data by the switch "" or "" of mAs
3 0 0.6 0
kV
mAs
1.01
1.
kgf
DENSITY
22) The operation from 6) clause to 7) clause is repeated until density suits.
23)It is set as 32kV by the switch "" or "" of kV. (acrylics 60mm)
It is set as density data by the switch "" or "" of mAs
3 2 0. 6 4
kV
mAs
1. 10
kgf
kgf
DENSITY
24) The operation from 6) clause to 7) clause is repeated until density suits.
25) It is set as 35kV by the switch "" or "" of kV. (acrylics 60mm)
It is set as density data by the switch "" or "" of mAs
3 5 0.7 4
kV
mAs
1.01
1.
kgf
DENSITY
26) It exchanges for an acrylics 80mm board, and the tube voltage is set as 32kV
by the switch "" or "" of kV.
It is set as density data by the switch "" or "" of mAs
3 2 0.9 4
kV
mAs
1.01
1.
kgf
DENSITY
27) The operation from 6) clause to 7) clause is repeated until density suits.
MX-600
21
Series
Service Manual
28)It is set as 35kV by the switch "" or "" of kV. (acrylics 80mm)
It is set as density data by the switch "" or "" of mAs
3 5 1.0 2
kV
mAs
1.01
1.
kgf
DENSITY
29) The operation from 6) clause to 7) clause is repeated until density suits.
MX-600
22
Series
Service Manual
kV
mAs
2.
kgf
DENSITY
(2) Push Switch of kV, select modes. And Push Switch of mAs
Select data.
0Focal spot
1Filter conversion
2Autofilmchanger
3Rh Filter
4REL conversion
1:Manual 0:Auto
1:Manual 0:Auto
1:Install
0: Not Install
1:Rh
0:Al
1:Manual 0:Auto
kV
22
25
30
35
36
37
38
39
Large focus
mA
mAs(max)
70
600
86
600
72
600
60
600
60
500
60
400
60
320
60
320
kV
22
25
30
35
Small focus
mA
mAs(max)
13
100
15
100
12
100
10
100
MX-600
23
Series
Service Manual
Performed date
Condition
Large Focus
Set Value
Specification
Deviation 4% of Set Value
KV
mA
KV
mA
22
70
21.2 22.8
67.2
72.8
25
85
24.0 26.0
81.6
88.4
30
72
28.8 31.2
69.1
74.9
35
60
33.6 36.4
57.6
62.4
39
60
37.4 40.5
57.6
62.4
Small Focus
Set Value
Specification
Deviation 4% of Set Value
KV
mA
22
13
21.2 22.8
12.5
13.5
25
15
24.0 26.0
14.4
15.6
30
12
28.8 31.2
11.5
12.5
35
10
33.6 36.4
9.6
10.4
KV
mA
MX-600
24
Series
Service Manual
Set Value
mAs
S.F.
mAs
22kV / 13mA
mAs
Specification
Deviation 4% of Set
Value
1.00
0.90 1.10
1.30
1.17 1.43
1.60
1.44 1.76
2.00
1.80 2.20
3.20
2.88 3.52
4.00
3.60 4.40
5.00
4.50 5.50
6.40
5.76 7.04
8.00
7.20 8.80
10.0
9.00 11.00
20.0
18.00 22.00
50.0
45.00 55.00
100
90.00 110.00
600
540.00 660.00
MX-600
25
Series
Service Manual
KV
24
Thick.
of
acrylic
(mm)
20
1
Ref.
of
mAs
Actual
mAs
BUCKY (L.F.)
Magnification(S.F.)
2
Density
Ref.
Actual
of
mAs
mA
s
3
Density
Re
Actual
f.
mAs
of
mA
s
Density
40
20
27
40
60
30
40
60
40
32
60
80
40
35
60
80
MX-600
26
Series
Service Manual
Density Position
-9
-45
-8
-40
-7
-35
-6
-30
-5
-25
-4
-20
-3
-15
-2
-10
-1
-5
+5
+10
+15
+20
25
+30
+35
+40
+45
27kV
Adjustment
coefficient
Actual mAs
Density
Actual %
MX-600
27
Series
Service Manual
5. Mechanical Adjustment
5.1. Adjusting the Light Field
Do not attach any units to the mammography table (Bucky unit, etc).
Mount the 24 x 30 cm mask.
Turn on the manual switch for field lamp, then measure dimensions a, b, and
c as Fig.
a
Fig. 5
4)
MX-600
28
Series
Service Manual
5.2.
Preparation
Prepare the cassette shown by Fig. 6.
The edge marker of an aluminum board with a thickness of 0.5mm and a
width of 10mm is stuck on a cassette from edge at about 20mm place.
A marker is given with an aluminum board with a thickness of 0.5mm so
that right and left of a film may be known.
about 20mm
Radiography table
Cassette
Marker
Edge marker
Fig. 6 Test cassette
(a)
(b)
(c)
(d)
c
a
Fig. 7
If | a b| 3mm and 1 c 4, adjustment is not required.
RADIEQ CO., LTD.
