Project Name: SERC

Title:
AIC:

TII 15.02.08 Identification and marking

EIC components

Document Nr-Rev:

50021275 -0.0

Hitachi Zosen Inova AG

Table of contents
1

Introduction .............................................................................................................3

1.1
1.2
1.3

Intention of the document .........................................................................................3

Definitions and abbreviations ....................................................................................3
Norms and standards................................................................................................4

KKS marking ...........................................................................................................5

2.1
2.2
2.3
2.4
2.5
2.6
2.7

General rules ............................................................................................................5

KKS marking for grid and distribution systems..........................................................5
KKS marking for power transmission and auxiliary power supply .............................5
KKS marking for control system................................................................................6
KKS labelling for cable between switchboards or transformers ................................6
KKS labelling for cable from switchboard to package unit ........................................6
KKS labelling for cable for end of line components ................................................7

Labelling plates.......................................................................................................8

3.1
3.2
3.3
3.4

Switchboard and package control cabinet ................................................................8

Switch and circuit breaker .........................................................................................9
Local cabinet and junction box..................................................................................9
Instrumentation .........................................................................................................9

Switchboard and control board wiring and labelling.........................................10

4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8

Fuses ......................................................................................................................10
Current transformers............................................................................................... 10
Voltage transformers............................................................................................... 11
Protection relays .....................................................................................................11
Circuit breakers.......................................................................................................11
Selector switches ....................................................................................................11
Panels.....................................................................................................................11
Anti-condensation heaters ......................................................................................11

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Project Name: SERC

Title:
AIC:

TII 15.02.08 Identification and marking

EIC components
50021275 -0.0

Document Nr-Rev:

Introduction

1.1

Intention of the document

Hitachi Zosen Inova AG

The purpose of this specification is to define the marking of electrical, instrumentation, and
control components including: connecting boxes, cables, cubicles, wiring inside cubicle,
measurements, and control and regulation components.
This specification is based on "Kraftwerk-Kennzeichensystem (KKS)" system which shall be
complied with. The application of the KKS system is defined in the following sections.
The KKS of the main equipment shall be obtained from HZI P&IDs and single line diagram.
All labels shall be in English.
Note: Notwithstanding the above, the wiring and labelling of internal components of
switchboards and control boards must be in accordance with BS EN 61439. Furthermore,
all safety signage shall be in accordance with the norms, standards, and regulations,
specified in the TSD.
The labels shall be approved by HZI and shall match the designations in the mechanical
and electrical schematic diagrams.
Equipment shall have only one designation unless specific permission is obtained from the
employer.
When a wire numbering system is used it should be in accordance with a recognised
marking system or with a functional marking system or as specified elsewhere

1.2

Definitions and abbreviations

Table 1: Abbreviations
Short term

Long term

HZI

Company Hitachi Zosen Inova AG, purchaser

Supplier

HZI's contractor

Sub-contractor

Supplier of works and plant sections who is not a contractor/supplier of HZI

TII

HZI Technical Implementation Instruction: general technical information, such

as corrosion protection, steel structures etc.

TSD

Technical Specification Document: specific technical information for each lot

PED

Project Execution Document

DIN

Deutsches Institut fr Normung (German Standardisation Institute)

EN

European Norm

BS

British Standards

IEC

International Electrotechnical Commission

Numerical character

Alphabetical character

SLD

Single Line Diagram

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Project Name: SERC

Title:
AIC:

1.3

TII 15.02.08 Identification and marking

EIC components

Document Nr-Rev:

50021275 -0.0

Hitachi Zosen Inova AG

Norms and standards

The equipment, systems, and work supplied shall comply with the requirements of the
documents PED EIC Standards and regulations with the document number 50021204 and
TII 16.02 Regulations and standards with the document number 50021202.

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Project Name: SERC

Title:
AIC:

TII 15.02.08 Identification and marking

EIC components
50021275 -0.0

Document Nr-Rev:

KKS marking

2.1

General rules

Hitachi Zosen Inova AG

All components shall be labeled according to KKS-manual for the plant based on the KKS
standard.
One marking system is defined for the process. It organises the different systems and
groups of equipment in relation with their function in different categories such as
mechanicals, civil works, electricity, control command and instrumentation.
The marking in relation with the process is composed of two categories:

2.2

System label
Component label

KKS marking for grid and distribution systems

AE

110 - 150 kV components

AK

10 - 15 kV components

AQ

components for measurement, counting

AR

components for protection

AS

board and remote cubicle

AU

components for control system

Example:

0 AEA01

transformers 132 kV/11 kV

item number 2 digits

3 digits for components type
Common or line 1 digit

2.3

KKS marking for power transmission and auxiliary power supply

BB

11 kV/400 V transformer

BH

Main switchboard 400 V

BR

UPS Normal board

BT

Batteries

BU

DC power

BV

UPS 1

BW

UPS 2

BX

Power supply for control system

The number of the main electrical components shall be found on the Single Line Diagram
(Doc. No. DEI-HZI-50021335).

