PROPERTY OF

DWN BY

DWN DATE

APVD BY

APVD DATE

SHEET

REVISION

LENA CHNG

8 SEP 2015

TANG, NAI AN

8 SEP 2015

1 OF 4

03

QP-022211-03-21

QUALITY PLAN DESCRIPTION:

RAW MATERIAL (FORGING, BARSTOCK, TUBING) FOR PRESSURE CONTAINING COMPONENTS (EXCEPT STEMS) , MANDREL HANGERS, PACKOFF / SEAL:
API 6A PSL 3, ALL PRESSURES, ALL TEMPERATURES RATINGS, ALL MATERIAL CLASS, WITH VOLUMETRIC NDE

CUSTOMER:

BP (SP-007057)

INSPECTION/
TEST ACTIVITY

STANDARD (1)

PROCEDURE AND ACCEPTANCE CRITERIA

NONCONFORMANCE
(NC)

CAMERON SP /
CUSTOMER
REQUIREMENT

NON-CONFORMANCE REPORT (NCR) SHALL BE PRODUCED WHEN A FORGING, PART OR ASSEMBLY HAS
PASSED THE POINT OF MANUFACTURE WHERE THE NON-CONFORMANCE OCCURRED. RAISING,
IDENTIFYING, DISPOSITION AND CONTROL OF NON-CONFORMANCE SHALL FOLLOW THE REQUIREMENT IN
SP-007057.

CUSTOMER
DEVIATION /
CONCESSION
REQUEST

CAMERON SP /
CUSTOMER
REQUIREMENT

DEVIATION AND CONCESSION REQUEST SHALL FOLLOW THE REQUIREMENT IN SP-007057.

DEVIATION REQUEST
A WRITTEN APPLICATION BY CAMERON, REQUESTING BP TO ACCEPT A CHANGE FROM AGREED
REQUIREMENTS THAT APPLIED AT THE TIME OF MAKING THE REQUEST. A DEVIATION REQUEST IS NOT A
RESULT OF A NON-CONFORMANCE. CAMERON IS TO USE BP DEVIATION REQUEST FORM IN SP-007057.

DOC
Y/N (2)

SAMPLE
SIZE (3)

CUSTOMER
INSPECTION

YES

100%

YES

100%

HOLD FOR
APPROVAL

YES

100%

HOLD FOR
APPROVAL

YES

100%

DEVIATION REQUEST SHALL BE SUBMITTED TO BP APPROVAL:

WHERE CAMERON WISHED TO DEVIATE FROM ORIGINALLY SPECIFIED REQUIREMENTS AND AN
ASSOCIATED NON-CONFORMANCE HAS NOT OCCURRED.
CONCESSION REQUEST
A WRITTEN APPLICATION BY CAMERON, REQUESTING BP TO ACCEPT AT LEAST ONE ACTION OR ITEM THAT
DEVIATES FROM AGREED SPECIFICATIONS AS A CONSEQUENCES OF NON-CONFORMANCE. CAMERON IS
TO USE BP CONCESSION REQUEST FORM IN SP-007057.
CONCESSION REQUEST SHALL BE SUBMITTED TO BP FOR APPROVAL WHICH
LIMITED TO, THE FOLLOWING NON-CONFORMANCES:
DAC VIOLATIONS

INCLUDE, BUT ARE NOT

NOTE: REQUEST FOR CONCESSION COVERING MULTIPLE ISSUES SHALL NOT BE COMBINED ON THE SAME
FORM.

RECEIVING
INSPECTION FOR
INTER-COMPANY
EQUIPMENT

CUSTOMER
REQUIREMENT
FACILITY
PROCEDURE

THIS INSPECTION APPLIES ONLY TO CAMERON FACILITY.

PERFORM RECEIVING INSPECTION PER FACILITY PROCEDURE.
ACCEPTANCE CRITERIA:
CAMERON BOM

(1) REVISION LEVEL IS CURRENT REVISION UNLESS OTHERWISE NOTED OR NOT COVERED BY API/ ISO.
(2) VERIFYING / INSPECTION RECORDS FOR THE INSPECTION/TEST ACTIVITY
(3) EQUIPMENT SAMPLE SIZE REQUIRED FOR THE INSPECTION/TEST ACTIVITY
(4) DOCUMENTS SHALL COMPLY WITH EN10204 (DIN 50049) AS DESIGNATED.

