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Illustrated Parts Manual

Model
3369electric
3969electric
3120882
May 31, 2013

REVISION LOG
March 22, 1999 - Original Issue Of Manual (Was part of complete Manual #3120835)
(Model 3369 Manual edited to 0010498 Revision 22)
(Model 3969 Manual edited to 0010487 Revision 24)
September 29, 2000 Revised - (Model 3369 Manual edited to 0010498 Revision 31)
(Model 3969 Manual edited to 0010487 Revision 27)
August 15, 2003 Revised - (Model 3369 Manual edited to 0010498 Revision 34)
(Model 3969 Manual edited to 0010487 Revision 32)
September 1, 2003 Revised - Updated Section 3
January 31, 2007 Revised
November 1, 2010 Revised
May 31, 2013 Revised

3120882

REVISION LOG

3120882

TABLE OF CONTENTS
FIGURE NO.
SECTION 1 - FRAME
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9

TITLE

PAGE NO.

FRAME AND STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2


TIRE AND WHEEL DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
DRIVE HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8
DRIVE BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10
ELECTRICAL COMPONENTS INSTALLATIONS (FRAME MOUNTED) . . . . . . . . . . . . .1-12
BATTERY CHARGER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-20
BATTERY CHARGER ASSEMBLY - UK ONLY (110/220 DUAL VOLTAGE)
(S/N 43921 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-24
BATTERY CHARGER ASSEMBLY - EURO SPEC (SERVICE REPLACEMENT) . . . . . . .1-26
FRAME MOUNTED COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . .1-28

SECTION 2 - GROUND COMPONENTS


2-1
2-2
2-3
2-4
2-5

HYDRAULIC COMPONENTS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2


CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
GROUND CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
COVERS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14

SECTION 3 - SCISSOR ARMS


3-1
3-2
3-3

SCISSOR ARMS INSTALLATION - MODEL 3369 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2


SCISSOR ARMS INSTALLATION - MODEL 3969 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
ARM GUARD INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10

SECTION 4 - PLATFORM
4-1
4-2
4-3
4-4
4-5
4-6

PLATFORM COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2


MANUAL PLATFORM EXTENSION INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
PLATFORM CONSOLE BOX ASSEMBLY (PRIOR TO S/N 71506) . . . . . . . . . . . . . . . . .4-12
PLATFORM CONSOLE BOX ASSEMBLY (S/N 71506 TO PRESENT) . . . . . . . . . . . . . .4-16
CONTROLLER ASSEMBLY - PQ (PRIOR TO S/N 71506) . . . . . . . . . . . . . . . . . . . . . . . .4-20
CONTROLLER ASSEMBLY - PQ (S/N 71506 TO PRESENT) . . . . . . . . . . . . . . . . . . . . .4-22

SECTION 5 - CYLINDER
5-1
5-2

LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2


STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6

SECTION 6 - HYDRAULIC
6-1

HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

SECTION 7 - ELECTRICAL
7-1
7-2
7-3
7-4
7-5

3120882

ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2


STANDARD ELECTRICAL SCHEMATIC (PRIOR TO S/N 72550) . . . . . . . . . . . . . . . . . .7-6
STANDARD ELECTRICAL DIAGRAM - EURO SPEC (S/N 72550 TO PRESENT). . . . . .7-8
STANDARD ELECTRICAL DIAGRAM - AUSTRALIAN SPEC (S/N 72550 TO PRESENT)7-9
MAIN ELECTRICAL CONNECTOR AND TOOLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-10

TABLE OF CONTENTS
FIGURE NO.
SECTION 8 - DECALS
8-1

TITLE

PAGE NO.

DECALS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK


SECTION 10 - SPECIAL OPTIONS

ii

3120882

SECTION 1 FRAME
TABLE OF CONTENTS
FIGURE

1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9

3120882

DESCRIPTION

FRAME AND STEERING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


TIRE AND WHEEL DRIVE INSTALLATION.
.....................................
DRIVE HUB ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE BRAKE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL COMPONENTS INSTALLATIONS (FRAME MOUNTED).. . . . . . . . . . . . . . . . . .
BATTERY CHARGER ASSEMBLY.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BATTERY CHARGER ASSEMBLY - UK ONLY (110/220 DUAL VOLTAGE)(S/N 43921 TO
PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BATTERY CHARGER ASSEMBLY - EURO SPEC (SERVICE REPLACEMENT). . . . . . . . . . . .
FRAME MOUNTED COMPONENTS INSTALLATION.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PAGE

1-2
1-6
1-8
1-10
1-12
1-20

S
E
C
T
I
O
N
1

1-24
1-26
1-28

F
R
A
M
E

1-1

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-1. FRAME AND STEERING INSTALLATION

1
F
R
A
M
E

1-2

3120882

SECTION 1 FRAME
.

FIGURE 1-1. FRAME AND STEERING INSTALLATION


FIG & ITEM #

PART NUMBER

DESCRIPTION
FRAME AND STEERING INSTALLATION

2360370

0252243
1
2
3
4
5
6
7
8
9
10
11

2780186
4130286
3421988
3450810
3313003
0440162
0642016
3312005
3841146
3322002
Use 1683695
1683695

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

3340644
0641510
3311505
4751500
3020022
4070809
3780182
0630016
0641608
4740453
0182002
0182000
0641514
0100019
4711600

2780186
1001139010

101
102
103
104
105

3120882

Kit
Kit
Kit
Kit
Kit

Frame Weldment
STEERING AND SPINDLES INSTALLATION
Steering and Spindles - Standard
Hub Assembly (Includes Items 101-106)
Spindle
Kingpin
Pin, Cotter 1/4 x 2 1/2
Nut, Slotted 1 1/4 - 7NC
Washer, Thrust
Bolt 5/8-18NC x 2
Locknut 5/8-18NC
Rod-End
Nut, Jam 5/8-18NC
Steer Cylinder Assembly (See Section 5 for Breakdown)
(Prior to S/N 47596) (was p/n 1682527)
Steer Cylinder Assembly (See Section 5 for Breakdown)
(S/N 47596 to Present)
Pad, Wear
Bolt 5/8-18NC x 1 1/4
Locknut 5/8-18NC
Flatwasher 5/16
Grease
Shim
O-Ring
Bolt, Wheel (5 Per Hub)
Bolt 3/8-16NC x 1 (S/N 80825 to Present)
Flatwasher 3/8 (S/N 80825 to Present)
Angle (S/N 80825 to Present)
Angle (S/N 80825 to Present)
Bolt 5/16-18NC x 1 3/4 (S/N 80825 to Present)
Loctite (Not Shown) (S/N 80825 to Present)
Flatwasher 3/8 (Narrow) (S/N 82838 to Present)
HUB ASSEMBLIES
Original Equipment
Service Replacement
Note: Original Equipment components may have been
replaced with Service Replacement components,
Identify hub by bolts or studs before ordering parts.
Cup, Bearing - Inner (1 Per Hub)
Cone, Bearing - Inner (1 Per Hub)
Cup, Bearing - Outer (1 Per Hub)
Cone, Bearing - Outer (1 Per Hub)
Seal (1 Per Hub)

QTY.

REV.

Ref.
1

Ref.

2
2
2
2
2
2
2
2
2
2
1

F
R
A
M
E

1
1
2
4
8
A/R
A/R
4
10
2
2
1
1
2
A/R
2
Ref.
Ref.
Ref.

S
E
C
T
I
O
N

C
A

2
2
2
2
2

1-3

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-1. FRAME AND STEERING INSTALLATION (CONTINUED)


FIG & ITEM #

PART NUMBER

106

Use
1001102354

107
0630016
7016360
3300407

1
2900804

F
R
A
M
E

4130286
201
202
203

1-4

0961621
Not Used
7012542

DESCRIPTION

QTY.

Cap, Dust (1 Per Hub) (was p/n 7012524)

Hardware Options (5 Per Spindle):


Bolt, Wheel 1/2in x 20NF(Hub Assembly - 2780186)
Stud, Wheel 1/2in x 20NF (Hub Assembly 1001139010)
Nut, Wheel 1/2in x 20NF (Hub Assembly 1001139010)

10

Bearing & Seal Kit (Includes Qty 1 Items 101-105) (1 Per


Hub) (Hub Assemblies 2780186 & 1001139010)

SPINDLE WELDMENT - STANDARD

Ref.

Bushing, Bronze (2 Per Spindle)

Washer (1 Per Spindle)

REV.

3120882

SECTION 1 FRAME
FIGURE 1-1. FRAME AND STEERING INSTALLATION (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
1
F
R
A
M
E

3120882

1-5

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATION

1
F
R
A
M
E

1-6

3120882

SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATION
FIG & ITEM #

PART NUMBER
0255203

1
2

2780204
0920090

3160186
2900811

4
5
6
7
8
9
10
11
12
13

7012546
7019609
3321805
4711800
0641811
0641608
4711600
4761600
0630016
3990053
7012609
4761800
3790240

DESCRIPTION
WHEEL DRIVE INSTALLATION
Drive Hub Assembly (See Figure 1-3 for Breakdown)
Drive Brake Assembly (See Figure 1-4 for Breakdown)
Drive Motor Assembly
Repair Kit (Includes All Bearings, Brushes, Springs
and Wavy Washer (1 Per Motor)
Field Coil Kit (1 Per Motor)
Head Band Assembly (1 Per Motor)
Locknut 1/2-20NF
Flatwasher 1/2 Narrow
Bolt 1/2-13NC x 1 3/8
Bolt 3/8-16NC x 1
Flatwasher 3/8 Narrow
Lockwasher 3/16
Bolt, Wheel
Sensor, Tach Drive
Boot
Lockwasher 1/2
O-Ring

QTY.

REV.

Ref.

2
2
2
2

2
2
18
22
4
8
8
8
10
2
2
4
2

F
R
A
M
E

TIRE AND WHEEL INSTALLATION OPTIONS:


101

0252430
4520151

0252754
201
202
203
204
205

3120882

1670633
1670806
0630455
4761500
3300356
3311501

Tire And Wheel Assembly (Foam-Filled) (Sold as an


Assembly)
Tire And Wheel Assembly (Non-Marking Optional)
(Sold as an Assembly)
HUBCAP INSTALLATION (OPTIONAL)
Hubcap (Prior to S/N 27282)
Hubcap (S/N 27282 to Present)
J-Bolt 5/16-18NC
Lockwasher 5/16
Nut, Acorn 5/16-18NC
Nut 5/16-18NC

4
4

Ref.

S
E
C
T
I
O
N

4
4
8
8
8
8

1-7

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-3. DRIVE HUB ASSEMBLY

1
F
R
A
M
E

1-8

3120882

SECTION 1 FRAME
.

FIGURE 1-3. DRIVE HUB ASSEMBLY


FIG & ITEM #

PART NUMBER
2780204

DESCRIPTION
DRIVE HUB ASSEMBLY

QTY.

REV.

Ref.

1
2
3
4
5
6
7
8
9
10
11
12
13

7010487
Kit
7000255
7000256
7000257
7000258
7000259
Kit
Kit
7000242
7000241
7001952
7000246

Hub-Shaft Assembly
Spindle
Seal, Lip
Cup, Bearing (Outer)
Cone, Bearing (Outer)
Cup, Bearing (Inner)
Cone, Bearing (Inner)
Housing
Washer, Thrust
Ring, Retaining
Plug, Pipe - 1/4NPTF
Stud, Wheel 1/2-20NF
Plug, Pipe - 3/4NPTF
Gear, Internal

1
1
1
1
1
1
1
1
1
1
2
9
1
1

14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

7001931
7001985
7001909
7000263
7001911
7001987
7010474
7001988
Kit
7000209
7010488
7000269
7000270
7000253
7000217
7000214
7000242

Carrier Assembly
Carrier
Washer, Tanged Thrust
Bearing, Needle
Spacer, Thrust
Shaft, Planet
Gear, Cluster
Rollpin
Gear, Ring
O-Ring
Cover, Input
Gear, Sun
Spacer, Input
Washer, Thrust
Washer, Thrust
Bolt, Hex
Bolt, Shoulder
Plug, Pipe - 1/4NPTF

1
1
6
96
3
3
3
3
1
2
1
1
1
1
2
8
4
1

2900034

Seal Kit (Includes Items 2,8,9, and 22)

3120882

S
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N
1
F
R
A
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E

1-9

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-4. DRIVE BRAKE ASSEMBLY

1
F
R
A
M
E

1-10

3120882

SECTION 1 FRAME
.

FIGURE 1-4. DRIVE BRAKE ASSEMBLY


FIG & ITEM #

PART NUMBER
0920090

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

7012552
7012582
7012554
Not Available
Kit
Not Used
Kit
7012692
7014116
Kit
7026609
7014129
7014130
7012689
Not Used
Not Used
Not Used
Not Used
3790240
7012691
7012580
3790225
7014128
7012583

3120882

DESCRIPTION
DRIVE BRAKE ASSEMBLY

QTY.

REV.

Ref.

Magnet and Coil Assembly


Armature
Shaft
Plate, Mounting
Plate, Friction (Solid)

1
1
1
1
3

Plate, Outer
Spacer
Bolt, Metric Socket Head
Spring, Compression
Bearing, Ball
Ring, Retainer (External)
Ring, Retainer (Internal)
Manual Release Assembly

2
3
3
8
1
1
1
3

O-Ring
Shim
Connector, Electrical
O-Ring (January 1995 to Present)
Seal (S/N 73241 to Present)

Repair Kit (Includes Items 5,7,10,11, and 22

S
E
C
T
I
O
N
1
F
R
A
M
E

1
A/R
1
1
1
1

1-11

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-5. ELECTRICAL COMPONENTS INSTALLATIONS (FRAME MOUNTED)

1
F
R
A
M
E

1-12

3120882

SECTION 1 FRAME
.

FIGURE 1-5. ELECTRICAL COMPONENTS INSTALLATIONS (FRAME MOUNTED)


FIG & ITEM #

PART NUMBER
0255203

1 to 11
12

Not Used
0254549

13
14
15
16
17
18
19 to 20
21
22
23
24
25
26
27
28
29
30
31
32

0641408
4711400
4761400
1060540
0641416
3311405
Not Used
1060549
1060429
1060430
1060550
1060551
1060552
1060553
1060554
1060555
Not Used
2540023
4060805
4060807

33

34
35
36

37
38
39
40

41
42
43
44
45
46
47 to 48
49

3120882

3537950
3572196
1320216
Not Used
0721006
0721008
4751000
3311005
2400044
2400045
2400053
0741010
4060873
4751400
3300353
Not Used
2560126
Not Used
4420008

DESCRIPTION
DRIVE CONTACTOR INSTALLATION

QTY.

REV.

Ref.

Contactor Plate Assembly (Includes Items 101-111 and other


diodes,coils, fuse and wiring) (Purchase fuses locally)
Bolt 1/4-20NC x 1
Flatwasher 1/4
Lockwasher 1/4
Cable Assembly
Bolt 1/4-20NC x 2
Locknut 1/4-20NC

11
20
7
1
4
13

Cable - 105/267cm
Cable - 39/99cm
Cable - 36/91.5cm
Cable - 108/274cm
Cable - 90/228cm
Cable - 90/228cm
Cable - 90/228cm
Cable - 108/274cm
Cable - 18/46cm

1
1
1
1
1
1
1
1
1

Grommet
Flex-Trim (Prior to S/N 56587)
Flex-Trim (S/N 56587 to Present)
Plate, Mounting Options:
Prior to S/N 75352
S/N 75352 to Present
Clamp, Cable (Prior to S/N 75352)
Screw Options:
Screw #10-24NC x 3/4 (Prior to S/N 75352)
Screw #10-24NC x 1 (S/N 75352 to Present)
Flatwasher #10
Locknut #10-24NC
Fuseblock
Fuse Options:
Standard (Prior to S/N 28687)
Standard (S/N 28687 to Present)
Screw, Countersunk #10-24NC x 1 1/8
Cover, Controller
Flatwasher 1/4
Nut, Tinnerman
Handle, Pull
Tape, Seal

S
E
C
T
I
O
N
1
F
R
A
M
E

2
15in./38cm
15in./38cm

1
A/R
7
4
13
6
1
1

2
1

1
1
1
7ft./2m

1-13

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-5. ELECTRICAL COMPONENTS INSTALLATIONS (FRAME MOUNTED) (CONTINUED)


FIG & ITEM #

PART NUMBER

50

4360371

Sensor, Level - 4.5

7012608

Fuse - 1.5 Amp (Black Version Only - Not Required on Blue


and Orange Versions)
Decal - Cable Rounting

1
F
R
A
M
E

51
52
53
54
55

1702310
Not Used
0100048
0641406
4360349

Sensor, Level - 2

56
57

1320270
1320061

Clamp, Cable (S/N 75352 to Present)


Clamp, Cable (S/N 75352 to Present)

0254549
101
102
103
103A
104
105
106
107
108
109

110
111

112
113
114

1-14

DESCRIPTION

7013310-ES
7013301
7013316
7013306
7013317
7013332
7013303
7013318
7013302
7013319
7013312
7013336
Not Serviced
7013314
2400005
7013322
Not Serviced
7013313
7013325
7013326
7013330
7013327
7013328
7013320
7013329
7013331
7013315
70003552
70003553

Sealant, Silicone RTV (Not Shown)


Bolt 1/4-20NC x 3/4

CONTACTOR PLATE ASSEMBLY


Control Module Assembly
Contactor (Changeover)
Tip Repair Kit - 7013301 Contactor
Contactor (Main)
Tip Repair Kit - 7013306 Contactor
Micro Switches Kit - 7013306 Contactor
Contactor (By-Pass)
Tip Repair Kit - 7013303 Contactor
Contactor (Forward/Reverse)
Tip Repair Kit - 7013302 Contactor
Fuse, Buss - 200 Amp
Bar, Buss
Plate, Mounting
Board, PC
Fuse - 20 Amp
Fuse - 7 Amp
Decal
Harness (Module to Contactors) (Not Shown)
Connector, Electrical - 16 Pin (At PC Board)
Connector, Electrical - 17 Pin (At Control Module)
Connector, Electrical - 6 Pin (At Contactors)
Connector, Electrical - 15 Pin (To JLG Harness)
Connector, Electrical - 4 Pin (To JLG Harness)
Pin (Use with 7013325 & 7013326 Connectors)
Socket (Use with 7013327 & 7013328 Connectors)
Pin (Use with 7013330 Connector)
Resistor/Bracket Assembly
Cable, Electrical (8.5in/21.5cm)
Cable, Electrical (10in/25.4cm)

QTY.

REV.

1
A/R
4
1
2
2
Ref.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
A/R
A/R
A/R
1
3
1

3120882

SECTION 1 FRAME
FIGURE 1-5. ELECTRICAL COMPONENTS INSTALLATIONS (FRAME MOUNTED) (CONTINUED)
FIG & ITEM #

PART NUMBER
0254497
0255627

201
202
203
204
205
206
207
208
209
210
211
212 to 250
251

311

3120882

Ref.
Ref.
Ref.

REV.
B

0255877

Charger - 110VAC/120VAC 50HZ - (Australian Spec)

Ref.

0255204

Charger - 100VAC 50/60HZ - (UK Spec)

Ref.

Not Used
0641406
4711400
3311405
4761400
0641408
3300181
3537637
Not Used
4060871
3900022
Not Used

0255087
0254276
0258444

304
305
306
307
308
309
310

BATTERY CHARGER INSTALLATION OPTIONS:


Charger - 220VAC/50HZ - (Non UL)
Charger - 220VAC/50HZ - (UL)

QTY.

