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Tiara Vibrasindo Pratama

Basic Partial
Discharge
TIARA VIBRASINDO PRATAMA
15 17 SEPTEMBER 2015

Introduction

Mauritz Roni Gabe Manurung

Electrical Engineer

mauritz@tiaravib.com

081287461414/081260815213

Tiara Vibrasindo Pratama

We are The Reliability Group established 1995


PT. Tiara Vibrasindo Pratama :
- Predictive maintanance services
- Conditional Failure Monitoring Technology
- Training and Certification
PT. MTS Indonesia :
- Asset Management Consultant
Head office :
Jln. Penjernihan II No. 5A, Bendungan Hilir
Jakarta Pusat

Reliability Partner
Emerson's Machinery Health Management business is
the ideal choice for developing and enhancing mechanical
reliability because we specialize in machinery analysis.

Mobius offer computer-based training products (in three


languages), public and in-plant training courses, and distance
learning courses.

CTC are committed to being the world leader in the quality


of vibration analysis product and services that CTC provide
to CTC customers.

EPRI provides an integrated portfolio of engineering services,


business consulting, and information products to clients across the
entire power industry.

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Reliability Partner
EA Technology has provided leading edge power asset management
solutions for over 40 years. Its customers operate across a spectrum of
industries, notably the electricity, rail and industrial sectors, both in the
UK and through a network of distributors across the world. In particular,
they are market-leaders in the areas of Partial Discharge (PD)
me.asurement and Condition Based Risk Management (CBRM)
methodologies.

Experiences - Competency

And many other company has joined

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Topik Pembahasan
Day 1

General Maintenance

Partial Discharge

PD Rotating Machines

PD

Day 2

Stator

Mekanisme Kegagalan

Analysis

Day 3

Switchgear

Mekanisme Kegagalan

Analysis

Ingatkah terakhir kali ke


dokter?
Demam
Penggantian
Ginjal per 10
tahun

Cek Up
tahunan

Operasi Bypass
Jantung

Suntik Botox
Pemeriksaan
mendalam di
RS

Tiara Vibrasindo Pratama

Pemeliharaan tubuh dalam


perspektif engineering
Demam
Operasi bypass
jantung
Suntik botox
Penggantian
ginjal per 10
tahun
Cek up

filosofi

strategy

Krisis, mendadak

Breakdown
maintenance

Time-based

Preventive
maintenance

Condition based

Predictive
maintenance

Bagaimana pemeliharaan aset ?


Demam

Alarm temperatur air

Operasy Bypass Jantung

Perbaikan winding

Suntik Botox

Injeksi resin

Penggantian ginjal per 10


tahun
General Cek Up

Rewinding per 10 tahun

Pemeriksaan mendalam
rawat inap

Offline test

Online monitoring

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General Maintenance
Ada 4 maintenance yang dilakukan :

Reactive Maintenance

Preventive Maintenance

Predictive Maintenance

Proactive Maintenance

Reactive Maintenance
Membiarkan mesin beroperasi sampai terjadi kerusakan. Tidak ada
tindakan sebelum terjadi kegagalan.
Disebut juga dengan Run To Failure Maintenance

The philosophy is

just let it break

Tiara Vibrasindo Pratama

Reactive Maintenance
Keuntungan:
Murah
Mesin tidak dirawat secara berlebihan
Kerugian:
Tidak ada persiapan terhadap terjadinya kerusakan
mesin (downtime) karena terjadinya mendadak.
Kerusakan akan menyebar ke komponen lain dan
bisa terjadi kerusakan fatal (catastrophic) sehingga
biaya perbaikan akan mahal.
Kerugian produksi besar.

Preventive Maintenance
Dikenal juga sebagai Calendar-based Maintenance, jenis
perawatan ini menggunakan teori yang menyebutkan
bahwa umur mesin terbatas dan kemungkinan terjadinya
kegagalan akan meningkat seiring dengan meningkatnya
umur mesin.
Jadi kegiatan perawatan akan dilaksanakan sebelum
mesin membutuhkannya.
The philosophy is

fix it before it break

Tiara Vibrasindo Pratama

Preventive Maintenance
Terdapat masalah dalam memperkirakan
umur dari mesin sebelum mesin itu
mengalami kegagalan.