QP-022211-03-21

PROPERTY OF

DWN BY

DWN DATE

APVD BY

APVD DATE

SHEET

REVISION

LENA CHNG

8 SEP 2015

TANG, NAI AN

8 SEP 2015

2 OF 4

03

QP-022211-03-21

QUALITY PLAN DESCRIPTION:

RAW MATERIAL (FORGING, BARSTOCK, TUBING) FOR PRESSURE CONTAINING COMPONENTS (EXCEPT STEMS) , MANDREL HANGERS, PACKOFF / SEAL:
API 6A PSL 3, ALL PRESSURES, ALL TEMPERATURES RATINGS, ALL MATERIAL CLASS, WITH VOLUMETRIC NDE

CUSTOMER:

BP (SP-007057)

INSPECTION/
TEST ACTIVITY
MECHANICAL
TESTING

PROCEDURE AND ACCEPTANCE CRITERIA

DOC
Y/N (2)

SAMPLE
SIZE (3)

CUSTOMER
INSPECTION

VERIFICATION OF EACH HEAT TO CAMERON MATERIAL SPECIFICATION FOR QTC MECHANICAL PROPERTIES,
HARDNESS, AND IMPACTS, AS APPLICABLE.

YES
3.1(4)

PER
HEAT
NUMBER

YES
3.1(4)

PER
HEAT
NUMBER

YES

PER
HEAT
TREAT
LOAD

YES

100%

STANDARD (1)
API 6A/ISO 10423
CAMERON BOM
ASTM A370

DOCUMENT QTC RESULTS FOR MECHANICAL PROPERTIES, IMPACTS AND HARDNESS, INCLUDING A
STATEMENT OF COMPLIANCE TO THE CAMERON MATERIAL SPECIFICATION.

CHEMICAL
ANALYSIS

API 6A/ISO 10423

CAMERON BOM

VERIFY THE CHEMICAL COMPOSITION TO THE CAMERON MATERIAL SPECIFICATION.

DOCUMENT ACTUAL WEIGHT % OF ELEMENTS LISTED BY THE MATERIAL SPECIFICATION.

HEAT TREAT
CONTROL

API 6A/ISO 10423

CAMERON BOM

HEAT TREATS TO CAMERON MATERIAL SPECIFICATION.

HEAT TREATMENT CERTIFICATION OF COMPLIANCE (FOR PARTS AND QTC) TO INCLUDE ACTUAL TIMES,
TEMPERATURES, METHODS OF COOLING AND FURNACE CALIBRATION DETAILS (CALIBRATED TO API 6A
ANNEX M OR EQUIVALENT INDUSTRY STANDARD).

TRACEABILITY/
MARKING

API 6A/ISO 10423

CAMERON BOM
X-043764-01

PURCHASE ORDER NUMBER, PART NUMBER, HEAT NUMBER, HEAT TREAT LOAD NUMBER OR SERIAL
NUMBER TRACEABLE TO HEAT NUMBER AND HEAT TREAT LOAD NUMBER.
METHOD:

FORGINGS: INFORMATION TO BE HOT STAMPED OR LOW STRESS STEEL STAMPED. THE PURCHASE
ORDER NUMBER MAY BE MARKED ON THE FORGING USING PAINT STENCILLING OR PAINT STICKS OR
MARKED ON EACH CONTAINER FOR FORGINGS SHIPPED.

BARSTOCK AND TUBING: INFORMATION TO BE LOW STRESS STEEL STAMPED. THE PURCHASE ORDER
AND PART NUMBERS MAY BE MARKED USING PAINT STENCILLING OR PAINT STICKS PROVIDED MARKING
REMAINS LEGIBLE AFTER EXTENDED STORAGE.

LOCATIONS:

FORGINGS: MARK AT LOCATIONS SPECIFIED BY THE DRAWING OR AT READILY VISIBLE LOCATION WHEN
NOT SPECIFIED BY A DRAWING.

BARSTOCK AND TUBING: MARK ON EACH END

(1) REVISION LEVEL IS CURRENT REVISION UNLESS OTHERWISE NOTED OR NOT COVERED BY API/ ISO.
(2) VERIFYING / INSPECTION RECORDS FOR THE INSPECTION/TEST ACTIVITY
(3) EQUIPMENT SAMPLE SIZE REQUIRED FOR THE INSPECTION/TEST ACTIVITY
(4) DOCUMENTS SHALL COMPLY WITH EN10204 (DIN 50049) AS DESIGNATED.