0400103
0400137
0400130
0400111
0400182

301
302
303

DESCRIPTION

4844424
1670696
Not Required
2820063
0100065
2940073
4565640
4711500
0641512
3000003
0400069
0400112
0400055
0400107
1060405

Bolt 1/4-20NC x 3/4


Flatwasher 1/4 Narrow
Locknut 1/4-20NC
Lockwasher 1/4
Bolt 1/4-20NC x 1
Nut, Retainer 1/4-20NC
Cover - Front

3
5
1
4
2
2
1

Cover - Top
Screw, Self-Tapping 1/4-20NC x 3/4

1
2

Battery Charger Options: (See Figure 1-6 for Breakdown)


220VAC/50HZ (Non UL)
220VAC/50HZ (UL)
Australian Spec.
UK Spec. (Prior to S/N 43921)
UK Spec. (S/N 43921 to Present)

BATTERY BOX INSTALLATION OPTIONS:


Standard
HI-Output (Prior to S/N 75765
HI-Output (S/N 75765 to Present)
Battery Box Weldment
Cover, Battery Box
Cover, Insulator Options:
Standard
HI-Output
Adhesive (Prior to S/N 36134)
Latch
Tube
Flatwasher 5/16
Bolt 5/16-18NC x 1 1/2
Liner, Tray
Battery Options:
Battery - 6V225 (Wet)
Battery - 6V225 (Dry)
HI-Output Battery - 6V370 (Wet)
HI-Output Battery - 6V370 (Dry)
Cable Assembly

Ref.
Ref.
Ref.
Ref.

S
E
C
T
I
O
N
1
F
R
A
M
E

8
H
5

2
2
2

A/R
2
2
8
4
2
8

1-15

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-5. ELECTRICAL COMPONENTS INSTALLATIONS (FRAME MOUNTED) (CONTINUED)


FIG & ITEM #

PART NUMBER

312

1060561
1060092
0100048
0100051
1060492
0641405
3311405
0840031
0840032

313
314
315
316
317
318
319
320

1
F
R
A
M
E

6
6
A/R
A/R
4
8
8
10
6
2

Not Required
1320172
3300429
4740474
0630526
0255213

DRIVE CUTOUT LIMIT SWITCH INSTALLATION

Ref.

321
Not Required
3760170
322
Not Required
1060491
323

329
330
331

Not Required
1320172
3421799
0641612
4751600
3311605

401

402
403
404
405
406
407
408

1100085
1100101
4360300
0902033
0641408
4751400
3311405
4460049
3910832
3911032

409
4750800
4751000

1-16

QTY.

Cable, Battery (Prior to August 1995)


Cable, Battery (August 1995 to Present)
Silicon Compound
Grease, Terminal
Lanyard
Bolt 1/4-20NC x 5/8
Locknut 1/4-20NC
Boot, Terminal - d shape
Boot, Terminal - b shape
Gromment Options:
Standard
HI-Output
Ring Options:
Standard
HI-Output
Cable, Lanyard Options:
Standard
HI-Output
Handle, Pull Options:
Standard
HI-Output
Pin, Quick Release
Bolt 3/8-16NC x 1 1/2
Flatwasher 3/8
Locknut 3/8-16NC
Cover, Insulator Options:
Standard
HI-Output
Nut 5/16-18NC Stainless
Lockwasher 5/16 Stainless
Bolt 5/16-18NC x 1 1/4 Stainless

Not Required
2540016

324
325
326
327
328

DESCRIPTION

Cam Options:
Cam (Prior to S/N 49916)
Cam (S/N 49916 to Present)
Switch, Limit
Bracket, Mounting
Bolt 1/4-20NC x 1
Flatwasher 1/4
Locknut 1/4-20NC
Strain Relief
Bolt Options:
Bolt #8-32 x 2 (Prior to S/N 49916)
Bolt #10-32 x 2 (S/N 49916 to Present)
Flatwasher Options:
Flatwasher #8 (Prior to S/N 49916)
Flatwasher #10 (S/N 49916 to Present)

REV.

4
4
8
4
4

16
16
16
4

1
1
4
4
4
2
4

3120882

SECTION 1 FRAME
FIGURE 1-5. ELECTRICAL COMPONENTS INSTALLATIONS (FRAME MOUNTED) (CONTINUED)
FIG & ITEM #

PART NUMBER

410
4760800
4761000
411

412 to 416
417
418
419
420

3310801
3311001
Not Used
1320237
4761400
4711400
0100019
0254827

501

4060865
2920119
7016319
7016320
2920146
7016319
7016372
0721006
4751000
3311005
1060341
0255047

601

0140028
0641508
3311501
4761500
1060341
0840026

DESCRIPTION
Lockwasher Options:
Lockwasher #8 (Prior to S/N 49916)
Lockwasher #10 (S/N 49916 to Present)
Nut Options:
Nut #8-32 (Prior to S/N 49916)
Nut #10-32 (S/N 49916 to Present)

3120882

1
2
2
A/R

BEACON LIGHT INSTALLATION (OPTIONAL)

Ref.

Shield, Cage
Light, Beacon (Prior to S/N 23604)
Bulb, Flash Bulb
Lens, Amber
Light, Beacon (S/N 23604 to Present)
Bulb, Flash Bulb
Lens, Amber
Screw, Machine #10-24NC x 3/4
Flatwasher #10
Locknut #10-24NC
Cable, Electrical - 16/2
HORN INSTALLATION
Horn
Bolt 5/16-18NC x 1 (Prior to S/N 71522)
Nut 5/16-18NC (Prior to S/N 71522)
Lockwasher 5/16 (Prior to S/N 71522)
Cable, Electrical - 16/2
Boot, Terminal

REV.

Clamp (S/N 49916 to Present)


Lockwasher (S/N 49916 to Present)
Flatwasher (Narrow) (S/N 49916 to Present)
Loctite #271 (S/N 49916 to Present)

ALARMS INSTALLATIONS

701

QTY.

1
1
1
1
1
1
1
2
4
2
121in/3m

Ref.

S
E
C
T
I
O
N

1
1
1
1
8ft/2.4m
2
Ref.

0255046

Descent

Ref.

0255044
0255045
0140031
0641408
3311401
4761400
4711400
1060341

Motion
Travel
Alarm (Remove ground strap before installation)
Bolt 1/4-20NC x 1
Locknut 1/4-20NC
Lockwasher 1/4
Flatwasher 1/4
Cable, Electrical - 16/2

Ref.
Ref.
1
2
2
2
4

A
B

7ft./21m

1-17

F
R
A
M
E

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-5. ELECTRICAL COMPONENTS INSTALLATIONS (FRAME MOUNTED) (CONTINUED)


FIG & ITEM #

PART NUMBER
0252529

801

4360277
4360236
4360237

4460052
4460428

F
R
A
M
E

3900163
3901032
3311005

1-18

DESCRIPTION
OVERLOAD BY-PASS LIMIT SWITCH INSTALLATION
(FRENCH SPEC ONLY)
Switch, Limit
Head, Switch
Roller
Connector, Strain Relief Options:
Prior to S/N 84815
S/N 84815 to Present
Screw Options:
Screw #10-24NC x 1 1/2 (Prior to S/N 84815)
Bolt #10-24NC x 2 (S/N 84815 to Present)
Locknut #10-24NC (S/N 84815 to Present)

QTY.

REV.

Ref.

1
1
1
1

3120882

SECTION 1 FRAME
FIGURE 1-5. ELECTRICAL COMPONENTS INSTALLATIONS (FRAME MOUNTED) (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
1
F
R
A
M
E

3120882

1-19

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-6. BATTERY CHARGER ASSEMBLY

1
F
R
A
M
E

1-20

3120882

SECTION 1 FRAME
.

FIGURE 1-6. BATTERY CHARGER ASSEMBLY


FIG & ITEM #

PART NUMBER

DESCRIPTION
BATTERY CHARGER ASSEMBLY

QTY.

REV.

Ref.

0400130

110V Single Voltage (Australian Spec)

Ref.

0400103

Non-UL 220VAC/50HZ (Euro Spec Except UK Spec)

Ref.

0400137

UL 220VAC/50HZ (Euro Spec Except UK Spec)

Ref.

0400111

110/220 Dual Voltage (UK Spec Prior to S/N 43921 See


Notes)
Note: Dual Voltage Battery Chargers with date codes
prior to January 1995 should be replaced as a unit.
Consult JLG Industries (Europe) for Replacement.
Note: See Figure 1-8 for service parts for Battery Charger 0400198 (Service Replacement for 0400103 &
0400137 Chargers)
Note: For Dual Voltage Chargers Built S/N 43921 to
Present See Figure 1-7.

Ref.

1
F
R
A
M
E

Date Code Note: Battery Charger Serial Number Nameplate located on right side of Charger. First line is the
Charger Spec and Date Code. Example: BA515 (Spec)
AP (Date Code). First Letter in the Date Code Indicates
Month (A - January/B - February/C - March/ etc. with
exception of Letter I which is not used). Second
Letter Indicates Year (N - 1992/O - 1993/P - 1994/
S - 1995 etc.)
1
2

7011573
Use 7011679
7011679
Use 7011662
7011662
7011647

4
5

7018500
7011623
7011574
7011590
7011672
7011669
7011544
7011572
7011674

7
8

3120882

7011668
7011576
7011593
7011594

Ammeter
Board, Circuit Options:
0400130 Chargers (Was p/n 7011662 Prior to January
1995)
0400130 Chargers (January 1995 to Present)
0400103/0400137 Chargers (Was p/n 7011588 Prior
to January 1995)
0400103/0400137 Chargers (January 1995 to
Present)
0400111 Chargers
Condenser Options:
0400130 Chargers
0400103/0400111 Chargers
0400137 Chargers
Connector, DC
Cord, AC Options:
0400130 Chargers
Socket for 0400130 Chargers
0400103/0400111 Chargers
0400137 Chargers
0400111 Chargers
Diode Options:
0400130 Chargers
0400103/0400137/0400111 Chargers
Fuse, DC - 45 Amp
Holder, Fuse - DC

S
E
C
T
I
O
N

1
1

1
1

1
1

1-21

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-6. BATTERY CHARGER ASSEMBLY (CONTINUED)


FIG & ITEM #

PART NUMBER

7011646
7011528

10

11
12

1
F
R
A
M
E

13
14

15
16
17
18

19
20

7011517
Not Required
7011551
7011669
7011598
7011648
7011584
7011645
7011508
7011507
Not Available
7011621
7011610
Not Available
7011511
Not Required
Use 7018504
7018530

21
Not Required
7011649

1-22

DESCRIPTION
Strain Relief (AC Cord)
Strain Relief (DC Cord)
Triac Options:
0400103/0400137/0400130 Chargers
0400111 Chargers
Transformer, Control
Transformer, Main Options:
0400130 Chargers
0400103/0400137 Chargers
0400111 Chargers
Varistor
Fuse, AC Options:
0400130 Chargers
0400103/0400137/0400111 Chargers
Holder, Fuse - AC
Handle
Connector, Enable Switch
Heatsink Options:
0400103/0400137/0400130 Chargers
0400111 Chargers
Strap, Condenser
Automatic Switching Card Options:
0400103/0400137/0400130 Chargers
0400111 Chargers Prior to Date Code BT (Was P/N
7011644)
0400111 Chargers Date Code BT (February 1996) to
Present
Relay Options:
0400103/0400137/0400130 Chargers
0400111 Chargers

QTY.

REV.

2
1
A/R
1
0
1
1

1
1

1
2
1
1

1
A/R
0
1
1
A/R
0
1

3120882

SECTION 1 FRAME
FIGURE 1-6. BATTERY CHARGER ASSEMBLY (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
1
F
R
A
M
E

3120882

1-23

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-7. BATTERY CHARGER ASSEMBLY - UK ONLY (110/220 DUAL VOLTAGE) (S/N 43921 TO PRESENT)

1
F
R
A
M
E

1-24

3120882

SECTION 1 FRAME
.

FIGURE 1-7. BATTERY CHARGER ASSEMBLY - UK ONLY (110/220 DUAL VOLTAGE) (S/N 43921 TO
PRESENT)
FIG & ITEM #

PART NUMBER
0400182

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

3120882

7011573
7018566
7018597
7020607
7011621
7020618
7020608
7020609
7020610
7018570
7020611
7018571
7020612
7011590
7020613
7020614
7011649
Not Used
7020605
7011528
7020616
Not Used
7018537

DESCRIPTION
BATTERY CHARGER ASSEMBLY - UK ONLY (110/220
DUAL VOLTAGE) (S/N 43921 TO PRESENT)

QTY.

REV.

Ref.

Ammeter
Case, Remote Ammeter
Breaker, Circuit
Board, Circuit
Connector
Control, Circuit
Cord, AC
Cord, DC
Fuse Assembly - DC
Fuse, DC - 80 Amp
Harness (Not Shown)
Holder, Fuse - DC
Insulator, Relay
Connector, DC
Recifier Assembly
Recifier (1 Per Assembly)
Relay

1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1

Shunt Assembly
Strain Relief (DC Cord)
Transformer

1
2
1

Varistor

S
E
C
T
I
O
N
1
F
R
A
M
E

1-25

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-8. BATTERY CHARGER ASSEMBLY - EURO SPEC (SERVICE


REPLACEMENT)

1
F
R
A
M
E

1-26

3120882

SECTION 1 FRAME
.

FIGURE 1-8. BATTERY CHARGER ASSEMBLY - EURO SPEC (SERVICE REPLACEMENT)


FIG & ITEM #

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

3120882

PART NUMBER

DESCRIPTION

QTY.

REV.

0400198

BATTERY CHARGER ASSEMBLY - EURO SPEC (SERVICE


REPLACEMENT FOR 0400103 & 0400137 BATTERY CHARGERS)

Ref.

Use 7011573
7022904
7018525
7022938
7011621
7022914
7022916
7018577
7011593
7020658
7011594
7011590
7020649
7020650
7018563
7020674
7011529
7020659
Use 7022939
7020633

Ammeter (was p/n 7022915)


Cover Assembly, Case
Breaker, Circuit
Board, Circuit (was p/n 7022934)
Connector
Cord, AC
Cord, DC
Capacitor Assembly (Not Shown)
Fuse, DC - 45 Amp
Harness (Not Shown)
Holder, Fuse - DC
Connector, DC
Recifier Assembly
Recifier (1 Per Assembly)
Relay
Shunt Assembly
Strain Relief
Strain Relief
Transformer (was p/n 7022917)
Varistor Assembly

1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1

S
E
C
T
I
O
N
1
F
R
A
M
E

1-27

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-9. FRAME MOUNTED COMPONENTS INSTALLATION

1
F
R
A
M
E

1-28

3120882

SECTION 1 FRAME
.

FIGURE 1-9. FRAME MOUNTED COMPONENTS INSTALLATION


FIG & ITEM #

PART NUMBER
0253995

1
2
3
4
5
6
7
8
9
10

3538294
3900174
3760308
1380138
3960447
2560003
3820020
4751000
3538157
0791004

0254459
0257335
0254461
0257334
101
102
103
104
105
106
107
108 to 150
151

Not Used
0641610
0641612
4751600
4761600
3311601
3311605
4300034
3520071
Not Used
4844636
4845492
4845916
4844638
4845491
4845917
0255065

201
202
203
204
205
206
207

3120882

4240084
0641508
3311501
4761500
4751500
3538157
0791004

DESCRIPTION
AXLE COVER INSTALLATION
Cover
Thumbscrew
Retainer
Clip, Receptacle
Seal
Handle
Rivet
Flatwasher #10
Plate, Drain (Prior to S/N 70891)
Screw #10 x 1/2 (Prior to S/N 70891)
LADDER INSTALLATION OPTIONS:
Model 3369 (Prior to S/N 33424)
Model 3369 (S/N 33424 to Present)
Model 3969 (Prior to S/N 33811)
Model 3969 (S/N 33811 to Present)

QTY.

REV.

Ref.

1
4
4
4
11.5ft./3.5m

Bolt 3/8-16NC x 1 1/4 (Prior to S/N 56271)


Bolt 3/8-16NC x 1 1/4 (S/N 56271 to Present)
Flatwasher 3/8
Lockwasher 3/8 (Prior to S/N 55724)
Nut 3/8-16NC (Prior to S/N 55724)
Nut 3/8-16NC (S/N 55724 to Present))
Stud (Welded on Parts) (Prior to February 1995)
Cap

2
4
8
4
4
4
2
4

Ladder Options:
Model 3369 (Prior to S/N 33424)
Model 3369 (S/N 33424 to S/N 54195)
Model 3369 (S/N 54195 to Present)
Model 3969 (Prior to S/N 33811)
Model 3969 (S/N 33811 to S/N 54195)
Model 3969 (S/N 54195 to Present)

ANTI-STATIC STRAP INSTALLATION


Strap, Anti-Static
Bolt 5/16-18NC x 1
Nut 5/16-18NC
Lockwasher 5/16
Flatwasher 5/16
Plate, Drain (S/N 70891 to Present)
Screw #10 x 1/2 (S/N 70891 to Present)

1
4
4
2
8
Ref.
Ref.
Ref.
Ref.
Ref.

Ref.

S
E
C
T
I
O
N

A
4
A
4

1
1
1
1
2
2
8

1-29

F
R
A
M
E

SECTION 1 FRAME
S
E
C
T
I
O
N

FIGURE 1-9. FRAME MOUNTED COMPONENTS INSTALLATION (CONTINUED)


FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

1
F
R
A
M
E

1-30

3120882

SECTION 2 GROUND COMPONENTS


TABLE OF CONTENTS
FIGURE

2-1
2-2
2-3
2-4
2-5

DESCRIPTION

HYDRAULIC COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GROUND CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COVER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PAGE

2-2
2-6
2-8
2-10
2-14

S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S

3120882

2-1

SECTION 2 GROUND COMPONENTS


FIGURE 2-1. HYDRAULIC COMPONENTS INSTALLATION

S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S

2-2

3120882

SECTION 2 GROUND COMPONENTS


..

FIGURE 2-1. HYDRAULIC COMPONENTS INSTALLATION


FIG & ITEM #

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

17
18
19
20
21
22
23
24

PART NUMBER

HYDRAULIC TANK AND FILTER INSTALLATION

4400358
3520077
1340052
3538236
0641408
4751400
4761400
2820064
0641405
0902034
2120105
2120072
0641404
4566413
2220347
1320033

Tray, Hydraulic
Plug, Fill
Breather
Plate, Support
Bolt 1/4-20NC x 1
Flatwasher 1/4
Lockwasher 1/4
Insulator, Rubber
Bolt 1/4-20NC x 5/8
Bracket, Mounting
Filter Assembly
Element, Filter
Bolt 1/4-20NC x 1/4 (Prior to S/N 39555)
Tube, Return
Fitting, Straight
Clamp, Hose
Cover, Hose Options:
Prior to S/N 71522
S/N 71522 to Present
Locknut 1/4-20NC
Sealant (Not Shown)
Plug, Drain (Prior to S/N 50189)
Plug, Drain (S/N 50189 to Present)
Cover, Rear
Stand-off
Bolt 1/4-20NC x 3/4 (S/N 71522 to Present)
Loctite #242 (Not Shown) (S/N 71522 to Present)
Nut, Tinnerman (S/N 71522 to Present)

4060866
4060983
3311405
0100020
2200053
2200233
4060867
3300377
0641406
0100011
3300353
0255270
0255843
0258797
0258796

101
102
103
104
105
106
107
108
109

3120882

DESCRIPTION

0254492

3538736
3300377
3311405
4751400
4761400
0641406
0181747
0641408
4640915

HYDRAULIC MOTOR AND VALVE ASSEMBLY (PRIOR TO


JULY 1994)
HYDRAULIC MOTOR AND VALVE ASSEMBLY (JULY 1994
TO PRESENT)
HYDRAULIC MOTOR AND VALVE ASSEMBLY - CE (WITH
ELECTRIC BRAKE RELEASE) (S/N 53019 TO PRESENT)
HYDRAULIC MOTOR AND VALVE ASSEMBLY - AUSTRALIAN SPEC (S/N 53019 TO PRESENT)
Plate, Mounting
Stand-off
Locknut 1/4-20NC
Flatwasher 1/4
Lockwasher 1/4
Bolt 1/4-20NC x 3/4
Angle
Bolt 1/4-20NC x 1
Control Valve (See Figure 2-2 for Breakdown)

QTY.