Preventive Maintenance
Keuntungan:
Perawatan dilakukan pada waktu yang sudah ditentukan dan
dipersiapkan.
Kegagalan mesin yang tidak terduga dapat dikurangi.
Oleh karena itu kerusakan fatal dapat dikurangi.
Terganggunya jalan produksi bisa dikurangi.
Ada pengaturan yang jelas terhadap penyimpanan komponen
cadangan dan biaya.
Kerugian:
Masin terlalu sering diperbaiki bahkan pada saat dimana mesin itu
sebenarnya tidak mengalami masalah sama sekali.
Tindakan perawatan seringkali menambah masalah daripada
menguranginya.
Masih terjadi unscheduled breakdowns.

Tiara Vibrasindo Pratama

Predictive Maintenance
Predictive maintenance, disebut juga dengan Condition Based
Maintenance adalah suatu proses yang membutuhkan
teknologi dan keahlian orang yang menggabungkan
semua data diagnostik dan performance yang ada,
maintenance histories, data operasi dan desain untuk
membuat keputusan kapan harus dilakukan tindakan
perawatan pada major / critical equipment.
The philosophy is

if it aint broken, dont fix it

Predictive Maintenance
Keuntungan:
Kerusakan mesin (downtime) yang tidak terduga dapat
dikurangi.
Komponen hanya dipesan saat dibutuhkan jadi
penumpukan stok komponen bisa lebih dikurangi.
Tindakan perawatan bisa lebih direncanakan.
Kerugian:
Biaya yang tinggi dalam mempersiapkan peralatan
instrumen dan tenaga ahli.
Tidak ada kepastian apakah umur mesin bisa lebih
panjang.

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Predictive Maintenance
Diagnostic &
Process Data
Maintenance
Histories &
Records Data

Batch Testing &


Inspection Data

Periodic
Diagnostic
Data

PDM Program
Alerting
Diagnostics
Root Cause Failure
Performance metrics
Communications
Skills

Maintenance
Planning
Scheduling

Operator Log
Data
Design &
Historical Data

Engineering
Maintenance
Operations

Teknologi Predictive Maintenace


PDM Mesin

PDM Manusia

Infrared

Thermometer

Vibration

Ultrasound

Cek THT

Shaft Voltage

Cek Osteoporosis

Oil Analysis

Cek Darah

Partial Discharge

Partial Discharge

MCSA

Rotor Flux

Cek Paru-paru

DGA

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Masih ingat ?
Signal PD
Detected

Effect PD
Detected

Kendalikan Takdir Aset Anda

PD Monitoring

Lapor kegagalan
mesin ke atasan
Menunggu dan
berdoa hasil OH
baik
Rewinding tiap 10
tahun

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Mengapa PD sebagai parameter


PdM ?
Failure Mechanism dengan gejala PD
membutuhkan waktu yang lama untuk
merusak insulasi sepenuhnya
NAMUN
Beberapa problem bisa menyebabkan
kegagalan hanya dalam 2 menit apabila
tidak dimonitor

Proactive Maintenance
Dikenal juga sebagai Precision Maintenance dan Reliability
Based Maintenance. Metode perawatan ini lebih
menitikberatkan pada indentifikasi akar permasalahan dan
memperbaikinya untuk mengurangi kemungkinan mesin
akan rusak.

The philosophy is

fix it once and fix it right

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Proactive Maintenance
Memaksimalkan umur operasi mesin dan meningkatkan
keandalan serta efisiensinya melalui :
Analisa

penyebab kegagalan (Root Cause Failure Analysis)

Instalasi

mesin dilakukan dengan kepresisian yang tinggi.

Pelatihan

personel.

3 hal yang harus ditelusuri:


Mengapa
Jenis

mesin selalu mengalami kegagalan berulang-ulang ?

tindakan apa yang harus dilakukan ?

Apakah

mesin beserta komponen-komponennya telah terpasang


dengan benar ?

