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Techno-commercial proposal

For
REVERSE OSMOSIS PLANT 250LPH
(IIL/BLR/WTP/RO/QUO/56/16-17)

FOR

M/s. COLUMBIA COLLEGE, BANGALORE.


Contents
S.No

Descriptions

Page No

CORPORATE INTRODUCTION

DESIGN BASIS

PROCESS DESCRIPTION

2-3

PLANT SPECIFICATIONS

3-7

SCOPE OF THE CLIENT

INVESTMENTS AND TERMS

IIL/BLR/WTP/RO/QUO/105/16-17

03rd Oct 2016

To,
M/s. COLUMBIA COLLEGE
Bangalore 560078

Dear Sir/Madam,
This has reference to the discussion undersigned had with you regarding the proposed Reverse
Osmosis Plant (RO).
ION INDIA LIMITED specializes in turnkey water, Soft water, and recycle treatment, offering a
complete range of systems and services. We design and supplies water treatment plants, typically as an
engineering, procurement, construction. ION INDIA LIMITED also supports clients with a small
strategic utility planning practice. Our team of dedicated engineering professionals continues to invest
in research and development of new processes and adaptations and improvement of proven processes
Our core business is Turnkey Treatment Plants and Equipment and is focused Domestic water
treatment and Reverse Osmosis plants. This core business is supplemented with a Strategic Utility
Planning practice. Looking forward to commencing an enduring relationship.
Looking forward to commencing an enduring relationship.
Thanking you,
Yours truly
For ION INDIA LIMITED

T. Sathyaraj
(Executive Manager)

Page: 1 of 8

TECHNO-COMMERCIAL PROPOSAL FOR REVERSE OSMOSIS PLANT FOR


M/s. COLUMBIA COLLEGE, BANGALORE.
PROPOSED SITE

JP Nagar, Bangalore.

SCOPE
Design, Supply, Erection and Commissioning of Reverse Osmosis (RO) Plant for reduction of
total dissolved solids (TDS) content in the water.
DESIGN BASIS
I - Raw water characteristics (Assumed)
pH Value
: 7.24
Iron
: 0.22ppm
Total Dissolved Solids
: 822ppm
Total Hardness
: 210ppm
TSS
: 28ppm
II - Total Water Requirement
For Drinking Purpose per Day (10 Hours)
Per Hour Water Flow

:
:

2,500Liters
250Liters

PROCESS DESCRIPTION MACRO FILTER


Macro Filter allows the water to travel through its unique 4-layer media and in the process
removes turbidity, suspended solids, color, odor and gives the water crystal clarity.
ANTI SCALANT CHEMICAL
Liquid anti scalant is highly effective in controlling scale precipitates and reduces particulate
fouling within membrane separation systems. Proper dosing of anti scalant chemical helps in
maintaining cleaner membrane surfaces and provides longer run times with extended membrane
life resulting in reduced operating and capital costs. Proper choice of anti scalant chemical and
right quantity of dosing is vital for smooth running of Reverse osmosis systems.
REVERSE OSMOSIS PLANT
Reverse Osmosis is a very reliable treatment method for reducing the total dissolved solids in
the water, thus bring the water quality to drinking standards and is the most advanced of
liquid filtration. In the reverse osmosis process, water is passed under pressure thro a semipermeable membrane having a pore dia of 0.0001 m which is smaller than bacteria nm to 1 um)
and virus (0.02 um to 0.04 um) thereby ensuring effective filtration (99%), so that even such
fine impurities cannot escape through the membrane. This membrane is made of thin, multilayered high quality polyamide sheets. The design of the RO PLANT is primarily based on two
factors. TDS content in the feed water and the recovery/reject ratio. In the separation process,
purified water permeates the membrane and is collected separately, while the reject water
containing concentrated dissolved and suspended solids is discharged to the drain. The feed
water flows continuously across the membrane and the rejected solids get into the back flow
and is sent to the reject port. This process continues without clogging the membrane. Measured
dosing of anti- sealant chemical is done to avoid fouling of membrane.RO process is very
effective in the removal of chemical contaminants like Chlorides, Nitrates, Fluorides, Lead,
Page: 2 of 8