REV.

Ref.

1
1
1
1
4
16
13
4
13
1
1
1
9
1
1
1
1

S
E
C
T
I
O
N
2
G
R
O
U
N
D

4
A/R
1
1
1
4
2
A/R
2
Ref.

Ref.

Ref.

Ref.

C
O
M
P
O
N
E
N

1
4
14
29
4
10
4
4
1

2-3

SECTION 2 GROUND COMPONENTS


FIGURE 2-1. HYDRAULIC COMPONENTS INSTALLATION (CONTINUED)

S
E
C
T
I
O
N

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

110
111
112
113
114

0641507
4761500
4751500
3311505
3160194
7023231
7023479
2900811

10
4
18
6
1
1
1
1

115
116
117
118

3600220
0641608
4761600
4640859

119
120
121

0641424
2560123
2560122
2560155
1380136
3820019
0902038

5/16-18NC
Lockwasher 5/16
Flatwasher 5/16
Locknut 5/16-18NC
Motor Assembly
Endhead, Drive
Armature
Repair Kit - 3160194 Motor (Includes Bearing, Brushes,
Springs and Wavy Washer)
Pump Assembly (See Figure 2-3 for Breakdown)
Bolt 3/8-16NC x 1
Lockwasher 3/8
Pump Assembly - Manual Descent (See Items 201-203 for
Breakdown)
Bolt 1/4-20NC x 3
Grip
Handle (Prior to S/N 45740)
Handle (S/N 45740 to Present)
Clip, Grip
Rivet
Bracket, Mounting
Ground Control Box Assembly Options: (See Figure 2-4 for
Breakdown)
Prior to July 1995
July 1995 to Present
CE With Electric Brake Release (S/N 53019 to Present)
Australian Spec (S/N 53019 to Present)
Plate, Shield
Cover, Hose Options:
Prior to S/N 71522
S/N 71522 to Present
Flatwasher 3/8
Boot, Terminal (September 1995 to Present)
Angle, Valve Mounting Options:
Prior to October 1994
October 1994 to Present
Loctite #242 (Not Shown) (S/N 71522 to Present)
Nut, Tinnerman (S/N 71522 to Present)

2
G
R
O
U
N
D

122
123
124
125

C
O
M
P
O
N
E
N
T
S

126
127

128
129
130

131
132

0860969
0861014
0861248
0861247
3537692
4060866
4060983
4711600
0840027
Not Required
0181791
0100011
3300353
4640859

201
202

203

2-4

7012952
2900708
7012954
7012953
7012961
7012955
7012540

PUMP ASSEMBLY - MANUAL DESCENT


Pump Cartridge Assembly
Seal Kit
Release Cartridge Assembly
Seal Kit - 7012954 Valve
Knob
Check Cartridge Assembly
Seal Kit - 7012955 Valve

REV.

1
2
2
1
2
1
1
1
2
2
1
1

1
1

2
2
1

A/R
2
Ref.

1
1
1
1
1
1
1

3120882

SECTION 2 GROUND COMPONENTS


FIGURE 2-1. HYDRAULIC COMPONENTS INSTALLATION (CONTINUED)
FIG & ITEM #

PART NUMBER
0257177

251

4641007

DESCRIPTION
PUMP ASSEMBLY - MANUAL DESCENT
Valve, Check 5psi

QTY.

REV.

Ref.

S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N

3120882

2-5

SECTION 2 GROUND COMPONENTS


FIGURE 2-2. CONTROL VALVE ASSEMBLY

S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S

2-6

3120882

SECTION 2 GROUND COMPONENTS


.

FIGURE 2-2. CONTROL VALVE ASSEMBLY


FIG & ITEM #

PART NUMBER
4640915

1
2

7011323
2900770
7012962
2900708

3
See Note

4
5

7
8

7017400
2900708
Not Serviced
4640865
7012725
7012752
4641088
7012773
7021321
4640864
7012725
7012752
4641087
7012773
7021321
7010542
7010543
4460499
0253647

3120882

DESCRIPTION
CONTROL VALVE ASSEMBLY
Cartridge, Valve (Counterbalance)
Seal Kit
Cartridge, Valve (Steer and Lift Down Relief)
Seal Kit
Cartridge, Relief Options: (Lift Up and Main)
Prior to February 1996 (Note: Use 7017400 in place of
original part number 7012963)
February 1996 to Present
Seal Kit - 7012963 and 7017400 Cartridges
Block
Valve Assembly - Steer (Prior to S/N 56599)
Seal Kit
Coil
Valve Assembly - Steer (S/N 56599 to Present)
Seal Kit
Coil
Valve Assembly - Lift (Prior to S/N 56599)
Seal Kit
Coil
Valve Assembly - Lift (S/N 56599 to Present)
Seal Kit
Coil
Cartridge, Shuttle
Seal Kit
Plug (Supplied with Harness)
PRESSURE CHECK INSTALLATION (NOT SHOWN)

QTY.

REV.

Ref.

1
1
2
2
1

1
1
1
1
2
1
1
2
1
1
2
1
1
2
1
1
4
Ref.

2220466

Fitting, 90

2751394
2220414
2220428
2220429

Hose
Fitting, Straight
Fitting, Quick Disconnect
Cap, Quick Disconnect

2
2
2
2

S
E
C
T
I
O
N

G
R
O
U
N
D
C
O
M
P
O
N
E
N

2-7

SECTION 2 GROUND COMPONENTS


FIGURE 2-3. PUMP ASSEMBLY

S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S

2-8

3120882

SECTION 2 GROUND COMPONENTS


.

FIGURE 2-3. PUMP ASSEMBLY


FIG & ITEM #

PART NUMBER
3600220

1
2
3
4
5
6
7
8
9
10
11
12
13

7010102
Not Serviced
7010100
7010103
7010101
7007499
Kit
Kit
Not Serviced
7010104
Not Serviced
Kit
7007298
7007489

DESCRIPTION
PUMP ASSEMBLY
Bearing
Housing
Flange, Front
Cover
Gear, Drive
Gear, Idle
Ring, Anti-Extrusion
Seal, Pressure
Bolt
Ring, Snap
Pin, Dowel
Seal, Outer
Seal, Shaft

Seal Kit - 3600220 Pump (Includes Items 7,8,12 and 13)

QTY.

REV.

Ref.

2
1
1
1
1
1
2
2
4
1
4
2
1

S
E
C
T
I
O
N
2
G
R
O
U
N
D

C
O
M
P
O
N
E
N

3120882

2-9

SECTION 2 GROUND COMPONENTS


FIGURE 2-4. GROUND CONTROL BOX ASSEMBLY

S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S

2-10

3120882

SECTION 2 GROUND COMPONENTS


FIGURE 2-4. GROUND CONTROL BOX ASSEMBLY
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

0860969

GROUND CONTROL BOX ASSEMBLY (PRIOR TO JULY


1995)
GROUND CONTROL BOX ASSEMBLY (JULY 1995 TO
PRESENT)
GROUND CONTROL BOX ASSEMBLY (CE WITH ELECTRIC
BRAKE RELEASE) (S/N 53019 TO PRESENT)
GROUND CONTROL BOX ASSEMBLY (AUSTRALIAN WITH
ELECTRIC BRAKE RELEASE) (S/N 53019 TO PRESENT)

Ref.

Ref.

Ref.

Ref.

0861014
0861248
0861247

2
3
4
5
6
7
8
9
10
11
12
13

0860970
0861246
0861312
0861342
3300177
0750806
4740120
0860971
4420037
4460052
0960239
3300047
4460071
0960238
3300048
3252330
3252651
3252666

14

15
16
17
18
19
20
21
22
23
24
25
26
27
28

3120882

4360347
7012587
4360474
2860030
4360314
3790012
2420106
Not Used
4750600
4760600
3310601
3740087
4120027
3910606
3640865
3641308
4460299
4460298
4460301

Box Options:
Prior to S/N 53019
S/N 53019 to S/N 66901
S/N 66901 to S/N 72148
S/N 72148 to Present
Nut, Tinnerman
Screw, Self-Tap #8 x 3/4
Washer, Nylon
Lid, Box
Strip, Rubber
Connector, Strain Relief
Bushing
Locknut, Conduit
Connector, Strain Relief
Bushing
Locknut, Conduit
Nameplate Options:
Prior to S/N 66901
S/N 66901 to S/N 72148
S/N 72148 to Present
Switch, Key Options:
Switch, Key (Prior to S/N 66901)
Keys, Replacement
Switch, Key (S/N 66901 to Present)
Keys, Replacement
Switch, Toggle
O-Ring
Gauge, Hourmeter
Flatwasher #6
Lockwasher #6
Nut #6-32NC
Relay (Std Qty 2/With Options Qty 3 or 4)
Socket (Std Qty 2/With Options Qty 3 or 4)
Screw #6-32NC x 3/8
Strip, Terminal (Prior to S/N 53228)
Strip, Terminal (S/N 53228 to Present)
Stop, Terminal
Block, Terminal
Strip, Terminal Marking

S
E
C
T
I
O
N

2
G
R
O
U
N
D

4
4
4
1
52in/1.3m

3
3
3
1
2
2
1

C
O
M
P
O
N
E
N

A/R
1
1 Set
1
1 Set
1
1
1
2
2
2
A/R
A/R
2
1
1
2
35
1

2-11

SECTION 2 GROUND COMPONENTS


FIGURE 2-4. GROUND CONTROL BOX ASSEMBLY (CONTINUED)

S
E
C
T
I
O
N

FIG & ITEM #

PART NUMBER

29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

46

4460300
Not Used
4921700
4921666
4460310
4460300
4460308
Not Used
4360274
3740063
4460305
4460306
4460307
4460051
4360282
4740066
4360475
7020175
7020176
4922133

47

4922065

48

3990001

49

2820026

2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S

0255253
101
102

2-12

1060380
3760170

DESCRIPTION

QTY.

Barrier, Terminal

Harness - Ground Control Box to Control Module


Harness - Ground Control Box to Valves
Bar, Buss
Barrier, Terminal
Bar, Buss

1
1
1
1
1

Switch, Push Button (Prior to S/N 72148)


Clip, Relay (Std Qty 2/With Options Qty 3 or 4)
Screw, Terminal
Washer, Terminal
Sleeve, Terminal
Connector, Strain Relief
EMS, Contact Block (S/N 72148 to Present)
Washer, Thrust (S/N 72148 to Present)
Switch, E-Stop (S/N 72148 to Present)
Cap/E-Stop With Seal
Contact Block W/Mount
Harness - Brake Disconnect MTB (Machines Equipped With
Electric Brake Release Only)
Harness - Brake Disconnect Switch (Machines Equipped With
Electric Brake Release Only)
Diode 3.5 Amp (CE Machines Equipped With Electric Brake
Release Only) (Not Shown)
Loom (CE Machines Equipped With Electric Brake Release
Only) (Not Shown)
KEY ATTACH LANYARD (OPTIONAL)
Cable, Lanyard
Ring

REV.

1
A/R
8
8
8
A/R
1
1
1
1
1
1
1
1
.08ft/.02m

Ref.

1
1

3120882

SECTION 2 GROUND COMPONENTS


FIGURE 2-4. GROUND CONTROL BOX ASSEMBLY (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N

3120882

2-13

SECTION 2 GROUND COMPONENTS


FIGURE 2-5. COVERS INSTALLATION

S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S

2-14

3120882

SECTION 2 GROUND COMPONENTS


FIGURE 2-5. COVERS INSTALLATION
FIG & ITEM #

PART NUMBER
0254494

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

4060868
4060869
2560124
Not Used
3340747
Not Used
0641410
4751400
3311405
Not Used
Not Used
0181742
2940080
3911008
4761000
1320136
3760170
1060379
2940065
3860090

DESCRIPTION
COVERS INSTALLATION

QTY.

REV.

Ref.

Cover (Left Side)


Cover (Right Side)
Handle, Pull

1
1
4

Pad, Slide

Bolt 1/4-20NC x 1 1/4


Flatwasher 1/4 (Wide)
Locknut 1/4-20NC

16
32
16

Angle, Slide Mount


Latch
Screw, Round Head #10-24NC x 1/2
Lockwasher #10
Clamp
Ring
Lanyard
Latch
Roller, Stop (S/N 71522 to Present)

4
2
6
6
2
4
2
2
4

S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N

3120882

2-15

SECTION 2 GROUND COMPONENTS


FIGURE 2-5. COVERS INSTALLATION (CONTINUED)

S
E
C
T
I
O
N

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S

2-16

3120882

SECTION 3 SCISSOR ARMS


TABLE OF CONTENTS
FIGURE

3-1
3-2
3-3

DESCRIPTION

PAGE

SCISSOR ARMS INSTALLATION - 3369 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2


SCISSOR ARMS INSTALLATION - 3969 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
ARM GUARD INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

S
E
C
T
I
O
N
3
S
C
I
S
S
O
R
A
R
M
S

3120882

3-1

SECTION 3 SCISSOR ARMS


FIGURE 3-1. SCISSOR ARMS INSTALLATION - MODEL 3369

S
E
C
T
I
O
N
3
S
C
I
S
S
O
R
A
R
M
S

3-2

3120882

SECTION 3 SCISSOR ARMS


.

FIGURE 3-1. SCISSOR ARMS INSTALLATION - MODEL 3369


FIG & ITEM #

PART NUMBER
0254239

1
2
3
4
5
6
7
8
9
10
11
12
13

21
22
23
24

0200495
0200496
0200497
0200521
0200523
0200500
0200501
0200502
3422199
3422200
3422201
3422202
4640381
7000644
7004334
2900756
2900503
3422204
3340669
3340675
1682935
0200503
0200504
3538343
4844380
Not Used
0200522
4751600
0961756

25
26
27
28
29
30
31
32
33
34

1440227
0641528
3311505
0630471
0641624
3311605
3422275
3841203
3311805
0232139

35

0232140

36
37
38
39

0200524
2940081
0641405
4751400

14
15
16
17
18
19
20

3120882

DESCRIPTION
SCISSOR ARMS INSTALLATION - STANDARD
Arm Weldment (Lower Inboard)
Arm Weldment (2nd Inboard)
Arm Weldment (3rd Inboard)
Arm Weldment (Top Inboard)
Arm Weldment (4nd Inboard)
Arm Weldment (Lower and Top Outboard)
Arm Weldment (2nd Outboard Left Side)
Arm Weldment (2nd Outboard Right Side)
Pin, Pivot
Pin, Pivot
Pin, Cylinder Attach
Pin, Pivot
Holding Valve Assembly
Coil (Hydraforce Version)
Coil (Modular Controls Version)
Seal Kit (Hydraforce Version)
Seal Kit (Modular Controls Version)
Pin, Pivot
Pad, Sliding (Bolt On)
Pad, Sliding (Pivoting)
Lift Cylinder Assembly (See Section 5 for Breakdown)
Arm Weldment (3rd Outboard Right Side)
Arm Weldment (3rd Outboard Left Side)
Prop, Safety
Prop, Safety (S/Ns 11657, 12289 and 12651 Only)
Arm Weldment (4th Outboard Left Side)
Flatwasher 3/8
Bushing, Spacer (S/Ns 11657, 12289 and 12651 Only) (Not
Shown - Located at Item 20)
Collar
Bolt 5/16-18NC x 3 1/2
Locknut 5/16-18NC
Bolt, Special
Bolt 3/8-16NC x 3
Locknut 3/8-16NC
Pin, Pivot
Pin, Keeper
Locknut 1/2-13NC
Lock, Prop (Right Side) (S/Ns 11657, 12289 and 12651 Only)
(Not Shown - Located at Item 20)
Lock, Prop (Left Side) (S/Ns 11657, 12289 and 12651 Only)
(Not Shown - Located at Item 20)
Arm Weldment (4th Outboard Right Side)
Latch
Bolt 1/4-20NC x 5/8
Flatwasher 1/4

QTY.

REV.

Ref.

11

S
E
C
T
I
O
N

1
1
1
1
2
1
1
1
1
4
9
2
A/R
A/R
A/R
A/R
4
4
4
2
1
1
2
2

3
S
C
I
S
S
O
R
A
R
M
S

1
32
2
28
28
47
4
16
18
2
4
4
1
1
1
2
8
8

3-3

SECTION 3 SCISSOR ARMS


FIGURE 3-1. SCISSOR ARMS INSTALLATION - MODEL 3369 (CONTINUED)
FIG & ITEM #

PART NUMBER

40
41
42
43
44
45
46
47
48
49
50
51
52
53

4761400
3422416
Not Used
3422202
0641526
0902156
0961664
1320061
4300038
4761500
3311501
4070964
4740229
0200697

S
E
C
T
I
O
N
3

2901327

S
C
I
S
S
O
R

0252588
101

3340645
3340841
3340848
0257362

151

A
R
M
S

4240033
1320061
0641508
4751500
3311505
0259832

151

3-4

1320061
0641408
4751400
3311405
4240033

DESCRIPTION

QTY.

REV.

Lockwasher 1/4
Pin, Pivot

8
1

Pin, Pivot
Bolt 5/16-18NC x 3 1/4
Bracket
Bushing, Gar-Max
Clamp, Cable (Not Shown) (Prior to S/N 68667)
Stud (Welded on Part) (Not Shown) (Prior to S/N 68667)
Lockwasher 5/16 (Not Shown) (Prior to S/N 68667)
Nut 5/16-18NC (Not Shown) (Prior to S/N 68667)
Shim (S/N 37453 to Present)
Shims, Washer (S/N 37453 to Present)
Arm Weldment (Top Outboard)

1
19
2
26
8
8
8
8
2
2
1

Sizzor Arms Kit (Includes Items 1-8, 18, 19, 20, 22, 36 and
53)

Ref.

ARM PADS INSTALLATION


Pad (Prior to S/N 47469)
Pad (S/N 47469 to S/N 53856)
Pad (S/N 53856 to Present)
PLATFORM CONTROL BOX CABLE ROUTING INSTALLATION (NOT SHOWN) (S/N 31253 TO S/N 68667)
Strap, Tie
Clamp
Bolt 5/16-18NC x 1
Flatwasher 5/16
Locknut 5/16-18NC
PLATFORM CONTROL BOX CABLE ROUTING INSTALLATION (NOT SHOWN) (S/N 68667 TO PRESENT)
Clamp
Bolt 1/4-20NC x 1
Flatwasher 1/4
Locknut 1/4-20NC
Strap, Tie

32
32
32
Ref.

8
11
10
20
10
Ref.

7
7
14
7
8

3120882

SECTION 3 SCISSOR ARMS


FIGURE 3-1. SCISSOR ARMS INSTALLATION - MODEL 3369 (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
3
S
C
I
S
S
O
R
A
R
M
S

3120882

3-5

SECTION 3 SCISSOR ARMS


FIGURE 3-2. SCISSOR ARMS INSTALLATION - MODEL 3969

S
E
C
T
I
O
N
3
S
C
I
S
S
O
R
A
R
M
S

3-6

3120882

SECTION 3 SCISSOR ARMS


.

