30-Dec-16

11:37

PES Institute of Technology

Department of Mechanical Engineering
VIII SEMESTER (2013 -17 BATCH)

Sl. No
1

2
3

Code No. Course Title

Elective Group IV
13ME451 Rapid Prototyping Technology
13ME452 Non Destructive Testing
13ME453 Internal Combustion Engines
13ME461 Project Work
13ME462 Seminar
Total

Hours/week
L
T P S
3
3
3
0
0

0
0
0
16
0

0
0
0
0
0

0
0
0
40
4

Credits
3
3
3
18
1
22

30-Dec-16
11:37

13ME451: RAPID PROTOTYPING (3-0-0-0-3)

Faculty: SVK

Class
#

Chapter Title /
Reference Literature

No. of Hours: 39

Topics to be covered

% of Portions covered
Reference
Cumulative
chapter

UNIT 1
1

Chapter: 1
T1: Introduction
Page 1-6

Chapter: 1
T1: Introduction
Page 7-12

Chapter: 2
T1: Rapid Prototyping
Processes
Page 12-19

Introduction to 3D printing
TechnologyHistory of 3DP
systems, Need for the
compression in product
development
Rapid Prototyping - An
Integral Part of Time
Compression Engineering

2%

4%

2%

4%

Geometrical Modelling
Techniques
RP Data Formats
RP Information Workflow,
Classification of Rapid
Prototyping Processes

4%

8%

4%

12%

2%

14%

2%

16%

Processes Involving a Liquid,

4

Chapter: 2
T1: Rapid Prototyping
Processes
Page 21-24

Chapter : 2
T1: Rapid Prototyping
Processes
Page 25-27

Stereo lithography (SL)

Liquid Thermal
Polymerization (LTP)
Beam Interference
Solidification (BIS).
Objet Quadra Process (Objet)
Solid Ground Curing (SGC)
Holographic Interference
Solidification (HIS),
Solidification of an
Electroset Fluid:
Electrosetting (ES)
Solidification of Molten
Material.

Chapter : 2
T1: Rapid Prototyping
Processes
page 27-30

Ballistic Particle
Manufacture (BPM)
Multi Jet Modelling (MJM)
Fused Deposition Modelling
(FDM)

30-Dec-16
11:37

Three Dimensional Welding

(3DW)
Shape Deposition
Manufacturing (SDM)

Chapter : 2
T1: Rapid Prototyping
Processes
page 33-35

Processes Involving
Discrete Particles
Fusing of Particles by Laser
Selective Laser Sintering
(SLS)
Laser Engineering Net
Shaping (LENSTM)

2%

18%

3%

21%

3%

24%

3%

27%

3%

30%

3%

33%

4%

37%

Gas Phase Deposition (GPD)

Chapter : 2
T1: Rapid Prototyping
Processes
page 33-35

Joining of Particles with a

Binder
Three-Dimensional Printing
(3DP)
Spatial Forming (SF)

10

Chapter : 2
T1: Rapid Prototyping
Processes
page 37-40

Processes Involving Solid

Sheets
Laminated Object
Manufacture (LOM)
Paper Lamination
Technology (PLT)
Solid Foil Polymerisation
(SFP)

11

12

13

Chapter:3T1:Technical
Characteristics
and
Technological
Capabilities of Rapid
Prototyping Systems
Page 43-47

Chapter:3
Page 48-51

Chapter:3
Page 52-55

UNIT 2:
Stereolithography system,
Working Principal, Technical
characteristics, data
preparation, Advantages,
Disadvantages, Applications
Solid Ground Curing system,
Working Principal, Process
parameters , data preparation,
Advantages, Disadvantages,
Applications.
Fused Deposition modelling
Working Principal, Process
parameters, data preparation
,advantages,applications

30-Dec-16
11:37

14

15

16

17

18

Chapter:3
Page 55-59
Chapter:3
Page 55-59

Chapter:3
Page 59-62
Chapter :4
T1:
Technical
characteristics
and
technological
capabilities of concept
modelers
Page 72-75
Chapter :4
Page 72-75

19

Chapter :4
Page 76-78

20

Chapter :4
Page 78-79

21

22

23

Chapter :4
Page 80-85

Chapter-5
T1:Applications of 3D
Printing Technology
Page 87-95
Chapter-5
Page 97-109

Data files, machine details,

Applications, Principle of
operation, process parameters
of SLS

3%

40%

Data preparation for SLS,

Applications of SLS,
Materials.

