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Wire Description

Wire
Number

Wire
Color

Wire
Number

Description

Component Location

Wire
Color

Description

Power Distribution Circuits

Lighting Circuits

Schematic
Location

Machine
Location

Actuator - Engine Gov

A-9

Sender - Hydraulic Oil Temp

Air Inlet Heater

C-8

Sensor - A/C Photo

Alarm - ATCH Travel

G-9

Alternator

B-8

Antenna ATCH

C-6

Assembly - Terminal Block

Component

Schematic
Location

Machine
Location

A-5

F-1

Sensor - Air Inlet Heater Coolant Temp

C-9

21

Sensor - Fuel Level

A-5

23

Sensor - Pump Discharge Press

B-8

24

F-8

Socket 12V

H-6

I-8,H-8

Solenoid - A/C Clutch

C-9

26

Component

101

RD

Bat (+) (Not Application Specific)

578

BU

Washer - Aux

103

RD

Dome Lamp Ckt

586

BR

Aux Hyd - Close

105

RD

Key Start Sw

590

GY

Wiper SW To Intermittent Module

107

RD

Eng Shut - Down Fire Suppr

592

BU

DC/DC Converter Power Output

109

RD

Alt Output (+) Term.

A513

RD

DC/DC Converter Memory Output

111

RD

Engine Pump Control Ckt

A537

PK

Seat Heater

112

PU

Main Power Rly Output

A579

OR

Wiper Motor +

113

OR

Opr Mon Panel VMIS B+ Switched

A580

BR

Wiper Motor -

Breaker - Alternator

I-8

Solenoid - ATCH Crush

D-8

31

114

RD

Warning Horn (Forward)

A581

GN

Wiper Motor Raise

Breaker - Main

I-8

Solenoid - ATCH Flow Control

D-7

29

115

PK

Cab / Chassis Ckt

A582

PU

Wiper Motor Stop

Cable - ATCH Antenna

G-6, I-3

Solenoid - Fine Swing

E-7

28

118

GY

Washer / Wiper Ckt

A583

YL

Power Window Interlock To Wiper Cont

Control - ATCH Power Window

C-6

15

Solenoid - Hydraulic Lock

I-1

120

YL

Converter Ckt

A584

BU

Front Window Limit SW To Wiper Cont

Control - Engine/Pump

F-2

Solenoid - Level Finish

A-7

124

GN

A/C / Heater Ckt

A586

OR

Wiper SW To Wiper Cont

Controller - Wiper/Washer

E-1

Solenoid - Swing Brake

E-7

32

129

BU

Cigar Lighter Ckt

A587

YL

Power Window Cont To Safety Sol Relay

Converter - Voltage

H-6

Solenoid - Travel Speed

A-7

135

BU

12V 5A Output Ckt

A588

GN

Safety Sol Relay To Sol

Converter ATCH

I-3

Solenoid - Trenching

A-7

140

BU

Lubricator Ckt

A589

OR

Power Window Up

Dial - Engine Speed

E-3

Switch - A/C Panel

H-5

147

PU

Fine Swing / Flow Control Ckt

A590

BU

Power Window Down

149

PU

Boom Lamp Ckt

A591

PU

Rear Window Limit SW

Diode

A-3

18

Switch - Air Cleaner Flow

H-9

35

150

RD

Bat (+)

C468

BU

Engine Oil Level

Diode - Main Relay

H-7

Switch - ATCH Refueling Start

A-4

42

151

GN

Hyd Lock / Neutral Start Ckt

C537

GN

Turn Signal SW To Flasher

I-4,5,6

Switch - ATCH Refueling Stop

A-4

44

152

BU

Lower Washer / Wiper Ckt

C538

OR

Hazard Indicator

154

RD

Neutral Start / Neutral Start Ckt

607

PK

Flood Lamp - Front

168

RD

Refueling Pump Ckt

615

YL

Cab Flood Lamp/Rops

172

RD

Engine Governor

616

BU

Bucket Flood Lamp/Boom Flood Lamp

175

RD

Fan Ckt

176

YL

Aux Ckt

763

BU

Torque Converter SW

177

RD

Main Brkr

786

GN

Eng Speed Cont - Hi Press SW

180

GN

Aux Ckt

788

YL

Eng Speed (+)

185

YL

Backup Ckt

791

PK

Eng Speed Cont - Lo Sol

189

RD

Hyd Lock Ckt

A718

PU

Start Aid Coolant Sensor Signal

191

WH

Power Window Ckt

A755

PK

Throttle SW #1

196

BU

Insp. Lamp Ckt

A756

BU

A757

(Resistive Element In Cushion)

Fuses
Heater - ATCH Seat with Seat Heater

F-4

43

Switch - ATCH Fine Swing Control

D-4

Horn

A-2

10

Switch - ATCH Hammer

H-1

Lamp - Cab

G-1

12

Switch - ATCH Heater Panel

H-5

Lamp - Chassis

A-2

13

Switch - ATCH Lower Washer

D-3

Lighter

E-1

Switch - ATCH Lower Wiper

D-3

Meter - Service

F-1

Switch - ATCH Power Window limit

B-6

Monitor

F-1

Switch - ATCH Refueling

A-4

41

Motor - ATCH Lower Washer

I-9

Switch - ATCH Seat Heater

D-4

Motor - ATCH Lower Wiper

H-1

Switch - Aux Hydraulic Pressure

H-1

Motor - Starter

A-9

14

Switch - Boom Raise Pressure

D-8,D-7

34

Motor - Washer

I-9

Switch - Control Pressure

H-1

Throttle SW #2

Motor - Wiper

E-1

Switch - Coolant Level

H-9

36

GY

Throttle SW #3

Pickup - Engine Speed

B-9

29

Switch - Crush Pressure #1

H-1

Control Circuits

Ground Circuits

Batteries - 12VDC

200

BK

Main Chassis

A758

BR

Throttle SW #4

Pump - ATCH Auto Lubrication

H-9

16

Switch - Crush Pressure #2

G-1

201

BK

Operator Monitor Return

A761

PU

Electronic Pump Cont Throttle Ground

Pump - ATCH Refueling

A-2

17

Switch - Engine Oil Press

B-9

38

235

BK

Electronic Pump Ctrl Gnd

A762

PU

Electronic Pump Cont Eng Speed Ground

Radio - ATCH 12VDC

I-3

Switch - Flow Control Pressure

H-1

A768

BU

Pump Control Valve #1 (+)

Relay - ATCH Flow Control

E-7

Switch - Horn

I-1

Basic Machine Circuits


304

WH

Starter Relay No. 1 Output

A769

GY

Pump Control Valve #2 (-)

Relay - ATCH Refueling Power

A-3

18

Switch - Hydraulic Control

D-4

306

GN

Starter Relay Coil To Neut Start SW Or

A770

PK

Electronic Pump Control Bypass SW To Resistor

Relay - ATCH Refueling Start

A-3

19

Switch - Hydraulic Oil Filter

A-5

307

OR

Key Start SW To Neutral Start SW Or

A771

PU

Float SW

308

YL

Main Power Relay Coil

877

YL

Glow Plug Magnetic SW To Glow Plug

Relay - ATCH Refueling Stop

A-3

20

Switch - Hydraulic Oil Level

A-5

309

GY

Alternator Regulator Term.

950

BR

Right Console Compactor SW To Relay/Diode

Relay - Boom Lamp

I-7

Switch - Implement Pressure

D-8

39

310

PU

Start Aid SW To Start Aid Sol

951

PK

Right Cont Handle SW To Relay/Diode

Relay - Cab/Chassis Lamp

I-7

Switch - Key

F-2

320

OR

Horn Relay Coil To SW

954

GN

Right Console Eng Throttle SW To Relay/Diode

Relay - Demolition

E-8

Switch - Neutral Start Limit

I-1

321

BR

Backup Alarm Lamp Travel Alarm

F771

OR

Backup SW

Relay - Fan

I-8

Switch - One Touch Low Idle

F-2

322

GY

Warning Horn (Forward)

F772

WH

Backup SW

Relay - Heater

F-7

Switch - Power Window Limit

D-3

323

WH

Fuel Pump Power

F773

OR

Governor Accel

Relay - Horn

I-7

Switch - Travel Pressure

D-8

45

325

PK

Fuel Pump Relay Cut-Out

F774

WH

Governor Decel

Relay - Hydraulic Lock Solenoid

I-7

Switch - Window Limit

D-1

326

PU

Key Start SW "C" Term.