Proactive Maintenance
Keuntungan:
Umur operasi mesin bisa lebih diperpanjang
Keandalan mesin meningkat
Kegagalan mesin dapat dikurangi
Biaya perawatan keseluruhan bisa dikurangi
Kerugian:
Investasi dengan biaya tinggi untuk peralatan instrumen dan
keahlian personel
Diperlukan keahlian khusus dari para personelnya.
Dibutuhkan investasi waktu untuk menerapkan metode ini.

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Why Test for Partial Discharge?


How to prevent Motors and Generators failure in-service?
Need a predictive maintenance tool
1. 50% due to bearing/vibration problems Mechanical

SOLUTION: On-Line Vibration Analysis

2. 40% due to Stator Insulation Problems Electrical

SOLUTION: On-Line PD Testing

3. 10% due to rotor problems Electrical

SOLUTION: On-Line Flux or CSA Monitoring

Analysis of MV Switchgear Faults

Ea Technology, 2006

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Rentang deteksi PD terhadap kerusakan


akibat mekanisme kegagalan
10 tahun untuk mesin > 18kV
5 tahun untuk mesin 13.8 kV
2 3 tahun untuk mesin 6 kV
beberapa bulan untuk mesin 4 kV

Partial Discharge
Partial Discharge (PD) is an electrical
discharge that does not completely bridge
the space between two conducting
electrodes. The discharge may be in a gas
filled void in a solid insulating material, in a
gas bubble in a liquid insulator, or around an
electrode in a gas. When partial discharge
occurs in a gas, it is usually known as corona.

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Partial Discharge Activity

Gaseous medium

Electrical stress

Voids or gaps

Electron

e
e

e
e

Dielectric Strength
Material

Dielectric
Strength

Air

~3 kV/mm

Mineral Oil

~10- 15 kV/mm

Polyethylene

~20 kV/mm

EPR (Rubber)

~25 kV/mm

Vacuum

~20-40 kV/mm

Impregnated
Paper

~20-50 kV/mm

XLPE

~20 kV/mm

SF6 (3.5 bar)

~15 kV/mm

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What Are Partial Discharges?

Small electrical sparks in airfilled cavities in or adjacent


to HV electrical insulation

They occur when the electric


stress exceeds the electrical
breakdown strength of the air
in the void
Breakdown strength of air

Eair=Vair/dair = 3 kV/mm

Breakdown strength of
insulation Einsulation 300
kV/mm

How Does PD Occur?

Capacitive voltage builds


across an air-filled void
PD occurs if Vair/dair >
3kV/mm ( i.e., electrical
stress exceeds electrical
breakdown point of gas)
Monitor PD by detecting
and measuring the resulting
current pulses

PD occurs if Vair / dair > 3 kV/mm

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PD Pulse Characteristics

Extremely fast rise-time current pulse = short


pulse width

Rise-time at discharge origin ~ 1 to 5 ns


I

1 5 ns

PD in your Equipment

Rotating Equipment

Generator (Stator)

Motor (Stator)

Static Equipment

Switchgear (SF6,CT,PT,BusBar,CableBox,Connection,dLL)

Transformer (Oil,Bushing,Paper)

Overheadline (Bushing,Cable)

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PD in Rotating Machines

Internal Discharge

Internal Voids

Internal Delamination

Slot Discharges

Discharge in the end winding

Surface Discharges

Phase to phase Discharges

Conductive Particles

Internal Discharge

Internal Voids
Cause:
Improper

manufacturing

Process:
Formation
PD

of voids

attacks insulation

Internal
Air
Voids
11,000 hp, 6.6kV Motor Coils

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Internal Discharge

Insulation
Delamination

Internal Delamination

Cause:

Lose of mechanical strength


due to overheating

Overloading
Defective cooling

Process:

Insulation delamination
Conductor vibration
PD occurs in the voids

Slot Discharge

Ground fault

Cause:

Loose windings and


wedges
Magnetic forces
between bars & between
rotor and stator windings

White
Powder
Residue

Electrical Slot
Discharge
(Ladder effect
clearly visible)

Process:

Bars move relative to


core
Abrasion of semicon
coating layer
Partial discharges occur
in the slot
Produce ozone as a result
of O3 + N2 Nitric acid

Turbo Generator Failure due to


Loose Windings in the Slot

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Discharge Endwinding

Surface Discharge

Cause:

