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IS 15420:2003
Indian Standard
METALLIC MATERIALS CHARPY PENDULUM
IMPACT TEST PREPARATION AND
CHARACTERIZATION
OF CHARPY V REFERENCE
TEST PIECES FOR VERIFICATION OF TEST
MACHINES
lCS 77.040.10
0 BIS 2003
BUREAU
MANAK
,Vwetnber 2003
OF
BHAVAN,
INDIAN
STANDARDS
9 BAHADUR
SHAH
NEW
DELHI
110002
ZAFAR
MARG
Price Group 5
Mechanical
Testing
of Metals
Sectional
Committee,
MTD 3
F0REWOR13
This Indian Standard was adopted by the Bureau of Indian Standards, after the draft finalized by the Mechanical
lesting of Metals Sectional Committee had been approved by the Metallurgical Engineering Division Council.
The suitability of a pendulum impact testing machine for acceptance testing of metallic materials usually has been
based on a calibration of its scale and verification of compliance with specified dimensions, such as shape and
spacit:g of the anvils supporting the specimen. The scale calibration is commonly verified by measuring the mass
of the pendulum and its elevation at various scale readings. This procedure for evaluation of machines had the
distinct advantage of requiring only measurements of quantities which can be traced to national standards. The
object ive nature of these traceable measurements minimized the necessity for arbitration regarding the suitability
of the math ines for material acceptance tests.
However. sometimes two machines that had been evaluated by the direct-verification procedures described above
and which met all dimensional requirements, were found to give significantly different impact values when testing
test pieces of the same material specification.
In order to avoid such disagreements, it shall be convenient if, indirectly verified by testing reference test pieces.
A math ine shall be considered acceptable only if the values obtained by the machine are within specified limits,
with the reference test pieces.
In the preparation of this standard assistance has been derived from the following:
a) 1S0 148-2: 1998(E) Metallic materials Charpy
machines
3 Preparation
of test
and
c) ASTM Designation: E 23-93a Standard test methods for notched bar impact testing of metallic materials
The composition
For the purpose of deciding whether a particular requirement of this standard is complied with the final value,
observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with
[S 2: 1960 Rules for rounding off numerical values (revi.se~. The number of significant places retained in the
rounded off value should be the same as that of the specified value in this standard.
IS 15420:2003
Indian Standard
METALLIC MATERIALS CHARPY PENDULUM
IMPACT TEST PREPARATION AND
CHARACTERIZATION OF CHARPY V REFERENCE
TEST PIECES FOR VERIFICATION OF TEST
MACHINES
1 SCOPE
1.1 This standard covers the requirements, preparation
and method of qualifying and certification of reference
test pieces that are used to indirectly verify pendulum
impact testing machines.
1.2 It describes notched test
dimensions identical to those
However, the tolerances are
chemical composition or heat
varied according to the energy
Title
1757:1988
Method for Charpy impact test (Vnotch) for metallic material (second
revision)
3766: 1977
3 DEFIN1TIONS
For the purpose of this standard
definitions shall apply.
the following
IS 15420:2003
3.7.2 Rc~erence SetA set of test pieces chosen in
accordance with 6 and 8 and used to verify a pendulum
impact testing machine.
to the
of
(3)
A,
Actual
abs Grbed
absorbed energy
energy,
ii)
A,
Indicated
absorbed
indicated energy
energy,
iii)
AR
(4)
Reference
energy
of a set of
5.1 Characteristics
characteristics
(2)
i)
Meaning
l-able
1.
geometrical
Unit
-1 SYMBOLS
The
Symbol
5 REFERENCE
No.
(1)
reference
machines
(Clause 5.1)
Si No.
(1)
Number
in Fig. 1
(2)
1)
Designation
Size
Tolerance
Units
(4)
(5)
(6)
55.00
+0
0.30
mm
(3)
ii)
27.5
i 0.20
mm
iii)
10.00
* 0.06
mm
it)
10.00
+ 0.075
mm
v)
Ligament length
8.00
* 0.06
mm
vi)
45
Angle of notch
+1
deg
+ 0.025
mm
vii)
viii)
90
+0.15
deg
i\)
90
*2
deg
~)
10
Radius of anvils
+0.1
-o
mm
Ri)
II
11
\ii)
12
40.0
\ii)
13
\i\)
14
Angle of striker
\\)
15A
\vi)
\\ii)
\\iii)
0.250
deg
+0,1
-o
mm
30
*I
8.0
15D
0.2
* 0.05
to I ,0
4.0
deg
mm
2t02.5
mm
mm
mm
* 0.05
mm
Types
of striker
.-/
.
~
.\T;,,
,
II
V
u
r-.15B
...
2 mm striker
-!
-,L
8 mm ~triker
13
+line of strike
9
h
2
._____
-.
7
8
.[
////////////,
/
/
10
6
10
N
12
Fi~. 1
IS 15420:2003
\
.nvi~ ;
Height of ~
!es! ~lece
Width of
.---
test piece
FJ~. 2
Test piece
supports
Recess
CONIOGURATION OFTwr
area of the test piece that contacts the striker edge, anvils
or test piece supports, or within 5 mm of the notch.
5. I.2 Capacity
5.1,5
Ener~
Indicating Mechanism
5.1.4
Vibration
IS 15420:2003
machine annually for a complete inspection.
If
any parts are found to be damaged, they shall be
replaced and the machine shall be re-qualified (see 5.1
and 5.2).
(Clause 5.2. 1)
(All Valercs in Joules)
S1 No.
Energy, /3
(1)
(2)
<40
<3
<2
ii)
>40
S 7.5 % of AR
5 5% of AR
NOTE Repeatability
is given by :A, AR,
Repeatability
(3)
Error
(4)
where
Test Machine
6 REFERENCE
TEST PIECES
6.1 Material
6.1.1 All the test pieces from a lot shall come from a
single ingot or melt.
