SIEMENS Algerian Energy Company Projet Skikda CCPP — 2 x 1S.V94.3A SECTION6 INTERNATIONAL AND NATIONAL STANDARDS, CODES AND REGULATIONS General Overview Econopac (Gas Turbine) Steam Turbine Unit Generator Electrical Plant Instrumentation and Control (I1&C) Heat Recovery Steam Generator (HRSG), Water Steam Cycle, Cooling System, Other Systems Civil Works Performance Test Noise Protection Fire Protection Identification System for Power Plants Siemens Power Generation Department: W621 / B-075603 id Ret. No. ALG296 (1202) W621 ~ Sb/ Sal Section 61 6.2 63 6.4 65 66 67 68 6.9 6.10 611 6.12 Table of Contents ASIEMENS Algerian Energy Company Projet Skikda CCPP — 2x 1S,V94.3A INTERNATIONAL AND NATIONAL STANDARDS, CODES AND REGULATIONS General Overview The standards, codes and regulations discussed in this section serve as the base for the technical realisation of the systems and components as part of this offer. The latest applicable edition at the time of contract award of the following standards, codes, regulations, guidelines and recommendations have been complied with. For equipment delivered by local subcontractors local standards and codes shalll apply. Technical rules are not only the world-wide well known and recognised DIN standards, but also documents published by other private-sector regulatory bodies and those legally binding provisions (laws, regulations, etc.) that contain technical specifications. The more important organizations that influence the standard works regarding the systems and components as part of this proposal are listed below: - American National Standards Institute (ANSI) - American Society of Mechanical Engineers (ASME) = American Society of Testing and Materials (ASTM) European Standards (EN) = German Industrial Standards (DIN) - German pressure Vessel Code (AD) - Heat Exchanger Institute (HE!) ~ IEC Standards ~ International Organization for Standardization (ISO) ~ National Fire Protection Association (NFPA) ~ Occupational Safety & Health Association (OSHA) ~ ‘Verein Deutscher Ingenieure’ (VD!) Siemnens Power Generation Section: 6.4 Department: W621 / B-075603 Page: toft ‘Bid Flot. No. ALG296 (1202) W621 ~ Sb / Sal SeSIEMENS Algerian Energy Company Projet Skikda CCPP - 2x 1S.V94.3A Econopac Gas Turbine and Auxiliary Systems Design, engineering, manufacturing and testing of the gas and steam turbine generator set and the auxiliary systems for this Project shall be based on the standards, codes and regula- tions as applicable for the respective SIEMENS" manufacturing facility, licensee or qualified ‘subcontractors. Like other turbine-generator manufacturers SIEMENS has developed own codes and stan- dards, which will be applied. The SIEMENS internal standards are based on the applicable sections of the more significant codes and standards especially on DIN, EN, ISO and IEC and under consideration of VGB and other guidelines. Based upon extensive research and development SIEMENS has added special knowledge and test results along with substantial experience in design, engineering and manufacturing to provide a product of highest safety, quality, efficiency and an extended lifecycle. In general the work will comply with the SIEMENS standards, which meet the intent of the applicable industrial codes and standards. Air Intake, Exhaust Gas System, Enclosures The design, engineering, manufacturing and testing of the air intake system, exhaust gas system, enclosures and cooling systems (if provided) are based on the applicable sections of German standards like DIN and VDIVDE guidelines. Where the German standards do not contain sufficient definitions, other standards as e.g. EN, ASME or British standard will be applied. For equipment supplied by manufacturers outside of Germany local standards can be ap- plied if equivalent to German standards. Siemens Power Generation Section: 62 Department: G131-3 / B-075603, Page: 10f6 ‘Bid RefNo. ALG288 (1202) W621 ~ Sb/ SalSIEMENS Algerian Energy Company Projet Skikda CCPP - 2 x 1S.V94.3A Instrumentation and Control ( 1&C ) The instrumentation and control system will be designed, engineered, manufactured, tested and installed according to the relevant DIN, IEC and VDE standards, codes and regulations. Due to the fact, that the I&C equipment is mainly manufactured on stock it is not possible to fulfill special standards and codes. Z —_ L ‘Siemens Power Generation Section: 62 Department: G131-3 / B-075603, Page: 206 Bid Ref, No, ALG296 (1202) WE2t ~ Sb/ SalSIEMENS Algerian Energy Company Projet Skikda CCPP - 2x 1S.V94.3A Electrical Equipment If not otherwise stated in the tender documentation, the design, erection and testing of the electrical systems and components will conform to applicable sections of the IEC/VDE and DIN codes and standards. The following most significant codes and standards will be apply to the main systems/ com- ponents of the electrical plant. Wherever necessary additional information is given in the relevant sections of the descriptive documentation: IEC 6034-1 Rotating electrical machine, rating and performance lec 60044 Instrument transformers lec 60071 Insulation coordination IEC 60056 High voltage altering-current circuit breakers IEC 60076 Power transformers IEC 600137 Bushings for alternating voltages above 1kV IEC 600146 Semiconductor converters IEC 60228 Conductors