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See procedure
INITIALIZATION
INITIALIZATION
INITIALIZATION
INITIALIZATION
1. TROUBLESHOOTING PRECAUTIONS
a. If the problem is caused by a poor connection of a terminal or poor installation of a part,
reconnecting the terminal, or removing and reinstalling the part may solve the problem, or may
temporarily return the system to normal.
b. To specify the cause of the problem, check for DTCs or confirm vehicle operating conditions
when the problem occurred and note them down before disconnecting connectors or removing
parts.
c. Be sure to check for DTCs in other systems as the problem may be caused by a malfunction in
another system.
d. DTCs may be stored in the EPS and/or ECB systems due to VGRS system inspections. Check
for DTCs in the EPS and ECB systems and clear any output codes after inspecting the VGRS
system.
e. When the engine switch is turned on/off, system start-up/stop operation is performed. At this
time, a small operating sound can be heard and the steering wheel slightly moves in a turning
direction.
f. If "INVALID" is displayed for "STRAIGHT ANG FLG" in the data list, the VGRS system does not
operate.
g. If the steering wheel is turned left and right with the engine switch off, a noise can be heard.
However, this is not a malfunction.
2. HANDLING AND OPERATIONAL PRECAUTIONS
a. Removal and installation of the steering control ECU, steering actuator, and each sensor must
be performed with the engine switch off unless specified.
b. If the steering control ECU, steering actuator, or a sensor is removed and installed, perform the
test mode inspection, check for DTCs, and confirm that the normal system code is output.
c. If the engine switch is turned on (IG) with the steering control ECU connector disconnected,
DTCs may be stored in the EPS and/or ECB systems. Check for DTCs in those systems and
clear any output codes after completing repair.
3. PRECAUTIONS FOR REPLACEMENT OF STEERING SYSTEM PARTS
a. If the steering control ECU or steering actuator is replaced, perform actuator angle neutral point
calibration and initialization.
b. The steering control ECU cannot be disassembled or repaired. If there is any problem with the
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SYSTEM DIAGRAM
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Receiving ECU
Sensor Steering
Control ECU
Signals
Steering wheel angle signal
Communication
method
CAN
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Steering Angle
Sensor
Steering Control
ECU
ECM
Steering Control
ECU
Deceleration
Sensor
Steering Control
ECU
Steering Control
ECU
Serial
communication
CAN
CAN
CAN
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Steering Control
ECU
CAN
Steering cooperative
control level signal
Steering Control
ECU
Steering Control
ECU
Power Steering
ECU
CAN
CAN
Steering cooperative
control level signal
Steering Control
ECU (*1)
Combination Meter
CAN - BEAN
HINT:
*1: Warning information signals are transmitted via the following route:
Steering control ECU --> (CAN) --> Power steering ECU --> (CAN) --> Gateway ECU --> (BEAN) --> Combination
meter
SYSTEM DESCRIPTION
1. GENERAL DESCRIPTION
a. The VGRS (Variable Gear Ratio Steering) system controls the steering angle in accordance with
vehicle speed. The system is controlled by the steering control ECU which operates the steering
actuator mounted on the steering intermediate shaft. The operating angle of the steering actuator
is added to the steering angle of the intermediate shaft in order to vary the turning angle of the
front wheels in accordance with vehicle speed.
b. When the VGRS system is operating normally, the steering wheel can be turned approximately
2.7 turns from lock to lock, with the engine running and the vehicle stopped.
c. If a malfunction occurs in the VGRS system, steering actuator operation will immediately stop
and the input and output shafts will be directly connected to enable the conventional steering
mechanism to operate, maintaining steering function (fail-safe). At the same time, the master
warning light (VGRS) will come on to inform the driver of the malfunction.
2. FUNCTIONS OF COMPONENTS
a. Functions of VGRS system components
FUNCTIONS OF COMPONENTS
Component
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Function
Steering
Control ECU
Calculates the steering gear ratio based on tire angle signals and vehicle
speed signals. Drives the steering actuator based on calculation results of
steering cooperative control received from the skid control ECU, and of
steering gear ratio control.
Steering
Actuator
Drives the motor using the output current from the steering control ECU to
change the output shaft angle.
Rotation Angle
Sensor
Steering Angle
Sensor
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Master
Warning Light
Multiinformation
Display
DTC is output.
DTC is output.
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DTC is output.
DTCs are not output, and the malfunction can not be simulated or
checked.