Improper manufacturing
Over high electric stress
Over high temperature

Process

Grading loses ground contact


Floats to high voltage
Interface to ground sparks
Produces ozone
White band at slot exit

Endwinding discharges
(Grading/semicon coating fault)

Discharge Endwinding

Phase to Phase Discharge


Cause:
Poor

Design

Process
Phase

to phase PD

Produce

ozone as result of

O3+N2 Nitric acid


Erode

and puncture the


insulation

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Conductive Particles

Turbo Endwindings
Electrical tracking

Cause:

Foreign material entering


machine such as:
Oil, Grease, Dust

Process:

Reduces surface resistance


Electrical tracking
Insulation erodes over time

Electrical tracking across


blocking,
evident when winding
cleaned

Conductive Particles

Insulation Damage
from Electrical Tracking

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PD Static Equipment

Internal Discharges: occuring in void or cavities within


solid or liquid dielectrics

Surface Discharges: appearing at the boundary of the


different insulation materials
Continuous impact of discharges in solid dielectrics
forming discharge channels (treeing) in organic
materials
Corona discharge occuring in gaseous dielectrics in
the presence of inhomogeneous fields

PD Static Equipment

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PD
occur

Acoustic

Electromagnetic

Radio

Light

Heat

Audio

Ultrasonic

Gases

Ozone

Nitrous
Oxides

Stator
Winding

Stator Core

Winding

Endwinding

EndWinding

Stator Core

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Stator Core

Purpose

Made of

Winding

Purpose

Made of

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Struktur Belitan

Multiturn coil, diamond

Roebel Bar/ Half Coil

Winding Manufacturing Process


1.

Bundle the insulated strands (Strand Insulation)

2.

Apply turn insulation

3.

Form bundle into coils

4.

Apply ground insulation tapes

5.

Impregnate or press cure

6.

Seal the winding (Surface Coating)

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Insulasi Multiturn Coil

Insulasi Roebel Bar

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Strand insulation

Purpose :

to insulate the individual strands


which make up a turn bundle. Turns
are made up of smaller strands to
lower the skin effect and stray
current losses from the axial
magnetic fields. Strands have a
larger surface area (skin) and can
carry more current than a solid
conductor.

Turn insulation

Purpose :

to prevent shorts between turns and to


provide sufficient dielectric strength to
prevent insulation failure under the
influence of high transient voltages
imposed on the stator windings during
starting, lightening strikes or IFD
operation.

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Groundwall Insulation

Purpose :

prevent shorts between the copper


conductors and the grounded stator
core. The thickness of the groundwall
insulation is solely dependent upon
the voltage rating of the machine
and the volts/mm stress chosen by
the manufacturer.

Material

Dielectric
Strength

Air

~3 kV/mm

Mineral Oil

~10- 15 kV/mm

Polyethylene

~20 kV/mm

EPR (Rubber)

~25 kV/mm

Vacuum

~20-40 kV/mm

Impregnated
Paper

~20-50 kV/mm

XLPE

~20 kV/mm

SF6 (3.5 bar)

~15 kV/mm

Impregnate or press cure

Conventional VPI

Global VPI

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Conventional VPI

Winding dimasukkan satu persatu

Winding dipanaskan terlebih


dahulu

Resin (Mika) ditransferkan kedalam


tank

Lalu di press sampai resin masuk


kembali ke tank vacuum (proses
impregnasi)

Keluarkan Winding dari tank lalu


dipanaskan menggunakan oven

Kemudian baru dimasukkan


kedalam stator slot lalu diberikan
wedge (penahan winding)

Global VPI

Winding diisolasi dengan mica paper


atau mica tapes terlebih dahulu
Lalu dimasukkan kedalam stator slot
kemudian diberikan wedge.
Endwinding diberikan penahan dan
juga di tali
Dimasukkan kedalam tank VPI yang
besar
Dipanaskan
VPI tank di tutup dam divacuum
Proses impregnasi dilakukan
Lalu Dikeluarkan setelah dilakukan
proses pressure

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Surface Coating
Semiconductive (Conductive)
Coating

sejenis carbon

Mencegah surface discharge di


stator slot

Surface Coating
Stress Grading Coating

Silicon carbide

Non linear resistant

Overlap semi conductive


coating

Mencerai beraikan electrical


stress di endwinding

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Surface Coating

Kira kira apa kesalahan produksi


yang bisa menimbulkan PD ?