of insulated cables IEC 60255 Electrical relays DIN 57435/ Static measuring relays VDE 0435, Part 303 1EC 60298 AC metal-enclosed switchgear above 1kV lec 60332-1 Tests on electric cables under fire conditions DIN VDE 0298 Application of cables and flexible cords in power installation in power installations lec 60364 Electrical installation of buildings VDE 0100 Erection of power installation with rated voltages below 1000V VDE 0101 Erections of power installation with rated voltage-exceeding 1kV DIN 57105/ Operation of power installations VDE 0105, Part 1 DIN 57106/ Protection against electric shock VDE 0106 DIN VDE 0108 Power installation and safety power supply in communal facilities DIN VDE 0160 Electronic equipment to be used in electrical power installation IEC 60439-1 Low-voltage switchgear lec 60502 Power cables with extruded insulation up to 30kV IEC 60529 Degrees of protection provided by enclosures (IP-Code) Siemens Power Generation Section: 62 Department: G131-3 / B-075603 Page: 30f6 Bid Ret No. ALG206 (1202) W621 ~ Sb/ SalSIEMENS IEC 60536 IEC 60660 IEC 60664 IEC 60694 1EC 60726 IEC 60811 IEC 60865 IEC 60909 IEC 60947 IEC 61024-1 VDE 141 DIN 57185/ VDE 185 DIN VDE 510 IEC 60617 VDI-Guidelines DIN VDE1000 EN60598/ DIN VDEO711 DIN VDE31000 \VDE0024 DIN EN60204-1 Siemens Power Generation Algerian Energy Company Projet Skikda CCPP - 2x 1S.V94.3A, Classification of electrical and electronic equipment with regard to protection against electric shock Test on indoor post insulators of organic material (21kV) Insulation coordination for equipment within low-voltage systems Common specifications for high-voltage switchgear Dry type power transformers Common test methods for insulating and sheating materials of electric cables Short-circuit currents - calculation of effects Short-circuit current calculation in three-phase AC systems Low voltage switchgear (contactors, circuit breakers) Protection of structures against lightning Earthing systems in AC installations for rated voltages above 1 kV Lightning protection systems Specification for electric storage batteries and battery plants Graphical symbols for diagrams Allgemeine Leitsatze fur das sicherheitsgerechte Gestalten techni- scher Erzeugnisse; (General principles for the safety design of technical products). Leuchten (Lamps) Allgemeine Leitsdtze fur das sicherheitsgerechte Gestalten techni- scher Erzeugnisse; Begriffe der Sicherheitstechnik; Grundbegrif- fe; (Concepts of safety technology; basic components), Satzung fir das Brief- und Zertifizierungswesen des Verbands Deutscher Elektrotechniker (VDE); (Statute for the testing and certification system of the association of German electrical engineers). Elektrische Ausriistung von Maschinen (Electrical equipment for machines). Section: 62 Department: G131-3 / B-075603 Page: 406 ‘Bid Ref. No, ALG236 (1202) W621 ~ Sb / SalSIEMENS Algerian Energy Company Projet Skikda CCPP - 2x 1S.V94.3A Fire and Explosion Protection Fire Protection The fire protection and fire extinguishing measures are defined in accordance with the codes and standards specified by the National Fire Protection Association (NFPA). Explosion Protection Various standards and regulations have to be considered for explosion protection measures. The design and construction of several equipment is based on German standards and regu- lations. Where these design regulations include information on explosion protection meas- ures the explosion protection concept is based on these standards. The following standards and regulations are regularly considered for explosion protection measures. ‘APIRP 500 | 1991: [American Petroleum Institute: Recommended Practice for Classification of Locations for Electrical Installations at Petroleum Facilities EXRE 1990; | Explosion Protection Rules (German Regulation: Explosionsschutz-Richtlinien) IEC 79-10 7995, | International Electrotechnical Commission: Electrical Apparatus for Explosive Gas Atmospheres Part 10: Clas: n of Hazardous Areas IP part 15 1990; [Institute of Petroleum: Area Classification Code for Petroleum Installations Siemens Power Generation Section: 62 Department: G131-3 / B-075603 Page: 5of6 Bid Ref. No. ALG296 (1202) W821 ~ Sb/ SalSIEMENS Algerian Energy Company Projet Skikda CCPP - 2 x 1S.V94.3A Noise Protection Planning and design for noise abatement measures to meet the required noise levels are based on the following guidelines: VDI 2714, January 1988 Schallausbreitung im Freien (Outdoor sound propagation) VDI 2571, August 1976 Schallabstrahlung von Industriebauten (Sound radiation from industrial buildings) The following standards shall be applied to determine the noise levels inside and outside the power station: ISO 3740, 1980 Acoustics - Determination of sound power levels of noise sources - Guidelines for the use of basic standards and for preparation of noise test codes ISO 3744, 1994; DIN EN ISO 3744, Nov. 1995 Acoustics - Determination of sound power levels of noise sources - Engineering method in an essentially free field over a reflecting plane ISO 3746, 1995; DIN EN ISO 3746, Dec. 1995 Acoustics - Determination of sound power levels of noise sources - Survey method ANSI $12.36 - 1990, Rev. of ANSI 1.36 - 1979 ‘Survey methods for the determination of sound power levels of noise sources ANSI $12.9 - 1988 Quantities and