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Basic Partial
Discharge
TIARA VIBRASINDO PRATAMA
15 17 SEPTEMBER 2015
Introduction
Electrical Engineer
mauritz@tiaravib.com
081287461414/081260815213
Reliability Partner
Emerson's Machinery Health Management business is
the ideal choice for developing and enhancing mechanical
reliability because we specialize in machinery analysis.
Reliability Partner
EA Technology has provided leading edge power asset management
solutions for over 40 years. Its customers operate across a spectrum of
industries, notably the electricity, rail and industrial sectors, both in the
UK and through a network of distributors across the world. In particular,
they are market-leaders in the areas of Partial Discharge (PD)
me.asurement and Condition Based Risk Management (CBRM)
methodologies.
Experiences - Competency
Topik Pembahasan
Day 1
General Maintenance
Partial Discharge
PD Rotating Machines
PD
Day 2
Stator
Mekanisme Kegagalan
Analysis
Day 3
Switchgear
Mekanisme Kegagalan
Analysis
Cek Up
tahunan
Operasi Bypass
Jantung
Suntik Botox
Pemeriksaan
mendalam di
RS
filosofi
strategy
Krisis, mendadak
Breakdown
maintenance
Time-based
Preventive
maintenance
Condition based
Predictive
maintenance
Perbaikan winding
Suntik Botox
Injeksi resin
Pemeriksaan mendalam
rawat inap
Offline test
Online monitoring
General Maintenance
Ada 4 maintenance yang dilakukan :
Reactive Maintenance
Preventive Maintenance
Predictive Maintenance
Proactive Maintenance
Reactive Maintenance
Membiarkan mesin beroperasi sampai terjadi kerusakan. Tidak ada
tindakan sebelum terjadi kegagalan.
Disebut juga dengan Run To Failure Maintenance
The philosophy is
Reactive Maintenance
Keuntungan:
Murah
Mesin tidak dirawat secara berlebihan
Kerugian:
Tidak ada persiapan terhadap terjadinya kerusakan
mesin (downtime) karena terjadinya mendadak.
Kerusakan akan menyebar ke komponen lain dan
bisa terjadi kerusakan fatal (catastrophic) sehingga
biaya perbaikan akan mahal.
Kerugian produksi besar.
Preventive Maintenance
Dikenal juga sebagai Calendar-based Maintenance, jenis
perawatan ini menggunakan teori yang menyebutkan
bahwa umur mesin terbatas dan kemungkinan terjadinya
kegagalan akan meningkat seiring dengan meningkatnya
umur mesin.
Jadi kegiatan perawatan akan dilaksanakan sebelum
mesin membutuhkannya.
The philosophy is
Preventive Maintenance
Terdapat masalah dalam memperkirakan
umur dari mesin sebelum mesin itu
mengalami kegagalan.
Preventive Maintenance
Keuntungan:
Perawatan dilakukan pada waktu yang sudah ditentukan dan
dipersiapkan.
Kegagalan mesin yang tidak terduga dapat dikurangi.
Oleh karena itu kerusakan fatal dapat dikurangi.
Terganggunya jalan produksi bisa dikurangi.
Ada pengaturan yang jelas terhadap penyimpanan komponen
cadangan dan biaya.
Kerugian:
Masin terlalu sering diperbaiki bahkan pada saat dimana mesin itu
sebenarnya tidak mengalami masalah sama sekali.
Tindakan perawatan seringkali menambah masalah daripada
menguranginya.
Masih terjadi unscheduled breakdowns.
Predictive Maintenance
Predictive maintenance, disebut juga dengan Condition Based
Maintenance adalah suatu proses yang membutuhkan
teknologi dan keahlian orang yang menggabungkan
semua data diagnostik dan performance yang ada,
maintenance histories, data operasi dan desain untuk
membuat keputusan kapan harus dilakukan tindakan
perawatan pada major / critical equipment.
The philosophy is
Predictive Maintenance
Keuntungan:
Kerusakan mesin (downtime) yang tidak terduga dapat
dikurangi.
Komponen hanya dipesan saat dibutuhkan jadi
penumpukan stok komponen bisa lebih dikurangi.
Tindakan perawatan bisa lebih direncanakan.
Kerugian:
Biaya yang tinggi dalam mempersiapkan peralatan
instrumen dan tenaga ahli.
Tidak ada kepastian apakah umur mesin bisa lebih
panjang.
Predictive Maintenance
Diagnostic &
Process Data
Maintenance
Histories &
Records Data
Periodic
Diagnostic
Data
PDM Program
Alerting
Diagnostics
Root Cause Failure
Performance metrics
Communications
Skills
Maintenance
Planning
Scheduling
Operator Log
Data
Design &
Historical Data
Engineering
Maintenance
Operations
PDM Manusia
Infrared
Thermometer
Vibration
Ultrasound
Cek THT
Shaft Voltage
Cek Osteoporosis
Oil Analysis
Cek Darah
Partial Discharge
Partial Discharge
MCSA
Rotor Flux
Cek Paru-paru
DGA
10
Masih ingat ?
