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DESIGN LUG 50 TON

Date: SATURDAY , OCTOBER 8, 2016
Designer: HN

Table of Contents
calculation sheet .................................. 1
drawing .............................................. 2
material Information .............................. 3
Study Properties .................................... 3
Material Properties ................................. 3

Description
Lug

PROJECT : South Helwan3*650 supercritical power plant

CLIENT

AC-BOILER

ITEM DESC:

LIFITING DUCT

JOB NO. :

PAGE NO.:

CP-105-C

REV. NO. :

LIFTING LUG ANALYSIS FOR HORIZONTAL EQUIPMENT

ERECTION WEIGHT, P

490000

SHOCK FACTOR, F

1.3

ASSUMPTION 4 POINT FOR HINGING / 2 POINT MAY failure

50,000 kg

NUMBER OF LUGS

LIFTING LUG DIMENSIONS:

h=

162

a=

620

b=

310

f=

148

di=

76

t1 =

40

LUG ORIENTATION (PHI) :

45

D(PIN)

44.0

mm

LIFTING FORCE, PN = load/2 * factor NOM

318500.0

VERTICAL FORCE, Pv = Pn* sin()

horzontal FORCE, Ph = Pn* cos()

167315.1

167315.1

FORCES :

MATERIAL

OF
: LUG

YIELD STRESS, Ys=

SA-36
OF PIN YIELD
STRESS, Ys=
240

ALLOWABLE STRESSES :
TENSILE STRESS,Sa=0.6*Ys

144.0

N/mm^2

SHEAR STRESS, Ss=0.4*Ys

96.0

N/mm^2

BEARING STRESS, Se=0.8*Ys

192.0

N/mm^2

BENDING STRESS, Sb=0.66*Ys

158.4

ALLOWABLE SHEAR STRESS FOR PIN

Ss=0.4*Ys
:
TENSILE STRESS

96.0
PV/(t1*(b-di)) =

17.9 N/mm^2

<Sa HENCE SAFE

8.06

SHEAR STRESS

PV/(2*t1*(f-ri))=

19.0 N/mm^2

<Ss HENCE SAFE

5.05

BEARING STRESS

PV/(di*t1)

55.0 N/mm^2

<Se HENCE SAFE

3.49

BENDING STRESS

M/Z=Pc*h/(t1*a^2/6)=

10.6 N/mm^2

<Sb HENCE SAFE

14.98

SHEAR STRESS ON PIN

PV/(PI/4*D^2)=

27.5 N/mm^2

<Sb HENCE SAFE

3.49

N/mm^2
INDUCED STRESSES :

F.S

STRENGTH OF WELD (LIFTING LUG TO ASSEMBLY) :

FILLET WELD THROAT, L1
FILLET LEG SIZE (WFp)

12.0 mm

17.1 mm

TOTAL WELD LENGTH (Wl)

1320.0 mm

LINEAR SECT.MOD.(Z)=2*a^2/6=

128133.3

mm^2

UNIT FORCES DUE TO CIRCUMFERENTIAL FORCES

BENDING(f1) = Pc*h/Z =

211.5 N/mm

SHEAR (f2) = Pc/Wl

126.8 N/mm

UNIT FORCES DUE TO RADIAL FORCES

SHEAR (f3) = Pr/Wl

126.8 N/mm

REQUIRED WELD SIZE DUE TO COMBINED LOAD

361.3 N/mm

f = sqrt[(f1+f2)^2+f3^2] =
WELD EFFICIENCY

0.6

WELD STRENGTH(49%of 0.9Sy)=

fw = Sw.E
REQUIRED THROAT SIZE (WFc)= f/fw =
AS WFp>WFc, PROVIDED WELD FILLET SIZE IS SUFFICIENT

109.5

N/mm^2
60.2 N/mm^2
6.0 mm
18.0 mm

A1

A2

A3

A4

A-36 MATERIAL PROPERTIES

ASTM A36 Steel, plate
Metal; Ferrous Metal: ASTM Steel; Carbon Steel; lo Carbon Steel
Tests perfonned in transverse direction for plates wider than 590 mm. Used for guardrails.
UNS K02600

Categories:
Material Notes:
Key Words:
Physical Properties

Density

Metric
7.85 glee

Mechanical Pro erties

Metric

Tensile Strength, Ultimate

Tensile Strength, Yield
Elongation at Break

Com onent Elements Pro erties

Metric

Carbon_ C
Copper, Cu
Iron, Fe
Manganese, Mn
Phosphorous, P
Silicon, Si
Sulfur,$

0284 lblin

Typical of ASThl Steel

En lish

Comments

58000 -79800 psi

36300 psi
20.0%
23.0%
29000ksi
20300ksi
0.260
11500ksi

400-550 MPa
250 MPa
20.0%
23.0%
200 GPa
140 GPa
0.260
79.3 GPa

ModuJus of 8asticity
Bulk Modulus
Poissons Ratio
Shear Modulus

Comments

English

in 200 mm

In SO mm.