procedures for description and measurement of environmental sound, Part 1 ISO 6190, 1988 Acoustics - Measurement of sound pressure levels of gas turbine installations for evaluating environmental noise - survey method Guidelines used for noise measurement equipment: IEC 651, 1993; DIN EN 60651, May 1994 Schallpegelmesser (Sound level meter) IEC 804, 1993; DIN EN 60804, May 1994 Integrierende mittelwertbildende Schallpegelmesser (integrating-averaging sound level meters) Siemens Power Generation Section: 62 Department: G131-3 / B-075603 Page: 6 of6 Bid Ref. No. ALG296 (1202) W621 ~ Sb / SalSIEMENS Algerian Energy Company Projet Skikda CCPP — 2x 1S.V94.3A Gas / Steam Turbine Generator Set Design, engineering, manufacturing and testing of the steam turbine generator set as well as, the surface condenser for this project shall be based on the standards, codes and regulations as applicable for the respective Siemens manufacturing facility, licensee or qualified subcontractors. In addition to the respective codes and standards issued by the organizations and associations for the considered equipment, SIEMENS has developed own codes and standards like most of the other turbine-generator manufacturers, which will be applied. SIEMENS's internal standards are based on the applicable sections of the more significant codes and standards especially on DIN, EN, ISO and IEC and under consideration of VGB and other guidelines. Based upon extensive research and development SIEMENS has added special knowledge and test results along with substantial experience in design, engineering and manufacturing to provide a product of highest safety, quality, efficiency and an extended lifecycle. The condenser for example will mainly be based on Siemens internal standards with respect to design and manufacturing. This under involvement of various guidelines as VGB and other including relevant regulations. In general the work will comply with the Siemens standards, which meet the intent of the applicable industrial codes and standards. ‘Siemens Power Generation Section: 63 Department: $312 Bg / B-075603 Page: tof {Bid Ret. No. ALG26 (1202) W62! ~ Sb Sal SeSIEMENS Algerian Energy Company Generator Projet Skikda CCPP — 2x 1S.V94.3A The latest applicable edition of the following standards, codes, regulations, guidelines and recommendations will be complied with International Standards ISO 7919 ISO 10816 ISO 9001 IEC 34 Mechanical vibration of non-reciprocating machines - Measurement on rotating shafts and evaluation Mechanical vibration of non-reciprocating machines - Measurement on non- rotating parts and evaluation Quality assurance DIN/VDE 0530 DIN Standards, especially DIN 45635 Part1 Measurement of noise emitted by machines; airborne noise emission; enveloping surface method; Basic method, divided into 3 grades of accuracy. VDE-Instructions VDE 0100 DIN/VDE 0101 DIN 57105/ VDE 0105 DIN/VDE 0141 Erection of Power installations with nominal voltages below 1000 V Erection of Power installations with nominal voltage exceeding 1 kV Part 1 Operation of electrical power installations, General requirements Specification for earthing in installations of rated voltages above 1 kV DIN/VDE 0530 Part 1 Rotating electrical machines, design data and operating conditions, Part2 Rotating electrical machines, determination of losses and efficiency Part3 Rotating electrical machines, specific requirements for three phase turbo generators Siemens Power Generation Section: 6.4 Department: $461 / B-075603 Page: 10f2 Big Ret, No, ALG296 (1202) WE2t ~ Sb / Sal JSIEMENS Algerian Energy Company Projet Skikda CCPP - 2x 1S,V94.3A Remark In addition to the respective codes and standards issued by the organizations and associations for the considered equipment, SIEMENS has developed own codes and standards like most of the other turbine-generator manufacturers, which will be applied. SIEMENS’ internal standards are based on the applicable sections of the more significant codes and standards especially on DIN, EN, ISO and IEC and under consideration of VGB and other guidelines. Based upon extensive research and development SIEMENS has added special knowledge and test results along with substantial experience in design, engineering and manufacturing to provide a product of highest safely, quality, efficiency and an extended lifecycle. If there are conflicting stipulations between the above listed standards and codes and Siemens internal standards, directives and guide lines than the latter shall have precedence. In general the work will comply with the Siemens standards, which meet the intent of the applicable industrial codes and standards. ‘Siemens Power Generation Section: 6.4 Department: $461 / B-075603 Page: 202 ‘Bid Re. No. ALG296 (1202) W621 ~ Sb / Sal aeSIEMENS Algerian Energy Company Projet Skikda CCPP — 2x 1S.V94.3A Codes and Standards Electrical Equipment If not otherwise stated in Section 10 of this bid, the design, erection and testing of the electrical systems and components will conform to applicable sections of the IEC/VDE and DIN codes and standards. The following list is a selection of the most used particular regulations: General DIN VDE1000 General principles for the safety design of technical products VDE 0100 Erection of power installation with rated voltages below 1000V VDE 0101 