Académique Documents
Professionnel Documents
Culture Documents
org/jpt
FEBRUARY 2014
F E B R UA RY 2 0 1 4 VO LU M E 6 6 , N U M B E R 2
Carbon Dioxides
Unconventional
Possibilities
DRILLING TECHNOLOGY
OFFSHORE FACILITIES
WELL TESTING
NANOTECHNOLOGY
JOURNAL OF PETROLEUM TECHNOLOGY
FEATURES
Feb14_JPT_Cover.indd 1
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Vx Spectra
SURFACE MULTIPHASE FLOWMETER
slb.com/VxSpectra
Vx Spectra is a mark of Schlumberger. 2014 Schlumberger. 13-TS-0206
Schlum_IFC_jpt.indd 1
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Volume 66 Number 2
20 G
uest Editorial Digitizing E&P:
Accelerating the Pace of Change
The oil and gas industry is a major driver of high-performance computing
development, particularly for upstream seismic processing and permanent
field monitoring. But exploration and production still lags behind other
industries in the use of digitization.
38 M
ore Carbon Dioxide Means More Oil
Research into whether CO2 can be used to coax billions more barrels of oil
from unconventional formations is beginning to show promise.
52 C
arbon Dioxide May Offer An Unconventional
EOR Option
Tests showing increased recoveries in the Bakken formation using CO2
could have significant implications for the upstream oil and gas industry.
58 P
ioneering Subsea Gas Compression
Offshore Norway
Cover: A long line of pipes gathers
Performance Indices
10
Regional Update
12
Company News
14
Presidents Column
18
Comments
24
Technology Applications
30
Technology Update
34
36
Techbits
128
SPE News
130
People
131
Professional Services
135
Advertisers Index
136
SPE Events
ContentsFeb14.indd 1
The worlds first full-scale subsea gas compression system is the final
stages of construction and is on schedule to be installed in the sgard gas
field offshore Norway by years end.
66 D
eveloping Long-Distance Power-Distribution
Systems
Over the next decade, the number of electrically powered subsea systems
in operation around the world will increase as companies adopt new
technologies to produce oil and gas offshore more efficiently.
72 M
anagement Managing SEMS Audits:
Past, Present, and Future
Oil and gas companies are adapting to new safety regulations governing
operations in the US Gulf of Mexico.
1/17/14 11:09 AM
DISCOVER
VER C A MER
N
DI
CO
IS
CO
ON
VER CAM
ER
AD01042CAM
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PM
Rhino RHE
DUAL-REAMER RATHOLE
ELIMINATION SYSTEM
TECHNOLOGY
76
Drilling Technology
Mike Weatherl, SPE, Drilling Adviser, Hess
77
ECD-Management Strategy Solves Lost Circulation Issues
82
Annular-Pressure Losses While Casing Drilling
86
Managed-Pressure DrillingA Solution for Challenging Wells
inVietnam
90
Re-Engineering and Upgrade of a Semiautomated 3,000-hp
DrillingRig
94
Offshore Facilities
Ian G. Ball, SPE, Technology Advisor and Project Manager, Intecsea
95
Deepwater Floating Production Systems in Harsh Environments
Offshore Norway
98
Turret-Mooring-System Experience and Enhancements in the
AtlanticFrontier
101
Offshore Dry-Docking of FPSOs
116
Nanotechnology
Niall Fleming, SPE, Leading Adviser for Well Productivity and
Stimulation, Statoil
117
Application of a Nanofluid for Asphaltene Inhibition in Colombia
120 Nanotechnology Applications for Challenges in Egypt
123 High-Performance Water-Based Drilling Fluids Offshore Cameroon
Dual-reamer system
enlarges rathole, avoids
arun, and saves 16 hours
on a deepwater rig.
Rhino RHE rathole elimination system
enlarged 178 ft of rathole while drilling
adeepwater well in the Gulf of Mexico,
saving 16 hours of rig time. The RhinoRHE
systems dual-reamer process uses a
hydraulically actuated reamer positioned
above the MLWD tools to open the pilot
hole and an on-demand reamer located
near the bit to enlarge the rathole.
The dual-reamer system eliminated
a dedicated rathole cleanout run.
Read the case study at
slb.com/RhinoRHE
The complete SPE technical papers featured in this issue are available
free to SPE members for two months at www.spe.org/jpt.
