CLEAN TECHNOLOGY IN

PT.PERTAMINA (PERSERO)
RU VI BALONGAN
Arifin/6211033

Handi Wiranata 6211016

Robert Nathaniel 6211092

Clean Technology

A preventive environmental strategy management and integrated

continuously on the production process, products and services that improve
the eco-efficiency and reduce risks to humans and the environment

A few things to consider in order to achieve clean technology at a factory:

1.

Eco-efficiency

2.

Minimizing the use of raw material and utilities

3.

Reduce or eliminate emission or waste

4.

Recycle, reuse and reduce

Unit Process
1.

Hydrotreating Unit (HTU)

2.

Amine Treatment Unit

3.

Sour Water Stripper (SWS)

4.

Continous Catalyst Regeneration (CCR)

5.

Penex

1. Hydrotreating Unit (HTU)

HTU is a unit tasked to process the output products like gas oil and light cycle
oil

Gas oil and light cycle oil will be cleaned from impurities

HTU also used to remove sulfur, nitrogen and metal contain in atmospheric
residue and oil

Desulphurization and denitrogenation will form HS and NH

2. Amine Treatment

This unit is used to remove HS contain in off gas

This unit has two process include absorber and amine regenerator

Sulfur element will be absorbed by lean amine

The result of amine generator is a solution of amine containing little bit of sulfur that is
ready to be reused as an absorber and sour sulfur-rich gas to be processed in sulfur
plant.

HS residue can be used for fuel in the factory

H that successfully separated will be sent to the hydrogen plant

Output from hydrogen plant contain 99,9% H and will be reused on the main unit
process

3. Sour Water Stripper (SWS)

Sour water stripper serves to process sour water from the processing of oil and gas, especially
NH and HS gas

This unit also oxidize sulfur contain in spent caustic solution so that the solution can be directly discharged
into the environment

HS contain that successfully separated will be sent to sulfur plant while NH burned in incinerator

SWS process begins with the separation of water and oil in physics based on its specific gravity

Oil will be reused as a feed in the main unit process

Water and gas will be separated using a stripper with LMP steam heating

4. Continous Catalyst Regeneration

(CCR)

CCR is a unit that is designed to regenerate the catalyst that has been
deactivated so that it can be reused

Catalyst regeneration done by eliminating impurities covering the active

center of the catalyst

Impurities are removed by combustion, chlorination and drying

CCR resulting in the recovery of the activity and selectivity of the catalyst
that makes the reaction continue

5. Penex

Products from this unit is naphtha isomerat which has 87 octane value

87 octane value product cant be sold at petrol stations because for premium
merely it must have a minimum 88 octane value

Because of that reason this unit added a mixing process to blending isomerat
naphtha and reformat naphtha ( 97 octane value ) with a certain ratio

The outcome of the blending process is naphtha with 92 octane value

(Pertamax)

Waste Treatment

After several of reuse and recycling process it still cant avoid to have a
residual waste

Furthermore the residual waste will be treated until the levels of harmful
materials reduced in accordance with government regulations that can be
discharged into the environment

Waste treatment divided by five process consecutively : physical process,

chemical process, microbiology process, solid waste treatment and gas waste
treatment

Physical Process

The physical process is the first process before the waste processed chemically and microbiology

In this process oil or solid effluent is physically separated from water through a CPI separator,
API Separator and DAF A/B (Dissolved Air Flotation).

The working principle of API separator based on the differences in specific gravity oil and water

Bottom fraction from API and CPI separator will be treated with DAF A/B

The working principle of DAF A/B is using air bubble to separate the oil but for oil that has been
suspended inside the water will be separated using flotation agent

Oil successfully separated will be recovered for reuse as feed for main process
unit

Wastewater that already treated with physical process will be followed by

chemical process

Chemical Process

This process is done by using an adjuvant such as coagulants, flocculants,

penetration, oxidizing agent, etc

The following additions are used to neutralize harmful chemical compound

contain in waste water

This Factory chemical process divided into 2 step, that is coagulation and
flocculation

The working principle of coagulation is formation of lumps from opposite ions

which generate floc

Flocculation process is a process in which the particles are sedimented

because it has undergone coagulation

Coagulation-flocculation process used to reduce turbidity and color

On waste water, this process serves to eliminate and decrease solid and color,
phosphorus levels and the levels of algae in the oxidation column

Microbiology Process

Microbiological process is the final process and lasts a long time

This process can only handle compound that contain very few harmful metals

Basically this process utilize living organisms (microbe) to process organic material, in which the
waste water to be treated has a high BOD (Biochemical Oxygen Demand) and MLVSS (Mixed
Liquor Volatile Suspended Solid)

Microbiology process aims to agglomerate and separate colloidal solids that do not settle and
stabilize the organic compounds

The concept used in the process of biological sewage treatment is the exploitation of the ability
of microbes to degrade pollutant compound in the waste water

In the process of degradation, such compound will be transformed into other

compounds that are simpler and harmless to the environment

Solid Waste Treatment

Solid waste such as sludge and residual catalyst needs to be processed in

advance so it wont pollute the environment

Sludge cant be discharged directly into the environment because it takes a

very long time to decompose naturally

Therefore, this sludge is burned in an incinerator at a certain temperature

Some of the sludge and sand that were not burned discarded to landfills or
dumped in certain areas which do not damage the environment

Gas Waste Treatment

Waste gas produced is processed in different ways, depending on the gas

content

Sulfide gas (HS) is treated further in sulphur recovery

Carbon monoxide (CO) and Hydrocarbon residual burned in incinerator or

flare

Waste gas such as carbon dioxide (CO) is disposed directly into the
environment

THANK YOU