Erections of power installation with rated voltage exceeding 1kV DIN VDE 0108 Power installation and safety power supply in communal facilities IEC 60071 Insulation coordination IEC 60529 Degrees of protection provided by enclosures (IP-Code) IEC 60536 Classification of electrical and electronic equipment with regard to protection against electric shock IEC 60664 Insulation coordination for equipment within low-voltage systems IEC 60865 Short-circuit currents - calculation of effects IEC 60909 Short-circuit current calculation in three-phase a.c. systems Isolated Phase Busduct IEC 60099 Surge arresters IEC 60137 Insulating bushings for alternating voltages above 1000V IEC 60044 Instrument transformers IEC 60298 A.C. metal enclosed switchgear and controlgear for rated voltages from 1kKV up to 52kV IEC 60660 Tests on indoor insulators of organic material (1kV up to 300kV) IEC 60694 Common specifications for high voltage switchgear and controlgear standards IEC 60865 ——_Short-circuit currents - Calculation of effects Generator Circuit Breaker IEC 6271-100 High voltage altering-ourrent circuit breakers IEC 60129 IEC 60298 IEC 60694 IEEE Std. 37.013 Siemens Power Generation Section: 6.5 di Department: W741 / B-075603 Page: 1014 Bid Rt, No. ALG206 (1202) W621 — Sb/ SalSIEMENS Algerian Energy Company Projet Skikda CCPP — 2x 1S.V94.3A Transformers IEC 60137 Bushings for alternating voltages above 1kV IEC 60726 Dry type power transformers 1EC 60076 Medium Voltage Switchgear 1EC 60298 A.C. metal-enclosed switchgear and controlgear for rated voltages above 1kV and up to and including 52kV IEC 60044 —_ Instrument transformers IEC 62271-100 High voltage altering-current circuit breakers IEC 60694 Common specifications for high-voltage switchgear and controlgear standards IEC 60265 High-voltage switches IEC 60282 High-voltage fuses IEC 60420 High-voltage alternating current switch-fuse combination IEC 60470 High-voltage alternating current contactors and contactor-based motor- starters Low Voltage Switchgear IEC 60439-1 Low-voltage switchgear IEC 60947 Low voltage switchgear (contactors, circuit breakers) DIN VDE 0860/500 DIN VDE 0106/100 IEC 1641 DIN VDE 060/508 Battery, Charger, DC/DC Converter, Inverter DIN VDE 510 Specification for electric storage batteries and battery plants DIN 41773 IEC 60146 Semiconductor converters Earthing and Lightning Prote IEC 60364 Erection of power installations with rated voltages below 1000 V (corresponds to DIN VDE 0100) D637 S1 Power installations exceeding 1kV (corresponds to DIN VDE 0101) IEC 61024-1 Protection of structures against lightning DIN EN 50164-1 Lightning protection components (LPC) - Part 1: Requirements for connection components (corresponds to DIN VDE 0185-201) Siemens Power Generation Section: 6.5 ! Department: W741 / B-075603 Page: 2 of 4 Bid Ref, No. ALG296 (1202) W621 Sb/ SalAlgerian Energy Company Projet Skikda CCPP — 2x 18.V94.3A IEC 61312-1 Protection against lightning electromagnetic impulse (corresponds to DIN VDE 0185 -103) DIN VDE 0185-1 Lightning protection system; general with regard to installation DIN VDE 0185-2 Lightning protection system; erection of especially structures Cabling IEC 60502 IEC 60332-1 DIN VDE 0298 IEC 60502 IEC 60228 IEC 60332/1 VDE 0472/804 VDE 0298 VDE 0100/430 IEC 60228 IEC 60811 Power cables with extruded insulation up to 30kV Tests on electric cables under fire conditions Application of cables and flexible cords in power installation in power installations Power cables with extruded insulation and their accessories for rated voltages from 1kV to 30kV Conductors of insulated cables Tests on electric cables under fire conditions/Test on a single vertical insulated wire or cable Testing of cables, wires and flexible cords / burning behavior Application of cables and flexible cords in power installations Erection of power installations with rated voltages below 1kV Protection of cables and cords against undue temperature rise Conductors of insulated cables Common test methods for insulating and sheating materials of electric cables Generator and Transformer Protection, Synchronisation, Metering and Measuring DIN 57435/ VDE 0435/3038 IEC 60255 Static measuring relays Electrical relays Lighting and Small Power System IEC 60364 ENeos98/ CIBSE Erection of low voltage installations Luminaires particular requirements. Code for interior lighting Communication System IEEE802.9/ ‘Standard for information technology - Telecommunications and information ‘exchange between systems — Local and metropolitan area networks ISO/ IEC 8802-1 Information Technology - Telecommunications and information: exchange between systems - Local and metropolitan area networks. Specific requirement. Siemens Power Generation Section: 6.5 & Department: W741 / B-075603, Page: Sof 4 Bid Pe, No. ALG206 (1202) W821 ~ Sb/ SalSIEMENS Algerian Energy Company Projet Skikda CCPP - 2x 18.V94.3A BS ISO/IEC 15802-02:5: Information Technology Telecommunications and information exchange between systems. Local and metropolitan area networks common specification. LAN/MAN management ANSI/UL 60950 Information Technology Equipment inclusive Electrical Business Equioment Emergency Diesel Generator Set ISO 3046/1-6 Reciprocating internal combustion engine ISO 8528/1-7 Reciprocating internal combustion engine Alternating current