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Kira kira apa kesalahan produksi


yang bisa menimbulkan PD ?

Mekanisme Kegagalan

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Types of PD in rotating machines

Internal Discharges

Internal Voids

Internal Delamination

Delamination between conductor and insulation

Electrical treeing

Slot Discharges
Discharges in the end-winding

Surface Discharges

Phase to phase Discharges

Conductive Particles
Arcing and sparking

Arcing at broken conductors

Vibration sparking

Based on IEC/TS 60034-27

Internal Discharges

Internal Void

Cause :

Improper Manufacturing

Process :

Formation of voids

PD attacks insulation

Internal
Air Voids

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Internal Discharges

Internal Delamination

Cause

Loose of mechanical strength due to


overheating

Overloading

Defective cooling

Insulation
Delamination

Process

Insulation delamination

Conductor vibration

Thermal Deterioration

PD occurs in the voids

Ground fault

Internal Discharges

Delamination between conductors and


insulation

Cause

Load cycling

Improper Manufacturing

Process

Formation of voids

PD attacks insulation between conductor

Internal
Air Voids

Based on IEC/TS 60034-27

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Internal Discharges

Electrical Treeing

Cause

Process

Ageing process

Internal Voids

Rough Structures of inner conductors

Internal Discharges

Insulation Impurities

Internal Delamination

Slot Discharges

White
Powder
Residue

Electrical Slot
Discharge
(Ladder effect
clearly visible)

Cause

Loose windings and wedges

Magnetic forces between bars

Magnetic forces between rotor and stator

Process

Bars move relative to core

Abrasion of semicon coating layer

Partial Discharges occurs in the slot

Produce ozone as a result of


O3 + N2 Nitric acid

Turbo Generator Failure due to


Loose Windings in the Slot

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Discharges in the End-winding

Surface Discharges

Cause

Improper Manufacturing

No stress control coating is no applied

Contamination

Porosity

Thermal effect

Process

Stress Control coating ineffective

Surface exceeds the breakdown field of surrounding gas

Phase to ground Fault

Discharges in the End-winding

Phase to phase Discharges

Cause

Inadequate Spacing

Improper Manufacturing

Process

Grading loses ground contact

Erode and puncture the insulation

Produce ozone as a results of :


O3+N2 Nitric acid

White powder

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Conductive Particles

Conductive Particles

Cause

Contamination

Process

Strong local concentration of Partial


Discharge

Pin hole in insulation

Arcing and sparking

Cause

Mechanical Vibration

Broken conductors

Process

Vibration at winding bars

Arc from semi-conductive to core iron

Damage ground-wall insulation by erosion process

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Noise and Disturbance


Based on IEC/TS 60034-27 :
Noise :
Noise is defined to be non-stator winding signals that clearly are not
pulse

Disturbances :
Electrical pulses relatively in short duration
May have many of characteristics of Stator winding PD (but in fact not)
Some are synchronized to the AC cycle (some are non-synchronized)
Sometimes synchronized disturbance pulses can be suppressed based
on their position with respect to the AC phase angle.

Examples of synchronized disturbances :


a) Partial discharges caused by e.g. electrostatic precipitators or bushing
discharges
b) Power tool operation such as from arc welding and commutator
sparking (may also be unsynchronized)
c) Transients caused by power electronics, for example converter fed
motors or excitation systems. This disturbance may also be unsynchronized
to the AC cycle
d) Poor electrical connections (leading to contact sparking) on the bus or
cable connecting the rotating machine to the power system
e) Poor electrical connections elsewhere in the plant that lead to contact
sparking
f) PD in other apparatus connected to the motor or generator terminals,
for example output bus, power cable, switchgear and/or transformers
g) Arcing or sparking sources within the motor or generator, such as stator
core lamination sparking

Based on IEC/TS 60034-27

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Examples of non-synchronized disturbances :


h) Power tool operation (arc welding and commutator sparking)
i) Transients caused by power electronics, for example converter fed
motors or static excitation systems
j) Slip ring sparking on the machine rotor
k) Overhead crane power rail sparking