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B : GO TO STEP 10
C : SYMPTOM SIMULATION
A : GO TO NEXT STEP
6. DTC CHART
NEXT
7. CIRCUIT INSPECTION
NEXT
8. REPAIR
NEXT
9. CONFIRMATION TEST
NEXT
END
10. PROBLEM SYMPTOMS TABLE
NEXT
11. CIRCUIT INSPECTION
NEXT
12. CONFIRMATION TEST
NEXT
END
INITIALIZATION
1. STEERING ANGLE SENSOR INITIALIZATION (to obtain a tire angle (during straight-ahead driving)
signal)
a. Turn the engine switch on (IG), and check that the master warning light and VSC/ABS warning
lights illuminate for a few seconds.
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a. Drive the vehicle on a straight road at 60 km/h (37 mph) or more for 30 seconds or
longer.
b. Stop the vehicle (engine running).
c. Slowly turn the steering wheel from lock to lock.
d. If it turns approximately 2.7 turns, steering angle sensor initialization is completed. If it
turns approximately 3.2 turns, steering angle sensor initialization is not completed.
CALIBRATION
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Proceed to
B : Go to step 4
A : GO TO NEXT STEP
3. PERFORM ACTUATOR ANGLE INITIALIZATION
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HINT:
When the master warning light (VGRS) comes on, DTC C1591/51 is memorized.
i. Disconnect the SST check wire from the DLC3.
j. Turn the engine switch off.
NEXT
Go to step 1
4. FACE TIRES STRAIGHT AHEAD
a. Confirm that the steering wheel is centered when facing the tires straight ahead.
Proceed to
B : Go to step 8
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A : GO TO NEXT STEP
5. UNLOCK STEERING ACTUATOR
NEXT
6. STEERING CENTER ADJUSTMENT
a. Center the steering wheel.
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NOTE:
a. If the above procedures are not
followed correctly, a DTC will be
detected. If a DTC is detected,
perform the above procedures
again and then check for DTCs.
b. Perform these procedures with
the engine switch off.
NEXT : Go to step 1
8. ADJUST ACTUATOR ANGLE
HINT:
Activating and ending test mode will complete actuator angle adjustment.
a. Make sure the engine switch is off.
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k. The remaining time is displayed and the display switches automatically to the next
screen.
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NEXT
3. CHECK MASTER WARNING LIGHT
a. Confirm that the master warning light (VGRS) off.
b. Turn the engine switch off.
c. Disconnect the intelligent tester from the DLC3.
d. Confirm that master warning light (VGRS) operating normally.
NEXT
4. CHECK STEERING WHEEL OPERATION
a. Start the engine.
b. Perform the steering angle sensor initialization (See INITIALIZATION ).
c. Turn the steering wheel from lock to lock to check that it rotates approximately 2.7
turns.
d. Drive vehicle to confirm steering wheel is centered.
NEXT
END
PROBLEM SYMPTOMS TABLE
HINT:
If a normal system code is displayed during the DTC check but the problem still occurs, check the circuits for each
problem symptom in the order given in the table below and proceed to the relevant troubleshooting page.
Variable Gear Ratio Steering System
PROBLEM SYMPTOMS CHART
Symptom
See
REMOVAL
1. Actuator temperature is
abnormal
WIRING DIAGRAM
ON-VEHICLE INSPECTION
Steering wheel is
off-center
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Suspected area
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TERMINALS OF ECU
HINT:
Inspect the connectors from the back side while they are connected.
Fig 17: Identifying Terminals Of ECU
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Wiring Color
Terminal Description
Condition
Specified
Condition
AFS+ (A40-2)
- PGND
(A40-7)
L - W-B
Engine switch on
(IG)
Pulse
generation
B-Y - W-B
Engine switch on
(IG)
10 to 14 V
CAN+ (A40-4)
- CAN(A40-9)
B-W
Engine switch on
(IG)
Pulse
generation
Y - W-B
Engine switch on
(IG)
Pulse
generation
PGND (A40-7)
- Body ground
W-B -
Body Ground
Always
Below 1
R - W-B
Engine switch on
(IG)
10 to 14 V
GR - W-B
Always
10 to 14 V
W - W-B
Engine start
Sine wave
B - W-B
Engine start
Sine wave
BMW (K69-3)
- PGND
(A40-7)
R - W-B
Engine start
Sine wave
BR - W-B
Always
Below 1
PGD2 (K69-8)
- Body ground
W-B Body
ground
Always
Below 1
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LG - W-B
Always
10 to 14 V
Y - W-B
Engine switch on
(IG)
10 to 14 V
W - W-B
Engine switch on
(IG)
Sine wave
B - W-B
Engine switch on
(IG)
Sine wave
R - W-B
Engine switch on
(IG)
Pulse
generation
CANH (K70-9)
- CANL
(K70-20)
P-V
Engine switch on
(IG)
Pulse
generation
SS1- (K70-10)
- PGND
(A40-7)
L - W-B
Engine switch on
(IG), turn the
steering wheel
Pulse
generation
L - W-B
Engine start
Pulse
generation
R - W-B
Engine switch on
(IG)
Sine wave
G - W-B
Always
Below 1
SS2+
(K70-16) PGND (A40-7)
Shielded W-B
Engine switch on
(IG)
Pulse
generation
SS1+
(K70-19) PGND (A40-7)
LG - W-B
Engine switch on
(IG), turn the
steering wheel
3 to 4 V
DIAGNOSIS SYSTEM
1. DIAGNOSTIC SYSTEM
a. Inspect the battery voltage.