generator sets IEC 34/1-5 Rotating electrical machines Motors IEC 60034-1 Rotating electrical machine, rating and performance DIN EN60204-1 Electrical equipment for machines Siemens Power Generation Section: 65 ft Department: W741 / B-075603 Page: 4 0f4 Bid Ref, No. ALG296 (1202) WE21 ~ Sb/ SalSIEMENS Algerian Energy Company Projet Skikda CCPP — 2x 1S.V94.3A Instrumentation and Control (1&C) Safety and Protection System Standardization’s DIN Vv 19250 Process Control System — Basic Safety Evaluation for Process Control and Measurement Protection Devices DIN V 19251 Process Control System — Process Control and Measurement Protection -Devices ~ Requirements and Measures for Safe Function DIN V VDE0801 Principles for Computers in Systems with Safety Critical Functions DIN 25448 Failure Mode and Effects Analysis CDV IEC 61508 Functional safety of electrical / electronic / programmable electronic safety- related system, Part 2 FDIS IEC 61508 Functional safety of electrical / electronic / programmable electronic safety- related system, Part 1 and 3(Safety Integrated Level-3 SIL 3) VDI/ VDE 2180 ‘Safeguards for Industrial Process Plant Using Measurement and Control System DIN VDE 0110 Isolation Co-ordination for Electrical Equipment in Low Voltage Installations IEC 1131-2 Programmable Controllers Hardware Standardization’s IEC38 (1983) IEC standard voltages IEC 381 Analogue signals for process control systems Part 1 1982 Direct current signals Part 2 1978 Direct voltage signals IEC664-1 (1992) Insulation co-ordination for equipment in low voltage installations, Part 1. principle, requirements and tests Siemens Power Generation Section 68 Department: W713 / B-075603 Page’ 10f4 Bid Ref, No, ALG296 (1202) W621 ~ Sb/ SalSIEMENS Algerian Energy Company Projet Skikda CCPP — 2x 18.V94.3A = IECB64A (1981) Use of coatings to achieve insulation co-ordination of printed board assemblies - 160721 Classification of environmental conditions - IEC 801 Electromagnetic compatibility for industrial process measurement and control equipment Part 1 1984 General Instructions Part 2 1987 Electrostatic discharge requirements Part 3 1984 Radiated electromagnetic field requirements Part 4 1989 Electrical fast transient requirements Part 5 199x ‘Surge immunity requirements Part 6 Draft 10/92 Immunity to conducted disturbance induced by Radio frequency fields above 9 kHz - IEC 946 (1988) Binary direct voltage signals for process measurement and control systems - IEC 1131-1 (10/92) Programmable controllers; Part 1: General information - IEC 654 Operating conditions for industrial-process measurement and control equipment - IEEE 830-1983, Guide to Software Requirement Specification - IEEE 1016-1987 Recommended Practice for Software Design Description Software Standardization’s - IEEE 730-1984 Standard for Software-Quality Assurance Plans - IEEE628-1983 Software configuration management plan - IEEE 983-1986 Guide for Software Quality Assurance Planning - ISO 9000-3 Quality management and quality assurance standards Part 3: Guidelines for the application of IS09001 to the development, supply and maintenance of software Siemens Power Generation Section: Department: W713 / B-075603 Page: 20f4 Bid Ref. No. ALG296 (1202) WE2! ~ Sb/ SalSIEMENS Algerian Energy Company Projet Skikda CCPP - 2 x 18.V94.3A IEEE 829 1983 IEEE-Standard for Software-Test documentation IEEE 1008 1987 Standard for Software Unit Testing IEEE 1012 1986 Standard for Verification and Validation Plans Instrumentation and Peripheral Devices Standardization's DIN 19 234 Namur switches DIN 100 RTD temperature measurements DIN 584-1 Thermocouple temperature measurements DIN IEC 751, class B Accuracy class, RTD temperature DIN IEC 584, class 2 Accuracy class, Thermocouple DIN 43 763 Thermowell design DIN 1952 and DIN/ ISO 5167. Accuracy class for primary flow measurement devices DIN/ IEC 770 Long term stability and linearity for pressure measurements IEC 529 Weather protection class IP-20 For air-conditioned dust free environment panels IP-31 for non air-conditioned dust free panels IP-41 for Indoor panels IP-54 for outdoor panels IP-65 for field enclosures and housings. IEC 332-1, BS4066 Part 1, and DIN VDE 0472 Part 84 Test B Flammability test for 1&C field cables. Siemens Power Generation Section: Department: W713 / B-075603, Page’ Bie Ret. No, ALG296 (1202) W521 ~ Sb / Sal 66 30f4SIEMENS Algerian Energy Company Projet Skikda CCPP — 2x 1S.V94.3A Documentation and Tagging System Standardization’s - VGB Guideline R170 For plant operation and maintenance manuals - KKS plant identification system - DIN 50049 Test certificates for field instruments ‘Siemens Power Generation Section: Department: W713 / B-075603, Page! 40f4 ‘ic Ret. No, ALG296 (1202) W621 ~ Sb / SalSIEMENS Heat Recovery Steam Generator (HRSG) The boiler (HRSG) will be designed, manufactured and erected according to the requirements of ASME Section 1 GB guidelines will be used for the feedwater and steam quality. Multiple other codes and standards relating to materials, manufacture and testing are used as well ‘As internationally recognized standards may also de considered ( among others): ASME ASTM ANSI EN - 12 952 EN - 12 953 BS JIs DIN NEPA AIS CICIND ISO 9001 quality assurance VGB Guidelines VDE Instructions VDI Guidelines Algerian Energy Company Projet Skikda CCPP - 2x 1S.V94.3A Siemens Power Generation Department: W732 / B-075603 Bid Ref. No, ALG286 (1202) W621 ~ Sb / Sal Section: Page: 67 10f1 feSIEMENS Algerian Energy Company Projet Skikda CCPP - 2x 1S.V94.3A CIVIL WORKS The design will be based on Local Standards and/or recognized international standards, e.g. DIN, Eurocodes, American Standards, British Standards. The most important standards for the structural design were listed below. Document numbers [..] serve for further orientation. General Design Loads [1] DIN 1055 Design Loads for Buildings BS 6399 Loadings for Buildings ASCE 7-95 Minimum Design Loads for Buildings [2] AASHTO Bridge Design Specification, Truck Loads DIN 1072 Road Bridges; Design Loads Wind, Snow [3] RNV 99 Reglement Neige & Vent Seismic Loads [4] RPAG9 Regles Parasismiques Algeriennes Load Definition [5] Indication and Handling of Loads when Designing Conventional Power Plants VGB-GUIDELINE (VGB-R 602 U, Edition 1994) Subsoil Loading [6] DIN 1054 Subsoil, Permissible Loading of Subsoil [7] DIN 4017 Shear Failure Calculations [8] BS 8004 Code of Practice for Foundations DIN 4019 Settlement Calculations Steel Structures [9] DIN 18800 Steel Structures, Design and Construction BS 5950 Structural Use of Steeiwork in Building AISC Manual of Steel Construction (ASD; LRFD) [10] DIN 4132 Crane Runways; Steel Structures DIN15018 Cranes, Stee! Structures, Verification and Analyses [11] DIN17100 Steels for General Structural Purposes; Quality and Standards Reinforced Concrete [12] DIN 1045 a Reinforced and Prestressed Concrete Structures (Part 1- BS 8110 Structural Use of Conerete “l ‘Siemens Power Generation Section: 6.8 Department: W721 / B-075603 Page: tof2 Bid Ft. No. ALG296 (1202) We2t ~ Sb / SalSIEMENS Algerian Energy Company Projet Skikda CCPP — 2 x 1S.V94.3A BS 444g Hot rolled steel bars for the reinforcement of concrete ACI 318 Building Code Requirements for Structural Concrete Masonry ; Brickwork [13] DIN1053 Masonry Design and Construction BS 5628 Code of Practice for the Structural Use of Masonry BS 6073 Masonry, Part 1 UBC 1997 Masonry Fire Protection [14] ‘Siemens PG Fire Protection Concept Turbine Foundation [15] DIN 4024 Machine Foundation Testing of Materials ASTM, ANSI, AISC, ACC, AWS, BS or equivalent. Cranes Design, construction and manufacturing shall be performed in accordance with the EG and German rules, codes and guidelines like: - 98/37/EG EG-Machinery Guideline; Safety and health requirements - BGV D6 Cranes (Accident Prevention Regulation) - DIN 15018 —T1_ Cranes, Principles for Steel Structures, Stress analysis T2 Cranes, steel structures principles of construction - DIN 15020 T1_Lifting appliances, principles relating to rope drives; caloulation and Construction T2 Lifting appliances, principles relating to rope drives; supervision during operation or the corresponding FEM-Rules of Section | ‘HEAVY LIFTING APPLIANCES’ and Segtion IX ‘SERIES LIFTING APPLIANCES’, — EN60204-32 Safety of machinery - Electrical equipment of machines Part 32: Requirements for hoisting machines and therein referred IEC and EN-Standards. or with the applicable codes, standards and regulations of the European country of origin of the cranes. Jo Siemens Power Generation Section: 68 Department: W721 / B-075603 Page: 2 of 2 Bid Rot, No. ALG296 (1202) WE2! ~ Sb/ SalSIEMENS Algerian Energy Company Projet Skikda CCPP — 2x 1S8.V94.3A. Performance Tests ‘Siemens Power Generation conducts GUD thermal performance testing in accordance with ASME PTC 46-1996, "Performance Test Code on Overall Plant Performance" to prove power and efficiency. Combined Cycle Performance Test uncertainties will be calculated in accordance with ASME PTC 19.1 Siemens Power Generation Department W711 / B-075603, Page: Bid Ret. No. ALG296 (1202) W621 ~ Sb /Sal gecimn gg 1SIEMENS Algerian Energy Company Projet Skikda CCPP — 2x 1S.V94.3A Noise Protection Planning and design for noise abatement measures to meet the required noise levels are based on the following guidelines: - VDI 2081 - Blatt 1, Juli 2001 Gerduscherzeugung und Larmminderung in Raumlufttechnischen Anlagen (Noise generation and noise reduction in air-conditioning systems) - VDI 2574, August 1976 Schallabstrahlung von Industriebauten (Sound radiation from industrial buildings) VDI 2744, Januar 1988 Schallausbreitung im Freien (Outdoors sound propagation) VDI 2720 - Blatt 1, Marz 1997 ‘Schalischutz durch Abschirmung im Freien (Noise control by barriers outdoors) ~ VDI 2720 - Blatt 2, April 1983 ‘Schallschutz durch Abschirmung in Raumen = VDI 2720 - Blatt 3 (Entwurf), Februar 1983 ‘Schallschutz durch Abschirmung im Nahfeld; teilweise Umschlie&ung - VDI 3733, Juli 1996 Gerdusche bei Rohrleitungen (Noise caused by pipes) - VDI 3760, Februar 1996 Berechnung und Messung der Schallausbreitung in Arbeitsraumen (Computation and measurement of sound propagation in workrooms) ‘The following standards shall be applied to determine the noise levels inside and outside the power station ~ DIN 45635, part 1, April 1984 Gerauschmessung an Maschinen, Luftschallemission, Hilflachenverfahren (Measurement of airborne noise emitted by machines, enveloping surface method) ~ DIN 45635, part 8, June 1985 Gerauschmessung an Maschinen, Kérperschallmessung (Determination of airborne noise emitted by machines by measurement of structure