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Project Name: SERC

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AIC:

2.4

TII 15.02.08 Identification and marking

EIC components
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Document Nr-Rev:

Hitachi Zosen Inova AG

KKS marking for control system

For the control system are mainly used
CJ

Controller cabinet

xCJxx GD delocalised digital input/output

xGJxx GC delocalised analogue input/output

2.5

KKS labelling for cable between switchboards or transformers

The cable between two components shall hold the KKS number of the destination
component (more significant information) + 3 digit (1 digit for cable type + 2 digit for
sequential number)
Example: Power cable between the HV board and the transformer line 1
No
KKS

BBA01

Hyphen

01

Level

Destination

Voltage >1 kV
see Table 1
1 digit

Sequential cable
number
2 digit

The number of the main electrical components shall be found on the Single Line Diagram
(Doc. No. 50021335).
Level: 0 for commons, 1 for line 1, 2 for line 2.
Cables shall be labelled on either side of wall or panel penetration.

2.6

KKS labelling for cable from switchboard to package unit

The cable between two components (one is a package unit) shall hold the KKS number of
the package unit (more significant information) + 3 digit (1 digit for cable type + 2 digit for
sequential number).
Example: Power cable between the LV board line 1 and the control cabinet burner 2
KKS
No

HJY20 GH501

Hyphen

01

Level

Destination

Voltage <1 kV
see Table 1
1 digit

Sequential cable
number
2 digit

Main KKS number for motors, local cabinet of package unit, instruments are to be found on
the PID, consumers and instruments list.

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Project Name: SERC

Title:
AIC:

TII 15.02.08 Identification and marking

EIC components
50021275 -0.0

Document Nr-Rev:

Hitachi Zosen Inova AG

Table 1. Cable type identification

Cable number (N) NN
0
1
2
3
4
5
6
7
8
9

Reserved
Power cable > 1 kV AC
Power cable < 1 kV AC
Power cable < 1 kV DC
Control cable
Instrumentation signal cable
Building installations, light etc.
Special cables; e.g. phone, fibre optic, etc.
Reserved
Reserved

Cables shall be labelled on either side of wall or panel penetration.

2.7

KKS labelling for cable for end of line components

For the end of line components such as motors or instruments connected via a
switchboard, a junction box, or cabinet the label of the cable shall have the KKS of the
equipment followed by the cable type and sequential number.
Example: 1 HFA10 CL301

Level detector with external power supply

Cables between the measurement device and the junction box are to be labelled as follows:

Power cable 1 HFA10 CL301-201

Signal cable 1 HFA10 CL301-501

Each end of every core shall be identified using plastic interlocking cable ferrules or printed
sleeve type, cable labels.
Spare cable cores shall be labelled as spares and terminated with enough length to move
anywhere in the panel.
Process Controllers
Main Switch Board0 BHA00
0CJ00

1CJ01

Secondary Switch Board0BG001

0 BG001 GS001 2 xx

GS001

GS002

0 CJ00 GDxxx 5xx

GS003

0 ETN11 AP001 2 xx

1 CJ01 GCxxx 5xx

Junction Box
(Digital I/O)
0CJ00 GDxxx

0 ETN11 AP001 4 xx

Junction Box
(Analog I/O)
1CJ01 GCxxx

0 ETN10 CL001 5 xx

230V
UPS

0 ETN11 AP001

Slag Water Pump

0 ETN10 CL001

Level High Slag Water Tank

1 HFA10 CL301 5 xxx

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1 HFA10 CL301 2 xx

1 HFA10 CL301

xxx from 00 to 99

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Project Name: SERC

Title:
AIC:

TII 15.02.08 Identification and marking

EIC components
50021275 -0.0

Document Nr-Rev:

Hitachi Zosen Inova AG

Labelling plates
The final labelling plates shall be non-corrodible material such as stainless steel, Trafolite,
Gravoply, or rigid plastic (Dilophane) which is weather proof, and can withstand the
maximum temperatures in the surrounding environment. Plastic strip type labels are not
allowed.
The labels shall be indelibly stamped or engraved with the equipment number and
description as described in this document, which shall correspond to the contractors
drawings and documentation. The labels shall be secured in position with stainless steel
plated, machined, self-tapping screws or stainless steel rivets.
If not positioned on the equipment the labels shall be positioned in close proximity to the
equipment, and in all cases the labels shall be positioned so as to leave no doubt as to the
item it refers to.
In electrical panels the labels shall not be fixed to the component, but to the backplane or to
a fixed part in close proximity to the component, where it can be clearly seen.
Labelling shall be black letters on white background.
Each cabinet will be identified by its KKS and the functional description of the cabinet.
All switchgear shall identified by a label in front on the door, drawer, or module; and at rear
of the switchboard.