Based on IEC/TS 60034-27

Frequency domain separation

PD bisa muncul di frekuensi rendah ke frekuensi tinggi

Sehingga dilakukan separasi dengan lower cut-off frequency dan


upper cut-off frequency

Based on IEC/TS 60034-27 dibagi menjadi beberapa separasi :

High Frequency range (HF : 3MHz to 30MHz)

Very High Frequency (VHF : 30MHz to 300MHz)

Ultra High Frequency (UHF : 300MHz to 3GHz)

Low Frequency (LF : below 3 MHz)

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Time domain separation

Disturbances PD can be separated with


time domain
Time domain separation have two types :

Pulse shape analysis

Time of pulse arrival

(Both types can only be used with a high


bandwidth detection system HF,VHF,UHF)

Klasifikasi

Sensor Mesin Sensor


sistem

PD aset

X + Delay

Noise dari
sistem

X + Delay

Noise dari
bus

X + < Delay

X + < Delay

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Combination of Frequency and


Time domain separation
Time and frequency domain separation can be developed through a
pulse shape analysis to produce a so-called TF map that plots the
equivalent time length of the pulses versus their equivalent frequency
content.

Gating
In such cases, trigger circuits can be incorporated
that predict when the disturbance will occur
which then will open a gate to prevent the signal
from the PD sensor at the time of the disturbance
from being counted as stator PD.
Trigger circuit will produce gate.
-

When signal is from PD the trigger circuit gate


will close

When signal is from disturbance the trigger


circuit gate will open

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Pattern recognition separation

Separation can be manual and automatic

On Manual Method :

Experience of the observer needed

Display in PD instrument will show the positive and negative pulses, the
position of pulses on the AC cycle, as well as the magnitude of the pulse. An
experienced observer can often recognize stator PD and or disturbance.

Pattern recognition separation


On Automated Method (computer-aided):
Pattern recognition is rapidly evolving field of investigation. A number of
pattern recognition methods have been applied to separate PD from
disturbances and indeed separate various failure processes from one
another. Some of the methods include:

Statistical analysis of the distribution of pulses with respect to AC phase


position, e.g. the mean, standard deviation, skew and kurtosis of the phase
angle for positive and negative pulses. Stator winding PD will likely have
different statistical moments than some types of disturbances.

Artificial intelligence driven pattern recognition analysis to replicate the


thought processes of an expert who manually distinguishes PD from
disturbances.

Time-frequency transforms, combined with cluster recognition methods and


fuzzy logic to separate and to identify pulses associated with different failure
processes and types of disturbances

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PD Sensors
Dalam prinsipnya PD dapat dideteksi
dengan memancarkan atau
dipancarkan electromagnetic pulse
signals. Sehingga dipakai coupling
capacitor untuk mendeteksi signal PD
yang tiba pada sensor PD yang
diinstall. Akan tetapi signal yang
dipancarkan akan terattenuasi. oleh
sebab itu digunakan antenna yang
dipasangkan dekat dengan sumber
PD

PD Sensors

Separate capacitance :

Existing surge capacitor;

Additional coupling capacitor;

Capasitance of connecting cables

Coupling device :

RLC Networks

Current transformer including isolation transformers and Rogowski coils.


(RFCT)

PD Sensors near source PD :

Antennae specifically designed for PD measurements, such as stator slot


couples

Slot RTD leads already installed in stator winding

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Phase Resolved Partial Discharge


(PRPD) Pattern

Based on IEC/TS 60034-27 PRPD


dibagi menjadi :
Principal Appearance patterns
Typical Appearance patterns

Principal appearance of phase


Resolved PD(PRPD) Patterns
Negative half-cycle/
Positive PD
Positive half-cycle/
Negative PD

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Principal PPRD Patterns

Ketika pulsa PD, Positive PD lebih


tinggi dibandingkan dengan
Negative PD, sumber dari PD
kemungkinan melibatkan adanya
kerusakan di semiconductive coating
yang mengakibatkan adanya surface
PD di winding.

Principal PPRD Patterns

Ketika pulsa PD, Negative PD lebih


tinggi dibandingkan dengan Positive
PD, sumber dari PD kemungkinan
melibatkan adanya kerusakan di
semiconductive coating yang
mengakibatkan adanya surface PD di
winding.