6.1.3 All test pieces from a lot shall receive the same
heat treatment.
6.1.4 For each lot, the referenc~ energy shall fall
within one of the following ranges:
LOW
<30J
Medium
>30Jto<l10J
High
>110Jto<220J
Ultra High
2220 J
1S 15420:2003
6.2 Dimensions
The reference test pieces shall meet the dimensional
requirements given in Table 2.
6.3 Marking
All test pieces shall be permanently marked so that each
test piece can be distinguished from all the others.
6.4 Qualification
of Reference
Test Pieces
Energy
AR
Standard
Deviation
(1)
(2)
(3)
i)
<40
52.0
ii)
240
< 50/6of A R
b) Striker geometry;
c) Temperature at which the tests were conducted;
d) All details necessary for the identification of each
test piece;
e) Energy value, corrected for windage and friction,
of each test piece; and
FOR REFERENCE
TEST
which
gives
the
following
SETS
OF
1S 15420:2003
ANNEX A
(Ckuw
INDIRECT VERIFICATION
A-1 INDIRECT VERIFICATION
REFERENCE TEST PIECES
BY USE OF
A-3.1 Repeatability
b) Measurement ot?
1) Anvils; radius and gap (see 3.4.1.1
3.4.1.2 of IS 3766);
and
Repeatability
repeatability
values
are given
in
A-3.2 Error
A-2 FREQUENCY
The maximum
Table 5.
8. 1)
OF VERIFICATION
Error =
lvA~
where
A, =
AVI+AV2+AV3+AV4+A5
5
and Error
S1 No.
Energy, E
(1)
(2)
<40
<6
<4
ii)
240
S 15 O/.of A=
S 10 0/0of An
Repeatability
(3)
Error
(4)
1S 15420:2003
A-4 REPORT
The report of verification
following information:
c) Radius of striker;
d) Name of owner
installation;
and address
of place
of
n) Repeatability;
P) Error; and
q) Statement that the machine does or does not
conform to the requirements of this standard.
performing the
ANNEX
(Foreword)
COMMITTEE COMPOSITION
Mechanical Testing of Metals Sectional Committee, MTD 3
Representative(s)
DR S. K. SEN (Chairman)
Organization
Research & Development
Steel(SAIL),
Ranchi
AIMILLtd,New Delhi
Bharat Heavy Electrical
P. GUPTA
SHIUS. C. JAJN(Alternate)
SrrruC. R. K. PRASAD
SHIOS.
Ltd, Hyderabad/ Bhopal
SHJUJ. K. QUDDUSI
(Alternate)
SHRIS. P. RUSTGI
(Alternate)
SW P. N. CHOPADE
SHRJV. K. GOEL
SHRJM. L. AHUJA (Alternate)
SHRJLALITGUPTA
SHRJA. K. TIWARI(Alternate)
Smu B. VAIDYANATHAN
SHJUB. S. RANA
Sr+ruP. K. LAHIPJ(Alfernafe)
DRJ. C. PADTE
(Ahernale)
SHRJS. V. KULKARNI
SHRJJ. P. SINGH
SHRJD. D. MISJIRA(Mrerrrate)
SHRJS. KUMAR
SHRIV. V. PRABHU
SHRJMm DAWDOD
(Alternate)
SHRJ S. SENGOPTA
SHRJM. SANYAL(Alternale)
SHRJB. N. MUKHOPADHYAY
DRASHOKKUMAR(Alternate)
SHRJS. K. NEOGI
SrrruP. MEENA(Al[errrate)
SHRJV. K. SACHDEVA
(Alternate)
SHJUV. O. JANARADHANAN
DR G. MALAKONDAWYAH
DRABHJM DUITA (Afternate)
SHJUALOKSRJVASTAVA
Sinu RAJJVJAIN(Alternate)
(MET-II)
DEPUTYDIRECTOR
ARO (MET-III) (Alternate)
DR S. C. KmRY
DR B. K. PAJUDA
DR P. K. DASH(Alternate)
DR V. R. RANGANA?H
SHJUS. R. .%NGH(Alternate)
DR D. S. LOHAR
SHRJS. P. KAR (Ahernate)
DR K. K. JAIN
DRR. HALDHAR
SHRJP. K. DtrrrA (Alterna/e)
Smu M. L. SADANJ
SHRJP. S. REDDY(Ahemate)
DRJOYDEVMUKHSRJEE
SHRIA. K. BASU(Alternate)
DR P. C. DAS
DR A. K. MLSHRA(Alternale)
SHRIK. BISHNOI
SriruS. MUKHOPADHYAY
(Alternale)
SHRJS. RAMACHANDRAN
(Alternate)
SHRJB. VIJAYARAGHAVAN
DRP. K. KAICKER
SHRIB. GOVINDAN
NAIR(Alternate)
National Metallurgical
Lab, Jamshedpur
IS 15420:2003
(( Ontinuedfrom
page9)
Representative(s)
Organization
1aiaEngineering
& Locomotive
Co Ltd, Pune/Jamshedpur
SHUIA. V. KARMARKAR
SHRIA. K. GHOSH(Alternate)
DRM. D. MAHESHWARJ
SHRIlNDRANILCHAKRABORTV(Ahernufe)
CHIEFMETALLURGIST
SHRIN. MITRADkector and Head (MTD)
[Representing Director General (Ex-o#7cio)]
Member Secretary
Stuu DEEPAKJAIN
Joint Director (MTD), BIS
10
of Indian Standards
Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodical Iy; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of
B IS Catalogue and Standards: Monthly Additions.
This Indian Standard has been developed from Dot: No. MTD 3 (4331).
Amendments
Date of Issue
Amend No.
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