borne noise) Siemens Power Generation Section: 6.10 de Department: W721 / B-075603 Page’ 10f4 Bid Ref. No. ALG296 (1202) W621 ~ Sb/ SalSIEMENS Algerian Energy Company Projet Skikda CCPP - 2x 1S.V94.3A ~ DIN 45635, part 15, December 1987 Gerduschmessung an Maschinen, Luftschallemission, Haliflachenverfahren Turbomaschinensétze in Warmekraftanlagen zur Stromerzeugung (Measurement of airborne noise emitted by machines, enveloping surface method, turbine sets) - DIN 45635, part 38, April 1986 Gerduschmessung an Maschinen, Luftschallemission, Hullflchen-, Hallraum- und Kanalverfahren, Ventilatoren (Measurement of airborne noise emitted by machines, enveloping surface, reverberation and duct method, fans) ~ DIN 45635, part 46, June 1985 Gerduschmessung an Maschinen, Luftschallemission, Hulifiéchenverfahren, Kuhiturme (Measurement of airborne noise emitted by machines, enveloping surface method, cooling towers) - DIN 45635, part 47, June 1985 Gerauschmessung an Maschinen, Luftschallemission, Hillflachenverfahren, Schornsteine (Measurement of airborne noise emitted by machines, enveloping surface method, chimneys) - DIN EN 60551/A1, 1998 Bestimmung der Gerauschpegel von Transformatoren und Drosselspulen (Determination of transformers and reactor sound levels) - DIN 45641, June 1990 Mittelungspegel und Beurteilungspegel zeitlich schwankender Schallvorgainge (Averaging of time-varying sound levels, rating levels) - 180 3740, Nov. 2000 Acoustics - Determination of sound power levels of noise sources - Guidelines for the use of basic standards - 1SO 3744, 1994; DIN EN ISO 3744, Nov. 1995 Acoustics - Determination of sound power levels of noise sources - Engineering method in an essentially free field over a reflecting plane - ISO 3746, 1995; DIN EN ISO 3746, Dec. 1995 ‘Acoustics - Determination of sound power levels of noise sources - Survey method = 180 1680:1999 Acoustics - Test code for the measurement of airborne noise emitted by rotating electrical machines Siemens Power Generation Section: 6.10 Department: W721 / 8-075603 Page: 20f4 Bid Ret. No, ALG296 (1202) W621 ~ Sb / SalSIEMENS Algerian Energy Company Projet Skikda CCPP — 2x 1S.V94.3A - 1S 9614 - 4, 1993; DIN EN ISO 9614 - 4, June 1995 Acoustics - Determination of sound power levels of noise sources using sound intensity - Part 1: Measurement at discrete points = 180 9614 - 2, 1996; DIN EN ISO 9614 - 2, Dec. 1996 ‘Acoustics - Determination of sound power levels of noise sources using sound intensity - Part 2: Measurement by scanning = 180 10494, 1993 Gas turbines and gas turbine sets - Measurement of emitted airborne noise - Engineering/Survey methods - ISO 11200, 1995; DIN EN ISO 11200, July 1996 Acoustics - Noise emitted by machinery and equipment - Guidelines for the use of basic. standards for the determination of emission sound pressure levels at a work station and at other specified positions. = ISO 11201, 1995; DIN EN ISO 11201, July 1996 Acoustics - Noise emitted by machinery and equipment - Guidelines for the use of basic standards for the determination of emission sound pressure levels at a work station and at other specified positions. Engineering method in an essentially free field over a reflecting plane = 180 11202, 1995; DIN EN ISO 11202, July 1996 Acoustics - Noise emitted by machinery and equipment - Guidelines for the use of basic standards for the determination of emission sound pressure levels at a work station and at other specified positions. ‘Survey method in situ. - ISO 11203, 1995; DIN EN ISO 11203, July 1996 Acoustics - Noise emitted by machinery and equipment - Guidelines for the use of basic standards for the determination of emission sound pressure levels at a work station and at other specified positions from the sound power levels. - ISO 11204, 1995; DIN EN ISO 11204, July 1996 Acoustics - Noise emitted by machinery and equipment - Guidelines for the use of basic. standards for the determination of emission sound pressure levels at a work station and at other specified positions. Method requiring environmental corrections, - IEC 1063, 1991 Acoustics - Measurement of airborne noise emitted by steam turbines and driven machinery ~ ANSI B133.8 - 1977 (R1983) Gas Turbine Installation Sound Emissions Siemens Power Generation Section: 6.10 Department: W721 / B-075603 Page: 3of4 Bid Ret No. ALG296 (1202) W621 ~ Sb / SalSIEMENS Algerian Energy Company Projet Skikda CCPP - 2x 1S.V94.3A ANSI $12.36 - 1990, Rev. of ANSI 1.36 - 1979 Survey methods for the determination of sound power levels of noise sources ANSI $12.9 - 1988 Quantities and procedures for description and measurement of environmental sound, Parti ISO 1996/1, September 1982 Acoustics - Description and measurement of environmental noise Part 1: Basic quantities and procedures ISO 1996/2, April 1987 Acoustics - Description and measurement of environmental noise Part 2: Acquisition of data pertinent to land use ISO 1996/3, December 1987 Acoustics - Description and measurement of environmental noise Part 3: Application to noise limits ISO 6190, 1988, ‘Acoustics - Measurement of sound pressure levels of gas turbine installations for evaluating environmental noise - survey method ISO 9613-2, December 1996 Acoustics - Attenuation of sound during propagation outdoors Part 2: general method of calculation Guidelines used for