2%

42%

2%

44%

2%

46%

2%

48%

2%

50%

Process, Specifications and

examples of
StratasysGenisysXs 3D
Printer

3%

53%

Process, Specifications and

examples of
JP System 5
Process, specifications and
examples of Objet Quadra
System

3%

56%

3%

59%

2%

61%

Principal of operation, LOM

materials, Process details,
application
UNIT 3:
Process, Specifications and
examples of 3D Systems
ThermoJet Printer

Process, Specifications and

examples of Sanders
ModelMaker II (Inkjet
Modelling Technology)
Process, Specifications and
examples of Z-Corporation
Z402 3D Printer (Three
Dimensional Printing)

Functional Models
Pattern for Investment and
Vacuum Casting
Medical Models
Art Models, Engineering
Analysis Models

30-Dec-16
11:37

24

Chapter 6
UNIT-4
T1:Indirect Methods Role of Indirect Methods in
for
Rapid
Tool Tool Production
Metal Deposition Tools
Production
Page 111-113

25

Chapter 6
Page 115-121

26

Chapter 6
Page 122-130

27

Chapter 6
Page 131-133

28

Chapter 7
T1:Direct Methods for
Rapid Tool Production
Page 135-139

29

Chapter 7
Page 139-148

30

Chapter 7
Page 150-154

31

32

RTV Tools
Epoxy Tools
Ceramic tools
Cast Metal Tools
Investment Casting,fusible
metallic core
Sand Casting
Keltool Process
Classification of Direct
Rapid Tool Methods
Direct ACESTM Injection
Moulds (AIMTM) ,
Laminated object
manufactured tools
DTM RapidToo1 Process
RapidSteel1.0 Rapid Steel
2.0
Copper Polyamide (PA)
SandForm
EOS DirectTool Process

Chapter 7
Page 154-159

Direct Metal Tooling using

3D P
Topographic Shape
Formation

Chapter 9
T1:Rapid Prototyping
Process Optimisation
Page 184-187

UNIT-5
Factors Influencing Accuracy
Data Preparation

33

Chapter 9
Page 187-191

34

Chapter 9
Page 191-193

35

Chapter 9
Page 193-197

Errors due to Tessellation

Errors due to Slicing
Part Building
Part Building Errors in the
SL Process
Part Building Errors in the
SLS Process
Part finishing

3%

64%

2%

66%

2%

68%

2%

70%

2%

72%

2%

74%

4%

78%

3%

81%

4%

85%

4%

89%

2%

91%

1%

92%

30-Dec-16
11:37

36

37

38
39

Chapter 9
Page 198-200
Chapter 9
Page 201-203
T1: Page 85-110
T1: Page 174-182

Selection of Part Build

Orientation

1%

93%

Orientation Constraints of the

SL Process
Orientation Constraints of the
SLS Process

2%

95%

Case studies

2%

97%

Case studies

3%

100%

Text Books:
1. Rapid Manufacturing, D.T.Pham and S.S Dimov Springer, London
Reference Book:
Rapid prototyping principles and applications C K CHUA, K F LEONG AND C S
Third edition.

LIM

30-Dec-16
11:37

13ME452: NON-DESTRUCTIVE TESTING (3-0-0-0-3)

Faculty: Dr. DS

Class
No.

Chapter 1:
Introduction

Chapter 1:
Introduction
T1: page 19-24

Chapter 1:
Introduction
T1: page 28-29

% of Portions covered

Chapter Title /
Reference
Literature

T1: page 9-15

2-3

No. of Hours: 39

Chapter 1:
Introduction

Topics to be covered

Reference
chapter

Cumulative

2.5

2.5

Application
of
NDT;
Visual
Inspection -Basic Principle, Optical
Aids Used for Visual Inspection,
Application.