Standard:
11 to 14 V
HINT:
If the voltage is below 11 V, recharge the battery before proceeding.
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Symbols (Terminals
No.)
Terminal
description
Condition
Specified
condition
During
transmission
Pulse
generation
CG (4) - Body
ground
Chassis ground
Always
Below 1
SG (5) - Body
ground
Signal ground
Always
Below 1
Battery positive
Always
11 to 14 V
HIGH-level CAN
bus line
Engine switch
off
54 to 67
HIGH-level CAN
bus line
Engine switch
off
1 M or
higher
HIGH-level CAN
bus line
Engine switch
off
3 k or higher
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LOW-level CAN
bus line
Engine switch
off
1 M or
higher
LOW-level CAN
bus line
Engine switch
off
3 k or higher
HINT:
If the display shows a communication error message when you connect the cable of
the intelligent tester to the DLC3, turn the engine switch on (IG) and operate the
intelligent tester, there is a problem on either the vehicle side or the tool side.
a. If communication is normal when the tool is connected to another vehicle,
inspect the DLC3 on the original vehicle.
b. If communication is still not possible when the tool is connected to another
vehicle, the problem is probably in the tool itself. Consult the Service
Department listed in the tool's instruction manual.
c. If the problem still occurs after the above inspection is performed, there may
be a problem with the DLC3 connector.
2. FUNCTION OF WARNING LIGHT AND MESSAGE
a. If a malfunction occurs during system operation, the master warning light (VGRS) on the
combination meter assembly will come on and "CHECK VGRS" will be displayed on the multiinformation display to inform the driver of the system malfunction.
Fig 19: VGRS Screen Display
3. DTCs
a. Normal mode.
a. DTCs are memorized in the steering control ECU and read by using the intelligent
tester (See TERMINALS OF ECU ).
b. Test mode.
a. By switching from normal mode to test mode, the steering angle sensor can be
inspected (See DTC CHECK / CLEAR ).
HINT:
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Whether the system is in diagnostic mode or test mode can be checked from the
indication on the multi-information display. For details of the indication and how to
check, refer to "DTC CHECK / CLEAR" (see DTC CHECK / CLEAR ).
Fig 20: Connecting Intelligent Tester To DLC3
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See procedure
MASTER WARNING LIGHT MALFUNCTION
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e. If the system has a malfunction, "DIAG VGRS xx" is displayed. ("xx" is a 2-digit DTC.)
b. Clear the DTCs.
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b. Using SST check wire, connect and disconnect terminals TC and CG of the DLC3 4
times within 8 seconds.
SST 09843-18040
c. Disconnect SST check wire from the DLC3.
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Value (Unit)
Speed indicated on
speedometer (km/h)
ENGINE REV
(RPM)
MTR SOURCE
CUR
0 to 127.5 (A)
PIG SOURCE
VOL
0 to 25.5 (V)
0 to 25.5 (V)
IG SOURCE VOL
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Measurement Item
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LOCK OUTPUT
VOL
0 to 25.5 (V)
0 to 100 (%)
0 to 100 (%)
RES OFFSET
(SIN)
0 to 25.5 (V)
RES OFFSET
(COS)
0 to 25.5 (V)
MOTOR
CURRENT U
Motor current U
MOTOR
CURRENT V
Motor current V
MOTOR
CURRENT W
Motor current W
DUTY VAL
LOCK DUTY VAL
MOTOR
VOLTAGE
0 to 51 (V)
STEERING POS1
Steering position1
ACTUATOR POS
Actuator position
-2047 to 2048.9375
(deg/sec)
ACT TARGET
ANG1
ACT TARGET
ANG2
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b. Using SST check wire, connect terminals TS (TC) and CG of the DLC3.
SST 09843-18040
c. Turn the engine switch on (IG).
d. Read 2-digit test mode DTCs from the multi information display.
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C15C4/74
C15C5/75
Detection Item
Trouble Area
a. Steering
angle sensor
b. Steering
control ECU
a. Steering
angle sensor
b. Steering
control ECU
HINT:
*1: A tire angle of 36and a motor rotation angle of 36correspond to the steering wheel angle
respectively. The amount of change in tire angle and motor rotation angle is from when the mode
is changed to test mode.