noise measurement equipment: ~ IEC 651, 1993; DIN EN 60651, May 1994 Schallpegelmesser (Sound level meter) IEC 804, 1993; DIN EN 60804, May 1994 Integrierende mittelwertbildende Schallpegelmesser (Integrating-averaging sound level meters) IEC 1043, 1993; DIN EN 61043, May 1994 Instruments for the measurement of sound intensity ‘Siemens Power Generation Section: 6.10 Department: W721 / 8-075603 Page: 4of4 Bid Ref, No, ALG296 (1202) Wa21 - Sb/ SalSIEMENS Algerian Energy Company Projet Skikda CCPP - 2x 1S.V94.3A Fire Protection Protection and Detection Systems The fire fighting and detection systems are in accordance with NFPA except the tank shall cooling system (SGG) which is not mentioned in NFPA. These systems will be in accordance with the codes of VDS (Property of German Insurers). ‘Siemens Power Generation Section: 6.11 Department: W754 / B-075603 Page: 1oft Bid Ref, No, ALG296 (1202) W62t ~ Sb/ SalSIEMENS Algerian Energy Company Projet Skikda CCPP - 2x 1S.V94.3A Identification System for Power Plants (KKS) ‘The identification system used by Siemens for power plants is the so-called KKS-System (in German: Krattwerk-Kennzeichen-System) for the functional identification and codification of mechanical, electrical and 1&C systems, sub-systems, equipment units and components as well as for structures. The system is usable for the whole plant lifetime from the conceptual phase up to operation and maintenance. It has been applied on various types of power plants including nuclear power plants. The KKS-System is not only a Siemens system, it is a defacto German Standard based on the German VGB (Technische Vereinigung der Gro®kraftwerksbetreiber - Technical Association of Large Power Plant Operators) - committee where suppliers of power plants, utlities and authority organizations defined this system together. It is also introduced to a Joint Working Group of ISO/IEC and to the European standardization work. The first application of the KKS-System has been made in 1975 on the nuclear power plant Philipsburg 2. Now the 4th VGB edition is available since 1991 including documentation, training and application support. The KKS-System is used for Power Plants worldwide. Some of the members of this V@B- committee are: = Utilities: in Germany: RWE, VEAG, RMD, abroad: ESCOM, EPZ, Donaukraft, .. - Suppliers: AAP, Siemens, ... The requirements for a uniform and standardized plant identification and codification system are the following: = Uniform identification for all the types of power stations and any connected processes = Sufficient capacity and detail for identification of all systems components and structures = Sufficient capacity for extension to accommodate new technologies = Consistent identitication for planning, licensing, construction, operation, maintenance and waste management ~ Consideration of national and international standards = Application in computer processing = Offer a common functional breakdown structure to integrate the various engineering disciplines/partners by a common language and grammar during all engineering phases = Provide a universal communication code between the various engineering disciplines, partners, subcontractors and operators = Support equipment management by separating functional (hardware independent) and equipment (hardware specific) coding = Provide applicability during the whole plant lifetime = Save costs and time during project handling. Siemens Power Generation Section: 6.12 Department: W621 / B-075603 Page: 1 of 2 Bid Fe No. ALG226 (1202) W621 ~ Sb / SalSIEMENS Algerian Energy Company Projet Skikda CCPP - 2x 1S.V94.3A To fulfil the above mentioned requirements, the KKS-System has the following features: = Hierarchically structured format with up to 4 breakdown levels and fixed alphanumeric data characters Separate identification methods with engineering discipline-specitic rules by means of a uniform code format for the three types of identification: - Process-related identification Point of installation identification ~ Location identification. Several "Breakdown Levels" exist in the KKS-System for the definite classification and identification. In this technical proposal only "Breakdown Level 1 (Function Key)" is used. The code letters of the main groups are coordinated with the corresponding power plant systems as follows (extract): Power transmission and auxiliary power supply Instrumentation and control equipment Conventional fuel supply and residues disposal Water supply and disposal Conventional heat generation Steam-, water-, gas-cyoles Main machine sets (e. g. steam turbine) Cooling water systems Auxiliary systems (e. g. sampling system) Ancillary systems (e. g. cranes and hoists) Structures (buildings) cHoonr,ErTOMOD This tender is based on the application of the above mentioned "KKS-System*. The application is an essential requirement, because this identification and codification system for plant items forms an integrated part of our project processing procedure (i. €. system engineering, especially in the 1&C and electrical field, flow and other diagrams, product and operation manuals, spare part catalogues etc.). The KKS coding will be used according to manufacturers’ practice. Siemens Power Generation Section. 612 9 Department: W621 / B-075603 Page: 2 of 2 6d Rt. No, ALG206 (1202) W621 ~ Sb / Sal