Signal PD
Detected
Effect PD
Detected
PD Monitoring
Lapor kegagalan
mesin ke atasan
Menunggu dan
berdoa hasil OH
baik
Rewinding tiap 10
tahun
11
Proactive Maintenance
Dikenal juga sebagai Precision Maintenance dan Reliability
Based Maintenance. Metode perawatan ini lebih
menitikberatkan pada indentifikasi akar permasalahan dan
memperbaikinya untuk mengurangi kemungkinan mesin
akan rusak.
The philosophy is
12
Proactive Maintenance
Memaksimalkan umur operasi mesin dan meningkatkan
keandalan serta efisiensinya melalui :
Analisa
Instalasi
Pelatihan
personel.
Apakah
Proactive Maintenance
Keuntungan:
Umur operasi mesin bisa lebih diperpanjang
Keandalan mesin meningkat
Kegagalan mesin dapat dikurangi
Biaya perawatan keseluruhan bisa dikurangi
Kerugian:
Investasi dengan biaya tinggi untuk peralatan instrumen dan
keahlian personel
Diperlukan keahlian khusus dari para personelnya.
Dibutuhkan investasi waktu untuk menerapkan metode ini.
13
Ea Technology, 2006
14
Partial Discharge
Partial Discharge (PD) is an electrical
discharge that does not completely bridge
the space between two conducting
electrodes. The discharge may be in a gas
filled void in a solid insulating material, in a
gas bubble in a liquid insulator, or around an
electrode in a gas. When partial discharge
occurs in a gas, it is usually known as corona.
15
Gaseous medium
Electrical stress
Voids or gaps
Electron
e
e
e
e
Dielectric Strength
Material
Dielectric
Strength
Air
~3 kV/mm
Mineral Oil
~10- 15 kV/mm
Polyethylene
~20 kV/mm
EPR (Rubber)
~25 kV/mm
Vacuum
~20-40 kV/mm
Impregnated
Paper
~20-50 kV/mm
XLPE
~20 kV/mm
~15 kV/mm
16
Eair=Vair/dair = 3 kV/mm
Breakdown strength of
insulation Einsulation 300
kV/mm
17
PD Pulse Characteristics
1 5 ns
PD in your Equipment
Rotating Equipment
Generator (Stator)
Motor (Stator)
Static Equipment
Switchgear (SF6,CT,PT,BusBar,CableBox,Connection,dLL)
Transformer (Oil,Bushing,Paper)
Overheadline (Bushing,Cable)
18
PD in Rotating Machines
Internal Discharge
Internal Voids
Internal Delamination
Slot Discharges
Surface Discharges
Conductive Particles
Internal Discharge
Internal Voids
Cause:
Improper
manufacturing
Process:
Formation
PD
of voids
attacks insulation
Internal
Air
Voids
11,000 hp, 6.6kV Motor Coils
19
Internal Discharge
Insulation
Delamination
Internal Delamination
Cause:
Overloading
Defective cooling
Process:
Insulation delamination
Conductor vibration
PD occurs in the voids
Slot Discharge
Ground fault
Cause:
White
Powder
Residue
Electrical Slot
Discharge
(Ladder effect
clearly visible)
Process:
20
Discharge Endwinding
Surface Discharge
Cause:
Improper manufacturing
Over high electric stress
Over high temperature
Process
Endwinding discharges
(Grading/semicon coating fault)
Discharge Endwinding
Design
Process
Phase
to phase PD
Produce
ozone as result of
21
Conductive Particles
Turbo Endwindings
Electrical tracking
Cause:
Process:
Conductive Particles
Insulation Damage
from Electrical Tracking
22
PD Static Equipment
PD Static Equipment
23
PD
occur
Acoustic
Electromagnetic
Radio
Light
Heat
Audio
Ultrasonic
Gases
Ozone
Nitrous
Oxides
Stator
Winding
Stator Core
Winding
Endwinding
EndWinding
Stator Core
24
Stator Core
Purpose
Made of
Winding
Purpose
Made of
25
Struktur Belitan
2.
3.
4.
5.
6.
