POC 669.14-411.13:621.96:621.753.1_ DEUTSCHE NORM April 1989 Steel stampings General tolerances Stanzteile aus Stahl; Allgemeintoleranzen ‘Supersedes Jenuary 1983 edition, {a keeping with current practice in standards published by the International ‘Orgenization for Staniardizetion (180), 2 comma has been used throughout as the decimal marker. Dimensions in mm. 1 Scope {us Standard is intended to simplify drawings. It specifies general tolerances on linear and angular dimensions and on Seely and symmetry in four sccuracy grades comprising # fine), m tedium). oeoeras on 9 (very coarse). When ‘electing a defined accuracy grade, the respective workshop accuracy isto be tater fone account, {f smaller tolerances are required or if larger tolerances are permitted and more economical, these shall be indicated adjacent to the relevant basic siz 2. Field of application conditions). General tolerances for parts If, by way of exception, it is finer then fat products, or fom materials other than see, ths shall be particulsly agregn It is recommended that ths standard be applied in conjunction withthe specifications given in DIN 6932, Zhe technioal delivery conditions for stampings are coverd by DIN 6930 Part 1. Guidelines relating to general tolerances indicated on existing drawings are given in clause 6, a thot the pion permision of DIN Devtecha na guage origina should bo conauod 3 General tolerances 3.1. General Ge Seneral tolerances specified inthis standard take accountof the particular conditions. of stamping practice including allowance for die wear. {n the case of blanked stampings, the tolerances apply to the cut band (eee figure 1), sheared face. ‘Actual size: length or diameter Figure 1. Determination of actual size Note. Where the position and sizeof the draw.in band, break band and burr may affect the functioning of the stamping, tered ie ag 2areement shall be reached between manufacturer and purchaser, details of nich re ere ‘Depth of burr y tieedin hese 2 EB] In the caso of stampings produced by nibbling (ef. DIN 8588), the actual size is the dimension measured over: the Be ca| sentsot he unseen peerage SBE] Ficwe 2. dotermination of actual size of stampings 3 = 3 Produced by nit 3 5 SS] The actual size of a stamping may p< ly be influenced by the tolerance on ‘thickness of the flat product used. In this 1 DE | connection, itis to be considered that the thickness of ae’ flat product may alter when subjected to bending or deep = § drawing, Continued on pages 2 to 9 538 eu Yarieg Gb Bertin ha the exclusive ah of sat for Gorman Sananrds DuPNomonT DIN 6930 Part 2 Engl. Price group 9 03.90 Sates No, 0109Page 2. DIN 6930 Part 2 3.2. General tolerances for flat stampings Flat stampings are to be made exclusively from flat products by cutting (using @ shear or blanking tool). Cf. DIN 8588 for definition of cutting processes. 3.2.1 General tolerances for linear dimensions of flat stampings ‘The limit deviations specified in table 1 shall apply to al i ensions including the diameters of flat stampings except for the radii of curvature, which are specified in subclause 3.2.2. Table 1. Limit deviations for linear dimensions of flat stampings excluding radii of curvature inal Limit deviations for thicknesses stornge | A076 | 50, toot upte Somer up tower upto] ovr 10 t Hops | #008 | ot £02 £04 From 4 m £0 fos | #02 £08 04 = ® 9 £02 £08 £04 £06 £08 *0 £05 #05 ‘£08 #12 #15 t #008 | #04 £015 £02 £04 ovr 6 m ‘015 | #02 #025 #os #04 Seta io, 9° +03 £04 £05 £08 £08 9 £08 et #1 £15 £18 t £04 ot E018 £02 £04 Over 10 a 02 tos | x08 Hoa £06 meee 2 fos £05 £06 £08 at 9 Ht et E16 £15 #2 f fos tots | £02 £08 £04 terete = 028 | £08 £04 £05 #08 wo 68 ® ‘£05 £06 Pr at #12 30 #t Ht E15 #2 #8 t fos | sors | +02 #08 £04 over 63 m £03 tos £05 x06 |- +08 upto 160 ° £08 £08 at #12 #18 39 is #18 #2 #8 #8 t eon £03 £08 E04 £05 over 160 = £05 £06 £08 £08 E10 ee 100 @ et #12 Par Ete #2 30 #15 #2 £25 #8 #8 t £04 £04 £05 £08 £08 Over 400 m £08 ‘£08 #1 #1 218 E00: 2 216 £16 22 #2 zs 6 £25 £25 #3 #4 za t E08 £08 £08 at Ht Over 1000 ™ #12 E15 £18 #2 22 upto 6300 a £28 +25 +3 #4 #4 sa Fz] Pz Fz] Ht =Afa) oO DIN 6930 Part 2. Page 3 3.2.2 General tolerances for radii of curvature of flat stampings See table 2. Table 2. Limit deviations for radii of curvature sei aah ed Limit deviation for thicknesses ius ie {from 0,1 to 1 forer 1 up to 3jover 3 up to Gover 6up to 10] over 10 aaaeaet tm £02 £03 £08 - - wo 6 980 +04 £06 £10 - - eee tm, £08 £04 £08 £08 - upto 10 oe a9 £06 £08 £10 £12 - eee aa tm, £04 £08 £06 £08 £10 wr 2 3.80 0p £10 £12 £18 £20 Paneer tm, £05 £08 £08 £10 #12 upto 6 ‘ 3.0 £10 #12 #18 £20 per ia tm, +08 £10 £12 £4 £18 upto 160 et 0.59 £18 £20 £24 £28 292 oaeteg tm, £10 #12 £18 £18 £20 eet 9.80 £20 #24 £30 £38 40 tm, £18 £20 #22 £25 £30 over 400 °0 £92 £40 a4 #50 £60 3.23 General tolerances for angular dimensions of flat stampings ‘General tolerances for angular dimensions of fat stampings shall apply irrespective of the actual linear dimensions, ie. the “angulor deviations ore permitted both for workpieces with maximum material sizes and for those with minimum material Sizes. The limit deviations do not affect the tolerances of form of the legs or faces enclosing an angle. Table 3. Limit deviations for angular dimensions of flat stampings Limit deviations for a nominal size of the shorter leg, in angular units ‘Accuracy ease’ | From1 | Over 6 | Over 10 | Over 25 | Over 63 | Over 160 | Over 400] Over 1000 to 6 | upto10 | upto25 | upto63 | upto 160 | up to400 | up to 1000| up to 2500) ' ze ae | so | co | zo | so | ts | 28 m avo | avo | sso | sev | ta | tw | tt | 2 LL 99 +e £9 ae £P ar £0 £20 £20 3.2.4 General tolerances on coaxiality and symmetry of flat stampings ‘See ISO 1101 for the definitions of ‘coaxiality tolerance’ and ‘symmetry tolerance’ and the corresponding indications on drawings. 3.2.4.1 Coaxiality ‘The nominal size of the largest of the related form elements is the size to be considered for the coaxiality tolerance. On the basis of this nominal size, the coaxiality tolerance results from the difference between the upper and lower deviations specified in table 1 for the accuracy grade concerned and the given thickness of the flat product.Page 4 DIN 6930 Part 2 Example: Concentric arrangement of outer and inner contours of a pierced disc (see figure 3). Nominal size to be considered to be considered for the coaxility tolerance ickness of 2mm and accuracy grade m, the coaxi Figure 3. Nominal si ‘Assuming a product 0.8mm. ity tolerance is found from table 1 to be 3.2.4.2 Symmetry ‘The nominal size of the largest of the related form elements is the size to be considered for the symmetry tolerance. On the basis of this nominal size, the symmetry tolerance results from the difference between the upper and lower deviations specified in table 1 for the accuracy grade concerned and the given thickness of the flat product. Example: ; EEE ‘Symmetrical arrangement of two notches and of a hole relative tothe sides of a rectangular strip (see figure 4). 