7.5

Liquid Penetration Testing - Physical

Principles, Procedure, Penetrant
Testing Materials,

2.5

10

2.5

12.5

17.5

2.5

20

2.5

22.5

Unit I
Introduction, Comparison of
Destructive and Non-Destructive
Tests.

Penetrant Testing Methods,

Applications and Limitations;

T1: page 29-31

6-7

Chapter 1:
Introduction
T2: page 104108

Leak Testing - Measurement of

Leakage, Leak Testing Methods,
Leak Detection Bubble Testing,
Helium Leak Detector.

Chapter 2:
Unit II
Magnetic
Particle Testing Basic Definitions and Principle.
T1: page 32-34

Magnetizing Techniques
Chapter 2:
Magnetic
Particle Testing
T1: page 34-36

30-Dec-16
11:37

10-11

Procedure used for Testing

Chapter 2:
Components, Equipment used,
Magnetic
Particle Testing Limitations.

27.5

2.5

30

35

2.5

37.5

T1: page 36-39

12

Chapter 3:
Eddy current
Testing

Eddy Current Testing Principle

T1: page 44-46

13-14

Chapter 3:
Eddy current
Testing

Instrumentation,
Applications.

Techniques,

T1: page 46-54

15

Eddy Current Testing -merits and

demerits

30-Dec-16
11:37

16

Chapter 4:
Radiography

Unit III
Radiography - Basic Principle

2.5

40

2.5

42.5

2.5

45

50

2.5

52.5

2.5

55

2.5

57.5

2.5

60

2.5

62.5

T1: page 107

17

Chapter 4:
Radiography

Electromagnetic Radiation Sources, Xrays, Gamma-rays

T1: page 109112

18

Chapter 4:
Radiography

Radiation Attenuation in the Specimen,

Effect of Radiation on Film

T2: page 713718

19-20

Chapter 4:
Radiography
T2: page 104108

21

Chapter 4:
Radiography

Inspection Techniques Single Wall

Single Image Technique, Double Wall
Penetration Technique.

Application of Radiographic Inspection,

Limitations

T1: page 117131

22

Chapter 4:
Radiography

Safety in Industrial Radiography.

23

Chapter 5:
Ultrasonic
Inspection

Unit IV
Ultrasonic Testing - Basic Properties of
Sound Beam

T1: page 63-65

24

Chapter 5:
Ultrasonic
Inspection

Ultrasonic Transducers

T1: page 65-69

25

Chapter 5:
Ultrasonic
Inspection
T1: page 69-71

Characteristics of Ultrasonic Beam

30-Dec-16
11:37

26

Chapter 5:
Ultrasonic
Inspection

Inspection Methods Normal Beam

Inspection,
2.5

65

2.5

67.5

2.5

70

2.5

72.5

T1: page 71-73

27

Chapter 5:
Ultrasonic
Inspection

Flaw Characteristic Techniques

T1: page 83-87

28

Chapter 5:
Ultrasonic
Inspection

Ultrasonic Flaw Detection Equipment

T2: page 513523

29

Chapter 5:
Ultrasonic
Inspection
T1: page 104105

Applications, Advantages, Limitations.

30-Dec-16
11:37

30
31

Review and assignment on unit 4 & 5

2.5

75

2.5

77.5

Chapter 6: ICT Capabilities, Suitability of computed

tomography for various flaw types
T2: page 768769

2.5

80

Chapter 6: ICT Industrial CT Applications, X-ray CT

system
T2: page 769774

2.5

82.5

2.5

85

2.5

87.5

2.5

90

Chapter 6: ICT Unit V

T2: page 764768

32

33

34

Industrial Computed Tomography Basic principle

Chapter 6: ICT Applications, Advantages, Limitations.

T2: page 774778

35

36

37-38

39

Chapter 7:
Selection of
NDT

Comparison and Selection of NDT

Methods

Chapter 7:
Selection of
NDT

Defects in Materials Metallurgical

Process and Defects, Defects Introduced
During Service.