Typical for steel

En lish

0.25-0290%
0.20%
98.0%
1.03%
<=0.040%
0280%
<=0.050%

Comments

0.25-0290%
020%
98.0%
1.03%
<=0.040%
0.280%
<=0.050%

The calculations with 1.5 Safety factor

Case No.

The dimensions
Ton

Inch

mm

Inch

mm

Inch

mm

Inch

mm

Inch

mm

Inch

mm

Inch

mm

Inch

mm

1.00

9,800

5/8

16

5/9

14

1 3/8

35

1 1/9

28

4/5

20

1 7/9

45

3/8

3/8

10

1 1/2

14,700

3/4

19

5/9

14

1 2/3

42

1 1/6

30

4/5

20

51

4/9

11

3/8

10

19,600

7/8

22

5/6

21

49

1 1/4

31

4/5

20

2 1/5

56

1/2

14

3/8

10

3 3/4

36,750

25

5/6

21

2 1/2

63

1 3/8

35

7/8

22

2 3/7

61

1/2

14

3/8

10

4 3/4

46,550

1 1/8

29

5/6

21

77

1 1/2

39

24

77

24

3/8

10

6 1/2

63,700

1 1/4

32

1 1/9

28

3 1/3

84

1 2/3

42

26

3 1/3

84

26

1/2

13

8 1/2

83,300

1 3/8

35

1 1/9

28

3 6/7

98

49

1 1/4

31

3 6/7

98

1 1/4

31

1/2

13

9 1/2

93,100

1 1/2

38

1 1/9

28

4 2/5

112

53

1 1/3

33

4 1/4

108

1 4/9

37

1/2

13

12

117,600

1 5/8

41

1 1/9

28

126

2 1/5

56

1 2/5

35

4 2/3

119

1 2/3

42

1/2

13

10

13.50

132,300

1 3/4

44

1 1/9

28

5 2/9

133

2 1/2

63

1 3/5

41

129

1 3/4

44

1/2

13

11

17

166,600

1 5/6

46

1 1/9

28

5 1/2

140

2 5/8

66

1 5/7

43

5 3/8

136

1 5/6

47

1/2

13

12

25

245,000

2 1/4

57

1 1/9

28

7 3/7

189

77

48

6 3/4

171

2 3/5

66

3/4

19

13

35

343,000

2 1/2

64

1 2/3

42

7 5/7

196

4 2/5

112

3 1/7

80

8 1/4

210

2 3/5

66

7/8

22

14

50

490,000

76

2 1/5

56

8 4/5

224

126

3 4/9

88

9 1/3

237

74

25

15

75

735,000

3 1/2

89

2 1/5

56

12 1/9

307

5 2/9

133

3 1/2

88

11 2/7

286

4 2/7

109

25

Case No.

The cross section area according to the above dimensions

Ton

Inch

mm

Inch

mm

Inch

mm

Inch

mm

1.00

9,800

1/5

132

2/5

268

3/7

280

659

1 1/2

14,700

1/4

160

1/2

319

3/7

281

1 1/6

753

19,600

4/9

284

7/8

562

2/3

424

1 1/2

941

3 3/4

36,750

4/9

290

1 2/9

785

5/7

466

1 3/4

1,129

4 3/4

46,550

7/9

501

1 4/7

1,009

4/5

507

1,317

6 1/2

63,700

1 1/8

727

2 1/4

1,455

1 1/8

727

3 1/9

2,007

8 1/2

83,300

1 1/3

876

2 5/7

1,753

1 1/3

876

3 1/2

2,258

9 1/2

93,100

1 3/5

1,029

3 1/5

2,058

1 4/9

935

3 8/9

2,509

12

117,600

1 5/6

1,178

3 2/3

2,356

1 1/2

983

4 2/7

2,760

10

13.50

132,300

1,237

3 5/6

2,466

1 3/4

1,135

4 1/2

2,885

11

17

166,600

1,302

2,605

1 7/8

1,209

4 2/3

3,011

12

25

245,000

2 6/7

1,840

5 2/3

3,673

1,348

5,834

13

35

343,000

4 2/7

2,768

8 4/7

5,535

5 1/5

3,353

11 4/7

7,465

14

50

490,000

6 3/8

4,116

12 3/4

8,232

7 3/5

4,897

15 5/9

10,036

15

75

735,000

9 1/2

6,103

19

12,206

7 2/3

4,932

20 2/9

13,047

A1

A2

A4

A3