QP-022211-03-21

PROPERTY OF

DWN BY

DWN DATE

APVD BY

APVD DATE

SHEET

REVISION

LENA CHNG

8 SEP 2015

TANG, NAI AN

8 SEP 2015

3 OF 4

03

QP-022211-03-21

QUALITY PLAN DESCRIPTION:

RAW MATERIAL (FORGING, BARSTOCK, TUBING) FOR PRESSURE CONTAINING COMPONENTS (EXCEPT STEMS) , MANDREL HANGERS, PACKOFF / SEAL:
API 6A PSL 3, ALL PRESSURES, ALL TEMPERATURES RATINGS, ALL MATERIAL CLASS, WITH VOLUMETRIC NDE

CUSTOMER:

BP (SP-007057)

INSPECTION/
TEST ACTIVITY
VOLUMETRIC NDE
(BASE MATERIAL)

VOLUMETRIC NDE
ACCEPTANCE
CRITERIA
(BASE MATERIAL)

STANDARD (1)

PROCEDURE AND ACCEPTANCE CRITERIA

API 6A/ISO 10423

CAMERON BOM
ASTM A-388/E-428
X-8064
ASTM E-94/ E-747
X-8063

PERFORM 100% VOLUMETRIC EXAMINATION (AS PRACTICAL) BY ULTRASONIC FLAT BOTTOM HOLE
TECHNIQUE (IMMERSION METHOD MAY BE USED) OR 2% AND A 2-2T QUALITY LEVEL EQUIVALENT
SENSITIVITY RADIOGRAPHIC METHOD AFTER HEAT TREAT EXCLUSIVE OF STRESS RELIEF TREATMENTS
AND PRIOR TO MACHINING AFFECTING THE EXAM.

API 6A/ISO 10423

UT ACCEPTANCE CRITERIA FORGINGS (WROUGHT MATERIAL)

NOTE: CASTINGS NOT PERMITTED

DOC
Y/N (2)

SAMPLE
SIZE (3)

CUSTOMER
INSPECTION

YES

100%

ACCEPTANCE CRITERIA
SEE VOLUMETRIC NDE ACCEPTANCE CRITERIA SECTION.

DISTANCE AMPLITUDE CURVE (DAC) SHALL BE BASED ON THE FOLLOWING:

WALL THICKNESS (T)
T TO 38 MM (1.5 IN) INCLUSIVE
T FROM 38 TO 150 MM (1.5 TO 6 IN) INCLUSIVE
T OVER 150 MM (6 IN)

DAC
1.6 MM (1/16 IN)
3.2 MM (1/8 IN)
6.4 MM (1/4IN)

1. NO SINGLE INDICATION GREATER THAN THE REFERENCE DAC.

2. TWO OR MORE INDICATIONS EXCEEDING 50% DAC WITHIN 13 MM (1/2 IN) OF EACH OTHER IN ANY
DIRECTION ARE UNACCEPTABLE.
CUSTOMER
REQUIREMENT

IN ADDITION, THE FOLLOWING INDICATIONS SHALL BE INCLUDED ON THE NDE REPORT:

INDICATIONS EXCEEDING 50% OF THE DAC
SINGLE INDICATION AT A DISTANCE GREATER THAN 1/2 INCH (12.7 MM) APART, IN ANY DIRECTION
RT ACCEPTANCE CRITERIA FORGINGS (WROUGHT MATERIAL):
NOTE: CASTINGS NOT PERMITTED
1. NO TYPE OF CRACK, LAP, OR BURST.
2. NO ELONGATED INDICATIONS WITH LENGTH GREATER THAN:
WALL THICKNESS (T)
LESS THAN 19 MM (0.75 IN)
19 TO 57 MM (0.75 TO 2.25 IN)
GREATER THAN 57 MM (2.25 IN)

INCLUSION LENGTH
6.4 MM (0.25 IN)
1/3T (0.33 T)
19 MM (0.75 IN)

3. NO GROUP OF INDICATIONS IN A LINE THAT HAVE AN AGGREGATE LENGTH GREATER THAN T IN A

LENGTH OF 12T (WHERE T IS PRESSURE VESSEL WALL THICKNESS).

