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Article history:
Received 20 January 2016
Received in revised form 4 April 2016
Accepted 18 April 2016
Available online 17 May 2016
Flotation is a known gravity separation process originated from mineral processing; concerning the used bubble
generation method, this could be typically by dispersed-air otation, dissolved-air otation or electrootation.
The later technique constitutes the scope of the present review article, commenting recent selected papers published in the literature, and focusing on applications such as waters, heavy metals, biological wastes, etc. Examples given (from our lab) are, among others, minerals like magnesite and pyrite, and pollutant metal ions, as
Cd(II) and Cr(VI). The process advantages were discussed in-depth, such as the electric eld gradient and the
ne gas bubbles; and also, certain design aspects (as kinetics, hydrodynamics, electrolytic cell). Electrootation
was shown to contribute well for the recycling of by-products and waste materials, including water.
2016 Elsevier B.V. All rights reserved.
Keywords:
Water
Wastewater
Minerals
Flotation techniques
Electrootation
Contents
1.
2.
3.
4.
5.
6.
7.
Introduction . . . . . . . . . . . .
Waters . . . . . . . . . . . . . .
Minerals . . . . . . . . . . . . . .
Heavy metals. . . . . . . . . . . .
Biological wastes . . . . . . . . . .
Various applications . . . . . . . .
Design aspects . . . . . . . . . . .
7.1.
Work at Newcastle-upon-Tyne
8.
Conclusions . . . . . . . . . . . .
References . . . . . . . . . . . . . . .
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1. Introduction
Flotation constitutes a gravity separation process that certainly originated from minerals processing (termed froth otation). The importance of otation to economy of the whole industrial world is
considered to be enormous. Without this separation process, many familiar metals and inorganic raw materials would be exceedingly scarce
and costly. The process involves the removal of hydrophobic/surface-inactive ions or particles from aqueous solutions, usually by adding surfactants or collectors, and the subsequent passage of gas bubbles
through the solution [1,2].
However, otation has nowadays found wide applications, particularly to industrial wastewater treatment (i.e. metal ions recovery). A
Corresponding author.
E-mail address: kamatis@chem.auth.gr (K.A. Matis).
http://dx.doi.org/10.1016/j.molliq.2016.04.128
0167-7322/ 2016 Elsevier B.V. All rights reserved.
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657
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659
660
660
661
662
662
662
658
G.Z. Kyzas, K.A. Matis / Journal of Molecular Liquids 220 (2016) 657664
efuents that previously would not have been considered suitable for
treatment by otation. Gas production, residence time and the other operating conditions of electrootation can be checked quickly and are
easily controlled. The equipment is reliable and safe in operation since
only low voltage (in the range 520 V) is used. The relative quantities
of gases produced are a function of current density and salinity of the solution. A simple blower system would eliminate any hazard from the
predominant escaping gas (hydrogen). Finally, electrootation can be
used in cases where air could be difcult to dissolve in a particular efuent [24,25].
Also, the electric eld gradient between the electrodes aids occulation of suspended matter. In the case of using a sacricial iron or aluminum anode, this dissolves and produces coagulant ions; so,
electrocoagulation precedes otation (although the relative costs of
the former are a drawback). Various designs of the electrootation cell
were proposed (in the ex-USSR (Union of Soviet Socialist Republics)),
including the idea of consumable anodes. The operation of other electrochemical processes accompanying electrootation and taking place
simultaneously with the main process, namely electrodialysis, electrophoresis, electrocoagulation etc., was presented during a summer
school [26].
Before a viable electrootation process could be developed, it is necessary to nd electrode materials of adequate mechanical and electrical
properties with an extended lifetime [27]. The basic information desired
from batch electrootation tests and the relative questions to be answered were stressed. In this article, the old work conducted by one of
the authors (for his postgraduate studies) was also discussed, including
design aspects. The scope of the present work is to review the given scientic area of electrootation in some detail for the last ve years.
2. Waters
Water is a natural product that is needed in many industrial uses, but
some processes like washing or cooling do not require drinking water;
the efciency of electrocoagulation-electrootation treatment of surface waters (from a river) was investigated, in order to increase their
quality [28]. Vital nutriments for the bacteria development were consumed during the electrolysis. This treatment led to great decreases of
molecular oxygen, phosphate and nitrate anions, and dissolved organic
compounds, which may explain the disinfection effect that was observed for the total ora.