3.1

Switchboard and package control cabinet

The boards and control cabinets shall be identified with a label situated on the top right of
the unit.
Label dimensions:

minimum 200 mm x 70 mm x 3.2 mm

Text dimensions:

two lines, 20 mm high

Colour:

black letters on white background

Example:

LV cabinet

MAIN LV BOARD LINE 2

2 BHA10

Example:

package unit

BURNER 2
1 HJY20 GH501

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Project Name: SERC

Title:
AIC:

3.2

TII 15.02.08 Identification and marking

EIC components
50021275 -0.0

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Hitachi Zosen Inova AG

Switch and circuit breaker

In front of each unit must be placed the label corresponding to the consumer controlled or
protected by the switch or circuit breaker.
Label dimensions:

minimum 60 mm x 10 mm x 3.2 mm

Text dimensions:

one line, 4 mm high

Colour:

black letters on white background

Example:
0 ETN11 AP001

This departure feed the slag pump 0 ETN11 AP001.

3.3

Local cabinet and junction box

For boxes and small cabinets, the label will be fixed on the front side in a visible location.
Label dimensions:

minimum 100 mm x 25 mm x 3.2 mm

Text dimensions:

two or three lines, 6 mm high

Colour:

black letters on white background

Example:
AMMONIA FILLING STATION

0 QCA10 GH001

3.4

Instrumentation
In addition to the marking on the instrument itself (sample on the instrument itself, letter
high 3 mm minimum) a label must be fitted on a visible position of the holding part of the
instrument.
Label dimensions:

minimum 80 mm x 20 mm x 3.2 mm

Text dimensions:

two lines, 6 mm high

Colour:

black letters on white background

Example:
WATER LEVEL
FEED WATER TANK

0 LAA11 CL001

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Project Name: SERC

Title:
AIC:

TII 15.02.08 Identification and marking

EIC components

Document Nr-Rev:

50021275 -0.0

Hitachi Zosen Inova AG

Switchboard and control board wiring and labelling

The labelling shall comply with the requirements of BS EN 61439 and other applicable
British Norms, standards and directives.
The label identifying the switchboard as a whole should include the following information:
Manufacturer
Manufacturers unique identification number
Rated Operating Voltage
Rated Current
Rated Short Circuit Current
Plant KKS designation
Function e.g. Common1 400 V switchboard
When the switchboard has a dual supply then there should be a label warning the operator
to isolate the power supply from both sources before opening the switchboard.
Each cubicle and item of equipment and component, must have a durable label of noncorrodible material e.g. stainless steel or Trafollite (or similar), indelibly stamped or
engraved, and legibly marked with the circuit or equipment designation and description
which correspond to the drawings and documentation. The labels shall have black
characters at least 6 mm high on a white background. These labels shall be Trafollite and
not be of the plastic strip type Labels shall be affixed by means of machine screws, and
prominently displayed. Labels shall be fixed to all equipment, prior to despatch. The labels
shall not be fixed to components but shall be positioned adjacent to the component such
that they are not obscured by any other equipment. In all cases the label should be
positioned so as to leave no doubt as the item to which it refers.
All the panels must be labelled at the front, and rear, of the fixed part (and inside), using the
KKS circuit designation as specified on the project single line diagram or loop diagram The
information conveyed shall include a description, connected equipment number, and the
function of the equipment.
All wiring and cores in control and instrument cables shall be identified in accordance with
the associated schematic and/or wiring diagrams either by means of discrete wire numbers
or wire colours, except when an automatic or proprietary system of wiring is used, e.g. point
to point wiring on a mother board. Each end of every core shall be identified using plastic.
The equipment shall have potential risk of electrical shock warning plates as required by
the regulations, and as necessary, including on the control cabinet.
All labels shall be in English.
The following labelling should be provided in addition to the requirements above.

4.1

Fuses
The labelling of fuses, carriers, and bases shall comply with the applicable standard.
Identification labels fixed to panels, boards and desks for fuses and links shall describe
their duty, voltage and rating.

4.2

Current transformers
When multiple ratio secondary windings are specified, a label shall be provided at the
secondary terminals of the current transformer, indicating clearly the connections required
for each tap.

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Project Name: SERC

Title:
AIC:

4.3

TII 15.02.08 Identification and marking

EIC components

Document Nr-Rev:

50021275 -0.0

Hitachi Zosen Inova AG

Voltage transformers
Secondary main protection fuses or miniature circuit breakers (MCBS) shall be provided as
close as possible to, and preferably mounted on, each voltage transformer and labelled to
show their function and phase colour.

4.4

Protection relays
Any relay mounted on a panel associated with a particular circuit breaker and which
initiates tripping of any other circuit breaker shall in addition to the required trip isolation link
bear a distinctively coloured warning label.

4.5

Circuit breakers
Circuit breakers shall have control switches which shall be labelled open/N/close for MCBs
or (O/N/I) for MCCBs and Motor Protection.

4.6

Selector switches
Each position of selector switches shall be suitably labelled to signify the functions in
accordance with the approved wiring diagrams.

4.7

Panels
Panel sections accommodating equipment at voltages higher than 125 V (nominal) shall be
partitioned off and the voltage clearly labelled.

4.8

Anti-condensation heaters
Labels shall be provided on the power supply circuit breaker stating "Heater supply".
Heater terminals shall be shrouded and labelled as "Heater.

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