Copper, Mercury, Sulfates, Calcium, and Magnesium in addition to the removal of physical and
micro biological impurities.
GUARANTEED QUALITY OF WATER
Total Dissolved Solids
: < 10% of feed water
I DRINKING PURPOSE
PLANT CONFIGURATION F O R 250LPH 60% RECOVERY RO PLANT
MACROFILTER
Nos.
Model
Max. Flow rate
Flow Mode
Filter Mode
HOS
Dia
MOC
Maximum Operating Pressure
Media
Valve
MOC

: One
: IIL/MF-1.0
: 1000LPH
: Down Flow
: Depth Filtration
: 1350 mm
: 300 mm
: FRP-Hi-Endurance
: 5 kg/cm2
: Quartz Sand/White Sand/Carbon Granules
: Multi Port type-20 NB-Top mounted.
: GF-ABS

ANTI-SCALANT DOSING SYSTEM


Nos
Flow Rate
Model
MOC
Type
Make
Power
Dosing Chemical
Dosing Tank

:
:
:
:
:
:
:
:
:

1
0-2 LPH
Autodoser
Poly propylene
Electronic- Diaphragm
UKL
40 Watts 230 V AC 50 Hz
Phosphonate based chemical/GE Betz / Equiv.
1 no. Capacity: 50 liters

REVERSE OSMOSIS PLANT - PLANT LOGISTICS


[

Model
Product Flow
Raw Water Feed Flow
System recovery

:
:
:
:

IIL/RO-0.50
250LPH
500LPH
50%

MICRON CARTRIDGE FILTER


Qunatity.
Max.Flow rate
MOC
Micron Rating
No of cartridges

:
:
:
:
:

Two
500 LPH
Poly Propylene
5 Micron
1 no. -10 Long Wound
Page: 3 of 8

HIGH PRESSURE PUMP


Nos.
MOC
Power
Type
Make

:
:
:
:
:

MEMBRANE HOUSING
Nos.
Make
MOC
Model
Pressure Rating

: One
: UKL
: Fiber Reinforced Plastic
: 4040-1 ELEMENT LONG
: 250 (psi) 17 Bar

MEMBRANE ELEMENT
Nos.
Make
Type
MOC

: One
: GE
: Thin Film Composite 4040
: Polyamide

One
SS 304
1.5HP, 3 PHASE, AC, 50 HZ
Vertical Multistage Centrifugal pump
CRI / Equivalent.

PIPE LINES
Feed Line
Reject Line
Recirculation Line
Product Line

: 15 NB UPVC
: 15 NB UPVC/Hydraulic hose
: 15 NB UPVC/ Hydraulic hose
: 15 NB UPVC

VALVES
High Pressure outlet control valve
Reject control valve
Recirculation control valve

: 15 NB SS 304
: 15 NB SS 304
: 15 NB SS 304

PRESSURE SWITCH
Nos.
Make
Type of Mount

: Two
: Waaree
: Panel

PRESSURE GAUGES
Nos.
Size
MOC
Make
Type of Mount

: Four
0-7 kg/cm2 2 nos 0-28 kg/cm2-2 nos
: 63 mm
: SS 304 casing with glycerin filled
: Waaree
: Panel

FLOW METER
Nos.
Make
MOC

: Two
: GSV
: Poly carbonate
Page: 4 of 8

Range
Type of Mount

: 0-1200 LPH-1 No.


0-600 LPH 2nos.
: Panel

CONDUCTIVITY METER
Nos.
Range
Display
Type of Mount
Make

: One
: 0-200 Micro Siemens/Cm2
: Digital
: Panel
: UKL

ELECTRICAL CONTROL PANEL


Nos offered
MOC
Colour
Finish

: One
: MS Powder coated
: Siemens Gray
: Matt

ELECTRICAL ITEMS
Make
CABLE LAYING
Nos of offered

: Minilec / Equivalent
Contactor, MPCB, Single Phase Preventer Voltmeter,
Indication Lamps
: One LOT
Low Pressure Switch, High Pressure Switch, High
Pressure Pump Dosing Pump, Conductivity Meter

MS POWDER COATED SKID


Nos of offered
Colour
Finish

: One
: Grey
: Matt

CLIENTS SCOPE
Land and Shed for the plant
Unloading of plant at site
Raw water sump
Filter Feed Pumps
RO Product Water Tank
water and Electrical (3 Phase) Connection to the plant
All pipes and plumbing accessories
Distribution of Treated and Product water
Necessary Civil Works
Reject & backwash water disposal
Labour for extra works outside battery limit (15 Feet).
All tools and tackles required for safe unloading of the plant.
All other supplies and services not explicitly mentioned in our offer
Page: 5 of 8