(1) REVISION LEVEL IS CURRENT REVISION UNLESS OTHERWISE NOTED OR NOT COVERED BY API/ ISO.
(2) VERIFYING / INSPECTION RECORDS FOR THE INSPECTION/TEST ACTIVITY
(3) EQUIPMENT SAMPLE SIZE REQUIRED FOR THE INSPECTION/TEST ACTIVITY
(4) DOCUMENTS SHALL COMPLY WITH EN10204 (DIN 50049) AS DESIGNATED.

QP-022211-03-21

PROPERTY OF

DWN BY

DWN DATE

APVD BY

APVD DATE

SHEET

REVISION

LENA CHNG

8 SEP 2015

TANG, NAI AN

8 SEP 2015

4 OF 4

03

QP-022211-03-21

QUALITY PLAN DESCRIPTION:

RAW MATERIAL (FORGING, BARSTOCK, TUBING) FOR PRESSURE CONTAINING COMPONENTS (EXCEPT STEMS) , MANDREL HANGERS, PACKOFF / SEAL:
API 6A PSL 3, ALL PRESSURES, ALL TEMPERATURES RATINGS, ALL MATERIAL CLASS, WITH VOLUMETRIC NDE

CUSTOMER:

BP (SP-007057)

INSPECTION/
TEST ACTIVITY
PART HARDNESS
(IF APPLICABLE)

STANDARD (1)
API 6A/ ISO 10423
CAMERON BOM
ASTM E-10/ E-18
X-8065

PROCEDURE AND ACCEPTANCE CRITERIA

VERIFY HARDNESS TO CAMERON MATERIAL SPECIFICATION AFTER HEAT TREATMENT AT LOCATIONS
SPECIFIED BY DRAWING.
LOCATIONS: HARDNESS TEST FORGINGS AT LOCATION SPECIFIED BY THE DRAWING
HARDNESS TEST BARSTOCK AND TUBING ON EACH END

DOC
Y/N (2)

SAMPLE
SIZE (3)

CUSTOMER
INSPECTION

YES

100%

YES

100%

HARDNESS VALUE TO BE STAMPED ON MATERIAL NEXT TO TEST LOCATION USING LOW STRESS STEEL
STAMPING.

VISUAL
EXAMINATION

API 6A/ ISO 10423

CAMERON BOM
X-8060
CUSTOMER
REQUIREMENT

PERFORM VISUAL EXAMINATION PER CAMERON BILL OF MATERIAL

ACCEPTANCE CRITERIA
SHALL BE FREE OF BURST, PIPES, LAPS, SEAMS, CRACKS, POROSITY, AND ANY OTHER DEFECTS WHICH
ARE DETRIMENTAL TO MECHANICAL OR MACHINING PROPERTIES OF THE MATERIAL
STATEMENT STATING VISUAL ACCEPTANCE CAN BE INCLUDED IN NDE REPORT.

REPAIR WELDS

CAMERON ENG

REPAIR WELDS ARE NOT PERMITTED

DIMENSIONAL
VERIFICATION

API 6A/ ISO 10423

CAMERON BOM

PERFORM DIMENSIONAL INSPECTION PER SPECIFIED DRAWING.

NO

100%

DOCUMENTATION

API 6A/ISO 10423

CAMERON BOM

PROVIDE RECORDS IN ACCORDANCE WITH MATERIAL SPECIFICATION WHICH INCLUDE:

IDENTIFICATION OF PURCHASE ORDER, PART NUMBER, QUANTITY, HEAT NUMBER, AND HEAT TREAT
LOAD NUMBER OR SERIAL NUMBER TRACEABLE TO HEAT NUMBER AND HEAT TREAT LOAD NUMBER
STATEMENT OF COMPLIANCE TO CAMERON MATERIAL SPECIFICATION
MATERIAL TEST RECORDS (MTR'S)
* CHEMICAL ANALYSIS
* IMPACT TEST (QTC)
* TENSILE TEST (QTC)
* HARDNESS TEST (QTC)
HEAT TREATMENT CERTIFICATE OF COMPLIANCE
VOLUMETRIC NDE RECORDS

YES

100%

(1) REVISION LEVEL IS CURRENT REVISION UNLESS OTHERWISE NOTED OR NOT COVERED BY API/ ISO.
(2) VERIFYING / INSPECTION RECORDS FOR THE INSPECTION/TEST ACTIVITY
(3) EQUIPMENT SAMPLE SIZE REQUIRED FOR THE INSPECTION/TEST ACTIVITY
(4) DOCUMENTS SHALL COMPLY WITH EN10204 (DIN 50049) AS DESIGNATED.

QP-022211-03-21