G973

OR

Boom Raise Press SW to Crush Press SW

Relay - Main

G-7

Switch Panel

F-2

330

YL

Neutral Start Relay Coil

G974

WH

Crush Sol to Demolition Relay

Relay - Neutral Start

F-7

Switch- Refrigerants Low Pressure

I-9

40

329

YL

Fuel Pump To SW

G975

YL

Crush Press SW to Demolition Relay

Relay - Start

F-8

Unit - A/C, Heater

H-6

21

365

YL

Fuel Pump Relay To Switch

J703

PK

Alt Pulse Sig To Anti-Start Relay (was D746 PK)

Relay - Start Cont

E-8

Unit - ATCH Heater

H-5

46

K904

GN

Pump Discharge - Signal

Relay - Timer

E-7

Unit - Heater Control

I-7

I-7

Valve Proportional Reducing

A-7

Monitoring Circuits
403

GN

Alternator (R) Term.

K905

RD

Pump Discharge - +B

Resistor - Backup

405

GY

Opr Mon Oil Press. (Low Setting)

K906

GN

SW To SW (Generic)

412

BU

Opr Mon Cool Flow/Ds2 App Spec)(Pin 26)HEUI-ADEMI

K907

BU

XMSN Cont Fwd SW To Gnd

430

BU

Opr Mon Air Filter

K909

BU

XMSN Cont Rev SW To Gnd

487

OR

Hyd Oil Flow SW

K911

PK

XMSN Cont Speed 2 SW To Gnd

491

PK

VMIS Hyd Oil Temp Sensor

K912

GN

XMSN Cont Speed 3 SW To Gnd

492

GY

VMIS Coolant Temp Sensor Signal

K915

GN

XMSN Cont Speed 4 SW To Gnd

495

GN

VMIS Fuel Level Signal

K997

BU

XMSN Cont Neut SW To Gnd

496

WH

Opr Mon Panel Hyd Oil Level

L908

OR

XMSN Cont Pk Brk Lever SW To Gnd

Sender - Coolant Temperature


B-8, B-9
22
Machine locations are repeated for components located close together.
A Located in the cab.
B Located in the lefthand console.
C Located in the righthand console.
D Located on or near relay panel.
E Located on or near hydraulic oil tank.
F Located on or near pilot manifold.
G Located on or near bottom platform.

Accessory Circuits

L909

BU

Impl Cont SW To Gnd N.O.

501

GN

Wiper - Front (Low)

L968

OR

Impl Cont SW To Gnd N.C.

506

PU

Washer - Front

L969

WH

XMSN Cont Speed 1 SW To Gnd

508

PU

Radio Speaker - Left

L970

GY

Injector Diode To Injector 14

509

WH

Radio Speaker - Left (Common)

L971

GN

Impl Cont Lift Proportional Sol

511

BR

Radio Speaker - Right

L972

BU

Impl Cont Lower Proportional Sol

512

GN

Radio Speaker - Right (Common)

L973

GN

Impl Cont Sol Return

513

OR

A/C Compressor/Refrigerant Pressure SW

L974

GN

Impl Cont Pilot Press Sol

519

PK

Thermostat To Refrigerant Press. SW

L975

OK

Serial Data (Transmit)

530

OR

Washer Right

L976

GN

Serial Data (Receive)

575

YL

Wiper - Aux (Park)

L977

YL

XMSN Shift Sol No. 5 or 4

576

PK

Turn Signal SW To Flasher

L978

GY

XMSN Shift Sol No. 6

11

2
24

25

4 38
26 14
36

31
E

40

45

32

29

3 16

28 8

43
44 42

46

23

10

48

47

50

41

34

37

35
39

27

49

30

18

19

20

13

17

Resistor, Sender and Solenoid Specifications


Part No.

Component Description

Resistance (Ohms)

102-8016

Resistor: Backup

47.0 2.35

107-7056

Solenoid: Fine Swing

34.0 0.5

111-9916

Solenoid: Engine/Pump Control


Level Finish
Solenoid:
Trenching
Hydraulic Lock
Solenoid: Swing Brake
Travel Speed
Solenoid: Flow Control

11.7 1.2

121-1490
121-1491
122-4459
At room temperature.

323.2
323.2
34.3 1.7

33

Part No.
106-0179

Off Machine Switch Specification


Function
Actuate

Travel Pressure
Implement Pressure

106-0180

Boom Raise Pressure

106-0181

Flow Control Pressure


Aux. Hydraulic Pressure
Hammer Pressure

113-344

Refrigerant High/ Low Pressure

Deactuate

1520 98 kPa
220.5 14 psi
2646 196 kPa
383.8 28.4 psi

1127 kPa Min


163.5 psi
2156 196 kPa
312 28.4 psi

490 49 kPa
71 7.1 psi

290 kPa
42 psi

196 1340 kPa


28.4 455.4 psi

16

36 40

Contact Position
Normally Open

26

35

25

46

43

33

49

15

21

12

34

4 22

Normally Open
38

Normally Open
Normally Open

12

37

31

45

39
E

11
10

29

10
48

23
47

14

50

28

32

11
44 42

20

27
24

Circuit Breaker
Symbol

Flow
Symbol

Level
Symbol

Temperature
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.
Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.
This indicates that the component has a wire connected to it that is connected to ground.
This indicates that the component does not have a wire connected to ground. It is
grounded by being fastened to the machine.
Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender- A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

320B Excavators
Electrical Systems

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

320B:
AED1-UP
3MR1-UP
4MR1-UP
4NR1-UP
5BR1-UP
6CR1-UP
9KR1-UP
1CS1-UP
8ES1-UP
9CS1-UP
4XW1-UP
5GW1-UP
2WZ1-UP

Solenoid - A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Harness And Wire Symbols


Pin

Socket

Wire Color

Circuit Number
Identification

Fuse

AA

105-9344

325-PK-14

Single Wire
Connector

Component
Part Number

Wire, Cable, or Harness


Assembly Identification
A

Receptacle

Wire Gauge
Plug

Ground
Connection

200-BK-14

Pin or Socket
Number

Connector Location
Schematic
Connector Number
Location
CONN 1
A-9

15

22

Pressure
Symbol

Typical representation of a Deutsch


connector. The plug contains all
sockets and the receptacle contains
all pins.

1
2

Typical representation of a Sure-Seal


connector. The plug and receptacle
contain both pins and sockets.

Printed in U.S.A.

1999 Caterpillar
All Rights Reserved

12

21

1
2

33

Electrical Schematic Symbols And Definitions

SENR9258-02
November 1999

30

17

13
19
18

41

Machine Harness Connector And Component Locations

Real Time Error Codes


Machine
Location
1

CONN 2

F-9

CONN 3

F-9

14

CONN 4

G-9

CONN 5

G-9

CONN 6

H-8

CONN 7

G-8

CONN 8

G-8

CONN 9

G-9

CONN 10

G-6

CONN 11

C-6

CONN 12

C-6

CONN 13

C-5

CONN 14

C-5

CONN 15

F-5

CONN 16

F-5

CONN 17

F-5

CONN 18

F-5

CONN 19

F-4

CONN 20

F-4

CONN 21

H-5

CONN 22

H-5

CONN 23

H-4

CONN 24

H-4

CONN 25

H-4

CONN 26

H-4

CONN 27

B-4

23

CONN 28

A-4

42

CONN 29

A-4

20

CONN 30

B-3

47

CONN 31

B-3

48

CONN 32

C-2

49

CONN 33

C-2

CONN 34

C-2

CONN 35

C-2

CONN 36

B-2

CONN 37

E-8

CONN 38

E-8

The connectors shown in this chart are for harness to harness


connectors. Connectors that join a harness to a component
are generally located at or near the component. See the
Component Location Chart.