DATA LIST / ACTIVE TEST
HINT:
By accessing the DATA LIST displayed on the intelligent tester, the values of switches and sensors can be read
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without removing any parts. Reading the DATA LIST is the first step of troubleshooting and is one method to shorten
labor time.
1. STEERING CONTROL ECU
a. Connect the intelligent tester to the DLC3.
b. Turn the engine switch on (IG) and turn the intelligent tester on.
c. Following the display on the tester, select "DATA LIST".
ITEM NORMAL CONDITION CHART
Item
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Measurement Item/Range
(Display)
Normal Condition
Diagnostic Note
SPD (VSC)
Actual vehicle
speed
Speed indicated on
speedometer
ENGINE REV
(RPM)
Engine revolution
(rpm)/Less 300 or More
300
Engine stopped
Engine running
MTR SOURCE
CUR
Less than 1 A
More than 1 A
PIG SOURCE
VOL
9 to 16 V
Engine switch on
(IG) (Engine
stopped)
IG SOURCE
VOL
IG power source
voltage/Min.: 0 V, Max.:
25.5 V
9 to 16 V
Engine switch on
(IG) (Engine
stopped)
TERMINAL
VOL U
0 to 16 V
Turning the
steering wheel
changes the value
(with the engine
running and the
VGRS system
operating)
TERMINAL
VOL V
0 to 16 V
Turning the
steering wheel
changes the value
(with the engine
running and the
VGRS system
operating)
TERMINAL
VOL W
0 to 16 V
Turning the
steering wheel
changes the value
(with the engine
running and the
VGRS system
operating)
LOCK
OUTPUT VOL
9 to 16 V
Engine switch on
(IG) (Engine
stopped)
THERMISTOR
TEMP
Thermistor
temperature/Min.: -50C,
Max.: 205C
-50 to 150C
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DUTY VAL
0 to 100%
LOCK DUTY
VAL
Engine switch on
(IG)
STRAIGHT
ANG FLG (*1)
VALID or
INVALID
Immediately after
connecting the
battery terminal
ACT TEMP
EST
Actuator estimation
temperature/Min.: -50C,
Max.: 205C
-50 to 150C
MTR
OVERHEAT
(*2)
Record of continuous
overheat preventive
control/Rec or Unrec
Rec or Unrec
MTR LOW
POWER (*2)
Rec or Unrec
MTR HIGH
POWER (*2)
Rec or Unrec
# CODE
The number of
DTCs/Max.: 0, Min.: 255
0 to 255
TEST MODE
STAT
Normal mode or
Test mode
MODE STATE
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DTC No.
C1591/51
Detection Item
Actuator Neutral Position Calibration Undone
Trouble Area
1. Steering actuator
2. Steering control ECU
C1592/52
1. Steering actuator
2. Steering control ECU
C1593/53
C1595/55
1. Steering actuator
C1597/57
C15A1/61
Actuator Malfunction
C15A2/62
Actuator Malfunction
C15A3/63
Actuator Malfunction
C15A4/64
Actuator Malfunction
C15A5/65
Actuator Malfunction
1. Steering actuator
1. Steering actuator
2. Steering control ECU
C15A6/62
Actuator Malfunction
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3. Steering actuator
4. Steering control ECU
C15A9/66
C15AA/66
C15AB/66
C15B1/71
ECU Malfunction
C15B2/72
ECU Malfunction
C15B3/73
ECU Malfunction
C15B4/71
ECU Malfunction
C15C1/74
1. Steering actuator
1. Steering actuator
1. Steering actuator
C15C2/74
C15C3/75
C15C4/74
C15C5/75
C15C6/77
1. ECU-IG fuse
2. IG circuit
3. Charging system
4. Steering control ECU
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C15C7/78
1. VGRS fuse
2. Power source circuit
3. Steering control ECU
C15C8/79
1. VGRS fuse
2. Steering control ECU
U0100/56
1. ECM
2. CAN communication system
U0122/56
U0123/56
U0126/56
U0131/56
Procedure
There is no malfunction if this DTC is not output
again after performing VGRS system calibration.
1. CHECK DTC
a. Check for DTCs (See TERMINALS OF ECU ).
OK:
DTC C1591/51 only is output.
NG : REPAIR CIRCUIT INDICATED BY DTC OUTPUT
OK : GO TO NEXT STEP
2. PERFORM VGRS SYSTEM CALIBRATION
a. Perform VGRS system calibration (See INITIALIZATION ).
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NEXT
3. CHECK DTC
a. Check for DTCs (See TERMINALS OF ECU ).