An excess amount of uoride anions in drinking water has been
known to cause adverse effects on human health. Hence, an airlift reactor was applied for that [29]. The comparison of energy consumption
demonstrated that this removal process was advantageous for carrying
out deuoridation. A variable-order kinetic model derived from the
Langmuir-Freundlich equation was used to determine the kinetics of
uoride removal reaction by electrocoagulation.
Another work was concerned with the treatment of liquid efuents
rich in anionic surfactant by electrootation, in batch mode [30]; anionic
surfactants are extensively used in many elds of technology and research, due to their favorable physicochemical characteristics. The oxygen transfer was studied, considering its importance for the abatement
of the dissolved organic matter in the industrial efuents.
Electrootation, was employed for microltration pretreatment by
skimming off the surfacial oc layer and drawing water from near the
bottom of an electrootation cell; this approach signicantly increased
permeate uxes during surface water dead-end microltration, by reducing both the cake mass and the cumulative hydraulic resistance
[31]. The results were compared with electrocoagulation (a closely related process), wherein the entire destabilized suspension was sent to
microltration. Electrocoagulation pretreatment also improved
microltration uxes compared with raw water, but not as much as
electrootation.
One of the most serious problems encountered in membrane separation processes is known to be fouling during their use, and gas sparging
3. Minerals
Due to advances in grinding lately, the exploitation of low grade
mineral deposits has become economically viable, which in turn enhances the importance of ne particle otation [33]. In the case of
salt-type minerals, otation separation is difcult [34]. The collector
ions (i.e. oleate) may react with different other ions in solution (as
Ca(II)) giving insoluble salts and resulting in lowering of the available
collector. This is the reason why, except of collector concentration,
other parameters usually should be controlled (pH, modiers addition),
so that the desired separation is possible.
Electrootation, a rather unconventional otation technique used in
efuent treatment, has been examined for the recovery and separation
of magnesium carbonate nes [35]; in this category belong magnesite
MgCO3 and dolomite CaMg(CO3)2. It was found that that
carboxymethyl-cellulose and sodium hexametaphosphate as modiers
reduced the recovery, whereas sodium silicate did not affect the process, at the applied conditions. Better depression results were obtained
using the modiers before conditioning with the collector (commercial
fatty acid). Typical results are shown for magnesite in Fig. 1; the case
was similar for dolomite, too.
The electrootation cell, constructed in the laboratory, was essentially of a modied Hallimond-type with electrodes, in place of the porous diffuser (of the original); the electrodes were connected to a
direct current power supply of low voltage. The content of the cell
was 270 cm3, and the tests were conducted in deionized water, working
with 3 g of material. A stirring of 15 rpm by a mechanical stirrer was applied to keep the particles in suspension.
Fine particles typically show slow recovery rates, owing to decreased
particle-bubble collision efciency. Moreover, very small particles tend
to have large specic areas and low mass [36]. So, the treatment of
Fig. 1. Electrootation of magnesite: the effect of solution pH. (a) 20 mg/L collector, no
modier; (b) 40 mg/L concentration, both of fatty acid collector and carboxymethyl
cellulose modier; current density 100 A/m2. Reprinted with permission by
Butterworth-Heinemann [34].
G.Z. Kyzas, K.A. Matis / Journal of Molecular Liquids 220 (2016) 657664
mineral nes treatment continues to be one of the major technical challenges for the mineral processing area.
The electrootation of cassiterite ne ranges (of 37 m) using
Rhodococcus opacus, as bioreagent, was carried out [37]. The interaction
between microorganism cells and mineral surface was valued through
zeta-potential, contact angle measurements, and adsorption studies;
the resulting particles exhibited hydrophobic characters. The contribution of physical chemistry to otation has been recently reviewed in
depth [38]. The use of microorganisms in mineral beneciation has
been elucidated with the development in biotechnology, and these efforts may be further viewed as a green chemistry approach.
The hydrogen bubble electrootation (of 315 m diameter) silica
particles was investigated [39]. As it was said, in typical electrootation
operations it is the hydrogen bubbles produced at the cathode surface
that are utilized in the collection of the valuable mineral. It was found
that, for this study at least, otation recovery was controlled by either
the bubble-particle aggregate rise velocity being greater than zero or
the bubble-particle aggregate projected area being less than that of
just the bubble. A recovery model based largely on a modeling work
[40] was applied.