Code

Description Of Problems

1301

Engine oil pressure too low

3102

Engine coolant temperature is too high

1303

Hydraulic oil temperature is too high

1304

Air filter is clogged

1305

Battery voltage is not normal

2201

Governor actuator feedback sensor circuit is open or shorted battery voltage

2202

Governor actuator feedback sensor is shorted to body ground

2301

Governor actuator feedback signal is not stable

2302

Governor actuator feedback signal deviates

2303

Governor actuator does not move

2304

Calibration data error

3201

Monitor RAM is not normal

4101

Electric power supply to the controller is too much(43 volts)

4102

Over-current in proportional reducing valve

4103

Proportional reducing valve circuit is open

4105

Over-current in digital output (trenching solenoid)

4106

Over-current in digital output (fine control solenoid)

4107

Over-current in digital output (Travel speed change solenoid)

4108

Over-current in digital output (travel alarm)

410A

Over-current in digital output (swing brake solenoid)

4201

Engine speed is not normal

4202

Engine coolant temperature sensor is shorted to body ground

4203

Hydraulic oil temperature sensor is shorted to body ground

4204

PWM sensor of pump delivery pressure is open in circuit

4207

PWM sensor of pump delivery pressure is open in circuit

420A

Fuel sensor is shorted to ground

420B

Fuel sensor is open or shorted to battery voltage

420C

Electric power supply is too low (below 23 volts)

420D

Electric power supply is too high (above 32 volts)

420E

Engine speed dial is not one of the specified 10

4301

Data mismatch 1 between alternator and speed sensor (alternator is abnormal)

4302

Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal)

4303

Engine stalls

A201

Monitor communication is not normal

A202

Monitor takes to much time to respond to controller's signal

A203

Communication is abnormal in controller

Related Electrical Service Manuals


Title

Form Number

Engine/Pump Control

SENR9291

Starting and Charging

RENR1007

L33

L32 L31 L10

L9 L8 L11

L12

1
2

200-BK-18

A537-PK-18
200-BK-18

KEY SW
9G-7641

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
200-BK-18

2
3
4
5
1
6

S1
S2
S3
S4
COM
THROTTLE
POS SW
106-0107
200-BK-18
200-BK-18
200-BK-18

L13

L1

L8
L33

OUT 1
+B

185-YL-18

K909-BU-18
BACKUP
GOV SW G
110-7884

200-BK-18
L33

ATCH FINE
SWING CONT SW
111-4788

L3
L19

L27

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

K997-BU-18
K911-PK-18
K912-GN-18
590-GY-18
103-RD-18
129-BU-18
403-GN-18
615-YL-18

118-GY
506-PU-18
A584-BU-18
A583-YL-18
A586-OR-18
501-GN-18
530-OR-18
200-BK-14

200-BK-14
103-RD-18
508-PU-18
509-WH-18
511-BR-18
512-GN-18

A589-OR-18
A590-BU-18
A587-YL-18
A583-YL-18
191-WH-14
A584-BU-18
615-YL

200-BK-18
200-BK-18
200-BK-18
200-BK-18

E
ATCH SPEAKER(L)
7Y-5505
E

DOME LAMP
096-0721

A591-PU-18
200-BK-18

615-YL
A584-BU-18
200-BK-18
200-BK-18
200-BK-18

CONN 33

LEVEL FINISH
SOL
121-1490

615-YL
200-BK

147-PU-18
950-BR-18

1
2

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

L2
A

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

CONN 35

ATCH WIRE, CABLE,


COMPONENT

B
CONN 27

N CONN 30
NN (NOTE F)

AE

L28
L29

TRAVEL SPEED
SOL
121-1491

B
1
2

A768-BU-18
A769-GY-18

B
1
2

FUEL LEVEL
SENSOR
105-9911

L28

YL
BK

CHASSIS

325-PK-18

325-PK-18

168-RD-18

325-PK-18
168-RD-18
168-RD-18

365-YL-18

B
1
2

491-PK-18

TRENCHING SOL ENG/PUMP CONT


121-1490
SOL
111-9916

T B

B
200-BK-18
487-OR-18
168-RD-18

B
C
A

HYD OIL
LEVEL SW
111-4760

200-BK-18
200-BK-18

AE

200-BK-14
200-BK-18

GROUND
SIGNAL
+B

HYD OIL
TEMP SENDER
4I-5394
U

HYD OIL
FILTER SW
116-3660

NN
(NOTE F)
CONN 28

ATCH
REFUELING
STOP SW(NC)
9X-4184

DIODE
121-1022

ATCH
REFUELING
START SW(NO)
6T-9442

A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
T
U
V
W
X
Y
Z
LL
NN
RR
AB
AC
AD
AE
AF
AJ

ATCH
REFUELING
POWER RELAY
3T-0376

616-BU
200-BK

150-6998
138-5134
153-2496
153-2555
111-4795
4I-5396
150-6999
153-2491
116-0227
140-0923
116-0243
128-8872
128-8970
111-4841
128-8877
116-0096
116-0098
150-7026
150-7022
116-0258
121-1033
121-1034
128-8879
128-8971
125-4873
132-1865
132-1866
132-1867
132-1827
153-2499
163-6681

C
C-2
A-3
F-8
D-1
G-1
A-1
D-3
H-4
B-2
A-1
G-1
E-7
A-2
I-3
A-4
A-4
A-4
H-3
H-3
H-6
H-1
F-8
D-7
A-2
A-2
H-1
D-7
E-8
A-4
H-3
F-8

(NOTE N)
(NOTE B)

(NOTE F)
(NOTE M)
(NOTE M)
(NOTE M)
(NOTE P)

WIRE AS.
L7

ATCH
BOOM LAMP
5I-8250

J
F (NOTE B)
K

ATCH
BOOM LAMP
5I-8250
F (NOTE B)
K

SS
TT
UU
VV
WW
XX
YY
ZZ
AG
AK
AL
AM

128-8936
116-0237
111-4826
111-4831
111-4830
111-4829
128-8937
128-8938
153-2492
163-6691
163-6692
163-6693

I-8
D-4 (NOTE H)
F-8 (NOTE N)
F-8
F-8
F-8
I-8 (NOTE N)
F-8 (NOTE N)
I-9 (NOTE K)
U-8 (NOTE P)
I-8 (NOTE P)
F-8 (NOTE P)

CABLE AS.
AA
BB
CC
EE
FF
GG
JJ
KK
PP
AH

116-0228
116-0080
125-4727
128-8871
116-0080
116-0242
116-0233
116-0234
111-4846
153-2504

A-8
I-8
I-8
A-8 (NOTE C)
H-8 (NOTE C)
I-8 (NOTE C)
F-8
F-8
I-3
H-3

COMPONENTS ARE SHOWN INSTALLED ON A FULLY


OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.
UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAUGE.

NN (NOTE F)

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE.


NOTE B: USE WITH SHORT BOOM.
NOTE C: USE WITH COLD WEATHER.
NOTE D: USE WITH ELECTRIC OPENABLE WINDSHIELD.
NOTE E: NOT NECESSARY FOR ELECTRIC OPENABLE WINDSHIELD.
NOTE F: USE WITH ADD TANK.
NOTE G: USE WITH A/C UNIT.
NOTE H: NOT NECESSARY FOR FINE SWING CONT.SW.
NOTE J: NOT USED ON THIS MACHINE.
NOTE K: USE FOR OUTSIDE JAPAN.
NOTE L: USE FOR JAPAN.
NOTE M: NOT NECESSARY FOR FLOW CONTROL.
NOTE N: NOT USE WITH COLD WEATHER FOR JAPAN.
NOTE P: USE WITH COLD WEATHER FOR JAPAN.
E94290

+ ATCH
REFUELING
STOP RELAY
111-4871

LOC

THIS SCHEMATIC IS FOR THE 320B-HYD EXCAVATOR


(116-0201 HE09)

N
NN (NOTE F)
323-WH-14

N
NN (NOTE F)
N
NN (NOTE F)
ATCH
REFUELING
START RELAY
111-4871

RR

200-BK-18
607-PK-18

NN
(NOTE F)
CONN 29

HORN
7Y-3920

CHASSIS
LAMP
5I-8251

365-YL-18
R

322-GY-18
322-GY-18
200-BK-18
200-BK-18
200-BK-14

496-WH-18
200-BK-18

B
2
1

495-GN-18
200-BK-18

1
2

HORN
7Y-3919

323-WH-14
200-BK-14

RR

CIRCUIT GROUPING
DESIGNATION
PART NO.