FIGURE 3-2. SCISSOR ARMS INSTALLATION - MODEL 3969


FIG & ITEM #

PART NUMBER
0253761

1
2
3
4
5
6
7
8
9
10
11
12
13

21
22
23
24

0200495
0200496
0200497
0200498
0200499
0200500
0200501
0200502
3422199
3422200
3422201
3422202
4640381
7000644
7004334
2900756
2900503
3422204
3340669
3340675
1682935
0200503
0200504
3538343
4844380
0200523
0200522
4751600
0961756

25
26
27
28
29
30
31
32
33
34

1440227
0641528
3311505
0630471
0641624
3311605
3422275
3841203
3311805
0232139

35

0232140

36
37
38
39

0200524
2940081
0641405
4751400

14
15
16
17
18
19
20

3120882

DESCRIPTION
SCISSOR ARMS INSTALLATION - STANDARD
Arm Weldment (Lower Inboard)
Arm Weldment (2nd Inboard)
Arm Weldment (3rd Inboard)
Arm Weldment (5th Inboard)
Arm Weldment (Top Inboard)
Arm Weldment (Lower and Top Outboard)
Arm Weldment (2nd and 5th Outboard Left Side)
Arm Weldment (2nd and 5th Outboard Right Side)
Pin, Pivot
Pin, Pivot
Pin, Cylinder Attach
Pin, Pivot
Holding Valve Assembly
Coil (Hydraforce Version)
Coil (Modular Controls Version)
Seal Kit (Hydraforce Version)
Seal Kit (Modular Controls Version)
Pin, Pivot
Pad, Sliding (Bolt On)
Pad, Sliding (Pivoting)
Lift Cylinder Assembly (See Section 5 for Breakdown)
Arm Weldment (3rd Outboard Right Side)
Arm Weldment (3rd Outboard Left Side)
Prop, Safety
Prop, Safety (S/Ns 11657, 12289 and 12651 Only)
Arm Weldment (4th Inboard)
Arm Weldment (4th Outboard Left Side)
Flatwasher 3/8
Bushing, Spacer (S/Ns 11657, 12289 and 12651 Only) (Not
Shown - Located at Item 20)
Collar
Bolt 5/16-18NC x 3 1/2
Locknut 5/16-18NC
Bolt, Special
Bolt 3/8-16NC x 3
Locknut 3/8-16NC
Pin, Pivot
Pin, Keeper
Locknut 1/2-13NC
Lock, Prop (Right Side) (S/Ns 11657, 12289 and 12651 Only)
(Not Shown - Located at Item 20)
Lock, Prop (Left Side) (S/Ns 11657, 12289 and 12651 Only)
(Not Shown - Located at Item 20)
Arm Weldment (4th Outboard Right Side)
Latch
Bolt 1/4-20NC x 5/8
Flatwasher 1/4

QTY.

REV.

Ref.

12

S
E
C
T
I
O
N

1
1
1
1
2
2
2
1
1
4
10
2
A/R
A/R
A/R
A/R
4
4
4
2
1
1
2
2
1
1
32
2

3
S
C
I
S
S
O
R
A
R
M
S

34
56
56
4
16
18
2
4
4
1
1
1
2
8
8

3-7

SECTION 3 SCISSOR ARMS


FIGURE 3-2. SCISSOR ARMS INSTALLATION - MODEL 3969 (CONTINUED)
FIG & ITEM #

PART NUMBER

40
41
42
43
44
45
46
47
48
49
50
51
52
53

4761400
3422416
Not Used
3422202
Not Used
0641526
0902156
0961664
1320061
4300038
4761500
3311501
4070964
4740229
2901326

S
E
C
T
I
O
N
3
S
C
I
S
S
O
R

0254475
101

3340645
3340841
3340848
0257363

151

A
R
M
S

4240033
1320061
0641508
4751500
3311505
0259833

151

3-8

1320061
0641408
4751400
3311405

DESCRIPTION

QTY.

Lockwasher 1/4
Pin, Pivot

8
1

Pin, Pivot

Bolt 5/16-18NC x 3 1/4


Bracket
Bushing, Gar-Max
Clamp, Cable (Not Shown) (Prior to S/N 68667)
Stud (Welded on Part) (Not Shown) (Prior to S/N 68667)
Lockwasher 5/16 (Not Shown) (Prior to S/N 68667)
Nut 5/16-18NC (Not Shown) (Prior to S/N 68667)
Shim (S/N 37453 to Present)
Shims, Washer (S/N 37453 to Present)

19
2
26
8
8
8
8
2
2

Sizzor Arms Kit (Includes Items 1-8, 18, 19-22 and 36)

ARM PADS INSTALLATION


Pad (Prior to S/N 47469)
Pad (S/N 47469 to S/N 53856)
Pad (S/N 53856 to Present)
PLATFORM CONTROL BOX CABLE ROUTING INSTALLATION (NOT SHOWN) (PRIOR TO S/N 68667)
Strap, Tie
Clamp
Bolt 5/16-18NC x 1
Flatwasher 5/16
Locknut 5/16-18NC
PLATFORM CONTROL BOX CABLE ROUTING INSTALLATION (NOT SHOWN) (S/N 68667 TO PRESENT)
Clamp
Bolt 1/4-20NC x 1
Flatwasher 1/4
Locknut 1/4-20NC

Ref.

REV.

40
40
40
Ref.

8
13
12
24
12
Ref.

8
8
16
8

3120882

SECTION 3 SCISSOR ARMS


FIGURE 3-2. SCISSOR ARMS INSTALLATION - MODEL 3969 (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
3
S
C
I
S
S
O
R
A
R
M
S

3120882

3-9

SECTION 3 SCISSOR ARMS


FIGURE 3-3. ARM GUARD INSTALLATION

S
E
C
T
I
O
N
3
S
C
I
S
S
O
R
A
R
M
S

3-10

3120882

SECTION 3 SCISSOR ARMS


.

FIGURE 3-3. ARM GUARD INSTALLATION


FIG & ITEM #

PART NUMBER
0254374

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

27
28

4844624
4844625
3430416
3580228
4844856
4160122
1060578
0181737
4751500
4761500
3311505
1320217
4060862
4240023
0641508
4300038
4060861
4060864
4060860
0641516
4844692
4060863
3450203
4420055
4562083
3340645
3340841
Not Used
0641510
2901867

3120882

DESCRIPTION
ARM GUARD INSTALLATION
Weldment, Arm Guard End Rail
Weldment, Arm Guard Side
Pin Clevis 1/4 x 2
Sheave, Cable
Weldment, Tube
Spring
Cable
Angle
Flatwasher 5/16
Lockwasher 5/16 (Prior to S/N 80825)
Locknut 5/16-18NC
Clip, Wire
Netting, Arm Guard
Strap, Tie
Bolt 5/16-18NC x 1
Stud 5/16-18NC x 1 (Welded Part) (Prior to February 1995)
Netting, Arm Guard
Netting, Arm Guard
Guard, Accordian
Bolt 5/16-18NC x 2
Weldment, Arm Guard Side
Netting, Arm Guard
Cotter Pin
Tape
Tube, Spacer
Pad Options:
Pad (Prior to S/N 47115)
Pad (S/N 47115 to Present)

QTY.

REV.

Ref.

S
E
C
T
I
O
N

2
1
4
4
2
2
4
4
24
16
16
4
2
104
4
8
2
1
2
4
1
1
4

3
S
C
I
S
S
O
R

8in/20.3cm

8
4

Bolt 5/16-18NC x 1 1/4

Kit, Netting (Includes Items 13, 17, 18 & 22)

A
R
M
S
1

3-11

SECTION 3 SCISSOR ARMS


FIGURE 3-3. ARM GUARD INSTALLATION (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
3
S
C
I
S
S
O
R
A
R
M
S

3-12

3120882

SECTION 4

PLATFORM

TABLE OF CONTENTS
FIGURE

4-1
4-2
4-3
4-4
4-5
4-6

DESCRIPTION

PLATFORM COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


MANUAL PLATFORM EXTENSION INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLATFORM CONSOLE BOX ASSEMBLY (PRIOR TO S/N 71506) . . . . . . . . . . . . . . . . . . . . . .
PLATFORM CONSOLE BOX ASSEMBLY (S/N 71506 TO PRESENT) . . . . . . . . . . . . . . . . . . .
CONTROLLER ASSEMBLY - PQ (PRIOR TO S/N 71506). . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTROLLER ASSEMBLY - PQ (S/N 71506 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . .

PAGE

4-2
4-8
4-12
4-16
4-20
4-22

S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M

3120882

4-1

SECTION 4

PLATFORM

FIGURE 4-1.PLATFORM COMPONENTS INSTALLATION

S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M

4-2

3120882

SECTION 4

PLATFORM

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION


FIG & ITEM #

1
2

3
4
5
6
7
8
9
10
11

12
13
14
15
16
17

18
19

20
21
22

23
24
25
26

3120882

PART NUMBER

DESCRIPTION

3510410

PLATFORM WELDMENT

0253940
0253939
0257361

HANDRAIL INSTALLATION OPTIONS:


Handrails Without Extension
Handrails With Extension
Handrails With Swing Gate (S/N 33811 to Present)

3640857
3640859
4845494
0901870
Not Required
Not Required
Not Required
0641420
4711400
4420055
3311405
3640860
3640860
Not Required
0641416
3422219
1060379
0961845
0641406
3536936
Not Required
Not Required
3520072
3640858
Not Required
Not Required
3252234
Not Used
3536987
Not Required
4160028
4751500
Not Used
0641420

Rail Weldment - Side


Rail Weldment - Rear Options:
Rail Weldment - Rear
Rail Weldment With Swing Gate - Rear
Bracket

Bolt 1/4-20NC x 2 1/2


Flatwasher 1/4 Narrow
Tape
Locknut 1/4-20NC
Rail Weldment
Rail Weldment - With Out Extension
Rail Weldment - With Extension
Rail Weldment - With Swing Gate
Bolt 1/4-20NC x 2
Spring Pin
Cable, Lanyard
Bushing
Bolt 1/4-20NC x 3/4
Kick Plate Options:
Kick Plate - With Out Extension
Kick Plate - With Extension
Kick Plate - With Swing Gate
Plug, Cap
Rail Weldment - Front Options:
Rail Weldment With Out Extension
Rail Weldment With Extension
Rail Weldment With Swing Gate
Decal (Prior to S/N 56271)

QTY.

REV.

1
Ref.
Ref.
Ref.
Ref.

8
12
4

S
E
C
T
I
O
N

2
1

A/R
A/R
1ft./31cm
A/R
1

P
L
A
T
F
O
R
M

2
A/R
A/R
6
A/R
1

A/R
1

Plate, Kick Options:


Plate, Kick - With Drop Gate
Plate, Kick - With Swing Gate
Spring (Machines With Swing Gate Option Only)
Flatwasher 5/16

1
4

Bolt 1/4-20NC x 2 1/2

12

4-3

SECTION 4

PLATFORM

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED)


FIG & ITEM #

PART NUMBER

27
3760170
Not Required
Not Required
28

S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M

29
30
31
32
33
34
35

2600201
Not Required
Not Required
4740411
3300375
3900184
Not Required
Not Required
2940074
3911014

36

3311005

37

4751000

38

0100011
0254828
0254829

101

2920095
1060341
0901930
0641416
3311405
4240033
0255032
0255034

201

4-4

4060865
2920119
7016319
7016320
2920146
7016319
7016372
0721006
4751000
3311005
1060341

DESCRIPTION
Ring Options:
Ring - With Out Extension
Ring - Machine With Extension
Ring - Machine With Swing Gate
Hinge Options:
Hinge - With Out Extension
Hinge - With Extension
Hinge - With Swing Gate
Washer, Nylon
Nut, Binding
Screw, Special

Latch (Machines With Swing Gate Option Only)


Screw #10-24NC x 7/8 (Machines With Swing Gate
Option Only)
Locknut #10-24NC (Machines With Swing Gate
Option Only)
Flatwasher #10 (Machines With Swing Gate Option
Only)
Loctite #242 (Not Shown)
WORKLIGHTS INSTALLATION - 3369 (OPTIONAL)
WORKLIGHTS INSTALLATION - 3969 (OPTIONAL)
Worklight
Cable, Electrical - 16-2
Bracket
Bolt 1/4-20NC x 2
Locknut 1/4-20NC
Strap, Tie
BEACON LIGHT INSTALLATION - 3369 (OPTIONAL)
BEACON LIGHT INSTALLATION - 3969 (OPTIONAL)
Shield, Cage
Light, Beacon (Prior to S/N 23604)
Bulb, Flash Bulb
Lens, Amber
Light, Beacon (S/N 23604 to Present)
Bulb, Flash Bulb
Lens, Amber
Screw, Machine #10-24NC x 3/4
Flatwasher #10
Locknut #10-24NC
Cable, Electrical 16/2

QTY.

REV.

A/R

20
2
2

1
4
4
4
A/R
Ref.
Ref.

B
2

2
A/R
2
2
2
14
Ref.
Ref.

A
A

1
1
1
1
1
1
1
2
4
2
A/R

3120882

SECTION 4

PLATFORM

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED)


FIG & ITEM #

PART NUMBER
0254825
0254826
0255786
0255787

301
302
303
304
305
306
307
308
309
310

311
312
313
314
315
316
317
318

Supply Locally
Supply Locally
Supply Locally
3538051
0641406
4751400
3311405
1320061
4240033
1060308
1060461

Supply Locally
1700598
1700599
Supply Locally
Supply Locally
4060805
4761500
3311501
0255213

401
402
403 - 406
407
408
409
410
411
412

3120882

Not Used
4360300
Not Used
4460049
3910832
3910832
4750800
4751000
4760800
4761000
3310801
3311001
3440413

DESCRIPTION
110 VOLT RECEPTACLE INSTALLATION - MODEL
3369 (OPTIONAL)
110 VOLT RECEPTACLE INSTALLATION - MODEL
3969 (OPTIONAL)
220 VOLT RECEPTACLE INSTALLATION - MODEL
3369 (OPTIONAL)
220 VOLT RECEPTACLE INSTALLATION - MODEL
3969 (OPTIONAL)
Box, Mounting
Receptacle
Shield, Cover
Plate, Mounting
Bolt 1/4-20NC x 3/4
Flatwasher 1/4
Locknut 1/4-20NC
Clamp
Strap, Tie
Cable, Electrical - 12-3 Options: (Prior to S/N 45013)
Cable, Electrical - 12-3 Options: (S/N 45013 to Present)
Model 3369 (Prior to S/N 45013)
Model 3369 (S/N 45013 to Present)
Model 3969 (Prior to S/N 45013)
Model 3969 (S/N 45013 to Present)
Plug, Connector
Decal - Ground (Prior to S/N 50044)
Decal - Neutral (Prior to S/N 50044)
Connector, Strain Relief
Bushing
Shield, Flex Trim (S/N 50044 to Present)
Lockwasher 5/16 (S/N 50044 to Present)
Nut 5/16-18NC (S/N 50044 to Present)
LIMIT SWITCH INSTALLATION

QTY.

REV.

Ref.

Ref.

Ref.

Ref.

S
E
C
T
I
O
N

1
1
1
1
2
4
2
A/R
10
A/R
A/R

4
P
L
A
T
F
O
R
M

80ft./24.4m
60ft./18.3m
90ft./27.4m
65ft./19.8m

1
2
2
1
1
10in./25.4cm

4
4
Ref.

Switch, Limit

Connector, Strain Relief


Screw, Machine #8-32NC x 2 (Prior to S/N 49916)
Screw, Machine #10-24NC x 2 (S/N 49916 to Present)
Flatwasher #8 (Prior to S/N 49916)
Flatwasher #10 (S/N 49916 to Present)
Lockwasher #8 (Prior to S/N 49916)
Lockwasher #10 (S/N 49916 to Present)
Nut #8-32NC (Prior to S/N 49916)
Nut #10-24NC (S/N 49916 to Present)
Rollpin

1
4
4
4
4
4
4
4
4
1

4-5

SECTION 4

PLATFORM

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED)


FIG & ITEM #

PART NUMBER

413
414
415
416

0902106
4751600
1100092
3951512

S
E
C
T
I
O
N

0257371
501
502
503
504
505

0258828
0258829

4
P
L
A
T
F
O
R
M

3760321
0630476
4761500
1703175
3510583

551 - 554
555
556
557

558
559
560

4-6

Not Used
1320061
4240033
1060461

3311501
4761500
4060805

DESCRIPTION
Bracket
Flatwasher 3/8
Cam
Setscrew 5/16-18NC x 1 1/4
D-RING INSTALLATION (OPTIONAL)
D-Ring, Swivel Ring
Button Head Screw 5/16-18NC x 3/4
Lockwasher 5/16
Decal - Anchorage Point
Deck Weldment
AC CABLE INSTALLATION - 3369 (AUSTRALIAN
SPEC.) (S/N 50044 TO PRESENT)
AC CABLE INSTALLATION - 3969 (AUSTRALIAN
SPEC.) (S/N 50044 TO PRESENT)

Clamp
Strap, Tie
Cable, Electrical - 12/3 Options:
3369
3969
Nut 5/16-18NC
Lockwasher 5/16
Trim, Loom (Not Shown)

QTY.

REV.

1
2
1
2
Ref.

4
16
16
4
1
Ref.

Ref.

6
10
65ft/19.8m
70ft/21.3m

4
4
1ft/0.30m

3120882

SECTION 4

PLATFORM

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED)


FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M

3120882

4-7

SECTION 4

PLATFORM

FIGURE 4-2. MANUAL PLATFORM EXTENSION INSTALLATION

S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M

4-8

3120882

SECTION 4

PLATFORM

FIGURE 4-2. MANUAL PLATFORM EXTENSION INSTALLATION


FIG & ITEM #

PART NUMBER
0254476

1
2

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42

3120882

3510446
3537610
3571800
3537619
3841233
3312202
3322202
3760348
4752200
3860059
3536639
Not Used
0641607
4761600
0641510
4711500
3311505
Not Used
3340653
4070829
0641420
4751400
3311405
3520072
0641416
3422219
1060379
Not Used
0641406
0961845
4420055
3640916
3640917
3640918
3537609
4844683
4844684
2560088
3537615
3760170
2600201
Not Used
4740411
1380132

DESCRIPTION
MANUAL PLATFORM EXTENSION INSTALLATION

QTY.

REV.

Ref.

Extension Weldment
Kick Plate - Front Options:
Prior to S/N 69983
S/N 69983 to Present
Plate, Support (Roller)
Rod, Support (Roller)
Nut, Jam 3/4-10NC
Nut, Jam 3/4-16NF
Ring, Retainer
Flatwasher 3/4
Roller
Plate

4
4
4
4
4
4
4
2

Bolt 3/8-16NC x 7/8


Lockwasher 3/8
Bolt 5/16-18NC x 1 1/4
Flatwasher 5/16
Locknut 5/16-18NC (Prior to S/N 69983)

4
4
16
16
16

Pad, Slide
Shim
Bolt 1/4-20NC x 2 1/2
Flatwasher 1/4
Locknut 1/4-20NC
Plug, Cap
Bolt 1/4-20NC x 2
Spring Pin
Cable, Lanyard

2
4
10
70
50
8
18
4
4

Bolt 1/4-20NC x 3/4


Bushing
Tape
Rail Weldment (Right Side)
Rail Weldment (Left Side)
Rail Weldment (Front)
Plate, Pivot
Handle Weldment (Right Side)
Handle Weldment (Left Side)
Grip
Plate, Latch
Ring
Hinge
Washer, Nylon
Clip, Grip

1
1

S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M

4
2
3in./8cm
1
1
1
2
1
1
2
2
2
1
16
2

4-9

SECTION 4

PLATFORM

FIGURE 4-2. MANUAL PLATFORM EXTENSION INSTALLATION (CONTINUED)


FIG & ITEM #

PART NUMBER

43
44
45
46
47
48
49
50

3941004
3911440
0641676
3311605
4711600
0940049
3300151
0641405

S
E
C
T
I
O
N

0255254

101
102
103
104
105
106
107
108
109
110
111
112
113

4
P
L
A
T
F
O
R
M

4-10

4460052
4360277
4360236
4360278
3900168
4920140
1100093
4751400
4761400
3311401
4300084
4460298
1060341

DESCRIPTION
Screw, Self-Tapping #10 x 1/2
Screw 1/4-20NC x 2 1/2
Bolt 3/8-16NC x 9 1/2
Locknut 3/8-16NC
Flatwasher 3/8 Narrow
Bumper
Nut, Acorn 1/4-20NC (Prior to S/N 69983)
Bolt 1/4-20NC x 5/8 (S/N 69983 to Present)
PLATFORM EXTENSION LIMIT SWITCH INSTALLATION (FRENCH AND ITALIAN SPEC) (PRIOR TO S/
N29596)
Connector, Strain Relief
Switch, Limit
Head, Switch Actuator
Roller and Arm Assembly
Screw, Special
Lockwire
Cam, Limit Switch
Flatwasher 1/4
Lockwasher 1/4
Nut 1/4-20NC
Stud, Weld (Welded Part)
Block, Terminal
Cable, Electrical 16/2

QTY.