26
27
Strand insulation
Purpose :
Turn insulation
Purpose :
28
Groundwall Insulation
Purpose :
Material
Dielectric
Strength
Air
~3 kV/mm
Mineral Oil
~10- 15 kV/mm
Polyethylene
~20 kV/mm
EPR (Rubber)
~25 kV/mm
Vacuum
~20-40 kV/mm
Impregnated
Paper
~20-50 kV/mm
XLPE
~20 kV/mm
~15 kV/mm
Conventional VPI
Global VPI
29
Conventional VPI
Global VPI
30
Surface Coating
Semiconductive (Conductive)
Coating
sejenis carbon
Surface Coating
Stress Grading Coating
Silicon carbide
31
Surface Coating
32
Mekanisme Kegagalan
33
Internal Discharges
Internal Voids
Internal Delamination
Electrical treeing
Slot Discharges
Discharges in the end-winding
Surface Discharges
Conductive Particles
Arcing and sparking
Vibration sparking
Internal Discharges
Internal Void
Cause :
Improper Manufacturing
Process :
Formation of voids
PD attacks insulation
Internal
Air Voids
34
Internal Discharges
Internal Delamination
Cause
Overloading
Defective cooling
Insulation
Delamination
Process
Insulation delamination
Conductor vibration
Thermal Deterioration
Ground fault
Internal Discharges
Cause
Load cycling
Improper Manufacturing
Process
Formation of voids
Internal
Air Voids
35
Internal Discharges
Electrical Treeing
Cause
Process
Ageing process
Internal Voids
Internal Discharges
Insulation Impurities
Internal Delamination
Slot Discharges
White
Powder
Residue
Electrical Slot
Discharge
(Ladder effect
clearly visible)
Cause
Process
36
Surface Discharges
Cause
Improper Manufacturing
Contamination
Porosity
Thermal effect
Process
Cause
Inadequate Spacing
Improper Manufacturing
Process
White powder
37
Conductive Particles
Conductive Particles
Cause
Contamination
Process
Cause
Mechanical Vibration
Broken conductors
Process
38
Disturbances :
Electrical pulses relatively in short duration
May have many of characteristics of Stator winding PD (but in fact not)
Some are synchronized to the AC cycle (some are non-synchronized)
Sometimes synchronized disturbance pulses can be suppressed based
on their position with respect to the AC phase angle.
39
40
Klasifikasi
PD aset
X + Delay
Noise dari
sistem
X + Delay
Noise dari
bus
X + < Delay
X + < Delay
41
Gating
In such cases, trigger circuits can be incorporated
that predict when the disturbance will occur
which then will open a gate to prevent the signal
from the PD sensor at the time of the disturbance
from being counted as stator PD.
Trigger circuit will produce gate.
-
42
On Manual Method :
Display in PD instrument will show the positive and negative pulses, the
position of pulses on the AC cycle, as well as the magnitude of the pulse. An
experienced observer can often recognize stator PD and or disturbance.
43
PD Sensors
Dalam prinsipnya PD dapat dideteksi
dengan memancarkan atau
dipancarkan electromagnetic pulse
signals. Sehingga dipakai coupling
capacitor untuk mendeteksi signal PD
yang tiba pada sensor PD yang
diinstall. Akan tetapi signal yang
dipancarkan akan terattenuasi. oleh
sebab itu digunakan antenna yang
dipasangkan dekat dengan sumber
PD
PD Sensors
Separate capacitance :
Coupling device :
RLC Networks
44
45
46
47
Internal Voids
Internal
Air Voids
Delamination between
conductor and insulation
48
49
50
Switchgear
Apa saja tipe Isolasi yang
kemungkinan ada di dalam
switchgear ???
Dielectric Strength
Material
Dielectric
Strength
Air
~3 kV/mm
Mineral Oil
~10- 15 kV/mm
Polyethylene
~20 kV/mm
EPR (Rubber)
~25 kV/mm
Vacuum
~20-40 kV/mm
Impregnated
Paper
~20-50 kV/mm
XLPE
~20 kV/mm
~15 kV/mm
51
Why Test
Safety
Loss of Supply
Asset Management
Ea Technology, 2006
52
% age of
Sources
Cable Box
36 %
Circuit Breaker
25%
Voltage
Transformer
20%
Busbar
10%
CT Chamber
9%
Types of Switchgear
3.3kV to 66kV
53
PD Clasification
PD Classification
54
So Why ??
PD occur
Electromagnetic
Radio
Light
Acoustic
Heat
Audio
Gases
Ultrasonic
Ozone
Nitrous Oxides
Partial Discharge
Surface Discharge
Internal Discharge
55
Internal Discharge
(TEV Detection)
High Frequency
transient signals from
discharge sources
Detected using
capacitively coupled
probes on switchgear
metalwork
56
57
Frequency (~ 3 to 80 MHz)
58
59
Surface Discharge
(Ultrasonic Detection)
Discharge across
surface of
insulation towards
earth or phase to
phase discharge
Often
characterised by
low amplitude but
very high
discharge rate
60
61
62
63
1
2
64
HV OHL
DC Light fitting
Variable speed
drive
Radio Mast
Battery
Charger
65
PD Instruments
66
UltraTEV Detector
UltraTEV Detector
67
UltraTEV Detector
UltraTEV Detector
68
UltraTEV Plus+
UltraTEV Plus+
69
UltraTEV Plus+
UltraTEV Plus+
70
TEV Functions
Ultrasonic Measurements
7dBV to 68dBV
71
Ultrasonic Features
Separately adjustable
Gain and Volume
settings
Immediate Red/Green
indication based on
user adjustable alarm
threshold
PD Locator
Procedure
72
UltraTEV Locator
UltraTEV Locator
73
UltraTEV Locator
UltraTEV Locator
74
PD Location
Reporting and
Analysis of Results
75
Interpretation of results
Same switchboard
Similar switchboards
76
Analysis Considerations
Working Voltage
Equipment component
Circuit importance
77
Terimakasih .
78