4 48 3 KN 7 | e s t + 04 + 06 + 08 a4 - Dugg m + 08 a4 £12 15 - eee ° #12 #2 £ 26 - - 2a + 16 £2 + 26 - - ‘ + 08 £ 08 at #12 £48 meee m 4 + 12 +15 £2 £28 peers 9 $2 £28 £4 - - sa + 28 24 +4 - - t + 08 a1 £12 £15 £2 loathe m £12 18 +2 #25 £4 eres. ° £28 £4 +6 - - 89 £4 26 26 - - t £1 + 12 +18 £2 + 28 Over 63 m £15 £2 £28 24 £6 eee 8 £4 +6 £10 £15; £25 sa £6 +10 £10 £15 £25 t 412 £18 +2 ‘£25 £3 Over 160 m #2 + 28 #4 £6 £10 Pe earn a 46 £10 £15 £25 £40 30 £10 £15 £15 £25 £40 ' 2 18 £2 + 28 +3 £4 Over 400 m + 28 24 £6 £10 218 pee tie ° £10 £15 425 £40 x) 89 £15 £25 $25 £40 £60a DIN 6930 Part 2 Page 7 3.3.3 General tolerances for angulsr dimensions of stampings manufactured by forming General tolerances for angular dimensions of stampings manufactured by forming shall apply irrespective of the actual linear dimensions, i.e. the angular deviations are permitted both for workpieces with maximum material sizes and those with minimum material sizes. The limit deviations do not affect the tolerances of form of the legs of faces enclosing an angle. For angles produced by bending, the limit deviations specified in DIN 6936 for cold bent angles shall apply to all accuracy ‘grades. Note. Since the present standard also covers hot formed stampings, the angular deviations specified in DIN 6935 apply to ‘these products as well. 3.3.4 General tolerances on cosxiality and symmotry of stampings manufactured by forming ‘The nominal size of the lergest of the related form elements is the size to be considered for the coaxiality and symmetry tolerances. On the basis of this nominal size, the coaxiality and symmetry tolerances result from the difference between the upper and lower deviations specified in table 4 for the accuracy grade concerned and the given thickness of the flat, product. Example: ‘Symmetrical arrangement of a hole a bent channel (see figure 6) 100, Nominal size to be conch d Figure S. Nominal sizes to be considered for the symmetry tolerance Assuming a product thickness of Smm and accuracy grade g, the symmetry tolerances for the hole axis are found from table 4 to be 0,8mm in the longitudinal direction and 4,0.mm in the transverse direction. Table 4 does not apply if the form elements for which a coaxial or symmetrical position is required are located in different planes of the stamping. 4 Indication on drawings Whenever general tolerances as specified in this standard are to be applied, the followir drawing in the box provided for the purpose, e.g., when accuracy grade ‘medium (mn) is choser General tolerance DIN 6930 — m 5 General tolerances in existing drawings General tolerances as specified in this standard shall apply to new drawings. It is recommended that existing drawings be amended by substituting previous tolerance indications by those specified in standard, If this is not possible and if ‘the previous indication ‘Tolerance as in DIN 6930’ is retained, then the limit deviations specified in the previous. ions of DIN 6930 Parts 2 to4 shal apply.Page 8 DIN 6930 Part 2 6 Special cases “The specifications made in this clause shall apply to ail accuracy grades. 6.1 Straightness tolerance for strip and sections For strip cut by shears and for sections bent from strip, the straightness tolerance shall not exceed the values spe in table 6, this requirement being bated on a minimum ratio of strip width, b, to flat product thickness, 5, of 25 : 1. For sections bent from strip, the tolerance given in table 6 shall apply for each longitudinal axis of the section. Table 6. Straightness tolerance, n, for and for sections bent from strip ip cut by shears estonia ‘Straightness tolerance, n Up to 2000 1 ‘Over 2000 up to 3000 225 ‘Over 3000 up to 4000 4 ‘Over 4000 up to 5000 825 ‘Over 5000 up to 6000 8 Figure 6. Straightness of strip | 6.2 Warping of strip and sections ‘The warping, e/1, of strip cut by shears and of sections bent from strip shall not exceed 0,5° per 1000 mm of length (see figure 7), this requirement being based on a minimum ratio of strip width, b, to flat product thickness, s, of 25: 1. Figure 7.. Warping of strip