Chapter 7:
Selection of
NDT

Selection of the NDT Methods, and

Selection of Instrumentation

95

Rivision

100

T1: Text Book: Non-Destructive Testing of Welds (Second Edition), Baldev Raj, C. V.
Subramanian, T. Jayakumar, Narosa Publishing House, New Delhi. 2000
T2: Nondestructive Evaluation and Quality Control, Volume 17, ASM Handbook

30-Dec-16
11:37

13ME453: I C ENGINES (3-0-0-0-3)

Faculty:

Class #

No. of Hours: 39
Chapter Title /
Reference
Chapter

Topics to be covered

Introduction
Historical Perspective, Engine
nomenclature
Four Stroke and Two Stroke
Engines, S.I. and C.I. Engines

% of
Portions
covered
reference
chapter

Cumulative

5.00%

5.00%

2.00%

7.00%

Fuel air cycles and Actual cycles:

Deviation from air-standard cycles
and Assumption made.

5.00%

12.00%

3.00%

17.00%

Effect of losses due to variation of

Specific heat, Chemical dissociation
and number of mole

7,8

Comparison of air standard and fuel

air cycles. Actual cycles

5.00%

22.00%

3.00%

25.00%

5.00%

30.00%

Abnormal Combustion, Knocking,

Engine Variables effecting Knock

3.00%

33.00%

Surface ignition. S.I. Engine

Combustion Chamber design
principles.

5.00%

38.00%

Types of S.I. Engine Combustion

Chambers

3.00%

41.00%

Combustion in C.I. Engines:

Diesel injection systems.

5.00%

46.00%

Swirl and squish, Stages of

Combustion in CI. Engines.
Physical and Chemical delay,
factors affecting delay, Diesel
Knock

3.00%

49.00%

5.00%

54.00%

1,2
3

4,5

Unit I
T1: Chapter
1,3,4
T2: Chapter
1,4,5

10, 11

Unit II
T1: Chapter 7
T2: Chapter 12

12

13, 14
15
16, 17
18

19, 20

Unit III
T1: Chapter 7
T2: Chapter 12

Combustion in S.I. Engines:

Spark ignition engine mixture
requirements, Simple and modern
carburetor
Stages of Combustion in S.I.
Engine, Effect of engine Variables
on ignition lag and Flame
prorogation

30-Dec-16
11:37

Methods of Controlling Diesel

Knock, C.I. Engine Combustion
Chambers

3.00%

55.00%

Engine Cooling:
Need for engine cooling. Piston and
cylinder temperature distribution

5.00%

60.00%

Parameter affecting engine heat

transfer. Air cooling and Liquid
cooling, Radiator

3.00%

63.00%

Engine performance parameters and

their measurement

5.00%

68.00%

Factor affecting the Performance

and Efficiency of S.I and C.I.
Engines. Heat balance sheet

4.00%

72.00%

28, 29

Performance graphs as a function of

Engine speed, Numerical Examples.

5.00%

77.00%

3.00%

80.00%

30

Tail pipe engine emission and

Control:
Major pollutants from S.I. Engines
and C.I.

31, 32

Engines, Effect of Engine Variable

on tail pipe emissions

5.00%

85.00%

5.00%

90.00%

5.00%

95.00%

5.00%

100.00%

21

22, 23

24
25, 26

Unit IV
T1: Chapter 10
T2: Chapter 14

27

33

34, 35

36

37, 38

T1
T2
T3
T4

Unit V
T1: Chapter 9
T2: Chapter 15

Euro I, II, III norms. Emission

control, three way catalytic
converters, EGR
Supercharging and Turbo charging,
Petrol injection, MPFI, Common
rail diesel injection
stratified charge engines, Rotary
engines and Dual fuel engine

Revision Class
Reference Books:
Engineering fundamentals of Internal Combustion Engine; Pulkrabek, W.W.
IC Engine V Ganesan, Third Edition, Tata Mc-Graw Hill Publications
Internal Combustion Engines by S.S.Mathur and Sharma, Dhantat Rai Publications.
Fundamentals of IC HN Gupta

30-Dec-16
11:37