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Contents
1.1CalculationExample:CompressionSpringAccordingtoDINEN139061,Edition2002
1.1.1StarttheCalculationModule
1.1.2InputValues
1.1.3TheCalculation
1.1.4CalculationResults
1.1.5Documentation:DiagramsandCalculationReport
1.1.6HowtoSavetheCalculation

1.1CalculationExample:CompressionSpringAccordingtoDINEN139061,Edition2002
1.1.1StarttheCalculationModule
Pleaseloginwithyourusernameandyourpassword.SelectthemoduleCompressionspringthroughthetree
structureoftheprojectmanagerbydoubleclickingonthemoduleorclickingonthebuttonNewcalculation.

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Figure1.1: Calculationmodule

1.1.2InputValues
Acoldcoiledcompressionspring4x32x120ismadeofpatentedcolddrawnspringsteelwire
Wirediameter

=4mm

Diameter

=32mm

Coils

=8.5

Lengthofthe
unloadedspring

=120mm

isalternatelyloadedwith
Springforce

=300N

Springforce

=500N

Wearelookingforthespringrate
deviation .

,thecorrectedshearstress

forthespringforce

=500Nandspring

1.1.3TheCalculation
EnterSpringForces
Pleasestarttoenterthespringforces and .Duringenteringthespringforces,thecorrespondingspring
deflectionsareautomaticallydeterminedandwillbehighlightedinadifferentcolor.

Figure1.2: Inputofspringforces

EnterCoilsandWireDiameter
Enterthenumberofcoils aswellasthewirediameter .Thesettingsforthespringends,thesupportofspringas
welltheloadwillnotbechanged.

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Figure1.3: Inputofcoils andwirediameter

EnterSpringLengthandSpringDiameter
Enterthespringlength

andthespringdiameter

Figure1.4: Inputoflengthanddiameter

MaterialSelection
ClickthebuttonMaterialtoopenthematerialdatabaseandtofindtherequiredmaterialforthecompressionspring.

Figure1.5: Materialbutton
Selectthefollowingmaterialfromthelistbox:patentedcolddrawnwireDHaccordingtoEN102701:2001,shot
peened,
.

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Figure1.6: Selectthematerial

1.1.4CalculationResults
Allimportantcalculationresults,suchasthestaticanddynamicutilizationofthepermissablestress,thespring
deviation andtheutilizationofthepermissablespringdeflection ,willbecalculatedduringeveryinputandwill
bedisplayedintheresultpanel.Arecalculationoccursaftereverydatainput.Anychangesthataremadetotheuser
interfacetakeeffectimmediately.PresstheEnterkeyormovetothenextinputfieldtocompletetheinput.
Alternatively,usetheTabkeytojumpfromfieldtofieldorclicktheCalculatebuttonaftereveryinput.Yourentrieswill
bealsoconfirmedandthecalculationresultswilldisplayedautomatically.
SpringRate
Thespringrate

is=9,364N/mmandisdisplayedabovetheinputfieldforthewirediameter.

Figure1.7: Resultforthespringrate

ShearStressfortheSpringForce
Thecalculationreportprovidestheresultfortheshearstress.ClickthebuttonReporttoopenthecalculationreport.
Theshearstress forthespringforce is=636,62N/mm .

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Figure1.8: Resultfortheshearstress

SpringDeviation
Youwillfindthevalueforthespringdeviation

intheresultpanel.Thespringdeviation

is=21,36mm.

Figure1.9: Resultforthespringdeviation

1.1.5Documentation:DiagramsandCalculationReport
Diagrams
Theresultsareclearlydisplayedinthediagrams.Clickonthediagramtoseethefullimageanddetails.

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Figure1.10: Diagrams

CalculationReport
Afterthecompletionofyourcalculation,youcancreateacalculationreport.ClickontheReportbutton.

Figure1.11: Reportbutton
Youcannavigatethroughthereportviathetableofcontentsthatprovideslinkstotheinputvalues,resultsand
figures.Thiscalculationreportcontainsallinputdata,thecalculationmethodaswellasalldetailedresults.Thereport
isavailableinHTMLandPDFformat.ThecalculationreportsavedinHTMLformat,canbeopenedinawebbrowser
orinWordforWindows.Youmayalsoprintorsavethecalculationreport:
TosavethereportintheHTMLformat,pleaseselectFile Saveasfromyourbrowsermenubar.Selectthe
filetypeWebpagecomplete,thenjustclickonthebuttonSave.
IfyouclickonthesymbolPrint,thenyoucanprintthereportveryeasily.
WhenyouclickonthesymbolPDF,thenthereportappearsinthePDFformat.IfyourightclickonthePDF
symbol,youshouldseetheSaveTargetAsoption.Clickonthatoptionandyouwillseethedialogboxfor
savingthereport.
1.1.6HowtoSavetheCalculation
Whenthecalculationisfinished,youcansaveittoyourcomputerortotheeAssistantserver.Clickonthebutton
Save.

Figure1.12: Savebutton
Beforeyoucansavethecalculationtoyourcomputer,youneedtoactivatethecheckboxEnablesavedatalocalin
theprojectmanagerandtheoptionLocalinthecalculationmodule.AstandardWindowsdialogforsavingfileswill
appear.Nowyouwillbeabletosavethecalculationtoyourcomputer.

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Figure1.13: Windowsdialogforsavingthefile
Incaseyoudonotactivatetheoptioninordertosaveyourfileslocally,thenanewwindowisopenedandyoucan
savethecalculationtotheeAssistantserver.PleaseenteranameintotheinputfieldFilenameandclickonthe
buttonSave.ThenclickonthebuttonRefreshintheprojectmanager.Yoursavedcalculationfileisdisplayedinthe
windowFiles.

Figure1.14: Savethecalculation
Ourmanualisimprovedcontinually.Ofcoursewearealwaysinterestedinyouropinion,sowewouldlike
toknowwhatyouthink.Weappreciateyourfeedbackandwearelookingforideas,suggestionsor
criticism.Ifyouhaveanythingtosayorifyouhaveanyquestions,pleaseletusknowbyphone+49(0)
5311293990oremaileAssistant@gwj.de.

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