REV.

2
4
2
2
4
2
2
2
Ref.

1
1
1
1
2
A/R
1
4
4
4
4
1
90ft./27.4m

3120882

SECTION 4

PLATFORM

FIGURE 4-2. MANUAL PLATFORM EXTENSION INSTALLATION (CONTINUED)


FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M

3120882

4-11

SECTION 4

PLATFORM

FIGURE 4-3.PLATFORM CONSOLE BOX ASSEMBLY (PRIOR TO S/N 71506)

S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M

4-12

3120882

SECTION 4

PLATFORM

FIGURE 4-3. PLATFORM CONSOLE BOX ASSEMBLY (PRIOR TO S/N 71506)


FIG & ITEM #

1
2

3
4

5
6
7
8
9
10
11
12
13
14
15
16
17
18

19
20
21
22
23
24
25
26
27
28
29
30

31

3120882

PART NUMBER

DESCRIPTION

QTY.

REV.

0254546
0257162

CONSOLE BOX ASSEMBLY (PRIOR TO S/N 29596)


CONSOLE BOX ASSEMBLY (S/N 29596 TO PRESENT)

Ref.
Ref.

9
5

0860784
3252326
3252522
4420008
0901859
0902498
0641404
4791400
1060380
3760170
3421453
4460463
4460470
4460471
4360339
7012593
4360267
3520026
3900177
4740120
4360317
7012566
7012517
4360289
7012611
7012612
4740066
4360328
3790012
1600180
3900178
4360274
Not Used
4460578
2920125
0100009
0140030
4360370
4360445
3300352

Box, Console
Nameplate Options:
Nameplate (Prior to S/N 29596)
Nameplate (S/N 29596 to Present)
Tape, Insulation
Bracket, Hanger Options:
Bracket, Hanger (Prior to S/N 29596)
Bracket, Hanger (S/N 29596 to Present)
Bolt 1/4-20NC x 1/2
Starwasher 1/4
Lanyard - 10/25.4cm
Ring
Pin, Snapper
Receptacle, Terminal
Nut, Panel
Lockwasher
Switch, Push Button
Boot, Green
Switch, Contact - N.O.
Plug
Screw
Washer, Nylon
Switch, Push/Pull (Emergency Stop) Options:
Switch (Prior to S/N 29596)
Lens
Bulb
Switch (S/N 29596 to Present)
Push-Pull Mushroom Head
Boot
Washer, Brass (June 1995 to Present)
Switch, Toggle
O-Ring
Controller, PQ
Screw #10-24NC x 3/4
Switch, Push Button (Prior to S/N 47782)
Connector (Red) (Prior to S/N 50044)
Light, Indicator (Red) (Prior to S/N 50044)
Sealant, Silicone
Alarm, Sonalert (Red) (Prior to S/N 50044)
Potentiometer, Speed Control Options:
Prior to S/N 29596
S/N 29596 to Present
Nut, Special (Prior to S/N 29596)

1
1

S
E
C
T
I
O
N

32in./.8m
1

4
4
1
1
1
1
1
1
1
1
1
1
6
2
1

4
P
L
A
T
F
O
R
M

1
1
1
1
2
1
1
1
2
1
2
1
A/R
1
1

4-13

SECTION 4

PLATFORM

FIGURE 4-3. PLATFORM CONSOLE BOX ASSEMBLY (PRIOR TO S/N 71506) (CONTINUED)
FIG & ITEM #

PART NUMBER

32

33
34
35
36
37
38
39
40

S
E
C
T
I
O
N

2560121
2560136
Not Used
1701827
4740066
4360282
4360112
0610112
4770600
3310601
0255064

101
102
103
104

4
P
L
A
T
F
O
R
M

2920125
4460578
0140030
0840026

0255653
0255241
1060341
4921636
4921501
3990010
2820026
4460115
4460035

4-14

DESCRIPTION

QTY.

Knob, Speed Control Options:


Prior to S/N 29596
S/N 29596 to Present

Decal - Legend
Washer, Thrust (Prior to S/N 29596)
Switch
Breaker, Circuit - 5 Amp
Card, Circuit
Lockwasher #6
Nut #6-32

1
2
1
1
1
2
2

OPTIONAL TILT INDICATOR INSTALLATION


Light, Indicator (Red)
Terminal
Alarm, Sonalert
Boot, Cable (S/N 50044 to Present)
OVERLOAD PROTECTION INSTALLATION (FRENCH
SPEC. ONLY) (NOT SHOWN)
Prior to S/N 29596
S/N 29596 to S/N 71506
Cable, Electrical 18/2
Wire
Wire
Diode 6Amp
Tubing, Vinyl
Terminal
Terminal, Splice

Ref.

REV.

1
2
1
2
Ref
Ref.
Ref.

25ft/7.6m
2ft/.61m
2ft/.61m
5
A/R
4
3

3120882

SECTION 4

PLATFORM

FIGURE 4-3. PLATFORM CONSOLE BOX ASSEMBLY (PRIOR TO S/N 71506) (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M

3120882

4-15

SECTION 4

PLATFORM

FIGURE 4-4.PLATFORM CONSOLE BOX ASSEMBLY (S/N 71506 TO PRESENT)

S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M

4-16

3120882

SECTION 4

PLATFORM

FIGURE 4-4. PLATFORM CONSOLE BOX ASSEMBLY (S/N 71506 TO PRESENT)


FIG & ITEM #

1
2
3
4
5

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

PART NUMBER

3120882

QTY.

REV.
C

0259863

CONSOLE BOX ASSEMBLY

Ref.

0100009
0140030
0610136
0641404

Sealant (Not Shown)


Alarm, Sonalert
Circuit Card, W/Hardware
Bolt 1/4-20NC x 1/2
Box, Console Options:
Prior to S/N 83228
S/N 83228 to Present
Lanyard - 10/25.4cm
Controller, PQ
Decal - Symbol Legend
Decal - EMS
Knob, Speed Control
Light, Indicator - Red
Nameplate
Nut #6-32NC
Pin, Snapper

A/R
1
1
4
1

0860784
0861376
1060380
1600301
1701827
1704260
2560136
2920125
3252662
3310601
3421453
Not Used
3760170
3900178
3900265
4060802
4360112
4360267
4360282
4360328
4360339
7012593
4360387
4360445
4360475
7020175
7020176

28

29
30
31
32
33
34
35
36

DESCRIPTION

4460463
4460503
4460470
4460471
4740066
4740120
4760600
4761400
4845755
3790012

Ring
Screw #10-24NC x 3/4
Screw #8-18NC x 3/4
Guard, Switch
Breaker, Circuit - 5 Amp
Switch, Contact - N.O.
EMS, Contact Block
Switch, Toggle
Switch, Push Button
Boot, Green
Switch, Push Button
Potentiometer, Speed Control
Switch, Push/Pull (Emergency Stop)
Push-Pull Mushroom Head W/Seal
Contact Block W/Mount
Plug, Male Options:
23 Pin Plug (Prior to S/N 77820)
31 Pin Plug (S/N 77820 to Present)
Nut, Panel
Lockwasher
Washer, Brass
Washer, Nylon
Lockers #6
Lockwasher 1/4
Bracket, Hanger
O-Ring

S
E
C
T
I
O
N

1
1
1
1
1
1
1
2
1

4
P
L
A
T
F
O
R
M

1
4
6
1
1
1
1
1
1
1
1
1
1
1
1
1

1
1
2
4
2
4
1
1

4-17

SECTION 4

PLATFORM

FIGURE 4-4. PLATFORM CONSOLE BOX ASSEMBLY (S/N 71506 TO PRESENT) (CONTINUED)
FIG & ITEM #

PART NUMBER
0258663

101

S
E
C
T
I
O
N

4360274

0255241
0270412
1060341
4921636
4921501
3990010
2820026
4460115
4460035
3740087
4120027
3740063

4
P
L
A
T
F
O
R
M

4-18

DESCRIPTION
OPTIONAL HORN BUTTON INSTALLATION
Switch, Push Button
OVERLOAD PROTECTION INSTALLATION (FRENCH
SPEC. ONLY) (NOT SHOWN)
S/N 71506 to S/N 75625
S/N 75625 to Present
Cable, Electrical 18/2
Wire
Wire
Diode 6Amp
Tubing, Vinyl
Terminal
Terminal, Splice
Relay
Socket, Relay
Spring, Relay

QTY.

REV.

Ref.

1
Ref
Ref.
Ref.

25ft/7.6m
2ft/.61m
2ft/.61m
5
A/R
4
3
1
1
1

3120882

SECTION 4

PLATFORM

FIGURE 4-4. PLATFORM CONSOLE BOX ASSEMBLY (S/N 71506 TO PRESENT) (CONTINUED)
FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M

3120882

4-19

SECTION 4

PLATFORM

FIGURE 4-5.CONTROLLER ASSEMBLY - PQ (PRIOR TO S/N 71506)

S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M

4-20

3120882

SECTION 4

PLATFORM

FIGURE 4-5. CONTROLLER ASSEMBLY - PQ (PRIOR TO S/N 71506)


FIG & ITEM #

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

3120882

PART NUMBER

DESCRIPTION

QTY.

REV.
B

1600180

CONTROLLER ASSEMBLY - PQ

Ref.

7003790
7003791
7003789
7011976
7011971
7011970
7011972
7011934
7011984
7011985
7011986
7011989
7011936
7003772
7003774
7011932
7011987
7011988
7011945
7003780
7003751
7011940
7011983
4460266
4460226
7020536
7011970

Boot, Rocker Switch


Actuator, Switch
Switch Assembly
Handle Half Assembly (2 Per)
Screw #6-32NC x 5/8
Nut #6-32NC
Lockwasher #6
Spring, Compression
Knob, Lower Slide-Lock
Ring, Snap
Slide-Lock (Internal)
Screw #10-32NC x 1/2
Gasket
Boot
Gasket, Lower
Stem Assembly
Spring
Gear, Sector
Electrical, Assembly
Electrical Pot Assembly
Pot With Out Wires
Gear, Pinion
Screw, Set
Connector
Pin, Male
Screw #6-32NC x 1
Nut #6-32NC

1
1
1
1
2
2
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
A/R
1
2

S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M

4-21

SECTION 4

PLATFORM

FIGURE 4-6.CONTROLLER ASSEMBLY - PQ (S/N 71506 TO PRESENT)

S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M

4-22

3120882

SECTION 4

PLATFORM

FIGURE 4-6. CONTROLLER ASSEMBLY - PQ (S/N 71506 TO PRESENT)


FIG & ITEM #

PART NUMBER
1600301

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

3120882

7020503
7020520
7020504
7020502
7011991
7011992
7020501
Use 7020514
Use 7020514
7003791
7011997
7003790
7020526
7003780
7020509
7003751
7011940
7020511

DESCRIPTION
CONTROLLER ASSEMBLY - PQ
Handle/Housing Assembly
Boot
Plate, Mounting
Gasket
Grip Assembly
Switch Assembly
Switch, Pushbutton
Grip - Right Side (was p/n 7011993 & p/n 7020531)
Grip - Left Side (was p/n 7011994 & p/n 7020532)
Actuator, Switch
Trigger
Boot, Rocker Switch
Electrical, Assembly
Electrical Pot Assembly
Plate, Mounting - Potentiometer
Pot With Out Wires
Gear, Pinion
Screw, Set

QTY.

REV.

Ref.

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M

4-23

SECTION 4

PLATFORM

FIGURE 4-6. CONTROLLER ASSEMBLY - PQ (S/N 71506 TO PRESENT) (CONTINUED)


FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M

4-24

3120882

SECTION 5

CYLINDER

TABLE OF CONTENTS
FIGURE

5-1
5-2

DESCRIPTION

PAGE

LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2


STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R

3120882

5-1

SECTION 5

CYLINDER

FIGURE 5-1.LIFT CYLINDER ASSEMBLY

S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R

5-2

3120882

SECTION 5

CYLINDER

FIGURE 5-1. LIFT CYLINDER ASSEMBLY


FIG & ITEM #

PART NUMBER
1682935

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

101
102
103

104

3120882

1682936
0961826
1682938
0961826
1120336
1681843
3480102
3300281
4566171
Not Used
Not Used
Not Used
Not Used
Not Used
3900170
Not Used
Kit
Kit
Kit
Kit
Kit
Kit
Kit
0100011
0100038
0100035
Not Used
4640903

DESCRIPTION
LIFT CYLINDER ASSEMBLY

QTY.

REV.

Ref

Barrel Assembly
Bushing
Rod Assembly
Bushing
Retainer
Head
Piston
Nut
Spacer

1
2
1
2
1
1
1
1
1

Set Screw

Wiper, Rod
Seal, Rod
T-Seal
Ring, Wear
O-Ring
Ring, Lock
Seal, Piston
Loctite #242
Primer, Locking
Loctite #222

2901102

Seal Kit - 1682935 Cylinder (Includes Items 15-21)

1
Ref

0255653
0255241
0270412

OVERLOAD PROTECTION INSTALLATION (FRENCH


SPEC. ONLY)
Prior to S/N 29596
S/N 29596 to S/N 75625
S/N 75625 to Present
Fitting, 90
Fitting, Straight
Switch, Pressure
Connector, Strain Relief
Cable, Electrical 18/2
Reducer

1
1
1
1
1
2
2
A/R
A/R
A/R

Valve, Thermal Relief

2220879
2220440
1692617
4460428
1060341
2220273

S
E
C
T
I
O
N

Ref.
Ref.
Ref.

C
Y
L
I
N
D
E
R
C

1
1
1
1
25ft/7.6m
1

5-3

SECTION 5

CYLINDER

FIGURE 5-1. LIFT CYLINDER ASSEMBLY (CONTINUED)


FIG & ITEM #

PART NUMBER

DESCRIPTION
SCISSORS ARMS INSTALLATION COMPONENTS

201to 212
213

S
E
C
T
I
O
N

Not Used
4640381
7000644
7004334
2900756
2900503

Cartridge, Holding Valve


Coil (Hydraforce Version)
Coil (Modular Controls Version)
Seal Kit (Hydraforce Version)
Seal Kit (Modular Controls Version)

QTY.

REV.

Ref.

1
1
1
1
1

5
C
Y
L
I
N
D
E
R

5-4

3120882

SECTION 5

CYLINDER

FIGURE 5-1. LIFT CYLINDER ASSEMBLY (CONTINUED)


FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R

3120882

5-5

SECTION 5

CYLINDER

FIGURE 5-2.STEER CYLINDER ASSEMBLY

S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R

5-6

3120882

SECTION 5

CYLINDER

FIGURE 5-2. STEER CYLINDER ASSEMBLY


FIG & ITEM #

PART NUMBER
1682527
1683695

2
3
4
5
6
7
8
9
10
11
12
13
14

1682528
1683694
1682530
3480153
1682364
1120387
4565275
3760141
Kit
Kit
Kit
Kit
Kit
Kit
3860054
3860080

15

16
17
18

3321801
3321802
0100035
Not Used
2220472

19
20
21

3120882

DESCRIPTION

QTY.

REV.

STEER CYLINDER ASSEMBLIES


Prior to S/N 47596
S/N 47596 to Present
Note: When replacing complete cylinder
assembly p/n 1682527 use p/n 1683695 cylinder
assembly as Service Replacement.
Note: Original Equipment may have been
replaced with Service Replacement components
part. Identify the p/n stamped on cylinder before
ordering parts.

Ref
Ref
Ref
Ref.

C
2

Barrel Weldment Options:


Prior to S/N 47596
S/N 47596 to Present
Rod
Piston
Head
Retainer
Spacer
Ring, Retaining
Seal, Wiper
Seal, Rod
O-Ring
Ring, Wear
T-Seal
O-Ring
Follower, Cam Options:
Prior to S/N 47596
S/N 47596 to Present
Nut 1/2-20NF Options:
Prior to S/N 47596
S/N 47596 to Present
Loctite #222

Ref.

S
E
C
T
I
O
N

1
1
2
2
2
2
2
2
2
2
1
1
1

5
C
Y
L
I
N
D
E
R

A/R

Fitting 90

2220515
2180699
2180394

Fitting, Cap
Fitting, Modified
Orifice

2
1
1

2901178

Seal Kit (Includes Items 8-13)

5-7

SECTION 5

CYLINDER

FIGURE 5-2. STEER CYLINDER ASSEMBLY (CONTINUED)


FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R

5-8

3120882

SECTION 6

HYDRAULIC

TABLE OF CONTENTS
FIGURE

6-1

DESCRIPTION

PAGE

HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C

3120882

6-1

SECTION 6

HYDRAULIC

FIGURE 6-1.HYDRAULIC DIAGRAM

S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C

6-2

3120882

SECTION 6

HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM


FIG & ITEM #

PART NUMBER
2792080

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

101
102
103

104
105
106
107
108
109
110
111

3120882

DESCRIPTION
HYDRAULIC DIAGRAMS

REV.

Ref.

2220415
2220371
2220373
2220466
2220235
2220470
2220451
2220490
2220504
2220374
4566419
4566414
Not Used
2210008
2220582
0100020
1320033
2220347
2220497

Fitting, 90
Fitting, Straight
Sealant (Not Shown)
Clamp
Fitting, Straight
Fitting, Straight

1
2
A/R
4
1
2

2901277

HYDRAULIC HOSE KITS

Ref.

2750968
2752392

Hose
Hose
Hose Options:
Prior to S/N 61791
S/N 61791 to Present
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose, Suction - 3/4

2750895
2751906
2750998
2752460
2751160
2752438
2751407
2751418
2752448
2720298

Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, 90
Fitting, Plug
Fitting, 90
Fitting, Straight
Fitting, Tee
Fitting, Tee
Fitting, Straight
Tube
Tube

QTY.

4
2
6
3
3
1
1
2
1
1
1
1

S
E
C
T
I
O
N
6
B

H
Y
D
R
A
U
L
I
C

1
1
2

2
2
2
1
1
1
1
18/46cm

6-3

SECTION 6

HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM (CONTINUED)


FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C

6-4

3120882

SECTION 7

ELECTRICAL

TABLE OF CONTENTS
FIGURE

7-1
7-2
7-3
7-4
7-5

DESCRIPTION

ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


STANDARD ELECTRICAL SCHEMATIC (PRIOR TO S/N 72550) . . . . . . . . . . . . . . . . . . . . . . .
STANDARD ELECTRICAL DIAGRAM - EURO SPEC (S/N 72550 TO PRESENT) . . . . . . . . . .
STANDARD ELECTRICAL DIAGRAM - AUSTRALIAN SPEC (S/N 72550 TO PRESENT) . . . .
MAIN ELECTRICAL CONNECTOR AND TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PAGE

7-2
7-6
7-8
7-9
7-10

S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L

3120882

7-1

SECTION 7

ELECTRICAL

FIGURE 7-1.ELECTRICAL DIAGRAM LIST


FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Ref.
Ref.