Result
RESULT SPECIFICATION
Result
Proceed to
B : GO TO DTC C1592/52
C : GO TO DTC C1593/53
A : END
DTC C1592/52 Actuator Neutral Position Calibration Incomplete
DESCRIPTION
The steering control ECU first checks the actuator angle neutral position calibration flag after entering test mode. If
the ECU detects that steering actuator angle neutral position calibration is incomplete twice, it will store DTC
C1592/52.
DTC DETECTING CONDITION CHART
DTC No.
C1592/52
Trouble Area
Steering
actuator
Steering
control ECU
1. CLEAR DTC
a. Clear the DTCs (See TERMINALS OF ECU ).
NEXT
2. PERFORM VGRS SYSTEM CALIBRATION
a. Perform VGRS system calibration (See INITIALIZATION ).
NEXT
3. CHECK DTC
a. Check for DTCs (See TERMINALS OF ECU ).
OK:
DTC C1592/52 is not output.
NG : Go to step 4
OK : END
4. CHECK DTC
a. Check for DTCs (See TERMINALS OF ECU ).
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Result
RESULT SPECIFICATION
Proceed
to
Result
DTC C15B2/72 is output.
DTC C1592/52 is output after VGRS system calibration has been performed
less than 3 times.
DTC 1592/52 is output after VGRS system calibration has been performed
3 times or more.
C1593/53
Trouble Area
Steering
actuator
1. CHECK DTC
a. Check for DTCs (See TERMINALS OF ECU ).
OK:
DTC C1593/53 is not output.
NG : REPLACE STEERING ACTUATOR
OK : END
DTC C1595/55 Lost Communication With Steering Angle Sensor Module; DTC C15C4/74 Steering Angle
Signal (Test Mode DTC)
DESCRIPTION
Signal transmission between the steering control ECU and steering angle sensor is performed via serial
communication.
If an error occurs between them in serial communication, the ECU will store DTC C1595/55.
DTC DETECTING CONDITION CHART
DTC No.
Trouble Area
Steering angle
sensor
C1595/55
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ECU
WIRING DIAGRAM
Fig 31: Wiring Diagram
Specified condition
Below 1
Below 1
10 k or higher
10 k or higher
1 k or higher
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Fig 32: Identifying K70 And K19 Connectors From Steering Control ECU And Steering Angle Sensor
OK : GO TO NEXT STEP
3. CHECK STEERING ANGLE SENSOR
a. Connect the connector to the steering angle sensor.
b. Adjust the shift lever to neutral.
c. Jack up the vehicle.
d. Turn the engine switch on (IG).
e. Check the signal waveform according to the condition in the table below.
Voltage
TESTER CONNECTION SPECIFIED CONDITION CHART
Tester connection
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Condition
Specified condition
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Pulse generation (0
--> 5 V)
HINT:
The output voltage should fluctuate up and down similarly to the diagram on the left when the
wheel is turned slowly.
NG : REPLACE STEERING ANGLE SENSOR
Fig 33: Connecting Connector To Steering Angle Sensor
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C1597/57
Trouble Area
CAN communication
system (Local CAN)
Power steering ECU
Steering control ECU
WIRING DIAGRAM
Fig 34: Wiring Diagram
Specified condition
Below 1
Below 1
10 k or higher
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Fig 35: Identifying Connectors From Steering Control ECU And Power Steering ECU
OK : GO TO NEXT STEP
2. REPLACE POWER STEERING ECU
a. Replace the power steering ECU.
b. Connect the connectors to the steering control ECU and the power steering ECU.
c. Check for DTCs in the steering control ECU (See TERMINALS OF ECU ).
OK:
DTC C1597/57 is not output.
NG : REPLACE STEERING CONTROL ECU
OK : END
DTC C15A1/61 Actuator Malfunction
DESCRIPTION
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The steering control ECU drives the actuator while the steering wheel is turned to set the gear ratio. It detects the
current flowing into the actuator motor driving circuit.
If the steering control ECU detects excessive current, it will store this DTC C15A1/61, turn on the master warning
light, and stop VGRS operation.
DTC DETECTING CONDITION CHART
DTC No.
Trouble Area
Wire harness and
connector
C15A1/61
Steering actuator
Steering control
ECU
WIRING DIAGRAM
Fig 36: Wiring Diagram
HINT:
When DTC C15A2/62 is output, a short circuit inside the steering actuator or inside the steering control ECU is
suspected.
1. CHECK WIRE HARNESS
a. Turn the engine switch off.
b. Disconnect the connectors from the steering control ECU and the steering actuator.
c. Measure the resistance according to the value(s) in the table below.