HARNESS AS.

616-BU
616-BU
200-BK
200-BK

322-GY-18
200-BK-18

DESCRIPTION

BLADE, SPADE, RING,


OR SCREW TERMINAL
CIRCUIT CONNECTED

L6

200-BK-14
200-BK-18

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

L2

325-PK-18

CAB

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

L#

200-BK-18
200-BK-18
201-BK-18
L7

ABBREV

ENGINE PUMP CONTROL CIRCUIT.

RR
1
2

A584-BU-18

AIR INLET HEATER CIRCUIT.

616-BU
200-BK
322-GY-18
200-BK-18

L7

GROUND CIRCUIT.

4
1
3
2
CONN 36

MOTOR

200-BK-18
200-BK
200-BK
200-BK-14

HEATER AND AIR CONDITIONER CIRCUIT.

616-BU
322-GY-18
200-BK
200-BK-18

WIPER CONT
155-7042

WIPER
WINDOW
MOTOR
LIMIT SW
122-9603
124-3974 (NOTE E)

WIPER/WASHER CIRCUIT.

325-PK-18

ATCH
REFUELING SW
5C-6108

WIPER CUT
INT (3)
INT (6)
RISE. S
LOW
WA+
ACC
WASH
GND
STOP
REV
W. CW
W. CCW

200-BK

MONITOR CIRCUIT.

616-BU
322-GY-18
607-PK-18
168-RD-14

3
9
4
11
8
5
6
7
10
12
13
2
1

GAUGE CIRCUIT.

L5

200-BK-18

CIGAR
LIGHTER
9W-0335

A584-BU-18
590-GY-18
A586-OR-18
A583-YL-18
501-GN-18
506-PU-18
118-GY
530-OR-18

STARTING CIRCUIT.

L5

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS ON.

RR

+ -

129-BU-18
200-BK-18

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS OFF.

L2

Y/W

Y/G

SERVICE
METER
6T-7337
L6

RS485+
MAIN
+B
RS485LIGHT
GND

403-GN-18

IDENT

L25

L7

MONITOR
106-0172

K911-PK-18
K997-BU-18
103-RD-18
K912-GN-18
615-YL-18
201-BK-18

HYD OIL FILTER INDICATOR


KEY SW START
AIH INDICATOR
HAMMER PRESS. SW
FINE SWING SW
+B
+B
GND
GND
RS485 + (MONITOR)
RS485 - (MONITOR)
THROTTLE DIAL S1
THROTTLE DIAL S2
THROTTLE DIAL S3
THROTTLE DIAL S4
KEY SW ON
LOW IDLE SW
RS232C (TXD)
RS232C (RXD)
RS232C (GND)
HYD TANK INDICATOR
HYD TANK PRESS. SW
RS485 - (RH JOYSTICK)
RS485 + (LH JOYSTICK)
RS485 - (LH JOYSTICK)
RS485 + (PEDAL)
RS485 - (PEDAL)
RS485 + (RADIO CONT)
RS485 - (RADIO CONT)
RS485 + (ELEC GOV)
RS485 - (ELEC GOV)
RS485 + (VALVE CONT)
RS485 - (VALVE CONT)
RS485 + (SEMI AUTO)
RS485 - (SEMI AUTO)
RS485 + (RH JOYSTICK)

CONN 34

1
2

L29

L978-GY-18

B
1
2

A/C PHOTO
SENSOR
128-2162
(NOTE G)

L3

168-RD-18

200-BK-18
200-BK-18
200-BK-18

487-OR-18
491-PK-18
496-WH-18

200-BK-18
200-BK-18
200-BK-18

CONN 32

168-RD-18
168-RD-18
168-RD-14

L42
L41

200-BK-18

200-BK-18

308-YL-18
F774-WH-18
F773-OR-18
A761-PU-18
172-RD-18
200-BK-18

L3

L20

CHASSIS

763-BU-18

L43

L
615-YL
200-BK

ATCH POWER
WINDOW LIMIT SW
117-6306 (NOTE D)
E
200-BK-18

168-RD-18

L30

L28

200-BK-18

L43

L14

SW INPUT
OPTION SENSOR (PWM)
OPTION SENSOR (PWM)
JOYSTICK +B OUT
DUAL PWR SOL
MONITOR +B OUT
IMPLEMENT PRESS SW
TRENCHING SOL
BOOM RAISE PRESS SW
LEVEL FINISH SOL
ENG SPEED SENSOR (+)
ENG SPEED SENSOR (-)
TRAVEL SPEED SOL
COOLANT LEVEL SW
ENG OIL LEVEL SW
TRAVEL ALARM
ENG OIL PRESS SW
COOLANT SENSOR
HYD OIL TEMP SENSOR
FUEL LEVEL SENSOR
AIR CLEANER SENSOR
HYD OIL LEVEL SW
FRONT PUMP PRESS SENSOR
GOV ACTR FDBK
AUX HYD PRESS SW
TRAVEL PRESS SW
ALTERNATOR (P TERM)
EPR VALVE (+)
EPR VALVE (-)
SWING BRAKE SOL
GOV ACTR (B)
GOV ACTR (A)

L6
L7

168-RD-14
607-PK-18
322-GY-18
616-BU
200-BK-18
495-GN-18

A769-GY-18
A768-BU-18
L978-GY-18
763-BU-18
L977-YL-18

200-BK-18
C468-BU-18

L4

329-YL-18

L30

L977-YL-18

2
1

L4

L19

L6

168-RD-14
168-RD-14
168-RD-18
168-RD-14
607-PK-18
322-GY-18
616-BU
495-GN-18
200-BK-18

L29

615-YL-18
200-BK-18

OPERATOR STATION

L41
ENG OIL
LEVEL SW
111-4760

ATCH LOWER
WIPER SW
111-4785

200-BK-18

ATCH
CAB LAMP
5I-8250

L7

CAB

200-BK-18
200-BK-18
200-BK-18
200-BK-18

L42

200-BK-14
200-BK-14
103-RD-18
A587-YL-18
506-PU-18
403-GN-18

329-YL-18

101-RD-4
AA
RD-00
RD-00
EE (NOTE C)

L2

+B
SIGNAL
GROUND

CHASSIS

A
C
B
304-WH-8

ATCH CRUSH
PRESS SW2
106-0181 (NOTE M)

Y
A

ATCH
CAB LAMP
111-4813
5I-8250

ALL DASHED LINES ARE ATTACHMENTS.

200-BK-14
200-BK-18

ENG

L26
ATCH SPEAKER(R)
7Y-5505

200-BK-14
200-BK-14
103-RD-18
103-RD-18
103-RD-18
103-RD-18
103-RD-18
103-RD-18
129-BU-18
118-GY
512-GN-18
511-BR-18
509-WH-18
508-PU-18
191-WH-14
191-WH-14
191-WH-14
191-WH
191-WH
A586-OR-18
501-GN-18
590-GY-18
A590-BU-18
A589-OR-18
615-YL
615-YL-18
530-OR-18
A587-YL-18
506-PU-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
K911-PK-18
K912-GN-18
K997-BU-18

200-BK-18
365-YL-18
365-YL-18
L976-GN-18
L976-GN-18

MOTOR

A587-YL-18
615-YL
508-PU-18
509-WH-18
511-BR-18
512-GN-18
103-RD-18
191-WH-14
200-BK-14
A590-BU-18
A589-OR-18
A583-YL-18
A584-BU-18
A584-BU-18
A583-YL-18
403-GN-18
506-PU-18
615-YL-18
129-BU-18
118-GY
103-RD-18
200-BK-14
K997-BU-18
501-GN-18
590-GY-18
A586-OR-18
K912-GN-18
K911-PK-18
530-OR-18

1
2

MTR BAT

200-BK-18
200-BK-18

L35

ATCH POWER
WINDOW LIMIT SW
117-6306 (NOTE D)