In fact, the two electrodes of an horizontal electrodes set, usually applied in electrootation, could be separated by a cation exchange membrane, as only one of the produced gases is often necessary [41]. In the
lower part/separated electrode, an electrolyte was circulated to remove
the created gas and in the meantime, increase the conductivity; hence,
having power savings (as the electric eld is built up between the electrodes through the use of the suspension conductivity). Attention
should be paid in this case to anode corrosion, mainly by the chloride
ion (i.e. seawater).
Electrootation has been investigated on pyrite (FeS2); the process
was enhanced by xanthate (i.e. 0-alkyl-dithiocarbonate), and also a cationic collector. This was then compared with classical oatability experiments [42]. Pyrite, formerly used in sulphuric acid production, is
nowadays considered to be an unwanted sulphide admixture, due to
its low economic value.
For instance, from pH 6 to 10 no change in otation was observed
and a small activation was shown at pH 11. With lime used to control
pH, different behaviour was observed (Fig. 2).
Pyrite remained activated from pH 5 to 8 (at 80% recovery), while it
was depressed at the pH range from 9 to 12. Zeta-potential measurements, under similar pulp conditions, were also conducted to explain
the process mechanism of the aforementioned. In order to explain the
difference in otation behaviour, thermodynamic calculations for the
659
4. Heavy metals
The electrootation method allowed the extraction of suspended
compounds of heavy and non-ferrous metals and emulsions of organic
substances. The effect of various surfactants on the physicochemical parameters (particle size and zeta-potential) of the disperse phase of copper, nickel, and zinc hydroxides was studied [44]. The efciency of their
extraction into froth was determined, in a laboratory electrootation
module with antiwear oxide electrodes, with efciency of higher than
95%.
3
and S2 ions as precipitants in soluThe introduction of CO2
3 , PO4
tions containing non-ferrous ions led to a decrease of the average values
of the hydrodynamic diameter of disperse phase particles, relative to
those in solutions containing the OH precipitant [45]; the introduction
of occulants in the solution led to enlargement of particles. The surface
characteristics of the particles of the disperse phase of various slightly
soluble copper, nickel, cobalt, and manganese compounds were found
to affect the electrootation of these compounds in aqueous solutions.
The electrootation efciency could be improved by varying the surface characteristics of the dispersed phase by varying the pH and redox
potential of the medium, as well as using different reagents [46]. Also,
precipitate electrootation was examined (by addition of orthophosphate ions); a method commonly used in wastewater treatment to remove nonferrous metal cations, based on chemical precipitation of
metal compounds via reacting metal cations with suitable alkaline
agents [47]. To isolate the resulting compounds, electrootation with
insoluble anodes was employed.
Some methods for intensifying wastewater treatment processes
without using chemical reagents (i.e. not only acceleration of the process, but also improvement of the treatment quality) were also interesting; so , the exposure of the aqueous system to magnetic eld was tried,
allowing in the meantime the reduction in capital and operational costs
[48]. Electrocoagulation was fundamentally reviewed for improved organic and inorganic matters removal, together with two induced phenomena: electrophoresis and electrootation [49]. This perhaps is one
of the few papers commenting on electrophoresis, i.e. the migration of
a charged particle under the inuence of an electric eld.
The feasibility of simultaneous removal of heavy metals and ethylenediaminetetraacetic acid in an electrolytic undivided cell (equipped
with Ti/RuO2 as anode and stainless steel as cathode) was demonstrated, involving the combination of two techniques electrochlorination
and electrootation [50]. A combined two-step process was also designed to simultaneously remove Cr(VI) and uoride from pretreated
acidic semiconductor efuents; in the electrocoagulation step a hybrid
Fe-Al was used as sacricial anode and stainless steel as cathode [51].
Fig. 3 presents some of the earlier work of the Lab (laboratory of
General and Inorganic Chemical Technology, Department of Chemistry,
Aristotle University of Thessaloniki, Greece) on hexavalent chromium
ions removal from dilute aqueous solutions, at bench-scale experiments. The two collectors applied, dodecylamine and cetyl-trimethyl
ammonium bromide (CTABr), gave similar results, as shown. Cr(VI) is
extensively hydrolyzed in water, giving only neutral or anionic species.
The water chemistry and the aqueous speciation of heavy metals are
considered of specic importance during the performed experiments.
The investigated parameters were: otation time, current density,
type of electrodes (from iron, aluminum and aluminum alloy), initial
chromium content, additional agitation, concentration and type of collector, frother (ethyl alcohol) concentration, pH of solution, ionic
strength, and temperature. Very good results with removals near 100%
were obtained, but at high current densities [52].