Resistance
TESTER CONNECTION SPECIFIED CONDITION CHART
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Tester connection
Specified condition
10 k or higher
10 k or higher
10 k or higher
10 k or higher
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10 k or higher
10 k or higher
Specified condition
10 k or higher
10 k or higher
10 k or higher
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Trouble Area
Wire harness and
connector
C15A2/62
C15A6/62
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WIRING DIAGRAM
Fig 39: Actuator Malfunction - Wiring Diagram
HINT:
The actuator only can be checked in this procedure. If it is normal, the steering control ECU is faulty.
1. CHECK WIRE HARNESS (POWER SOURCE CIRCUIT)
a. Turn the engine switch off.
b. Measure the resistance according to the value(s) in the table below.
Resistance
TESTER CONNECTION SPECIFIED CONDITION CHART
Tester connection
Specified condition
Below 1
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Tester connection
Specified condition
10 to 14 V
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Specified condition
10 k or higher
10 k or higher
10 k or higher
Below 1
Below 1
Below 1
10 k or higher
10 k or higher
10 k or higher
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Fig 41: Identifying Connectors From Steering Control ECU And Steering Actuator
OK : GO TO NEXT STEP
3. CHECK STEERING ACTUATOR
a. Connect the connector to the steering actuator.
b. Measure the resistance according to the value(s) in the table below.
Resistance
TESTER CONNECTION SPECIFIED CONDITION CHART
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Tester connection
Specified condition
Below 1
Below 1
Below 1
10 k or higher
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10 k or higher
10 k or higher
OK : GO TO NEXT STEP
4. CHECK DTC
a. Connect the intelligent tester to the DLC3.
b. Turn the engine switch on (IG) and turn the intelligent tester on.
c. Check for DTCs (See TERMINALS OF ECU ).
OK:
DTC C15A1/61 is not output.
NG : REPLACE STEERING ACTUATOR
OK : REPLACE STEERING CONTROL ECU
DTC C15A3/63 Actuator Malfunction; DTC C15C5/75 Motor Revolution Angle Signal (Test Mode DTC)
DESCRIPTION
The steering actuator drives the internal motor using the current output from the steering control ECU to change the
relative angle between tire angle and steering wheel angle.
The rotation angle sensor in the steering actuator detects the motor rotation angle and outputs this information to
the steering control ECU.
If the steering control ECU detects a malfunction in the rotation angle sensor circuit, it will store DTC C15A3/63.
DTC DETECTING CONDITION CHART
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DTC No.
C15A3/63
Trouble Area
Wire harness and
connector
Steering actuator
Steering control ECU
WIRING DIAGRAM
Fig 43: Wiring Diagram
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Tester connection
Specified condition
Below 1
Below 1
Below 1
Below 1
10 k or higher
10 k or higher
10 k or higher
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10 k or higher
10 k or higher
10 k or higher
10 k or higher
10 k or higher
10 k or higher
10 k or higher
OK : GO TO NEXT STEP
2. CHECK STEERING ACTUATOR
a. Connect the connector to the steering actuator.
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Specified condition
Below 100
Below 100
Below 100
Below 100
Below 100
Below 100
10 k or higher
10 k or higher
10 k or higher
10 k or higher
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steering actuator solenoid to release the lock mechanism, enabling motor operation. The steering actuator does not
operate under either of the following conditions:
The engine is off.
The motor in the actuator is locked by the lock mechanism to prevent rotation. (Fail-safe function)
The system is being protected from overheating. (Fail-safe function)
If the steering control ECU detects a malfunction in the steering actuator lock mechanism or a motor rotation angle
error, it will store these DTCs.
DTC DETECTING CONDITION CHART
DTC No.
Trouble Area
C15A4/64
The steering control ECU detects that the difference between the
actuator target angle and the actuator position is approximately 30
or more for 1 second.
Steering
actuator
C15A9/66
The steering control ECU detects that the lock pin is not aligned
with the lock holder correctly.
Steering
actuator
C15AA/66
The steering control ECU cannot operate because the actuator lock
cannot be released.
Steering
actuator
C15AB/66
The steering control ECU detects that the lock pin cannot be
inserted into the lock holder.
Steering
actuator
C15A5/65
Trouble Area
Wire harness and
connector
Steering actuator
Steering control ECU
WIRING DIAGRAM
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Specified condition
Below 1
Below 1
10 k or higher
10 k or higher
Specified condition
Below 1 V
Below 1 V
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Fig 47: Identifying K70 And K26 Connectors From Steering Control ECU And Steering Actuator
OK : GO TO NEXT STEP
2. CHECK STEERING ACTUATOR
a. Turn the engine switch off.
b. Connect the connector to the steering control ECU.
c. Measure the resistance according to the value(s) in the table below.