K997-BU-18
K904-GN-18
200-BK-18

GROUND STRAP
132-1806

B
B

CONN14

YL-18
BR-18
BK-18

CONN 13 L26

6
5
4
3
2
1

8
6
7
4
5
3
2
1

ATCH POWER
WINDOW CONT
117-6305
E
SW. UP
SW. DOWN
NEUTRAL
WIPER
+B
F. LIMIT
GND
R. LIMIT

L44

PUMP DISCHARGE
PRESS SENSOR
106-0178

T
492-GY-18

STARTER
MOTOR
125-2988

CONN 12

C538-OR-18
C537-GN-18

CONN 11 L27

1
2

ATCH HAMMER
PRESS SW
106-0181
AB
G975-YL-18
2
G973-OR-18
1

615-YL-18
200-BK-18

L1

L3

L6

200-BK
200-BK-18
200-BK-6

200-BK-6

200-BK-18

200-BK-18
200-BK-18

200-BK-18

ALT P

B RE
B

200-BK-18

109-RD-6

B
B
B L

403-GN-18

309-GY-18

J703-PK-18

ALTERNATOR
5I-8071(NOTE L)
(35A)
5I-8085(NOTE K)
(50A)

ATCH LOWER
WASHER SW
111-4786

L20

L20

PP

200-BK-18

ATCH POWER
WINDOW SW
111-4789

L4
L25

A591-PU-18

L43

ATCH SEAT
HEATER SW
111-4783

A
L4
L25

200-BK-18
200-BK

B
A718-PU-18
200-BK-18

1
2

877-YL-4
A718-PU-18
309-GY-18
J703-PK-18
109-RD-6
403-GN-18
492-GY-18
304-WH-8
101-RD-4
C468-BU-18
A762-PU-18
788-YL-18
405-GY-18
308-YL-18
513-OR-18
F774-WH-18
F773-OR-18
A761-PU-18
172-RD-18
200-BK

L33

ATCH
BOOM RAISE
PRESS SW
106-0181 (NOTE M)

AC
1
2

L30
L29
L41
L42

F772-WH-18
F774-WH-18
F773-OR-18
F771-OR-18

492-GY-18
491-PK-18
495-GN-18
430-BU-18
496-WH-18
K904-GN-18
A761-PU-18
487-OR-18

ATCH
CRUSH SOL
(NOTE M)

2
1

A
954-GN-18
200-BK-18

C538-OR-18
C537-GN-18

1
2
3
4
5
6
7
8

200-BK-18
200-BK-18
200-BK-18

A
B
C

TRAVEL
PRESS SW
106-0179

1
2

G G

NOTE J

788-YL-18
A762-PU-18
763-BU-18
412-BU-18
C468-BU-18
321-BR-18
405-GY-18

ATCH
FLOW CONT.
SOL
121-6303

C
A
B

L971-GN-18
200-BK-18

951-PK-18
200-BK-18

NOTE J

A771-PU-18
L978-GY-18
L974-GN-18
L977-YL-18

1
2

LL

A769-GY-18

L968-OR-18

L8

L9

L10

1
2
3
4
5
6
7
8
9
10
11
12

ATCH
FLOW CONT.
SOL
122-4459

L31

L908-OR-18
L909-BU-18
235-BK-18

1
2

A768-BU-18

L969-WH-18
200-BK-18

L32

K905-RD-14

951-PK-18
200-BK-18

IMPLEMENT
PRESS SW
106-0179

1
2

K906-GN-18

K907-BU-18
A770-PK-18

951-PK-18
LL

B
A771-PU-18
200-BK-18

185-YL-18
185-YL-18

615-YL-18
152-BU-18
575-YL-18
576-PK-18
200-BK-18
200-BK-18

951-PK-18
951-PK-18

K909-BU-18
K909-BU-18

SWING
BRAKE SOL
121-1491

1
2

L972-BU-18
308-YL-18
A758-BR-18
A757-GY-18
A756-BU-18
A755-PK-18
K915-GN-18
F771-OR-18
F772-WH-18
K907-BU-18
L968-OR-18
L969-WH-18
K905-RD-18
K905-RD-18

BACKUP
EPR VALVE SW
114-0421

615-YL-18
615-YL-18
578-BU-18
152-BU
152-BU-18
200-BK-18
200-BK-18

2
1

K906-GN-18
200-BK-18
BOOM RAISE
PRESS SW
106-0180

ATCH
FINE SWING
SOL
107-7056

39
4
21
37
22
11
1
2
12
15
16
13
14
23
24
3
34
31
32
33
35
36
6
7
8
9
10
17
18
19
20
25
26
27
28
5
29
30
38
40

487-OR-18
306-GN-18
L975-PK-18
954-GN-18
K915-GN-18
K905-RD-18
K905-RD-18
235-BK-18
235-BK-18
K911-PK-18
K912-GN-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
308-YL-18
L972-BU-18
L908-OR-18
L909-BU-18
235-BK-18

L31

L32

615-YL-18
615-YL-18
A589-OR-18
A590-BU-18
191-WH-18
200-BK-18
200-BK-18

L973-GN-18
147-PU-18

1
2

L15

615-YL-18
200-BK-18
200-BK-18

1
2
3
4
5
6
7
8

1
2
3
4
576-PK-18
K909-BU-18
310-PU-18
200-BK-18

C OFF
S ON
B ST

IN 1
GND
IN 2
OUT 2

16
19
11
39
32
33
17
5
37
14
1
28
23
38
7
12
8
21
24
25
22
15
36
31
26
13
30
29
35
40
2
9
6
18
34
3
4
27
20
10

K997-BU-18
A771-PU-18
L978-GY-18
L974-GN-18
L977-YL-18
788-YL-18
A762-PU-18
763-BU-18
412-BU-18
C468-BU-18
321-BR-18
405-GY-18
492-GY-18
491-PK-18
495-GN-18
430-BU-18
496-WH-18
K904-GN-18
A761-PU-18
L970-GY-18
L971-GN-18
403-GN-18
L969-WH-18
L968-OR-18
K907-BU-18
F772-WH-18
F771-OR-18

TIMER RELAY
111-4870

111-RD-14
177-RD-14

1
2

ATCH
AUX HYD
PRESS SW
106-0181

A582-PU
A581-GN
A580-BR
A579-OR

2
4
1
3

L974-GN-18
200-BK-18

L970-GY-18
200-BK-18

K997-BU-18
K997-BU-18
K997-BU-18
K997-BU-18
K912-GN-18
K911-PK-18
403-GN-18

951-PK-18

L. BOOM
L. CHASSIS
+B
GND

308-YL-18
308-YL-18
326-RD
307-OR-18
105-RD-14

L12

365-YL-18
L976-GN-18
L976-GN-18
L976-GN-18

L51

1
2

ATCH
FLOW CONT.
PRESS SW
106-0181
AB
G975-YL-18 2
G973-OR-18
1
ATCH CRUSH
PRESS SW1
106-0181 (NOTE M)

ENG/PUMP CONT
119-0607 (NOTE L)
126-2978 (NOTE K)

200-BK-18

950-BR-18

786-GN-18
791-PK-18
113-OR-18
200-BK-18

308-YL-18
326-RD
307-OR-18
578-BU-18
L973-GN-18
K906-GN-18
A768-BU-18
A769-GY-18
A770-PK-18
F774-WH-18
F773-OR-18
575-YL-18

168-RD-18

K906-GN-18
L974-GN-18
A771-PU-18
L971-GN-18

A584-BU-18
200-BK-18
200-BK-18
200-BK-18
615-YL

200-BK-18
200-BK-18
200-BK-18

308-YL-18
200-BK-18
K909-BU-18
189-RD

2
1

S
+1
MOTOR

200-BK-14

200-BK-18
200-BK-18
200-BK-18

L13

L13

1
2
3
4
5
6
7
8
9
10
11
12

9
10
11

590-GY-18
A586-OR-18
501-GN-18
530-OR-18

SWITCH PANEL
153-2500
W. INT (3)
W. INT (6)
W. LOW
WASH

615-YL-18
615-YL-18
A537-PK-18
147-PU-18
200-BK-18
200-BK-18

L973-GN-18
147-PU-18

147-PU-18

A
ATCH LOWER
WIPER MOTOR
113-3452

950-BR-18
200-BK-18

200-BK-18
586-BR-18
786-GN-18
791-PK-18
308-YL-18
326-RD
307-OR-18
578-BU-18
L973-GN-18
K906-GN-18
A768-BU-18
A769-GY-18
A770-PK-18
F774-WH-18
F773-OR-18
K909-BU-18
310-PU-18
A588-GN-18
A588-GN-18
575-YL-18
152-BU-18
576-PK-18
954-GN-18