PRE-INSTALLATION VISIT
The technical personnel will visit the site to assess the site requirements for pipes / plumbing
accessories other than what is quoted and the civil works to be undertaken. Our technical
personnel will submit a detailed list of material / works to be purchased / executed for erection of
the unit.
GUARANTEE
All equipments and its material or components supplied by us are mechanically guaranteed,
(excluding consumable component)subject to proper operation of the plant as per the user
manual and usage of spares / consumables recommended by us - for a period of twelve (12)
months from the date of commissioning of the plant or fifteen (15)months after delivery,
whichever is earlier. During the guarantee period, service personnel will visit once in every six
months to assess the functioning of the unit in addition to attending complaint calls.
POST GUARANTEE
After the guarantee period, the customer has the option of entering into an Annual Maintenance
Contract (or) Annual Comprehensive maintenance contract with the company at rates prevalent at
that time.
PERFORMANCE
The treatment plant supplied by us shall produce product water of guaranteed quality at
designed flow rates. However, the quality of product water is subject to raw water condition,
regular replacement of filter media//cartridges/membranes and proper maintenance of the plant
YOUR INVESTMENT
Purification Units:
Design & Supply of RO Plant
Flow Rate: 250LPH 60% Recovery

: Rs. 2, 10,000.00

TAXES / DUTIES / INSURANCE / P&F/ (EXTRA)


Sales Tax VAT
Excise Duty
Transit Insurance
Packing/Forwarding/Freight

:
:
:
:

1 5% on the unit price


Not Applicable
To the scope of the customer
Extra at actuals

Note: Tax rates currently in force have been mentioned above. However, please note that the
actual tax rates prevailing at the time of supplying the product/s or raising the invoice will only be
applicable.
PAYMENT TERMS*
Advance
Against Dispatch Advice
After Erection and Commissioning

: 60%
: 30%
: 10%

* All payment percentages are based on TPC (Total Project Cost)


Page: 6 of 7

Important Note: The payment against erection and commissioning of the equipment/s is strictly
subject to the readiness of the site. The site should be ready and handed over to us within 10
days from the date of delivery of units. In the event of any delay in erection and commissioning
of the units on account of site conditions, the balance payment (10%) should be cleared within
24 days from the date of delivery of the equipments.
DELIVERY
The equipments under our scope of supply shall be delivered within 4 - 6 weeks from the
date of receipt of technically firm and commercially clear order along with advance.
ORDER FORM T&C
The standard terms and conditions as mentioned in our order form to be signed by the customer in
the event of the customer placing their order with us are construed to be an integral part of this
proposal. A copy of the same is enclosed herewith.
VALIDITY
Our proposal is valid for a period of 30 days for your acceptance after which it is subject to our
confirmation.
Looking forward to commencing an enduring relationship.
Thanking you,
Yours truly
For ION INDIA LIMITED

T. Sathyaraj
(Executive Manager)

Page: 7 of 7

POWER AND CONSUMABLE CONSUMPTION DETAILS FOR THE PROPOSED


WATER TREATMENT COLUMBIA COLLEGE, BANGALORE.
This Statement Is Computed Based On 10 Hours Running Per Day and a Maximum
Consumption of 2,500Litres
Reverse Osmosis Plant- 250LPH 60% Recovery
(A)Electricity Consumption-RO F. Pump
(Motor Capacity
(Filter feed pump clients scope)

: -As on site: -As on site-

(B)Electricity Consumption-RO H. Pump


(Motor Capacity

: 1.11kW x 10hrs =11.11kW


: 1.5 HP = 1.11KW) 11.11kW = 11.11Units

(C)Electricity ConsumptionDosing System

: 0.08kW x 10hrs x 2Nos = 1.6kW=1.6Units

(D)Electricity ConsumptionU.V.System

: 0.032kW x 10hrs = 0.32kW=0.32Units

(E)Anti Scalant dosing (0.0025 kg/hour)

: 0.0025 x 10hrs = 0.025kg/day

(F) PH neutralizer dosing chemical (0.025 kg/hour) : 0.025 x 8 hrs = 0.25kg/day


(G) Salt Regeneration (TDS<230ppm)

: 15kgs Once in week

(H) Sediment Filter Replacement

: Once in a year

(I)Cost of membrane replacement

: Once in 3 years

(J) Chemical for cleaning

: Once two years

In case of any further clarifications, please feel free to call us any time.