Note: Diagrams with asterisks (*) Indicate electrical


drawing shown in this manual. All other electrical
drawings are available from the JLG Service
Department upon request.
1282327
0255046

S
E
C
T
I
O
N

Motion Alarm Electrical Diagram (B/M Only)


Travel Alarm Electrical Diagram (B/M Only)
Alarm
Diode - 6 Amp
Cable, Electrical - 16/2
Relay
Clip, Spring
Socket, Relay

Ref.
Ref.
1
1
7ft./2m
1
1
1

A
B

0254827

BEACON LIGHT ELECTRICAL DIAGRAM (FRAME


MOUNTED)
Light, Beacon (Prior to S/N 23604)
Light, Beacon (S/N 23604 to Present)
Cable, Electrical - 16/2

Ref.

0255032
0255034
2920119
2920146
1060341

E
L
E
C
T
R
I
C
A
L

BEACON LIGHT ELECTRICAL DIAGRAM (UNDER


PLATFORM MOUNTED) (REF. DRG. ONLY)
Electrical Diagram - Model 3369 (B/M Only)
Electrical Diagram - Model 3969 (B/M Only)
Light, Beacon (Prior to S/N 23604)
Light, Beacon (S/N 23604 to Present)
Cable, Electrical - 16/2 Options:
Model 3369
Model 3969

4921653
4922247
4922434

GROUND TO PLATFORM ELECTRICAL HARNESS


Model 3369 Options:
Prior to S/N 58031
S/N 58031 to S/N 77820
S/N 77820 to Present
Model 3969 Options:
Prior to S/N 58031
S/N 58031 to S/N 77820
S/N 77820 to Present

0255047
0140028
1060341
0840026
3990010

HORN ELECTRICAL DIAGRAM


Horn
Cable, Electrical - 16/2
Boot, Terminal
Diode - 6 Amp (S/N 29014 to Present)

4921652
4922246
4922435

7-2

0255044
0255045
0140031
3990010
1060341
3740087
3740063
4120027

2920119
2920146
1060341

ALARM ELECTRICAL DIAGRAMS (REF. DRG. ONLY)


Descent Alarm Electrical Diagram (B/M Only)

1
1
121in./3m
Ref.
Ref.
Ref.
1
1
A/R

A
A

73ft./22.3m
80ft/24.4m

Ref.
1

Ref.
1
8ft./2.4m
2
1

3120882

SECTION 7

ELECTRICAL

FIGURE 7-1.ELECTRICAL DIAGRAM LIST


FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

0255653

Ref.

1692617
1060341
3990010

OVERLOAD PROTECTION INSTALLATION - FRENCH


MACHINES (LOCATED ON LIFT CYLINDER) (PRIOR
TO S/N 29596)
Switch, Pressure
Cable, Electrical - 16/2
Diode - 6 Amp

0610112

PLATFORM BOX CIRCUIT BOARD DIAGRAM

Ref.

4932770
4360370
3730001
3990051
4933121
3730001

PLATFORM ELECTRICAL DIAGRAMS


PLATFORM ELECTRICAL (PRIOR TO S/N 71506)
Switch, Potentiometer (Prior to S/N 30476)
Resistor 220 Ohm
Diode
PLATFORM ELECTRICAL (S/N 71506 TO PRESENT)
Resistor 220 Ohm

Ref.
Ref.
1
1
1
Ref.
1

PLATFORM LIMIT SWITCH ELECTRICAL DIAGRAM


(FRENCH AND ITALIAN SPEC)
Switch, Limit
Cable, Electrical - 16/2

Ref.

0255254
4360277
1060341

0254828
0254829
2920095
1060341

4932771
4933020
4933130*
4932823
4933131*
3990010
3990001
1060341
1060079
3730107
3730108
4921701
4921779

3120882

PLATFORM WORKLIGHT ELECTRICAL DIAGRAM


(B/M ONLY) OPTIONS:
Model 3369
Model 3969
Worklight
Cable, Electrical - 16/2 Options:
Model 3369
Model 3969
STANDARD ELECTRICAL DIAGRAM (EURO SPEC)
(PRIOR TO S/N 42539)
STANDARD ELECTRICAL DIAGRAM (EURO SPEC)
(S/N 42539 TO S/N 72550)
STANDARD ELECTRICAL DIAGRAM (EURO SPEC)
(S/N 72550 TO PRESENT)
STANDARD ELECTRICAL DIAGRAM (AUSTRALIAN
SPEC) (PRIOR TO S/N 72550)
STANDARD ELECTRICAL DIAGRAM (AUSTRALIAN
SPEC) (S/N 72550 TO PRESENT)
Diode - 6 Amp
Diode - 3.5 Amp
Cable, Electrical - 16/2
Cable, Electrical - 16/4
Resistor - 1.5K ohms - 3 Watts (Prior to S/N 72550)
Resistor - 3.9K ohms - 1/4 Watts
Harness - Battery Charger (Euro Spec)
Harness - Battery Charger (Australian Spec)

1
A/R
A/R

S
E
C
T
I
O
N

1/C

1
90ft./27.4m

Ref.
Ref.
Ref.
2
A/R

B
2

7
E
L
E
C
T
R
I
C
A
L

111ft./34m
118ft./36m

Ref.

Ref.

Ref.

Ref.

Ref.

7
A/R
A/R
A/R
1
1
1
1

7-3

SECTION 7

ELECTRICAL

FIGURE 7-1.ELECTRICAL DIAGRAM LIST


FIG & ITEM #

PART NUMBER
1870035*

DESCRIPTION
STANDARD ELECTRICAL SCHEMATIC

QTY.

REV.

Ref.

S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L

7-4

3120882

SECTION 7

ELECTRICAL

FIGURE 7-1.ELECTRICAL DIAGRAM LIST


FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L

3120882

7-5

SECTION 7

ELECTRICAL

FIGURE 7-2. STANDARD ELECTRICAL SCHEMATIC (PRIOR TO S/N 72550)

S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L

7-6

3120882

SECTION 7

ELECTRICAL

S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L

3120882

7-7

SECTION 7

ELECTRICAL

FIGURE 7-3. STANDARD ELECTRICAL DIAGRAM - EURO SPEC (S/N 72550 TO


PRESENT)

S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L

4933130 - REV. C

7-8

3120882

SECTION 7

ELECTRICAL

FIGURE 7-4. STANDARD ELECTRICAL DIAGRAM - AUSTRALIAN SPEC (S/N


72550 TO PRESENT)

S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L

4933131 - REV. D

3120882

7-9

SECTION 7

ELECTRICAL

FIGURE 7-5. MAIN ELECTRICAL CONNECTOR AND TOOLS

S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L

7-10

3120882

SECTION 7

ELECTRICAL

FIGURE 7-5. MAIN ELECTRICAL CONNECTOR AND TOOLS


FIG & ITEM # PART NUMBER

DESCRIPTION
TOOLS:

1
2

7002818
4460467

4921652
4922246
4922435
4921653
4922247
4922434
100

1060826

101
102
103

4460473
4460468

104

4460462
4460502
4460465

0254545
0257161
0259863
105
106

107
108

3120882

4460464
4460463
4460503
4460470
4460471

Crimper (For Wire to Pin/Socket Connections)


Extractor (For Removal of Pin/Socket Connectors)
GROUND TO PLATFORM ELECTRICAL HARNESS
Model 3369 Options:
Prior to S/N 58031
S/N 58031 to S/N 77820
S/N 77820 to Present
Model 3969 Options:
Prior to S/N 58031
S/N 58031 to S/N 77820
S/N 77820 to Present
Cable, Electrical - 16/24
Model 3369
Model 3969
Clamp, Cable
Cap, Dust
Connector, Female Options:
23 Pin Connector (Prior to S/N 77820)
31 Pin Connector (S/N 77820 to Present)
Socket, Female
PLATFORM CONSOLE COMPONENTS
Prior to S/N 29596
S/N 29596 to S/N 71506
S/N 71506 to Present
Pin, Male
Plug, Male Options:
23 Pin Plug (Prior to S/N 77820)
31 Pin Plug (S/N 77820 to Present)
Nut, Receptacle
Lockwasher, Receptacle

QTY.

REV.

Ref.
1
1
Ref.
1

S
E
C
T
I
O
N

A/R
78ft/23.8m
88ft/26.8m
1
1
1

A/R

Ref.

E
L
E
C
T
R
I
C
A
L

A/R
1

1
1

7-11

SECTION 7

ELECTRICAL

FIGURE 7-5. MAIN ELECTRICAL CONNECTOR AND TOOLS


FIG & ITEM # PART NUMBER

DESCRIPTION

QTY.

REV.

S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L

7-12

3120882

SECTION 8

DECALS

TABLE OF CONTENTS
FIGURE

8-1

DESCRIPTION

PAGE

DECALS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

S
E
C
T
I
O
N
8
D
E
C
A
L
S

3120882

8-1

SECTION 8

DECALS

FIGURE 8-1.DECALS INSTALLATION

S
E
C
T
I
O
N
8
D
E
C
A
L
S

8-2

3120882

SECTION 8

DECALS

FIGURE 8-1. DECALS INSTALLATION


FIG & ITEM #

PART NUMBER
0255088
0259871
0255089
0257579
0257580
0255198
0255090
0255091
0255092
0255093
0255199

1
1702009*^<>
1701871^<>
2

3
4

1702255*^
1702256<>
Not Required
1701893
1701839

5
6
7
8
9
10
11

1701615
1701512
1701519
1701524
1701856
0860520
1060279
0641405
4751400
4761400
3311401
1701509*^<>

12
13

3120882

1703788
Not Required
Not Required

DESCRIPTION
DECAL INSTALLATIONS OPTIONS:
Decal Installation - Model 3369 (Euro Common)
(PRIOR TO S/N 69694)
Decal Installation - Model 3369 (Euro Common)
(S/N 69694 TO PRESENT)
Decal Installation - Model 3969 (Euro Common)
Decal Installation - Model 3369 (Australian
Common)
Decal Installation - Model 3969 (Australian
Common)
Decal Installation - Model 3369/3969 (Dutch)
Decal Installation - Model 3369/3969 (English)
Decal Installation - Model 3369/3969 (French)
Decal Installation - Model 3369/3969 (German)
Decal Installation - Model 3369/3969 (Italian)
Decal Installation - Model 3369/3969 (Spanish)
Decal - JLG Options:
Prior to S/N 81602
S/N 81602 to Present
Decal - Model Options:
Model 3369
Model 3969
Decal - Options:
Decal - Safety Prop (Euro/Australian/English)
(Prior to S/N 78292)
Decal - Safety Prop (Euro/Australian/English) (S/N
78292 to Present)
Decal - Veiligheidsbalk (Dutch)
Decal - Support de Securit (French)
Decal - Sicherheitssttze (German)
Decal - Aipoggio Di Sicurezza (Italian)
Decal - Punmtal de Seguiridad (Spanish)
Box, Manual Storage
Cable, Lanyard
Bolt 1/4-20NC x 5/8
Flatwasher 1/4
Lockwasher 1/4
Nut 1/4-20NC
Decal - Manual Options:
All Specs Except (Euro Spec Model 3369 S/N
69694 to Present)
Model 3369 (Euro Spec) (S/N 69694 to Present)

QTY.

REV.

Ref.

Ref.

Ref.
Ref.

14
9

Ref.

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

6
9
6
6
7
6

S
E
C
T
I
O
N

8
D
E
C
A
L
S

1
1
4
4
4
4
1

8-3

SECTION 8

DECALS

FIGURE 8-1. DECALS INSTALLATION (CONTINUED)


FIG & ITEM #

PART NUMBER

14
1701504*^<>

S
E
C
T
I
O
N

15
16
17
18

1703812
1702029*^<>
1702011*^<>
1702431*^<>
1703814

19

1702430*^<>

20

1703703

21
22
23
24

Not Required
Not Available
Not Required
3252436
3252543*^
1704438*^
3252437
3252544<>

1704617<
25
26
27

D
E
C
A
L
S

3820001
3251813*^<>
1701631
1703877

28
29

1701648
1701629
1701630
1701632
1701861
Not Required
3538162

30
31

8-4

3571691
3340798
Not Required

DESCRIPTION
Decal - Hydraulic Oil Options:
All Specs Except (Euro Spec Model 3369 S/N
69694 to Present)
Model 3369 (Euro Spec) (S/N 69694 to Present)
Decal - Sizzor (Prior to S/N 81602)
Decal - Commander (Prior to S/N 50299)
Decal - Manual Lowering Valve
Decal - Tie Down (Model 3369 Euro Spec Only S/N
69694 to Present)
Decal - Manual Descent Instructions (All Specs
Except Euro Spec Model 3369 S/N 69694 to Present)
Decal - Manual Descent Instructions (Model 3369
Euro Spec Only S/N 69694 to Present)

QTY.
1

4
2
1
4
1

Nameplate - Serial Number

Nameplate - Billboard Options:


Nameplate - Billboard - Model 3369 (Prior to S/N
40961)
Nameplate - Billboard - Model 3369 (S/N 40961 to
S/N 69694)
Nameplate - Billboard - Model 3369 (S/N 69694 to
Present)
Nameplate - Billboard - Model 3969 (Prior to S/N
40961)
Nameplate - Billboard - Model 3969 (S/N 40961 to
Present)
Nameplate - Billboard - Model 3969 (Euro Spec
Only) (S/N 75352 to Present)
Rivet
Decal - USA
Nameplate Options:
Nameplate - Caution (Euro/Australian/English)
(Prior to S/N 75352)
Nameplate - Caution (Euro/Australian/English) (S/
N 75352 to Present)
Nameplate - Dagelijkse Controle Lijst (Dutch)
Nameplate - Attention (French)
Nameplate - Achtung (German)
Nameplate - Attenzione (Italian)
Nameplate - Precaucion (Spanish)

Plate, Box Mounting Options:


Prior to S/N 69694 (Except Model 3969 Australian
Spec)
S/N 69694 to Present
Pad

REV.

12
1
1

3120882

SECTION 8

DECALS

FIGURE 8-1. DECALS INSTALLATION (CONTINUED)


FIG & ITEM #

PART NUMBER

32
4420039*^>
4420067*^<>
33
Not Required
1701764
1701761
1701762
1701763
1701765
34

35
36
37

1703489*^
1703490<>
3252560
Not Available
1702612^>

38

1703665^>

39

1703155^>

40

1703663^>

41
42

Not Required
1703674^>

43

1703662^>

44

1703158^>

45
1703693
1703977
1703975
1703976
1703978
1703979
2910052
2910054
2910048
2910051

3120882

DESCRIPTION
Tape, Safety Tread Options:
Prior to S/N 69694
S/N 69694 to Present
Decal - DC Motor Options:
Euro/Australian/English
Dutch
French
German
Italian
Spanish
Decal - Max Tire Load Options: (S/N 29596 to
Present)
Model 3369
Model 3969
Nameplate - Capacity (S/N 37139 to S/N 40961)
Decal - Bar Code (S/N 45740 to Present)
Decal - Lanyard Attach (Australian Spec Only)
(S/N 53019 to Present)
Decal - Danger Electrical (Australian Spec Only)
(S/N 53019 to Present)
Decal - Battery Water Level (Australian Spec Only)
(S/N 53019 to Present)
Decal - Maintenance (Australian Spec Only)
(S/N 53019 to Present)
Decal - Battery Charger (Australian Spec Only)
(S/N 53019 to Present)
Decal - Caution (Australian Spec Only) (S/N 53019 to
Present)
Decal - Crushing (Australian Spec Only) (S/N 53019
to Present)
Decal - Warning, Electric Brake Release (S/N 53019
to Present)
Euro/Australian/English
Dutch
French
German
Italian
Spanish
Decal Kit Installation - Model 3369 (Euro) (Note:
Items with * included in kit.)
Decal Kit Installation - Model 3369 (Australian) (Note:
Items with ^ included in kit.)
Decal Kit Installation - Model 3969 (Euro) (Note:
Items with < included in kit.)
Decal Kit Installation - Model 3969 (Australian) (Note:
Items with > included in kit.)

QTY.

REV.

2ft./0.6m

2
1
2

S
E
C
T
I
O
N

2
2
1

2
2

D
E
C
A
L
S

Ref.

10

Ref.

Ref.

14

Ref.

8-5

SECTION 8

DECALS

FIGURE 8-1. DECALS INSTALLATION (CONTINUED)


FIG & ITEM #

101

PART NUMBER

DESCRIPTION

0251642

SAFETY STRIPES INSTALLATIONS (NOT SHOWN)

4420052

Tape, Safety (Black/Yellow) (Located at Corners of


Platform Extension)

QTY.

REV.

Ref.

4ft./1.22m

S
E
C
T
I
O
N
8
D
E
C
A
L
S

8-6

3120882

SECTION 9

RECOMMENDED SERVICE PARTS STOCK

MODELS 3369/3969 Electrical Sizzor


The following list will service fleets of machines (built to current production per date on the front cover) with
emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the
JLG Industries Parts Department.

JLG PART
NUMBER

QTY PER FLEET

DESCRIPTION
1-10

10-20

20 OR MORE

1
2
1
2
1
1
1
2
2
1
4
1
1
1
1
1
1
1
1
1
1
1
1
2
2

1
2
1
2
1
1
1
2
2
2
8
1
1
1
1
1
1
1
1
1
1
1
1
2
2

1
2
1
2
1
1
1
2
2
3
12
1
1
1
1
1
1
1
1
1
1
1
1
2
2

1
1
1
2
2
1

1
1
1
2
2
1

1
1
1
2
2
1

1
1

1
1

1
1

STANDARD PARTS
3990053
2400053
7013310-ES
7013312
7013314
4360371
4360300
7011593
7018570
1340052
2120072
7012752
4360474
2860030
4360314
3740087
4360339
4360267
4360328
4360282
4360112
4360445
1600301
3990010
3990001

Sensor, Tach Drive (Figure 1-2)


Fuse (Figure 1-5)
Controller, Sevcon (Figure 1-5)
Fuse - 200 Amp (Figure 1-5)
Circuit Board (Figure 1-5)
Sensor, Level (Figure 1-5)
Switch, Limit (Figure 1-5)
Fuse, DC (Figure 1-6)
Fuse, DC (UK Only) (Figure 1-7)
Breather (Figure 2-1)
Element, Hydraulic Filter (Figure 2-1)
Coil (Figure 2-2)
Switch, Key (Figure 2-5)
Key, Replacement (Figure 2-5)
Switch, Toggle (Figure 2-5)
Relay (Figure 2-5)
Switch, Push Button (Figure 4-4)
Contact, Switch Block (Figures 4-4)
Switch, Toggle (Figures 4-4)
Switch (Figure 4-4)
Breaker, Circuit (Figure 4-4)
Switch, Potentiometer (Figures 4-4)
Controller, PQ (Figure 4-6)
Diode (Figure 7-1)
Diode (Figure 7-1)

VARIABLE PARTS
7011576
7011668
7011649
7011508
7011645
7011551
4360300
4360313

3120882

Diode (Euro Spec) (Figure 1-6)


Diode (Australian Spec) (Figure 1-6)
Relay (UK Dual Voltage) (Figure 1-6)
Fuse, AC (Euro Spec) (Figure 1-6)
Fuse, AC (Australian Spec) (Figure 1-6)
Transformer, Control (Euro and Australian Specs except UK
Spec) (Figure 1-6)
Switch, Limit (When Equipped) (Figure 4-1)
Switch, Proximity (3969) (Figure 5-1)

9-1

S
E
C
T
I
O
N
9
R
E
C
O
M
M
E
N
D
E
D
S
E
R
V
I
C
E
P
A
R
T
S
S
T
O
C
K

S
E
C
T
I
O
N
9
R
E
C
O
M
M
E
N
D
E
D
S
E
R
V
I
C
E
P
A
R
T
S
S
T
O
C
K

SECTION 9

RECOMMENDED SERVICE PARTS

MODELS 3369/3969 Electrical Sizzor


The following list will service fleets of machines (built to current production per date on the front cover) with
emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the
JLG Industries Parts Department.