306-GN-18
L975-PK-18
L971-GN-18
954-GN-18
K997-BU-18
L970-GY-18

BK
YL
WH/YL

HYD
LOCK SOL
121-1491

3
1
4
2

ONE TOUCH
LOW IDLE SW
128-2134

235-BK-18
235-BK-18

GND
L
P

A588-GN-18
954-GN-18
576-PK-18
152-BU-18
575-YL-18
200-BK-18

L14

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18

AUX-SPEAKER(-)
AUX-SPEAKER(+)
SPEAKER (-)
SPEAKER (+)
GND
ACC
SPEAKER (+)
SPEAKER (-)
BACKUP
ILLUMI
4
9
5
8
2
1
10
3
7
6

ANTENNA

ATCH RADIO WITH CASSETTE DECK FOR JAPAN

ANTENNA

C566-PK-18
C560-OR-18
512-GN-18
508-PU-18
200-BK-18
113-OR-18
511-BR-18
509-WH-18
103-RD-18
615-YL-18

24V
IGN
GND
MEM
12V
103-RD-18
113-OR-18
200-BK-18
A513-RD-18
592-BU-18

113-OR-18
103-RD-18
200-BK-18

508-PU-18
511-BR-18
509-WH-18
512-GN-18

1
2
4
7
6
8
5
3
113-OR-18

120-YL

1
2
3
4
5
6

113-OR-18
103-RD-18
508-PU-18
509-WH-18
511-BR-18
512-GN-18
200-BK-18
615-YL-18

115-PK-14
149-PU
191-WH-14
113-OR-18
129-BU-18
118-GY
152-BU
124-GN-14
147-PU
147-PU-18
120-YL
113-OR-18

K905-RD-14
196-BU
140-BU
107-RD
114-RD-18
103-RD-18
105-RD-14
168-RD-14

8
7
6
5
4
3
2
1

12
11
6
4
9
8
7
2
5
3
1
10

185-YL-18
150-RD-18
116-BR-14
112-PU-14
112-PU-14
112-PU-14

ATCH RADIO CONVERTER FOR OUTSIDE JAPAN

1
2
5
3
4
6
7
8

113-OR-18
103-RD-18
615-YL-18
508-PU-18
200-BK-18
511-BR-18
509-WH-18
512-GN-18

168-RD-10
168-RD-14
168-RD-14
114-RD-18
103-RD-18
107-RD
105-RD-14
147-PU-18
147-PU
149-PU
140-BU
113-OR-18
113-OR-18
129-BU-18
124-GN-14
118-GY
152-BU
120-YL
115-PK-14
191-WH-14
CONN 20

CONN 19

306-GN-18
306-GN-18

ATCH FLOW CONT.


RELAY
111-4871

330-YL-18
309-GY-18
309-GY-18
200-BK-18
J703-PK-18
403-GN-18

954-GN-18
A771-PU-18
L978-GY-18
L974-GN-18
L977-YL-18
L908-OR-18
L909-BU-18
235-BK-18
788-YL-18
A762-PU-18
763-BU-18
412-BU-18
C468-BU-18
321-BR-18
405-GY-18
492-GY-18
491-PK-18
495-GN-18
430-BU-18
496-WH-18
K904-GN-18
A761-PU-18
487-OR-18
306-GN-18
L975-PK-18
L971-GN-18
K997-BU-18
235-BK-14

1
6
2
5
4
3

WH/BU
WH/GN

200-BK-14
200-BK-14
103-RD-18
A587-YL-18
506-PU-18
403-GN-18

235-BK-14

S
R

AC

L45

L19
L3
L18

RELAY PANEL

COOLANT TEMP
SENDER
5I-7578

ENG GOV
ACTUATOR
119-0633

L18

L21 CONN 18

CONN 17
A

586-BR-18
786-GN-18
791-PK-18

200-BK-18

CONN 16

185-YL-18
152-BU

CONN 15

147-PU
105-RD-14

L25

L25

1
2
3
4
5
6
12
7
8

877-YL-4

ATCH
SEAT WITH
SEAT HEATER
111-6458

578-BU-18
152-BU
575-YL-18
576-PK-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
105-RD-14
307-OR-18
326-RD
308-YL-18
308-YL-18
530-OR-18
113-OR-18
791-PK-18
786-GN-18
A586-OR-18
501-GN-18
590-GY-18
L972-BU-18
200-BK-18

147-PU-18

START CONT RELAY


094-2080

B
CONN 1

L21

L19
L3
L18

615-YL
615-YL-18

191-WH
615-YL-18
113-OR-18

615-YL-18
615-YL
530-OR-18
191-WH
A586-OR-18
501-GN-18
590-GY-18
A589-OR-18
A590-BU-18

A589-OR-18
A590-BU-18

AD

DEMOLITION RELAY
111-4871 (NOTE M)

1
2

6
5
4
3
1
2

L21

L20

200-BK-18
L972-BU-18

NEUTRAL
START RELAY
111-4871

307-OR-18

1
2

KEY
DECEL
ACCEL
F/B
+B
GND

L21

L18

191-WH

AC

A/C CLUTCH
SOL
117-6353(NOTE L)
154-0490(NOTE K)

A762-PU-18
788-YL-18
405-GY-18
513-OR-18

L20

L19

951-PK-18
950-BR-18
147-PU-18
147-PU-18

L20

HORN SW
128-2134

PLATFORM

PLATFORM

L11

G975-YL-18
G974-WH-18

L3

L22

1
2
3
4

KK

154-RD-18

XX

877-YL-4

ENG SPEED
PICKUP
125-2966

151-GN-18
112-PU-14

L22

590-GY-18
501-GN-18
530-OR-18
A586-OR-18

L20

200-BK
200-BK-14
200-BK-14
200-BK-18
200-BK-18
200-BK-14
200-BK-14
235-BK-14
200-BK-18

AIR HEATER
5I-7746
B

WH
BK

AF

L21

L18

1
2

2
1

8
10
12
6
2
4
3
1
5
7
9
11

5
1
4
3
2
6
A

AF

L19

508-PU-18
509-WH-18
511-BR-18
512-GN-18
103-RD-18
103-RD-18
191-WH-14
118-GY
129-BU-18
200-BK-18
200-BK-18
200-BK-14
200-BK-14
200-BK

L34

L4

L44

120-YL
200-BK

200-BK-18

ATCH
ANTENNA
106-0036

788-YL-18
A762-PU-18

CONN 26

CONN 25

L34

L35

405-GY-18

CONN 24

AH

NEUTRAL START
LIMIT SW
111-4799

A584-BU-18

147-PU-18
G973-OR-18

CONN 23

200-BK-14
200-BK-14
615-YL-18
519-PK-18
175-RD-14
124-GN-14
124-GN-14
175-RD-14
177-RD-14
116-BR-14
113-OR-18
185-YL-18
105-RD-14
129-BU-18
118-GY
152-BU
147-PU
200-BK-18
191-WH-14
K905-RD-14
103-RD-18
111-RD-14
177-RD-14
177-RD-14
140-BU
149-PU
115-PK-14
168-RD-14
114-RD-18
150-RD-18
151-GN-18
154-RD-18
320-OR-18
189-RD
172-RD-18
196-BU
107-RD
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
200-BK
200-BK-18
615-YL-18
103-RD-18
509-WH-18
508-PU-18
511-BR-18
512-GN-18

BR
R
G
R/L
B
B

ATCH
HEATER UNIT
151-9680(NOTE L)
139-7258(NOTE K)

L19
L3

L47

ZZ
(NOTE N)
AM
(NOTE P)

L30
L29
L41
L42
L44

4
2
6
5
3
1

175-RD-14
200-BK-18
320-OR-18
172-RD-18
154-RD-18
177-RD-14
111-RD-14
189-RD-14
112-PU-14
112-PU-14
177-RD-14
177-RD-14

12V OUT
GND
GND
24V IN
24V MEMORY
12V MEMORY

5
6
3
2
1
4
135-BU
200-BK
200-BK
120-YL
120-YL

308-YL-18
308-YL-18
308-YL-18
309-GY-18
112-PU-6
UU (NOTE N)
AK (NOTE P)