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Principal PPRD Patterns

Ketika pulsa PD, Positive PD dan


Negative PD tidak ada yang
mendominasi (nilai magnitude hampir
sama), sumber PD dapat dikatakan
dari surface discharge pada
endwinding atau internal discharge
dikarenakan delaminasi atau void
pada insulation

Principal PPRD Patterns

Note pada PD between phases, harus


muncul bersamaan sebagai satu
pasang. PD terdeteksi pada satu
phasa akan bergeser kekanan grafik
(mendekati zero crossing dari AC
cycle), kemudian phasa yang lain
akan terdeteksi bergeser kekiri grafik
(mendekati peak dari AC cycle)

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Typical PRPD Patterns

Internal Voids

PRPD Patterns symmetry


between positive and negative
PD

Negative PDs occur between 00


and 900

Positive PDs occur between


1800 and 2700

Internal
Air Voids

Typical PRPD Patterns

Delamination between
conductor and insulation

PRPD Patterns asymmetric,


Negative PD will be higher than
Positive PD

Negative PDs occur between 00


and 900

Positive PDs occur between


1800 and 2700

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Typical PRPD Patterns

Slot Partial Discharges

PRPD Patterns asymmetric,


Positive PD will be higher than
Negative PD, combined with
triangular shape

Negative PDs occur between 00


and 900

Positive PDs occur between


1800 and 2700

Typical PRPD Patterns

Corona activity at the junction


of the slot coating and stress
control coating

PRPD Patterns asymmetric,


Positive PD will be higher than
Negative PD, combined with
rounded shape

Negative PDs occur between 00


and 900

Positive PDs occur between


1800 and 2700

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Typical PRPD Patterns

Surface Tracking Discharges

Seen like vertical cloud of PD

Some case PD occur in both


polarities

Typical PRPD Patterns

Gas Type Discharges

Seen like horizontal cloud of PD,


relatively constant amplitude

Present in both polarities of the


voltage

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Switchgear
Apa saja tipe Isolasi yang
kemungkinan ada di dalam
switchgear ???

Dielectric Strength
Material

Dielectric
Strength

Air

~3 kV/mm

Mineral Oil

~10- 15 kV/mm

Polyethylene

~20 kV/mm

EPR (Rubber)

~25 kV/mm

Vacuum

~20-40 kV/mm

Impregnated
Paper

~20-50 kV/mm

XLPE

~20 kV/mm

SF6 (3.5 bar)

~15 kV/mm

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Why Test

Safety

Loss of Supply

Asset Management

Analysis of MV Switchgear Faults

Ea Technology, 2006

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Common Discharging Components


Component

% age of
Sources

Cable Box

36 %

Circuit Breaker

25%

Voltage
Transformer

20%

Busbar

10%

CT Chamber

9%

General figures based on large database of results primarily on 11kV switchgear

Types of Switchgear

3.3kV to 66kV

Indoor Metalclad extensible switchboards

Indoor and Outdoor Ring Main Units

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PD Clasification

Internal Discharges: occuring in cavities within solid or


liquid dielectrics

Surface Discharges: appearing at the boundary of the


different insulation materials
Continuous impact of discharges in solid dielectrics
forming discharge channels (treeing) in organic
materials
Corona discharge occuring in gaseous dielectrics in
the presence of inhomogeneous fields

PD Classification

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So Why ??

PD occur

Electromagnetic

Radio

Light

Acoustic

Heat

Audio

Gases

Ultrasonic

Ozone

Nitrous Oxides

Partial Discharge

Surface Discharge

Internal Discharge

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Internal Discharge
(TEV Detection)

High Frequency
transient signals from
discharge sources

Travel over switchgear


surfaces

Detected using
capacitively coupled
probes on switchgear
metalwork

Apa TEV itu sebenarnya ??

Transient : lasting only for a short time; impermanent

Jadi TEV bisa dikatakan tegangan yang muncul dalam waktu


yang singkat menuju ground.