Resistance
TESTER CONNECTION SPECIFIED CONDITION CHART
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Tester connection
Specified condition
10 to 100
10 k or higher
10 k or higher
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Trouble Area
C15B1/71
Steering control
ECU
C15B2/72
Steering control
ECU
C15B3/73
Steering control
ECU
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DESCRIPTION
If the steering control ECU detects an internal malfunction, it will turn the master warning light on, store DTCs
C15B4/71, and stop VGRS operation.
DTC DETECTING CONDITION CHART
DTC No.
C15B4/71
Trouble Area
Steering control ECU
C15C1/74
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Steering angle
sensor
Steering
control ECU
Steering angle
sensor
C15C2/74
Steering angle
sensor
Steering
control ECU
WIRING DIAGRAM
Fig 49: Wiring Diagram (1 Of 2)
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1. CHECK DTC
a. Check for DTCs in the skid control ECU (See DATA LIST / ACTIVE TEST ).
OK:
DTC is not output.
NG : REPAIR CIRCUIT INDICATED BY DTC OUTPUT
OK : GO TO NEXT STEP
2. CHECK DTC
a. Check for DTCs in the CAN communication system (See GATEWAY ECU COMMUNICATION
STOP MODE ).
Result
RESULT SPECIFICATION
Result
Proceed to
DTC is output.
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DTC No.
Trouble Area
Skid control ECU
C15C3/75
CAN communication
system
Steering control ECU
1. CHECK DTC
a. Check for DTCs in the skid control ECU (See DATA LIST / ACTIVE TEST ).
OK:
DTC is not output.
NG : REPAIR CIRCUIT INDICATED BY DTC OUTPUT
OK : GO TO NEXT STEP
2. CHECK DTC
a. Check for DTCs in the CAN communication system (See GATEWAY ECU COMMUNICATION
STOP MODE ).
Result
RESULT SPECIFICATION
Result
Proceed to
DTC is output.
Trouble Area
ECU-IG LH
fuse
C15C6/77
IG circuit
Charging
system
Steering
control ECU
WIRING DIAGRAM
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Tester connection
Specified condition
Proceed to
9 to 16 V
Below 9 V
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Above 16 V
A : GO TO NEXT STEP
2. CHECK DTC
a. Turn the engine switch off.
b. Connect the intelligent tester to the DLC3.
c. Turn the engine switch on (IG) and turn the intelligent tester on.
d. Check for DTCs (See TERMINALS OF ECU ).
OK:
DTC C15C6/77 is not output.
NG : REPLACE STEERING CONTROL ECU
OK : END
DTC C15C7/78 DC Motor Power Source Voltage Malfunction; DTC C15C8/79 Power Supply Relay Failure
DESCRIPTION
The steering control ECU monitors PIG (motor power source voltage) and detects a malfunction in the power supply
relay (located inside the steering control ECU).
If the steering control ECU detects a malfunction, it will turn on the master warning light, store these DTCs, and stop
VGRS operation.
DTC DETECTING CONDITION CHART
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DTC No.
Trouble Area
VGRS fuse
C15C7/78
Wire harness
and connector
Power source
circuit
Steering control
ECU
VGRS fuse
C15C8/79
Wire harness
and connector
Steering control
ECU
WIRING DIAGRAM
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Condition
Specified condition
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Always
Below 1
OK : GO TO NEXT STEP
2. CHECK STEERING CONTROL ECU
a. Connect the connector to the steering control ECU.
b. Connect the negative (-) terminal cable to the battery.
c. Record and clear the DTCs (See TERMINALS OF ECU ).
d. Start the engine.
e. Measure the voltage according to the value(s) in the table below.
Voltage
TESTER CONNECTION SPECIFIED CONDITION CHART
Tester connection
Specified condition
Proceed to
9 to 16 V
Below 9 V
Above 16 V
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A : GO TO NEXT STEP
3. CHECK DTC
a. Turn the engine switch off.
b. Connect the intelligent tester to the DLC3.
c. Turn the engine switch on (IG) and turn the intelligent tester on.
d. Check for DTCs (See TERMINALS OF ECU ).
OK:
Neither DTC C15C7/78 nor C15C8/79 is output.
NG : REPLACE STEERING CONTROL ECU
OK : END
DTC U0100/56 Lost Communication With ECM / PCM "A"
DESCRIPTION
The steering control ECU receives signals from the ECM (engine ECU) via CAN communication. If the steering
control ECU detects an error in reception, it will output this DTC.
DTC DETECTING CONDITION CHART
DTC No.
U0100/56
Trouble Area
CAN communication
system
ECM
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WIRING DIAGRAM
Fig 56: Lost Communication With ECM / PCM Wiring Diagram
1. CHECK DTC
a. Check for DTCs in the CAN communication system (See GATEWAY ECU COMMUNICATION
STOP MODE ).
Result
RESULT SPECIFICATION
Result
Proceed to
DTC is output.