200-BK

CONN 9
L48

AC

ENG OIL SW
5I-8005

L20

ATCH
MAIN
RELAY
RESISTOR
163-6616
(NOTE P)

101-RD-4
JJ

C
(NOTE N)
AJ
(NOTE P)

G974-WH-18
147-PU-18

513-OR-18
200-BK-18

L36

L34

HEATER
RELAY
9X-8124

START RELAY
125-1302

140-BU
430-BU-18
412-BU-18
519-PK-18
321-BR-18
200-BK
513-OR-18
513-OR-18
200-BK
403-GN-18
308-YL-18
J703-PK-18
877-YL-4
A718-PU-18
492-GY-18
309-GY-18
109-RD-6
304-WH-8
101-RD-4
C468-BU-18
A762-PU-18
788-YL-18
405-GY-18
F774-WH-18
F773-OR-18
A761-PU-18
172-RD-18
K997-BU-18
K904-GN-18
A769-GY-18
A768-BU-18
L978-GY-18
763-BU-18
L977-YL-18
491-PK-18
487-OR-18
496-WH-18
168-RD-14
607-PK-18
322-GY-18
616-BU
495-GN-18
K906-GN-18
L974-GN-18
A771-PU-18
L971-GN-18

AIH COOLANT
TEMP SENSOR
125-2982

TO RADIO

1
2

ATCH
CONVERTER
134-1346

168-RD-18
L976-GN-18

L30

A
A
CONN 22

CONN 21

L22

ATCH
AM/FM RADIO
(CASSETTE)
153-2503

200-BK-18

L29

LL

2
1

L41

109-RD-6
101-RD-4
877-YL-4
304-WH-8
607-PK-18
322-GY-18
616-BU
309-GY-18
A718-PU-18
308-YL-18
J703-PK-18
403-GN-18

ATCH RADIO FOR JAPAN

325-PK-18
365-YL-18

L42

A
B
CONN 2

L37

615-YL-18
615-YL-18
L973-GN-18
K915-GN-18
200-BK-18
200-BK-18
200-BK-18

L44

L49

L35

L47

L47
310-PU-18

XX

B
BLOCK AS.
121-1023
B
A718-PU-18 9
607-PK-18
2
322-GY-18
3
616-BU
4
309-GY-18
5
J703-PK-18 10
403-GN-18
11
308-YL-18
7
6
8
1
951-PK-18
12

ATCH
AM RADIO
136-4006

112-PU-6
615-YL
177-RD-14
116-BR-14
107-RD
196-BU
172-RD-18
189-RD
320-OR-18
154-RD-18
151-GN-18
150-RD-18
114-RD-18
168-RD-14
115-PK-14
149-PU
140-BU
177-RD-14
177-RD-14
111-RD-14
519-PK-18
147-PU-18

ATCH
ANTENNA CABLE
111-4846

AJ
(NOTE P)

KK

304-WH-8

B L51

1
2
3
4
5
6
7
8
9
10
11
12

ATCH
AM/FM RADIO
153-2444

SPEAKER (-)
SPEAKER (+)
GND
BACK UP
ACC (+)
ILLUMI (+)

A
B
C

H
112-PU-6
615-YL
615-YL

L36

ATCH
MAIN
RELAY
159-9108
(NOTE P)

WW
JJ

SPEAKER (-)
SPEAKER (+)

509-WH-18
508-PU-18
200-BK-18
103-RD-18
113-OR-18
615-YL-18

L24

L24

L38

TT (NOTE H)

877-YL-4

L35

309-GY-18
112-PU-6

VV

AJ
(NOTE P)

A/C UNIT
154-0523(NOTE L)
130-0250(NOTE K)

X
CONN
10
A

L36

113-OR-18 RADIO
113-OR-18 SW PANEL
124-GN-14 A/C /HEATER
129-BU-18 CIGAR LIGHTER
WASHER/WIPER
118-GY
152-BU LOWER WASHER/WIPER
CONVERTER
120-YL
115-PK-14 CAB/CHASSIS LAMP
191-WH-14 PWR WINDOW

615-YL-18
615-YL-18
586-BR-18
147-PU
147-PU-18
200-BK-18
200-BK-18

L50

101-RD-4

ATCH
12V 5A
SOCKET
121-0987

310-PU-18
586-BR-18
147-PU
L973-GN-18
K915-GN-18

L49

CONN 3

ATCH HEATER
SWITCH PANEL
119-6826(NOTE L)
139-7261(NOTE K)

615-YL-18

109-RD-6

UU (NOTE N)
AK (NOTE P)

A/C SWITCH
PANEL
119-6828(NOTE L)
139-7207(NOTE K)

615-YL-18
615-YL-18
191-WH
191-WH-18
310-PU-18
200-BK-18

519-PK-18
492-GY-18
405-GY-18
C468-BU-18
A762-PU-18
788-YL-18
403-GN-18
326-RD
495-GN-18
496-WH-18
491-PK-18
A769-GY-18

112-PU-6

154-RD-18
151-GN-18
150-RD-18

L17

320-OR-18
200-BK-18

112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
615-YL-18
615-YL-18
177-RD-14
116-BR-14
107-RD
196-BU
172-RD-18
189-RD
320-OR-18
154-RD-18
151-GN-18
150-RD-18
114-RD-18
168-RD-14
115-PK-14
149-PU
140-BU
177-RD-14
177-RD-14
111-RD-14
519-PK-18
147-PU-18
147-PU-18
147-PU
147-PU
147-PU
152-BU
105-RD-14
185-YL-18
113-OR-18
K905-RD-14

177-RD-14

177-RD-10

DIODE
121-1022

10A
15A
10A
10A
10A
10A
15A
15A

L38

1
2
3
4
5
6
7
8

310-PU-18
172-RD-18
487-OR-18
A768-BU-18
412-BU-18
321-BR-18

7
12
10
4
5
6
9
8
11
3
1
2

L37

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
L972-BU-18
A590-BU-18
A589-OR-18

140-BU
168-RD-14
L971-GN-18
103-RD-18
107-RD

8
6
7
4
5
3
2
1

L15

L48

L40

HORN
DOME LAMP
SHUTDOWN
KEY SW
REFUELING PUMP
FINE SWING SOL
FLOW CONT SOL
BOOM LAMP
LUBRICATOR

114-RD-18
103-RD-18
107-RD
105-RD-14
168-RD-10
147-PU
147-PU-18
149-PU
140-BU

L39

ATCH 12V 5A
CONVERTER
119-1733

MAIN RELAY
3T-0376
(NOTE N)

10A
10A
10A
10A
30A
10A
10A
10A

308-YL-18
F771-OR-18
F772-WH-18
L969-WH-18
L968-OR-18
K915-GN-18
K907-BU-18

ATCH
TRAVEL ALARM
3E-7738
B
2 200-BK-18
1 321-BR-18

147-PU-18
1
CONN 5
L973-GN-18
2
AC
112-PU-6 A
A
B
K997-BU-18
1
763-BU-18
2
L977-YL-18
3
L978-GY-18
4
L974-GN-18
5
A771-PU-18
6
CONN 4
K906-GN-18
7
430-BU-18
8
L45
K904-GN-18
9
A761-PU-18
10
F773-OR-18
11
F774-WH-18
12

L17

L17

ATCH
ANTENNA CABLE
111-4846
512-GN-18
511-BR-18

FUSE BASE
111-4812

F771-OR-18
F773-OR-18
F774-WH-18
F772-WH-18
L968-OR-18
L969-WH-18
A770-PK-18
K907-BU-18
K909-BU-18
185-YL-18
K906-GN-18
A768-BU-18
A769-GY-18

200-BK
200-BK-18

(NOTE J)