JLG PART
NUMBER

9-2

QTY PER FLEET

DESCRIPTION
1-10

10-20

20 OR MORE

3120882

SECTION 10

SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #

PART NUMBER

10-1

MISCELLANEOUS SPECIAL OPTIONS

QTY.

Camera Mount Assembly

Ref.

1702788

Decal - Biodegradable Oil

Ref.

0255537

Decal Installation - UL

Ref.

Electrical Connector Kits


Amp/Tyco Electrical Connector Kit
Deutsch DT Electrical Connector Kit
Deutsch HD Electrical Connector Kit
Packard Electrical Connector Kit
Various Electrical Connectors Kit

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

0258701

110Volt Inverter Installation

Ref.

0270412

Overload Protection Installation - French Machines


(Located at Lift Cylinder) (S/N 75625 to Present)

Ref.

0257049

Pipe Rack Installation

Ref.
Ref.

3120366
3120384
3122002
3122003
3122004
3122005
3122006
3120351
3120322

Technical Publication Supplements


MAC Battery Charger Supplements:
UK/Australian Spec (In English Language)
Euro Spec (In English Language)
Dutch Spec (In Dutch Language)
French Spec (In French Language)
German Spec (In German Language)
Italian Spec (In Italian Language)
Spanish Spec (In Spanish Language)
PQ Controller Supplement
Spec Data Handbook

2901815

Kit, Tie Straps

Ref.

Tools For Service:

Ref.

8896941
7002821
7002823
4460467
4460510
7002822

Wire Stripper
Wire Crimper (To Install Wire Ends to Wires)
Pin/Socket Extractor - Universal (To Remove Pins/
Sockets from Connectors)
Extractor - 16-18 Gauge (For Removal of Pin/s/
Sockets for Deutsch Connectors)
Extractor - 12-14 Gauge (For Removal of Pin/s/
Sockets for Deutsch Connectors)
Screwdriver, Potentiometer (To Adjust Drive
Controller)

REV.

S
E
C
T
I
O
N

Ref.

0256789

1001148902
1001148903
1001148904
1001148905
1001148906

3120882

DESCRIPTION

1
0
S
P
E
C
I
A
L

1
1
1
1
1
1
1
1
1

O
P
T
I
O
N
S

1
1
1
1
1
1

10-1

SECTION 10

SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

S
E
C
T
I
O
N

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

7016654
7004275
7004276
7002826
7002820

Screwdriver, Magnetic
Seal Installation Tool - 1
Seal Installation Tool - 1 1/2
Seal Installation Tool - 2
Arbor Kit (For Installation of Garmax and Excelite
Bushing
Calibrator Kit

1
1
1
1
1

2900832

1
0

REV.

2900838

U.S. Standards Fastener (Hardware) Kit

7014676

U.S. Standards Tool Kit

S
P
E
C
I
A
L
O
P
T
I
O
N
S

10-2

3120882

SECTION 11 PART NUMBER INDEX

Part Number
0100009
0100011
0100019
0100020
0100035
0100038
0100048
0100051
0100065
0140028
0140030
0140031
0181737
0181742
0181747
0181791
0182000
0182002
0200495
0200496
0200497
0200498
0200499
0200500
0200501
0200502
0200503
0200504
0200521
0200522
0200523
0200524
0200697
0232139
0232140
0251642
0252243
0252430
0252529
0252588
0252754
0253647
0253939
0253940
0253995
0254239
0254276
0254374
0254459
0254461
0254475
0254476
0254492
0254494
0254497
0254545
0254546
0254549
0254825

3120882

Page

.............. 4-13, 4-17


... 2-3, 2-4, 4-4, 5-3
................ 1-3, 1-17
.................. 2-3, 6-3
.................. 5-3, 5-7
......................... 5-3
.............. 1-14, 1-16
....................... 1-16
....................... 1-15
................ 1-17, 7-2
.....4-13, 4-14, 4-17
................ 1-17, 7-2
....................... 3-11
....................... 2-15
......................... 2-3
......................... 2-4
......................... 1-3
......................... 1-3
.................. 3-3, 3-7
.................. 3-3, 3-7
.................. 3-3, 3-7
......................... 3-7
......................... 3-7
.................. 3-3, 3-7
.................. 3-3, 3-7
.................. 3-3, 3-7
.................. 3-3, 3-7
.................. 3-3, 3-7
......................... 3-3
.................. 3-3, 3-7
.................. 3-3, 3-7
.................. 3-3, 3-7
......................... 3-4
.................. 3-3, 3-7
.................. 3-3, 3-7
......................... 8-6
......................... 1-3
......................... 1-7
....................... 1-18
......................... 3-4
......................... 1-7
......................... 2-7
......................... 4-3
......................... 4-3
....................... 1-29
......................... 3-3
....................... 1-15
....................... 3-11
....................... 1-29
....................... 1-29
......................... 3-8
......................... 4-9
......................... 2-3
....................... 2-15
....................... 1-15
....................... 7-11
....................... 4-13
.............. 1-13, 1-14
......................... 4-5

Part Number
0254826
0254827
0254828
0254829
0255032
0255034
0255044
0255045
0255046
0255047
0255064
0255065
0255087
0255088
0255089
0255090
0255091
0255092
0255093
0255198
0255199
0255203
0255204
0255213
0255241
0255253
0255254
0255270
0255537
0255627
0255653
0255786
0255787
0255843
0255877
0256789
0257049
0257161
0257162
0257177
0257334
0257335
0257361
0257362
0257363
0257371
0257579
0257580
0258444
0258663
0258701
0258796
0258797
0258828
0258829
0259832
0259833
0259863
0259871

Page

......................... 4-5
................ 1-17, 7-2
.................. 4-4, 7-3
.................. 4-4, 7-3
.................. 4-4, 7-2
.................. 4-4, 7-2
................ 1-17, 7-2
................ 1-17, 7-2
................ 1-17, 7-2
................ 1-17, 7-2
....................... 4-14
....................... 1-29
....................... 1-15
......................... 8-3
......................... 8-3
......................... 8-3
......................... 8-3
......................... 8-3
......................... 8-3
......................... 8-3
......................... 8-3
................ 1-7, 1-13
....................... 1-15
................ 1-16, 4-5
....... 4-14, 4-18, 5-3
....................... 2-12
................ 4-10, 7-3
......................... 2-3
....................... 10-1
....................... 1-15
......... 4-14, 5-3, 7-3
......................... 4-5
......................... 4-5
......................... 2-3
....................... 1-15
....................... 10-1
....................... 10-1
....................... 7-11
....................... 4-13
......................... 2-5
....................... 1-29
....................... 1-29
......................... 4-3
......................... 3-4
......................... 3-8
......................... 4-6
......................... 8-3
......................... 8-3
....................... 1-15
....................... 4-18
....................... 10-1
......................... 2-3
......................... 2-3
......................... 4-6
......................... 4-6
......................... 3-4
......................... 3-8
.............. 4-17, 7-11
......................... 8-3

Part Number
0270412
0400055
0400069
0400103
0400107
0400111
0400112
0400130
0400137
0400182
0400198
0440162
0610112
0610136
0630016
0630455
0630471
0630476
0630526
0641404
0641405
0641406
0641408
0641410
0641416
0641420
0641424
0641507
0641508
0641510
0641512
0641514
0641516
0641526
0641528
0641607
0641608
0641610
0641612
0641624
0641676
0641811
0642016
0721006
0721008
0741010
0750806
0791004
0840026
0840027
0840031
0840032
0860520
0860784
0860969

Page

...... 4-18, 5-3, 10-1


....................... 1-15
....................... 1-15
..............1-15, 1-21
....................... 1-15
..............1-15, 1-21
....................... 1-15
..............1-15, 1-21
..............1-15, 1-21
..............1-15, 1-25
....................... 1-27
......................... 1-3
................4-14, 7-3
....................... 4-17
.......... 1-3, 1-4, 1-7
......................... 1-7
..................3-3, 3-7
......................... 4-6
....................... 1-16
...... 2-3, 4-13, 4-17
1-16, 2-3, 3-3, 3-7,
4-10, 8-3
1-14, 1-15, 2-3, 4-3,
4-5, 4-9
1-13, 1-15, 1-16, 117, 2-3, 3-4, 3-8
....................... 2-15
. 1-13, 4-3, 4-4, 4-9
..................4-3, 4-9
......................... 2-4
......................... 2-4
1-17, 1-29, 3-4, 3-8,
3-11
........ 1-3, 3-11, 4-9
....................... 1-15
......................... 1-3
....................... 3-11
..................3-4, 3-8
..................3-3, 3-7
......................... 4-9
.......... 1-3, 1-7, 2-4
....................... 1-29
..............1-16, 1-29
..................3-3, 3-7
....................... 4-10
......................... 1-7
......................... 1-3
...... 1-13, 1-17, 4-4
....................... 1-13
....................... 1-13
....................... 2-11
....................... 1-29
...... 1-17, 4-14, 7-2
......................... 2-4
....................... 1-16
....................... 1-16
......................... 8-3
..............4-13, 4-17
................2-4, 2-11

3369electric 3969electric

Part Number

Page

0860970 ....................... 2-11


0860971 ....................... 2-11
0861014 ................ 2-4, 2-11
0861246 ....................... 2-11
0861247 ................ 2-4, 2-11
0861248 ................ 2-4, 2-11
0861312 ....................... 2-11
0861342 ....................... 2-11
0861376 ....................... 4-17
0901859 ....................... 4-13
0901870 ......................... 4-3
0901930 ......................... 4-4
0902033 ....................... 1-16
0902034 ......................... 2-3
0902038 ......................... 2-4
0902106 ......................... 4-6
0902156 .................. 3-4, 3-8
0902498 ....................... 4-13
0920090 ................ 1-7, 1-11
0940049 ....................... 4-10
0960238 ....................... 2-11
0960239 ....................... 2-11
0961621 ......................... 1-4
0961664 .................. 3-4, 3-8
0961756 .................. 3-3, 3-7
0961826 ......................... 5-3
0961845 .................. 4-3, 4-9
1001102354 ................... 1-4
1001139010 ................... 1-3
1001148902 ................. 10-1
1001148903 ................. 10-1
1001148904 ................. 10-1
1001148905 ................. 10-1
1001148906 ................. 10-1
1060079 ......................... 7-3
1060279 ......................... 8-3
1060308 ......................... 4-5
1060341 ..1-17, 4-4, 4-10, 414, 4-18, 5-3, 72, 7-3
1060379 ......... 2-15, 4-3, 4-9
1060380 ..... 2-12, 4-13, 4-17
1060405 ....................... 1-15
1060429 ....................... 1-13
1060430 ....................... 1-13
1060461 .................. 4-5, 4-6
1060491 ....................... 1-16
1060492 ....................... 1-16
1060540 ....................... 1-13
1060549 ....................... 1-13
1060550 ....................... 1-13
1060551 ....................... 1-13
1060552 ....................... 1-13
1060553 ....................... 1-13
1060554 ....................... 1-13
1060555 ....................... 1-13
1060561 ....................... 1-16
1060578 ....................... 3-11
1060826 ....................... 7-11

11-1

SECTION 11

Part Number
1100085
1100092
1100093
1100101
1120336
1120387
1282327
1320033
1320061
1320136
1320172
1320216
1320217
1320237
1320270
1340052
1380132
1380136
1380138
1440227
1600180
1600301
1670633
1670696
1670806
1681843
1682364
1682527
1682528
1682530
1682935
1682936
1682938
1683694
1683695
1692617
1700598
1700599
1701504
1701509
1701512
1701519
1701524
1701615
1701629
1701630
1701631
1701632
1701648
1701761
1701762
1701763
1701764
1701765
1701827
1701839
1701856
1701861

11-2

PART NUMBER INDEX

Page

....................... 1-16
......................... 4-6
....................... 4-10
....................... 1-16
......................... 5-3
......................... 5-7
......................... 7-2
.................. 2-3, 6-3
.1-14, 3-4, 3-8, 4-5,
4-6
....................... 2-15
....................... 1-16
....................... 1-13
....................... 3-11
....................... 1-17
....................... 1-14
.................. 2-3, 9-1
......................... 4-9
......................... 2-4
....................... 1-29
.................. 3-3, 3-7
.............. 4-13, 4-21
.......4-17, 4-23, 9-1
......................... 1-7
....................... 1-15
......................... 1-7
......................... 5-3
......................... 5-7
.................. 1-3, 5-7
......................... 5-7
......................... 5-7
...........3-3, 3-7, 5-3
......................... 5-3
......................... 5-3
......................... 5-7
.................. 1-3, 5-7
.................. 5-3, 7-3
......................... 4-5
......................... 4-5
......................... 8-4
......................... 8-3
......................... 8-3
......................... 8-3
......................... 8-3
......................... 8-3
......................... 8-4
......................... 8-4
......................... 8-4
......................... 8-4
......................... 8-4
......................... 8-5
......................... 8-5
......................... 8-5
......................... 8-5
......................... 8-5
.............. 4-14, 4-17
......................... 8-3
......................... 8-3
......................... 8-4

Part Number
1701871
1701893
1702009
1702011
1702029
1702255
1702256
1702310
1702430
1702431
1702612
1702788
1703155
1703158
1703175
1703489
1703490
1703662
1703663
1703665
1703674
1703693
1703703
1703788
1703812
1703814
1703877
1703975
1703976
1703977
1703978
1703979
1704260
1704438
1704617
1870035
2120072
2120105
2180394
2180699
2200053
2200233
2210008
2220235
2220273
2220347
2220371
2220373
2220374
2220414
2220415
2220428
2220429
2220440
2220451
2220466
2220470
2220472
2220490

Page

..........................8-3
..........................8-3
..........................8-3
..........................8-4
..........................8-4
..........................8-3
..........................8-3
........................1-14
..........................8-4
..........................8-4
..........................8-5
........................10-1
..........................8-5
..........................8-5
..........................4-6
..........................8-5
..........................8-5
..........................8-5
..........................8-5
..........................8-5
..........................8-5
..........................8-5
..........................8-4
..........................8-3
..........................8-4
..........................8-4
..........................8-4
..........................8-5
..........................8-5
..........................8-5
..........................8-5
..........................8-5
........................4-17
..........................8-4
..........................8-4
..........................7-4
.................. 2-3, 9-1
..........................2-3
..........................5-7
..........................5-7
..........................2-3
..........................2-3
..........................6-3
..........................6-3
..........................5-3
.................. 2-3, 6-3
..........................6-3
..........................6-3
..........................6-3
..........................2-7
..........................6-3
..........................2-7
..........................2-7
..........................5-3
..........................6-3
.................. 2-7, 6-3
..........................6-3
..........................5-7
..........................6-3

Part Number
2220497
2220504
2220515
2220582
2220879
2360370
2400005
2400044
2400045
2400053
2420106
2540016
2540023
2560003
2560088
2560121
2560122
2560123
2560124
2560126
2560136
2560155
2600201
2720298
2750895
2750968
2750998
2751160
2751394
2751407
2751418
2751906
2752392
2752438
2752448
2752460
2780186
2780204
2792080
2820026
2820063
2820064
2860030
2900034
2900503
2900708
2900756
2900770
2900804
2900811
2900832
2900838
2901102
2901178
2901277
2901326
2901327
2901815
2901867

Page

......................... 6-3
......................... 6-3
......................... 5-7
......................... 6-3
......................... 5-3
......................... 1-3
....................... 1-14
....................... 1-13
....................... 1-13
................ 1-13, 9-1
....................... 2-11
....................... 1-16
....................... 1-13
....................... 1-29
......................... 4-9
....................... 4-14
......................... 2-4
......................... 2-4
....................... 2-15
....................... 1-13
..............4-14, 4-17
......................... 2-4
.................. 4-4, 4-9
......................... 6-3
......................... 6-3
......................... 6-3
......................... 6-3
......................... 6-3
......................... 2-7
......................... 6-3
......................... 6-3
......................... 6-3
......................... 6-3
......................... 6-3
......................... 6-3
......................... 6-3
......................... 1-3
.................. 1-7, 1-9
......................... 6-3
.....2-12, 4-14, 4-18
....................... 1-15
......................... 2-3
................ 2-11, 9-1
......................... 1-9
...........3-3, 3-7, 5-4
.................. 2-4, 2-7
...........3-3, 3-7, 5-4
......................... 2-7
......................... 1-4
.................. 1-7, 2-4
....................... 10-2
....................... 10-2
......................... 5-3
......................... 5-7
......................... 6-3
......................... 3-8
......................... 3-4
....................... 10-1
....................... 3-11

3369electric 3969electric

Part Number
2910048
2910051
2910052
2910054
2920095
2920119
2920125
2920146
2940065
2940073
2940074
2940080
2940081
3000003
3020022
3120322
3120351
3120366
3120384
3122002
3122003
3122004
3122005
3122006
3160186
3160194
3251813
3252234
3252326
3252330
3252436
3252437
3252522
3252543
3252544
3252560
3252651
3252662
3252666
3300047
3300048
3300151
3300177
3300181
3300281
3300352
3300353
3300356
3300375
3300377
3300407
3300429
3310601
3310801
3311001
3311005
3311401
3311405

Page

......................... 8-5
......................... 8-5
......................... 8-5
......................... 8-5
.................. 4-4, 7-3
......... 1-17, 4-4, 7-2
..... 4-13, 4-14, 4-17
......... 1-17, 4-4, 7-2
....................... 2-15
....................... 1-15
......................... 4-4
....................... 2-15
.................. 3-3, 3-7
....................... 1-15
......................... 1-3
....................... 10-1
....................... 10-1
....................... 10-1
....................... 10-1
....................... 10-1
....................... 10-1
....................... 10-1
....................... 10-1
....................... 10-1
......................... 1-7
......................... 2-4
......................... 8-4
......................... 4-3
....................... 4-13
....................... 2-11
......................... 8-4
......................... 8-4
....................... 4-13
......................... 8-4
......................... 8-4
......................... 8-5
....................... 2-11
....................... 4-17
....................... 2-11
....................... 2-11
....................... 2-11
....................... 4-10
....................... 2-11
....................... 1-15
......................... 5-3
....................... 4-13
......... 1-13, 2-3, 2-4
......................... 1-7
......................... 4-4
......................... 2-3
......................... 1-4
....................... 1-16
..... 2-11, 4-14, 4-17
................ 1-17, 4-5
................ 1-17, 4-5
1-13, 1-17, 1-18, 4-4
....... 1-17, 4-10, 8-3
1-13, 1-15, 1-16, 23, 2-15, 3-4, 3-8,