MX-600
29
Grove
Cassette
Radiography
Enlargement
Filter
Irradiation
Detector
Guide
Patient
Cassette
Fig.
2-9plate
2-19
2-18
2-17
2-16
2-15
2-14
2-13
2-12
2-11
2-10
2-8
2-7
2-6
2-5
2-3
2-1
Radiograp
Foot Switch
Model:
SHIELDPart No: Part
No.:
SPOT
18X24
MASK
222-U542-000
222-U540-000
222-U541-000
PADDLE
Model:
Model:
MAG.
PADDLE
PADDLE
19
18FACE
16 222-U550-000
18X24
24X30
Mode:24X30
15
14
17
table
fixing
selection
lever
radiography
holder
field
limiting
9 BUCKY
8
7
guide
plate
movement
attachment
hy
Table
table
X-RAY TUBE
/ HOUSING
222-U532-000
10X14cm
18X24cm
24X30cm
Part
No.:
222-U530-000
222-U533-000
222-U531-000
CAUTION:
THIS
PATENT
BE ALWAYS
X-ray
FieldNo.:
Size:
SID:GURD SHOULD
60 cm
222-U510-000
222-U511-000
Part
release
plate
section
table
rail
knob lever ATTACHED EXCEPT MAGNIFICATION MODE
X-ray
Field
Size:
18X24
24X30
Max.
comprssion
force:
240N cm
Mammography X-ray System
Series
(center
SID:
60 cm
WARNING
Way of insertion
and
both
This
X-ray unit may be dangerous
Service
Manual
DENSITY
mAs
k
V
Model: MAG. SPOT PADDLE to patient and operator unless safe
sides)
exposure factors and operating
INHIBIT
FILM
SPEED
MAGNIFY
BUKY
RELEASE
instructions
are ROTATIONAL
observed. C-ARM
+
0.03mm Mo
Max. comprssion force: 240N
INHIBIT
MAGNIFY
13
12
11
TB4
LOW
FILM
Manufacturer
MEDIUM
SPEED
VARIAN
MEDICAL
SYSTEMS
HIGH
CN1
RELEASE
INHIBIT
MAGNIFY
CN2
DENSITY
BACK UP
222-U534-000
-
BUKY
BACK
UP
LOW
MEDIUM
HIGH
AEC DETECTOR
Part No.:
BUKY
TB1
Radiographic Stand
(C-arm)
mAs
kV
MO
BACK UP
ROTOR
BACK
UP
AL
LOW
MEDIUM
HIGH
FILM
SPEED
BACK UP
ANODE
BACK
UP
MO
FILAMENT
(Cathode)
AL
MO
X-ray Tube
AL
TB1
Manufacturer
MedisonAcoma Co., Ltd.
22-8. 3-CHOME, HONGO
BUNKYO-KU TOKYO JAPAN
CN1
Manufacturer
MedisonAcoma Co., Ltd.
22-8. 3-CHOME, HONGO
BUNKYO-KU TOKYO JAPAN
CN7
CPU Board
CN7
CN6
Manufacturer
MedisonAcoma Co., Ltd.
CPU OUT
CPU INT.
Mask holder
Momentaly : 25 A
Longe time : 3.5 A
CN8
Fig. 8
CN5
AC 13V
AC 32V
AC 100V
DC+5V
DC+12V
DC-12V
DC+24V
Voltage : 230V
Phase : 1
Frequency : 50/60Hz
X-ray Exposure
HAND SWITCH
CN1
Control Panel
CN10
(h) After the lamp exposure field has been adjusted to within the conditions above,
tighten the four M3 nuts, exposure X-ray and check the results on the film.
(i) After checking the developed film, make sure that all nuts are securely
tightened, then remount the covers.
AC 230V
Circuit
Braker
Sub-power
circuit
INPUT POWER
Four M3 nuts
CN2
CN8
CN10 CN9
CN1
INVERTER
Control Signal
Control Box
Caution : Do not touch this part
INPUT POWER
RADIOGRAPHY STAND
CN1
I/F Signal
CN3
Manufacturer
MedisonAcoma Co., Ltd.
Driving out
10
ROTOR BOARD
High Voltage
Generator
Momentaly : 25 A
Longe time : 3.5 A
I/F BOARD
Voltage : 230V
Phase : 1
Frequency : 50/60Hz
CN2
CN3
TB1
High Frequency
DC/AC Inverter
AC/DC Converter
RELEASE
If the conditions above are not satisfied, then proceed with (f) below.
(e) Place
0.5mm Al the developed film on the cassette, then the cassette is set by the preDENSITY
mAs
kV
position.
the lamp
exposure
with the X-ray exposure field shown on the film.
WARNING (f) - Align
BOX - field
-CONTROL
+
+
+
MODEL
NO.
:
MXR-200
CONTROL
PANEL move the mask holder by loosening
This X-ray unit may be dangerous
(g) Using theSERIAL
adjusted
lamp field as a guide,
NO. :
to patient and operator unless safe
MODEL NO. : MXR-200
exposure factors and operating
the fourINPUT
M3POWER
nuts fixing it, so
that
SERIAL
NO. : the conditions above are met.
MX-600
30