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Internal Partial Discharge

Internal Partial Discharge

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Internal Discharges (TEV)

Internal discharge activity


Trainsient
High

Earth Voltage (TEV) Detection

Frequency (~ 3 to 80 MHz)

TEV magnitude is function of

The amplitude of the discharges

The attenuation of the propagation path

Example Internal Discharge

11kV Cast Resin CTs

Long term erosion of insulation


leading to flashover and failure

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Example Internal Discharge

Overhead Cable Termiantion

Example Internal Discharge

Cable termiantion screen termination

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Surface Discharge
(Ultrasonic Detection)

In severe cases, sound may be


audible

Less severe deterioration may be


detected using ultrasonic detecting
instruments

Sound spectrum includes 40 Khz

Primarily spot check measurements


although extended monitoring is
possible

Surface Discharge Activity

Discharge across
surface of
insulation towards
earth or phase to
phase discharge

Often
characterised by
low amplitude but
very high
discharge rate

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Surface Discharge Activity


Detected by Ultrasonics

Surface Discharge on 11kV Cast


Resin Circuit Breaker Spouts

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Surface Discharge Activity


Detected by Ultrasonics

Contamination make a Surface PD

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Moisture Ingress leading to surface


tracking

Oil degradation leading surface


erosion of insulation

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Corrosion due to PD activity

1
2

Greening of fuse caps


Rusting of securing bolts
3.
Tracking along the glass reinforced
Plastic fuse bar
1.
2.

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TEV Background Interference


Mobile
Phone
Mast

HV OHL

DC Light fitting

Variable speed
drive

Radio Mast

Battery
Charger

Possible Ultrasonic Background


Interference

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Practical Non- Intrusive Detection


Methods

Internal discharge activity

Transient Earth Voltage

High Frequency (~ 3 to 80 MHz)

Surface discharge activity

Ultrasonic Emission ~ 40 kHz

TEV Detection when high amplitude surface discharge

PD Instruments

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UltraTEV Detector

UltraTEV Detector

Ideal for first pass surveys of surface and internal PD activity

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UltraTEV Detector

TRAFFIC LIGHT display indicates PD levels

UltraTEV Detector

ESSENTIAL personal safety device

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UltraTEV Plus+

UltraTEV Plus+

Quickly locates & mesures surface and internal PD activity

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UltraTEV Plus+

INSTANTLY reveals the condition of assets

UltraTEV Plus+

PLUG-IN OPTIONS for added versatility

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TEV Functions

Two TEV display options

Display with rolling bar


graph indication and
traffic light alarm level
indication

Display with amplitude,


pulses per cycle and
severity values

Ultrasonic Measurements

Measurement of surface discharge


activity in range

7dBV to 68dBV

40kHz sounds heterodyned to


audioble output with high quality
headphones

External Ultrasonic sensor port

User adjustable alarm thresholds

Preset to UltraTEV Detector


levels

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Ultrasonic Features

Separately adjustable
Gain and Volume
settings

Immediate Red/Green
indication based on
user adjustable alarm
threshold

PD Locator

Measures the amplitude of discharge in dBmV

Locates source of discharge through precedence detections using


both probes, resolution 2ns, 0.6m

Procedure

Measure background noise

Survey with one probe only

Source internal if reading on switchgear > 10dB above background


noise

Locate using 2 probes

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UltraTEV Locator

UltraTEV Locator

SURVEYS & LOCATES PD activity in all substation assets including


cables

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UltraTEV Locator

MEASURES & RECORDS PD activity in all substation assets including


cables

UltraTEV Locator

PLUG-IN OPTIONS for greater versatility

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PD Location

Reporting and
Analysis of Results

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Assessment of Partial Discharge


Activity in Switchboard

Partial Discharge Locator (PDL) survey

Ultrasonic survey of any air insulated components

Monitor for one week with Partial Discharge Monitor (PDM)

Analyse results against historical information

Interpretation of results

Investigate previous failures

Is there a common failure mode

Check previous results

Same switchboard

Similar switchboards

Compare against specific information

Compare against general information

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Analysis Considerations

Maximum Level of Partial Discharge

Maximum Short Term Severity

Long Term Severity

Working Voltage

Equipment component

History of failures, if any

Circuit importance

Partial Discharge Severity


Calculations

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Terimakasih .

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