ABUDHABI OIL REFINING COMPANY

DODSAL Pte. LTD.

INTER REFINERIES PIPELINES (IRP) PROJECT
PROJECT NO.6089

INSPECTION AND TEST PLAN - GENERAL CIVIL WORKS AT ADR&RUWAIS REFINERY

MANUFACTURER NAME: Dodsal Pte. Ltd.

DOC.No.: 6089- IM-ITP-004 Rev. C

Relevant Versions of
AFC drawings
1

Approval of materiasl used

Obtaining COMPANY's approval

for all materials used

CHARACTERISTICS
TO BE VERFIED

ACCEPTANCE
CRITERIA

VERIFYING
DOCUMENT

COMPANY / PMC

REFERENCE
DOCUMENT

CONTRACTOR QC

QUALITY RELATED
ACTIVITY

Total No of pages: 3
SUB-CONTRACTOR
QC

TASK

SUB-CONTRACTOR: IMECO

CONTRACTOR
CONSTRUCTION

DESCRIPTION : General Civil Works

Sl. No.

Date of Issue: 31/5/2006

Attachement 9.2 Doc.no: 6089-IM-MST-004Rev.C

SUB-CONTRACTOR
CONSTRUCTION

PROJECT AGREEMENT NO.: 03-6089-E-1

A1

A1

C,AR

AR

A1

W2

W2

A1

A1

W2,AR

S,AR

A1

W1

W2

A1

W2

A1

A1

W1

W2

Technical data sheet if any

Conformance wth the
approval sheet

MAR in approved status Approved sample and MAR

Test certificates

Project Specifications

Whichever is appicable
2

Material receipt, handling and

storage

Survey and excavations for the

foundations

6089-DGS-CU-010
Rev O

Checking the levels and record

the same

6089-DGS-CU-003
Rev O

Approved Relevant
MARs
1) Co-ordinates of foundation
location
2)Excavation sections and
dimensions and elevations.

Sampling , slump and

temperature tests to be carried
out by ITL.

Form work and Pouring of Blinding

concrete

Concrete batching time and

discharging time limits

Project Specifications
and AFC drawings

Relevant versions of
AFC drawings

6089-DGS-CU-010
Rev O

Dimensions and top blinding

elevations

Approved Blinding
concrete mix design

Casting of cubes: 3 cubes for

every 50 m3 or part

Installation of waterproofing
primer and membrane above
blinding concrete

6089-DGS-CU-010
clause 19.1

Sampling , slump and

temperature tests to be carried
out by ITL.

Form work and Pouring of screed

concrete

Cleanliness of the surface

Relevant versions of
AFC drawings

Application of Tack coat

primer above blinding

Manufacturer's
instructions for
installations.

6089-DGS-CU-010
clause 19.1

Concrete batching time and

discharging time limits

Survey Reports QC-004

Survey Reports QC-007
Concrete Delivery Ticket
Slump, Temperature and
concrete Pour Report:
6089-TF-FM-002
Check list for formwork and
reinforcement works: 6089TF-FM-001

Concrete Surface
Inspection Report : 6089TF-FM-012

Concrete Delivery Ticket

Top elevation of screed

concrete
6089-DGS-CU-016
Rev O

Material Receipt Inspection

Report Format no : 6089TF-FM-014

Relevant versions of
AFC drawings

Slump, Temperature and

concrete Pour Report:
6089-TF-FM-002

Page 1 of 4

ABUDHABI OIL REFINING COMPANY

DODSAL Pte. LTD.
INTER REFINERIES PIPELINES (IRP) PROJECT
PROJECT NO.6089

INSPECTION AND TEST PLAN - GENERAL CIVIL WORKS AT ADR&RUWAIS REFINERY

MANUFACTURER NAME: Dodsal Pte. Ltd.

DOC.No.: 6089- IM-ITP-004 Rev. C

REFERENCE
DOCUMENT

6089-DGS-CU-016
Rev O
Casting of cubes: 3 cubes for
every 50 m3 or part

CHARACTERISTICS

ACCEPTANCE

TO BE VERFIED
Top elevation
of screed
concrete

CRITERIA
Relevant
versions of
AFC drawings

VERIFYING
DOCUMENT

A1

A1

W1

COMPANY / PMC

QUALITY RELATED
ACTIVITY

CONTRACTOR QC

TASK

Form work and Pouring of screed

concrete

Total No of pages: 3
SUB-CONTRACTOR
QC

SUB-CONTRACTOR: IMECO

CONTRACTOR
CONSTRUCTION

DESCRIPTION : General Civil Works

Sl. No.

Date of Issue: 31/5/2006

Attachement 9.2 Doc.no: 6089-IM-MST-004Rev.C

SUB-CONTRACTOR
CONSTRUCTION

PROJECT AGREEMENT NO.: 03-6089-E-1

W2

Check list for formwork and

reinforcement works: 6089TF-FM-001

Page 2 of 4

ABUDHABI OIL REFINING COMPANY

DODSAL Pte. LTD.
INTER REFINERIES PIPELINES (IRP) PROJECT
PROJECT NO.6089

INSPECTION AND TEST PLAN - GENERAL CIVIL WORKS AT ADR&RUWAIS REFINERY

MANUFACTURER NAME: Dodsal Pte. Ltd.