3120882

SECTION 11

Part Number

Page

4-3, 4-4, 4-5, 4-9


3311501 1-7, 1-17, 1-29, 3-4,
3-8, 4-5, 4-6
3311505 1-3, 2-4, 3-3, 3-4, 37, 3-8, 3-11, 4-9
3311601 ....................... 1-29
3311605 1-16, 1-29, 3-3, 3-7,
4-10
3311805 .................. 3-3, 3-7
3312005 ......................... 1-3
3312202 ......................... 4-9
3313003 ......................... 1-3
3321801 ......................... 5-7
3321802 ......................... 5-7
3321805 ......................... 1-7
3322002 ......................... 1-3
3322202 ......................... 4-9
3340644 ......................... 1-3
3340645 .........3-4, 3-8, 3-11
3340653 ......................... 4-9
3340669 .................. 3-3, 3-7
3340675 .................. 3-3, 3-7
3340747 ....................... 2-15
3340798 ......................... 8-4
3340841 .........3-4, 3-8, 3-11
3340848 .................. 3-4, 3-8
3421453 .............. 4-13, 4-17
3421799 ....................... 1-16
3421988 ......................... 1-3
3422199 .................. 3-3, 3-7
3422200 .................. 3-3, 3-7
3422201 .................. 3-3, 3-7
3422202 ... 3-3, 3-4, 3-7, 3-8
3422204 .................. 3-3, 3-7
3422219 .................. 4-3, 4-9
3422275 .................. 3-3, 3-7
3422416 .................. 3-4, 3-8
3430416 ....................... 3-11
3440413 ......................... 4-5
3450203 ....................... 3-11
3450810 ......................... 1-3
3480102 ......................... 5-3
3480153 ......................... 5-7
3510410 ......................... 4-3
3510446 ......................... 4-9
3510583 ......................... 4-6
3520026 ....................... 4-13
3520071 ....................... 1-29
3520072 .................. 4-3, 4-9
3520077 ......................... 2-3
3536639 ......................... 4-9
3536936 ......................... 4-3
3536987 ......................... 4-3
3537609 ......................... 4-9
3537610 ......................... 4-9
3537615 ......................... 4-9
3537619 ......................... 4-9
3537637 ....................... 1-15
3537692 ......................... 2-4

3120882

Part Number
3537950
3538051
3538157
3538162
3538236
3538294
3538343
3538736
3571691
3571800
3572196
3580228
3600220
3640857
3640858
3640859
3640860
3640865
3640916
3640917
3640918
3641308
3730001
3730107
3730108
3740063
3740087
3760141
3760170

3760308
3760321
3760348
3780182
3790012
3790225
3790240
3820001
3820019
3820020
3841146
3841203
3841233
3860054
3860059
3860080
3860090
3900022
3900163
3900168
3900170
3900174
3900177
3900178
3900184
3900265
3901032
3910606

Page

....................... 1-13
......................... 4-5
....................... 1-29
......................... 8-4
......................... 2-3
....................... 1-29
.................. 3-3, 3-7
......................... 2-3
......................... 8-4
......................... 4-9
....................... 1-13
....................... 3-11
.................. 2-4, 2-9
......................... 4-3
......................... 4-3
......................... 4-3
......................... 4-3
....................... 2-11
......................... 4-9
......................... 4-9
......................... 4-9
....................... 2-11
......................... 7-3
......................... 7-3
......................... 7-3
....... 2-12, 4-18, 7-2
2-11, 4-18, 7-2, 9-1
......................... 5-7
1-16, 2-12, 2-15, 44, 4-9, 4-13, 417
....................... 1-29
......................... 4-6
......................... 4-9
......................... 1-3
..... 2-11, 4-13, 4-17
....................... 1-11
................ 1-7, 1-11
......................... 8-4
......................... 2-4
....................... 1-29
......................... 1-3
.................. 3-3, 3-7
......................... 4-9
......................... 5-7
......................... 4-9
......................... 5-7
....................... 2-15
....................... 1-15
....................... 1-18
....................... 4-10
......................... 5-3
....................... 1-29
....................... 4-13
.............. 4-13, 4-17
......................... 4-4
....................... 4-17
....................... 1-18
....................... 2-11

Part Number
3910832
3911008
3911014
3911032
3911440
3941004
3951512
3960447
3990001
3990010
3990051
3990053
4060802
4060805
4060807
4060860
4060861
4060862
4060863
4060864
4060865
4060866
4060867
4060868
4060869
4060871
4060873
4060983
4070809
4070829
4070964
4120027
4130286
4160028
4160122
4240023
4240033
4240084
4300034
4300038
4300084
4360112
4360236
4360237
4360267
4360274
4360277
4360278
4360282
4360289
4360300
4360313
4360314
4360317
4360328
4360339
4360347

PART NUMBER INDEX

Page

................1-16, 4-5
....................... 2-15
......................... 4-4
....................... 1-16
....................... 4-10
....................... 4-10
......................... 4-6
....................... 1-29
........ 2-12, 7-3, 9-1
4-14, 4-18, 7-2, 7-3,
9-1
......................... 7-3
..................1-7, 9-1
....................... 4-17
........ 1-13, 4-5, 4-6
....................... 1-13
....................... 3-11
....................... 3-11
....................... 3-11
....................... 3-11
....................... 3-11
................1-17, 4-4
..................2-3, 2-4
......................... 2-3
....................... 2-15
....................... 2-15
....................... 1-15
....................... 1-13
..................2-3, 2-4
......................... 1-3
......................... 4-9
..................3-4, 3-8
...... 2-11, 4-18, 7-2
..................1-3, 1-4
......................... 4-3
....................... 3-11
....................... 3-11
3-4, 3-8, 4-4, 4-5, 46
....................... 1-29
....................... 1-29
........ 3-4, 3-8, 3-11
....................... 4-10
...... 4-14, 4-17, 9-1
..............1-18, 4-10
....................... 1-18
...... 4-13, 4-17, 9-1
.... 2-12, 4-13, 4-18
...... 1-18, 4-10, 7-3
....................... 4-10
2-12, 4-14, 4-17, 9-1
....................... 4-13
........ 1-16, 4-5, 9-1
......................... 9-1
................2-11, 9-1
....................... 4-13
...... 4-13, 4-17, 9-1
...... 4-13, 4-17, 9-1
....................... 2-11

3369electric 3969electric

Part Number
4360349
4360370
4360371
4360387
4360445
4360474
4360475
4400358
4420008
4420037
4420039
4420052
4420055
4420067
4460035
4460049
4460051
4460052
4460071
4460115
4460226
4460266
4460298
4460299
4460300
4460301
4460305
4460306
4460307
4460308
4460310
4460428
4460462
4460463
4460464
4460465
4460467
4460468
4460470
4460471
4460473
4460499
4460502
4460503
4460510
4460578
4520151
4562083
4565275
4565640
4566171
4566413
4566414
4566419
4640381
4640859
4640864
4640865
4640903

Page

....................... 1-14
................ 4-13, 7-3
................ 1-14, 9-1
....................... 4-17
....... 4-13, 4-17, 9-1
................ 2-11, 9-1
.............. 2-12, 4-17
......................... 2-3
.............. 1-13, 4-13
....................... 2-11
......................... 8-5
......................... 8-6
......... 3-11, 4-3, 4-9
......................... 8-5
.............. 4-14, 4-18
................ 1-16, 4-5
....................... 2-12
..... 1-18, 2-11, 4-10
....................... 2-11
.............. 4-14, 4-18
....................... 4-21
....................... 4-21
.............. 2-11, 4-10
....................... 2-11
....................... 2-12
....................... 2-11
....................... 2-12
....................... 2-12
....................... 2-12
....................... 2-12
....................... 2-12
................ 1-18, 5-3
....................... 7-11
..... 4-13, 4-17, 7-11
....................... 7-11
....................... 7-11
.............. 7-11, 10-1
....................... 7-11
..... 4-13, 4-17, 7-11
..... 4-13, 4-17, 7-11
....................... 7-11
......................... 2-7
....................... 7-11
.............. 4-17, 7-11
....................... 10-1
.............. 4-13, 4-14
......................... 1-7
....................... 3-11
......................... 5-7
....................... 1-15
......................... 5-3
......................... 2-3
......................... 6-3
......................... 6-3
........... 3-3, 3-7, 5-4
......................... 2-4
......................... 2-7
......................... 2-7
......................... 5-3

11-3

SECTION 11

Part Number
4640915
4641007
4641087
4641088
4711400
4711500
4711600
4711800
4740066
4740120
4740229
4740411
4740453
4740474
4750600
4750800
4751000
4751400

4751500
4751600
4752200
4760600
4760800
4761000
4761400

4761500

4761600
4761800
4770600
4791400
4844380
4844424
4844624
4844625
4844636
4844638
4844683
4844684
4844692
4844856
4845491
4845492
4845494
4845755
4845916
4845917
4920140
4921501

11-4

PART NUMBER INDEX

Page

.................. 2-3, 2-7


......................... 2-5
......................... 2-7
......................... 2-7
1-13, 1-15, 1-17, 4-3
................ 1-15, 4-9
..1-3, 1-7, 2-4, 4-10
......................... 1-7
2-12, 4-13, 4-14, 417
.....2-11, 4-13, 4-17
.................. 3-4, 3-8
.................. 4-4, 4-9
......................... 1-3
....................... 1-16
....................... 2-11
................ 1-16, 4-5
1-13, 1-16, 1-17, 129, 4-4, 4-5
..1-13, 1-16, 2-3, 215, 3-3, 3-4, 3-7,
3-8, 4-5, 4-9, 410, 8-3
.1-3, 1-29, 2-4, 3-4,
3-8, 3-11, 4-3
1-16, 1-29, 3-3, 3-7,
4-6
......................... 4-9
.............. 2-11, 4-17
................ 1-17, 4-5
.......1-17, 2-15, 4-5
1-13, 1-15, 1-17, 23, 3-4, 3-8, 4-10,
4-17, 8-3
1-7, 1-17, 1-29, 2-4,
3-4, 3-8, 3-11, 45, 4-6
..1-7, 1-29, 2-4, 4-9
......................... 1-7
....................... 4-14
....................... 4-13
.................. 3-3, 3-7
....................... 1-15
....................... 3-11
....................... 3-11
....................... 1-29
....................... 1-29
......................... 4-9
......................... 4-9
....................... 3-11
....................... 3-11
....................... 1-29
....................... 1-29
......................... 4-3
....................... 4-17
....................... 1-29
....................... 1-29
....................... 4-10
.............. 4-14, 4-18

Part Number
4921636
4921652
4921653
4921666
4921700
4921701
4921779
4922065
4922133
4922246
4922247
4922434
4922435
4932770
4932771
4932823
4933020
4933121
4933130
4933131
7000209
7000214
7000217
7000241
7000242
7000246
7000253
7000255
7000256
7000257
7000258
7000259
7000263
7000269
7000270
7000644
7001909
7001911
7001931
7001952
7001985
7001987
7001988
7002818
7002820
7002821
7002822
7002823
7002826
7003751
7003772
7003774
7003780
7003789
7003790
7003791
7004275
7004276
7004334

Page

.............. 4-14, 4-18


................ 7-2, 7-11
................ 7-2, 7-11
........................2-12
........................2-12
..........................7-3
..........................7-3
........................2-12
........................2-12
................ 7-2, 7-11
................ 7-2, 7-11
................ 7-2, 7-11
................ 7-2, 7-11
..........................7-3
..........................7-3
..........................7-3
..........................7-3
..........................7-3
..........................7-3
..........................7-3
..........................1-9
..........................1-9
..........................1-9
..........................1-9
..........................1-9
..........................1-9
..........................1-9
..........................1-9
..........................1-9
..........................1-9
..........................1-9
..........................1-9
..........................1-9
..........................1-9
..........................1-9
........... 3-3, 3-7, 5-4
..........................1-9
..........................1-9
..........................1-9
..........................1-9
..........................1-9
..........................1-9
..........................1-9
........................7-11
........................10-2
........................10-1
........................10-1
........................10-1
........................10-2
.............. 4-21, 4-23
........................4-21
........................4-21
.............. 4-21, 4-23
........................4-21
.............. 4-21, 4-23
.............. 4-21, 4-23
........................10-2
........................10-2
........... 3-3, 3-7, 5-4

Part Number
7007298
7007489
7007499
7010100
7010101
7010102
7010103
7010104
7010474
7010487
7010488
7010542
7010543
7011323
7011507
7011508
7011511
7011517
7011528
7011529
7011544
7011551
7011572
7011573
7011574
7011576
7011584
7011590
7011593
7011594
7011598
7011610
7011621
7011623
7011645
7011646
7011647
7011648
7011649
7011662
7011668
7011669
7011672
7011674
7011679
7011932
7011934
7011936
7011940
7011945
7011970
7011971
7011972
7011976
7011983
7011984
7011985
7011986
7011987

Page

......................... 2-9
......................... 2-9
......................... 2-9
......................... 2-9
......................... 2-9
......................... 2-9
......................... 2-9
......................... 2-9
......................... 1-9
......................... 1-9
......................... 1-9
......................... 2-7
......................... 2-7
......................... 2-7
....................... 1-22
................ 1-22, 9-1
....................... 1-22
....................... 1-22
..............1-22, 1-25
....................... 1-27
....................... 1-21
................ 1-22, 9-1
....................... 1-21
.....1-21, 1-25, 1-27
....................... 1-21
................ 1-21, 9-1
....................... 1-22
.....1-21, 1-25, 1-27
.......1-21, 1-27, 9-1
..............1-21, 1-27
....................... 1-22
....................... 1-22
.....1-22, 1-25, 1-27
....................... 1-21
................ 1-22, 9-1
....................... 1-22
....................... 1-21
....................... 1-22
.......1-22, 1-25, 9-1
....................... 1-21
................ 1-21, 9-1
..............1-21, 1-22
....................... 1-21
....................... 1-21
....................... 1-21
....................... 4-21
....................... 4-21
....................... 4-21
..............4-21, 4-23
....................... 4-21
....................... 4-21
....................... 4-21
....................... 4-21
....................... 4-21
....................... 4-21
....................... 4-21
....................... 4-21
....................... 4-21
....................... 4-21

3369electric 3969electric

Part Number
7011988
7011989
7011991
7011992
7011993
7011994
7011997
7012517
7012524
7012540
7012542
7012546
7012552
7012554
7012566
7012580
7012582
7012583
7012587
7012593
7012608
7012609
7012611
7012612
7012689
7012691
7012692
7012725
7012752
7012773
7012952
7012953
7012954
7012955
7012961
7012962
7012963
7013301
7013302
7013303
7013306
7013310
7013312
7013313
7013314
7013315
7013316
7013317
7013318
7013319
7013320
7013322
7013325
7013326
7013327
7013328
7013329
7013330
7013331

Page

....................... 4-21
....................... 4-21
....................... 4-23
....................... 4-23
....................... 4-23
....................... 4-23
....................... 4-23
....................... 4-13
......................... 1-4
......................... 2-4
......................... 1-4
......................... 1-7
....................... 1-11
....................... 1-11
....................... 4-13
....................... 1-11
....................... 1-11
....................... 1-11
....................... 2-11
.............. 4-13, 4-17
....................... 1-14
......................... 1-7
....................... 4-13
....................... 4-13
....................... 1-11
....................... 1-11
....................... 1-11
......................... 2-7
.................. 2-7, 9-1
......................... 2-7
......................... 2-4
......................... 2-4
......................... 2-4
......................... 2-4
......................... 2-4
......................... 2-7
......................... 2-7
....................... 1-14
....................... 1-14
....................... 1-14
....................... 1-14
................ 1-14, 9-1
................ 1-14, 9-1
....................... 1-14
................ 1-14, 9-1
....................... 1-14
....................... 1-14
....................... 1-14
....................... 1-14
....................... 1-14
....................... 1-14
....................... 1-14
....................... 1-14
....................... 1-14
....................... 1-14
....................... 1-14
....................... 1-14
....................... 1-14
....................... 1-14

3120882

SECTION 11

Part Number
7013332
7013336
7014116
7014128
7014129
7014130
7014676
7016319
7016320
7016360
7016372
7016654
7017400
7018500
7018504
7018525
7018530
7018537
7018563
7018566
7018570
7018571
7018577
7018597
7019609
7020175
7020176
7020501
7020502
7020503
7020504
7020509
7020511
7020514
7020520
7020526
7020531
7020532
7020536
7020605
7020607
7020608
7020609
7020610
7020611
7020612
7020613
7020614
7020616
7020618
7020633
7020649
7020650
7020658
7020659
7020674
7021321
7022904
7022914

3120882

Page

....................... 1-14
....................... 1-14
....................... 1-11
....................... 1-11
....................... 1-11
....................... 1-11
....................... 10-2
................ 1-17, 4-4
................ 1-17, 4-4
......................... 1-4
................ 1-17, 4-4
....................... 10-2
......................... 2-7
....................... 1-21
....................... 1-22
....................... 1-27
....................... 1-22
....................... 1-25
....................... 1-27
....................... 1-25
................ 1-25, 9-1
....................... 1-25
....................... 1-27
....................... 1-25
......................... 1-7
.............. 2-12, 4-17
.............. 2-12, 4-17
....................... 4-23
....................... 4-23
....................... 4-23
....................... 4-23
....................... 4-23
....................... 4-23
....................... 4-23
....................... 4-23
....................... 4-23
....................... 4-23
....................... 4-23
....................... 4-21
....................... 1-25
....................... 1-25
....................... 1-25
....................... 1-25
....................... 1-25
....................... 1-25
....................... 1-25
....................... 1-25
....................... 1-25
....................... 1-25
....................... 1-25
....................... 1-27
....................... 1-27
....................... 1-27
....................... 1-27
....................... 1-27
....................... 1-27
......................... 2-7
....................... 1-27
....................... 1-27

Part Number
7022915
7022916
7022938
7022939
7023231
7023479
7026609
8896941

Page

Part Number

PART NUMBER INDEX

Page

Part Number

Page

....................... 1-27
....................... 1-27
....................... 1-27
....................... 1-27
......................... 2-4
......................... 2-4
....................... 1-11
....................... 10-1

3369electric 3969electric

11-5

SECTION 11

Part Number

11-6

PART NUMBER INDEX

Page

Part Number

Page

Part Number

3369electric 3969electric

Page

Part Number

Page

3120882

3120882

Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
(717) 485-5161
(717) 485-6417

JLG Worldwide Locations


JLG Industries (Australia)
P.O. Box 5119
11 Bolwarra Road
Port Macquarie
N.S.W. 2444
Australia

JLG Latino Americana Ltda.


Rua Eng. Carlos Stevenson,
80-Suite 71
13092-310 Campinas-SP
Brazil

+61 2 65 811111
+61 2 65 813058

+55 19 3295 1025

JLG Deutschland GmbH


Max-Planck-Str. 21
D - 27721 Ritterhude - Ihlpohl
Germany
+49 (0)421 69 350 20
+49 (0)421 69 350 45

+55 19 3295 0407

JLG Equipment Services Ltd.


Rm 1107 Landmark North
39 Lung Sum Avenue
Sheung Shui N. T.
Hong Kong
(852) 2639 5783

JLG Industries (UK) Ltd


Bentley House
Bentley Avenue
Middleton
Greater Manchester
M24 2GP - England
+44 (0)161 654 1000
+44 (0)161 654 1001
JLG Industries (Italia) s.r.l.
Via Po. 22
20010 Pregnana Milanese - MI
Italy
+39 029 359 5210
+39 029 359 5845

JLG France SAS


Z.I. de Baulieu
47400 Fauillet
France
+33 (0)5 53 88 31 70
+33 (0)5 53 88 31 79

Oshkosh-JLG Singapore
Technology Equipment Pte
Ltd
29 Tuas Ave 4,
Jurong Industrial Estate
Singapore, 639379
+65-6591 9030

(852) 2639 5797

+65-6591 9031
Plataformas Elevadoras
JLG Iberica, S.L.
Trapadella, 2
P.I. Castellbisbal Sur
08755 Castellbisbal, Barcelona
Spain
+34 93 772 4700

JLG Sverige AB
Enkopingsvagen 150
Box 704
SE - 176 27 Jarfalla
Sweden
+46 (0)850 659 500
+46 (0)850 659 534

+34 93 771 1762

www.jlg.com

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