U0122/56
Trouble Area
CAN communication
system
Skid control ECU
WIRING DIAGRAM
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Fig 57: Lost Communication With Vehicle Dynamics Control Module Wiring Diagram
1. CHECK DTC
a. Check for DTCs in the CAN communication system (See GATEWAY ECU COMMUNICATION
STOP MODE ).
Result
RESULT SPECIFICATION
Result
Proceed to
DTC is output.
U0123/56
Trouble Area
CAN communication
system
Yaw rate
(deceleration) sensor
WIRING DIAGRAM
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Fig 58: Lost Communication With Yaw Rate (Deceleration) Sensor Module Wiring Diagram
1. CHECK DTC
a. Check for DTCs in the CAN communication system (See GATEWAY ECU COMMUNICATION
STOP MODE ).
Result
RESULT SPECIFICATION
Result
Proceed to
DTC is output.
U0126/56
Trouble Area
CAN communication
system
Steering angle
sensor
WIRING DIAGRAM
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Fig 59: Lost Communication With Steering Angle Sensor Module Wiring Diagram
1. CHECK DTC
a. Check for DTCs in the CAN communication system (See GATEWAY ECU COMMUNICATION
STOP MODE ).
Result
RESULT SPECIFICATION
Result
Proceed to
DTC is output.
U0123/56
Trouble Area
CAN communication
system
Power steering ECU
WIRING DIAGRAM
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Fig 60: Lost Communication With Power Steering Control Module Wiring Diagram
1. CHECK DTC
a. Check for DTCs in the CAN communication system (See GATEWAY ECU COMMUNICATION
STOP MODE ).
Result
RESULT SPECIFICATION
Result
Proceed to
DTC is output.
Proceed to
HINT:
If turning the steering wheel quickly while driving at low speeds, the steering angle may differ
between left and right, or the steering wheel may become off-center. However, this is not a
malfunction.
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Proceed to
All tire sizes are correct and tire pressures are normal.
All tire sizes are correct, but tire pressures are incorrect.
Normal
Condition
Rec or Unrec
Result:
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Condition
Specified condition
10 to 14 V
10 to 14 V
Condition
Specified condition
Always
Below 1
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After checking that no DTC is output for the VGRS system, perform the following procedure.
1. CHECK STEERING WHEEL POSITION
a. Turn the steering wheel from lock to lock at a speed of approximately 90/sec Check if the
steering wheel angles between left and right.
OK:
The steering wheel is centered.
HINT:
If turning the steering wheel quickly while driving at low speeds, the steering angle may differ
between left and right, or the steering wheel may become off-center. However, this is not a
malfunction.
OK : VGRS SYSTEM IS NORMAL
NG : GO TO NEXT STEP
2. CHECK STEERING EFFORT
a. Start the engine.
b. Turn the steering wheel.
c. Check the steering effort.
OK:
Below 6.5 N*m (66 kgf*cm, 57 in.*lbf)
HINT:
After completing the inspection or repair, attempt to simulate the problem and then perform step
1 again to reconfirm that the problem does not occur.
NG : GO TO POWER STEERING SYSTEM
OK : GO TO NEXT STEP
3. CHECK WHEEL ALIGNMENT
a. Check wheel alignment (See ADJUSTMENT for front, ADJUSTMENT for rear).
OK:
The wheel alignment is normal.
HINT:
Adjust the tie-rod ends within the specified values so that the tire angles are the same between
left and right when the steering wheel is turned from lock to lock.
NG : PERFORM WHEEL ALIGNMENT ADJUSTMENT
OK : PERFORM REINSTALL STEERING GEAR NEUTRAL POSITION AND STEERING COLUMN
NEUTRAL POSITION
Steering Wheel Vibrates Or Abnormal Noise Is Heard From Steering Wheel
HINT:
Check that no DTC is output for the VGRS system, ECB system, and ABS system.
1. CHECK STEERING WHEEL CONDITION
a. Turn the engine switch on (IG).
b. Check for abnormal noise or vibration while turning the steering wheel.
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OK:
No abnormal noise or vibration.
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HINT:
Check that there is no problem in CAN and BEAN communications before performing the following procedure.
If there is any problem in these communications, first troubleshoot it and then proceed.
1. CHECK BATTERY
a. Measure the battery voltage.
OK:
11 to 14 V
NG : REPLACE BATTERY
OK : GO TO NEXT STEP
2. PERFORM ACTIVE TEST BY INTELLIGENT TESTER (COMBINATION METER)
a. Connect the intelligent tester to the DLC3.
b. Turn the engine switch on (IG).
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Test Details
Master warning
(OFF/ON)
Diagnostic Note
Confirm that the vehicle is stopped and
engine idling
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