DOC.No.: 6089- IM-ITP-004 Rev. C

PROJECT AGREEMENT NO.: 03-6089-E-1

One side shutter and rebars for

member

reinforcement

6089-DGS-CU-010
Rev o

ACCEPTANCE
CRITERIA

releasing agent application on

one shutter

Relevant versions of
AFC drawings

positioning of reinforcement

Approved Bar bending

schedule

VERIFYING
DOCUMENT

COMPANY / PMC

releasing agent application on

one shutter

CHARACTERISTICS
TO BE VERFIED

CONTRACTOR QC

REFERENCE
DOCUMENT

SUB-CONTRACTOR
QC

QUALITY RELATED
ACTIVITY

Total No of pages: 3
CONTRACTOR
CONSTRUCTION

TASK

SUB-CONTRACTOR: IMECO

SUB-CONTRACTOR
CONSTRUCTION

DESCRIPTION : General Civil Works

Sl. No.

Date of Issue: 31/5/2006

Attachement 9.2 Doc.no: 6089-IM-MST-004Rev.C

Check list for formwork and

reinforcement works: 6089TF-FM-001

A1

A1

W1

W1

A1

W1

W2

concrete cover

concrete cover to rebars

embedded items

embedded items like steel

plates, sleeves, etc.,

construction joint

construction joint

Sampling , slump and

temperature tests to be carried
out by ITL.

Size and elevation of top of

ring beam, concrete cover

Project Specifications
and AFC drawings

Check list for formwork and

reinforcement works: 6089TF-FM-001

embedded items

location of embedded items

Approved structural
concrete mix design

Slump, Temperature and

concrete Pour Report:
6089-TF-FM-002

Completed formworks and pouring

of concrete

6089-DGS-CU-010
Rev o
Vibration Methods

Fixing of Chamfers

Survey Report :6089-REPQC-007 Rev 1

Relevant material data
Application of releasing agent
sheets and manufacture'
at shutters and proper
s instruction found in
alignment of shutters
material approvals.

RFI REP-QC-015
Concrete Delivery Ticket

Page 3 of 4

ABUDHABI OIL REFINING COMPANY

DODSAL Pte. LTD.
INTER REFINERIES PIPELINES (IRP) PROJECT
PROJECT NO.6089

INSPECTION AND TEST PLAN - GENERAL CIVIL WORKS AT ADR&RUWAIS REFINERY

MANUFACTURER NAME: Dodsal Pte. Ltd.

DOC.No.: 6089- IM-ITP-004 Rev. C

PROJECT AGREEMENT NO.: 03-6089-E-1

CONTRACTOR QC

COMPANY / PMC

9b

SUB-CONTRACTOR
QC

9a

Total No of pages: 3
CONTRACTOR
CONSTRUCTION

SUB-CONTRACTOR: IMECO

SUB-CONTRACTOR
CONSTRUCTION

DESCRIPTION : General Civil Works

Sl. No.

Date of Issue: 31/5/2006

Attachement 9.2 Doc.no: 6089-IM-MST-004Rev.C

6089-DGS-CU-016
Rev O
Sampling & Casting of cubes for
comp.strength & durability
testing
6089-DGS-CU-010
Rev O

Concrete fc'- 25 Mpa @

28 days compressive
Cubes : 3 cubes every 50 m3
strength of cubes
of delivery of concrete or part
Slump max:
200mm

Test Reports issued by the

ITL .

A1

AR

AR

6089-DGS-CU-016
Rev O
Sampling and testing of structural Sampling & Casting of cubes for
concrete- Tank ring beam, monitoring
comp.strength & durability
sump
testing
6089-DGS-CU-010
Rev O

Concrete fc'- 50 Mpa @

28 days compressive
Cubes : 3 cubes every 50 m3
strength of cubes
of delivery of concrete or part
Slump max:
200mm

Test Reports issued by the

ITL .

A1

AR

AR

14 days wet curing or as

approved curing
compound application
instructions as per
manufacturer's
recommendations

N.A.

A1

W1

TASK

QUALITY RELATED
ACTIVITY

REFERENCE
DOCUMENT

CHARACTERISTICS
TO BE VERFIED

ACCEPTANCE
CRITERIA

VERIFYING
DOCUMENT

Laboratory testing for compressive strength and durability of concrete

Sampling and testing of non

structural concrete- Blinding and
screed

6089-DGS-CU-010
Paragraph 15.0

10

Concrete curing

11

Concrete repairs

Manufacturer's
recommendations

6089-DGS-CU-010
Rev O Paragraph
24.0

Surface Preparation

MAR approval data

sheet and
manufacturer's
recommendations

Concrete Surface
Inspection Report : 6089TF-FM-012

A1

W2

12

Installation of waterproofing
membrane for foundation

After completing of cement

mortar fillets at foundation sides

6089-DGS-CU-010
Rev O

surfaces free of laitence ,

dust, cavities dirt etc

Relevant versions of
AFC drawings and MAR
approval

N.A.

A1

A1

W1

Legends:

AR - Approval Required

W1 - Witness Inspection (100%)

T/C- Test Certificate required

A1 - Actual Inspection(100%)

W2 - Witness Inspection (10%)

- Hold Point

A2 -Actual Inspection (10%)

- Monitoring

- Operation survilance

C - Checked and verified

Page 4 of 4