196-BU
K905-RD-14
185-YL18
150-RD-18
175-RD-14
172-RD-18
150-RD-18
150-RD-18
200-BK-18
320-OR-18
154-RD-18
151-GN-18

L40

L33

L50

2
1

HEATER
CONT UNIT
104-3204

112-PU-18

200-BK-18
586-BR-18

200-BK-18

200-BK-18
200-BK
200-BK-18

177-RD-14
177-RD-14
A770-PK-18
189-RD
114-RD-18
320-OR-18
149-PU
786-GN-18
154-RD-18
615-YL
791-PK-18
115-PK-14
307-OR-18
308-YL-18
111-RD-14
235-BK
116-BR-14
151-GN-18
150-RD-18
A588-GN-18
A587-YL-18
L908-OR
L909-BU
K909-BU-18
L975-PK-18
607-PK-18
322-GY-18
616-BU
309-GY-18
A718-PU-18
308-YL-18
403-GN-18
J703-PK-18
310-PU-18

306-GN-18
330-YL-18

321-BR-18
200-BK
140-BU
430-BU-18
412-BU-18
519-PK-18
513-OR-18

200-BK
140-BU

200-BK-18
430-BU-18

RELAY PANEL

L39

AUX CKT
AUX CKT
FAN
BACKUP
INSP LAMP
HYD LOCK SW
HYD LOCK SOL
ENG GOV
E/P CONT

180-GN
176-YL
175-RD-14
185-YL-18
196-BU
150-RD-18
150-RD-18
172-RD-18
K905-RD-14

FUSE
10A 9W-1442
15A 9W-1441
20A 9W-1446
30A 8T-9636

L52

200-BK-18
177-RD-14
177-RD-14
177-RD-14
177-RD-14
235-BK
L908-OR
L909-BU
116-BR-14
K909-BU-18
A770-PK-18
791-PK-18
115-PK-14
615-YL
607-PK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
151-GN-18
150-RD-18
A588-GN-18
A587-YL-18
320-OR-18
114-RD-18
322-GY-18
786-GN-18
149-PU
616-BU
A718-PU-18
L975-PK-18
308-YL-18
310-PU-18
308-YL-18
K909-BU-18
306-GN-18
308-YL-18
308-YL-18
306-GN-18
K909-BU-18
200-BK-18
200-BK-18
154-RD-18
307-OR-18
189-RD
111-RD-14
200-BK-18
200-BK-18
403-GN-18
J703-PK-18
309-GY-18
200-BK-18

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18

1
2

2
1

177-RD-14
1
177-RD-14
2
A770-PK-18
3
189-RD
4
114-RD-18
5
320-OR-18
6
CONN 6
149-PU
7
786-GN-18
8
154-RD-18
9
615-YL
10
791-PK-18
11
115-PK-14
12
A
C (NOTE N)
AJ (NOTE P)
307-OR-18
1
308-YL-18
2
111-RD-14
3
235-BK-18
4
306-GN-18
5
116-BR-14
6
CONN 7
151-GN-18
7
150-RD-18
8
A588-GN-18 9
A587-YL-18
10
L908-OR-18 11
12
L909-BU-18
A
C (NOTE N)
AJ (NOTE P)
177-RD-14
7 177-RD-14
200-BK
2 200-BK
K909-BU-18
1
L975-PK-18
6
196-BU
C
3
A
(NOTE N)
8
AJ
9
(NOTE P)
10
11
L16
CONN 8
12
147-PU-18
4
950-BR-18
5
Y
Z

304-WH-8

AIR CLEANER SW
109-9330

PLATFORM

CHASSIS

177-RD-6

506-PU-18
578-BU-18

ATCH AUTO
LUBRICATION PUMP
127-5264

TEMP.
REGULATOR
INDICATOR
KEY SW.(START)
RELAY
GND
KEY SW.(ON)
CHECK TERM.

308-YL-18
308-YL-18
308-YL-18

10A
10A
20A
10A
10A
10A
10A
15A

616-BU

A718-PU-18
200-BK-18
L975-PK-18
306-GN-18
310-PU-18
200-BK-18
308-YL-18
308-YL-18

L52

L16

200-BK
116-BR-14
177-RD-14
177-RD-14
A770-PK-18
189-RD
114-RD-18
320-OR-18
149-PU
786-GN-18
154-RD-18
615-YL
791-PK-18
115-PK-14
307-OR-18
308-YL-18
111-RD-14
306-GN-18
235-BK-18
L908-OR-18
L909-BU-18
151-GN-18
150-RD-18
A588-GN-18
A587-YL-18
K909-BU-18
196-BU
L975-PK-18
177-RD-14

A588-GN-18

149-PU

200-BK-18
308-YL-18

AC

116-BR-14

786-GN-18

200-BK-18

519-PK-18
513-OR-18

POS NEG

2
1

AB

60A

WW
101-RD-6

FF (NOTE C)
RD-00

ATCH
POS NEG
BATTERY
3T-5760
(NOTE C)

GROUND
ON(KEY)

SS

GG (NOTE C)

150-RD-18

BOOM LAMP RELAY


111-4871

YY (NOTE N)
AL (NOTE P)
177-RD-6
177-RD-14
177-RD-14
177-RD-14
200-BK-18

AG

L52

VV

HYD LOCK SOL RELAY


111-4871
A587-YL-18
200-BK-18
151-GN-18

GROUND STRAP
7G-1060

615-YL-18
124-GN-14
519-PK-18
175-RD-14
200-BK-14
200-BK-14

POS NEG

111-RD-14
189-RD-14
112-PU-14
177-RD-14
112-PU-14

322-GY-18

177-RD-14

G975-YL-18
G973-OR-18

PP

114-RD-18

615-YL

FAN RELAY
111-4871

L16

HORN RELAY
111-4871

115-PK-14

200-BK-18
308-YL-18
308-YL-18

1
L15

320-OR-18

177-RD-14
177-RD-8
ZZ (NOTE N)
AM (NOTE P)

BATTERY POS NEG


3T-5760

ALT
BREAKER
9S-0174

BK-00

OR

513-OR-18

CHASSIS
AA
BB
RD-00
RD-00

G975-YL-18
G973-OR-18
200-BK-18
412-BU-18

BK-00

(NOTE K)

1
2

PK
1
2

EE (NOTE C)
RD-00

101-RD-6

CC

CAB/CHASSIS LAMP RELAY


111-4871
607-PK-18
791-PK-18

Y/G
Y/W

SS

BACKUP
RESISTOR
102-8016
K909-BU-18
K909-BU-18
A770-PK-18
235-BK
B
L909-BU
C
L908-OR
D
A
SIS CONNECTOR E

K909-BU-18
K909-BU-18
A770-PK-18
235-BK
L909-BU
L908-OR
791-PK-18
115-PK-14
615-YL
607-PK-18
320-OR-18
114-RD-18
322-GY-18
116-BR-14
200-BK-18
177-RD-14
308-YL-18
308-YL-18
200-BK-18
151-GN-18
150-RD-18
A588-GN-18
A587-YL-18
786-GN-18
149-PU
616-BU
A718-PU-18
200-BK-18
L975-PK-18
306-GN-18
310-PU-18
200-BK-18
308-YL-18
308-YL-18
308-YL-18

2
OPERATOR STATION

L17

C538-OR-18
C537-GN-18

MAIN
BREAKER
9S-0174
60A

200-BK-18
200-BK-18
200-BK
200-BK-18

COOLANT
LEVEL SW
096-0744

GG
(NOTE C)

GROUND STRAP
132-1805

L17

2
1

DISCONNECT SW.
7N-0718
7N-0719(NOTE C)

578-BU-18
A

WASHER
7T-8890
200-BK-18 MOTOR 506-PU-18
A
A

REFRIGERANT
LOW PRESS SW
105-9344
(NOTE A, NOTE L)

4
L16
L15

RELAY PANEL

177-RD-14
177-RD-6
YY (NOTE N)
AL (NOTE P)

MOTOR

200-BK
120-YL

G975-YL-18
G973-OR-18

109-RD-6

6
L16
L15

330-YL-18
309-GY-18
177-RD-8
309-GY-18
200-BK-18
J703-PK-18
403-GN-18
177-RD-14
111-RD-14
189-RD
K909-BU-18
200-BK-18
308-YL-18
307-OR-18
154-RD-18
200-BK-18
306-GN-18
200-BK-18

ATCH
LOWER WASHER
7T-8890
200-BK-18

4
5
6
3
1
2
7
8

8
L16
L15

A513-RD-18
592-BU-18
200-BK-18
509-WH-18
508-PU-18
512-GN-18
511-BR-18

ATCH
REFUELING PUMP
123-3929