660
G.Z. Kyzas, K.A. Matis / Journal of Molecular Liquids 220 (2016) 657664
Non-living, anaerobically digested, activated sludge (AS) was examined as a possible biosorbent for the electrootation of cadmium from
dilute aqueous solution [60]. Removals over 90% were achieved for
both metal and biomass, during one separation stage, in laboratoryscale experiments (Fig. 4).
Elsewhere, Cd(II) removal was investigated by precipitate otation
techniques, of the rst and second kind, employing potassium ethyl
xanthate as the precipitating/collecting agent [61].
A more logical approach to the treatment of metal-contaminated
waters is certainly to combine metal removal for clean-up purposes
with metal recovery, the metal then being available for reuse in industry. A process, previously studied, initially utilized biosorption onto a
free cell suspension of dead bacterial biomass for cadmium removal
[62]; the biomass was then separated from the metal-depleted aqueous
phase (i.e. by otation), and the bound metal was concentrated through
an elution or desorption step. Finally, cadmium metal was recovered
from the eluate by electrolysis using a rotating cathode cell. The biomass
and eluant (desorption liquor) could be both recycled within the
process.
Fig. 3. Flotation removal of chromates: effect of applied current density with different
collectors (in tap water); (1) RNH2, (2) CTABr. Reprinted with permission by Taylor &
Francis [52].
6. Various applications
The oil wells drilling have been one source of soil contamination by
lead, barium, zinc, etc. Electrootation for the treatment of synthetic solutions, simulating wastewater from washing soil contaminated by drilling uids from oil wells, was investigated [63]. The experimental
results showed that it is possible to remove these heavy metals by
electrocoagulation/electrootation attaining 97% of removal, using
stainless steel mesh electrodes with a power consumption of 14 kWh/
m3.
Biodiesel wastewater treatment using a combined electrootation
and electrooxidation process in bench-scale was elsewhere published
[64]. The results showed that electrootation pre-treatment was efcient in removing turbidity, total solids, and oils and greases concentration; on the other hand, this process showed average and poor
reduction and removal efciencies for COD and methanol, respectively
(using aluminum electrodes and applying a current density of 8.0 mA/
cm2, for a reaction time of 60 min). Noting that in the nal process of
biodiesel production, the former undergoes a washing process with
water, which is used to remove impurities from the biodiesel for
purication.
A wastepaper furnish, which contains exographic old newspaper or
newsprint, is difcult to deink by the conventional otation process; the
problem with exographic inks is related to their composition and
Fig. 4. Cadmium removal onto biomass: effect of solution pH values (using aluminum alloy
electrodes, 10 min otation time) current density of 130 A/m2. Reprinted with permission
by Inderscience Enterprises [60].
G.Z. Kyzas, K.A. Matis / Journal of Molecular Liquids 220 (2016) 657664
661
Table 1
Experimental electrootation results from selected published papers.
Separation application
Comments
Reference
Microalgae biomass
[56]
[45]
Microalgae
3
CO2
& S2 Precipitants,
3 , PO4
-potential
pH 4, c.d. 40 mA/m2, 30 min, H2O2, NaCl,
Bipolar Al electr.
Stainless steel, ~100% Re, 170 A/m2, 15
min, pH 7.8
ec, Anode Al, stainless steel cathode, 43
[68]
[63]
[51]
[75]
[49]
[44]
[58]
ec, 100 A/m2, 10 min, 95% Re
Alternating current, N95% Re, 140 min,
[57]
biodiesel production
Magnetic treatment, -potential, particles [48]
size
Medium composition, dispersity,
solubility, redox potential
[47]
[30]
[73]
Precipitation, hydroxyphosphate
[46]
[50]
[69]
[76]
[77]
[31]
[74]
[67]
[39]
[29]
[28]
[65]
662
G.Z. Kyzas, K.A. Matis / Journal of Molecular Liquids 220 (2016) 657664
The tracer input signal was an electrolyte and had the form of a step
function. Assuming that the ow regime was composed of various
ow types, a theoretical multiparameter model, known from Levenspiel
(existing even in the front cover of the latest edition of Chemical Reaction Engineering, by Wiley), was applied and the experimental data of
electrootation were tted accordingly; the age distribution function
I was used as given by:
I
Fig. 5. Internal age distribution function of the efuent during electrolytic otation.
Reprinted with permission by Taylor & Francis [78].
Q1
Q V
VP Q
exp 1
Q
Q VB
V Q1
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