ContentsFeb14.indd 3
1/16/14 9:48 AM
Quality
Sustainability
Innovation
Sintex_004_jpt.indd 1
1/15/14 10:21 AM
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ContentsFeb14.indd 5
1/16/14 9:48 AM
SPE Bookstore
PERFORMANCE INDICES
world crude oil production+
THOUSAND BOPD
LE
EW
T
TI
OP E C
2013 APR
MAY
JUN
JUL
AUG
SEP
Algeria
1510
1510
1510
1520
1520
1412
Angola
1855
1890
1770
1790
1770
1810
516
522
524
531
537
535
Iran
3200
3200
3200
3200
3200
3200
Iraq
3175
3075
3100
3100
3275
2825
Kuwait*
2650
2650
2650
2650
2650
2650
Libya
1450
1420
1130
1000
590
360
Nigeria
2400
2420
2270
2400
2370
2420
Qatar
1200
1200
1200
1200
1200
1200
Saudi Arabia*
9440
9640
9840
10040
10240
10140
UAE
2820
2820
2820
2820
2820
2820
Venezuela
2300
2300
2300
2300
2300
2300
32516
32647
32314
32551
32472
31672
2013 APR
MAY
JUN
JUL
AUG
SEP
Ecuador
TOTAL
THOUSAND BOPD
Non-OPEC
Reservoir Surveillance
Argentina
532
541
539
545
542
546
Jitendra Kikani
Australia
344
338
356
363
356
354
Contents
Planning
Value of Information
Well and Production Systems
Subsurface Measurement Principles
Measurement Equipment and Procedures
Data Assessment and Quality Control
Data Analytics
Special Techniques
Unconventional Reservoirs
Case Studies
Azerbaijan
860
870
905
890
800
890
Brazil
1923
1993
2101
1974
2011
2148
Canada
3237
3036
3156
3317
3470
3679
China
4174
4174
4244
4043
4075
4107
Colombia
1007
1013
974
1020
1031
995
Denmark
183
181
169
177
162
157
Egypt
543
541
540
538
536
534
Eq. Guinea
248
248
248
250
250
250
Gabon
238
238
237
245
246
247
India
773
776
778
766
766
767
Indonesia
Kazakhstan
Malaysia
860
856
834
811
808
795
1580
1458
1555
1586
1466
1545
506
511
522
509
508
535
Mexico
2557
2548
2559
2522
2554
2563
Norway
1395
1567
1563
1386
1648
1546
Oman
910
920
948
931
947
958
Russia
10002
10018
9955
10052
10064
10082
Sudan
115
248
336
301
277
312
71
71
71
71
61
61
Syria
UK
USA
Vietnam
Yemen
Other
827
864
783
790
629
735
7332
7298
7242
7513
7532
7794
359
348
332
325
322
322
91
90
131
133
128
110
2437
2429
2448
2432
2440
2384
Total
43276
43171
43348
43752
43528
44264
Total World
75792
75818
75662
76303
76000
75936
Perf_Indices_Feb.indd 6
1/16/14 7:27 AM
MULTI-STAGE COMPLETIONS
DO IT ONCE. DO IT RIGHT.
www.packersplus.com
Packers_007_jpt.indd 1
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TR AINING COURSES
PERFORMANCE INDICES
NOV
SEP
JUL
JUN
MAY
APR
MAR
FEB
2013
JAN
DEC
2012
NOV
AUG
USD/Mil. BTUs
Relevant.
109.49
87.86
112.96
2012 DEC
Reliable.
102.25
111.28
116.02
2013 JAN
92.02
102.56
APR
Rewarding.
94.76
111.60
AUG
108.47
FEB
94.51
102.92
MAY
106.57
95.31
MAR
95.77
107.93
JUN
106.29
107.79
OCT
93.86
NOV
Brent
104.67
JUL
109.08 100.54
SEP
92.94
WTI
2013
JUN
JUL
AUG
SEP
OCT
NOV
DEC
US
1761
1766
1781
1760
1744
1756
1771
Canada
183
291
368
387
378
385
372
Latin America
423
418
399
404
420
411
417
Europe
138
139
143
139
136
137
126
Middle East
389
379
362
379
383
388
405
Africa
133
128
125
119
131
135
138
Asia Pacific
250
241
238
243
245
240
249
3277
3362
3416
3431
3437
3452
3478
TOTAL
2013
1st
2nd
3rd
4th
SUPPLY
88.86
89.91
90.65
90.25
DEMAND
89.22
89.85
91.16
91.26
INDICES KEY
+ Figures
Perf_Indices_Feb.indd 8
1/16/14 7:27 AM
1
2
3
4
Subsea Technologies
Drilling Technologies
Valve Solutions
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4:22 AM
PM
REGIONAL UPDATE
AFRICA
EUROPE
ASIA
Indonesia announced plans to offer 27
oil and gas blocks in 2014 in regular tenders
and direct offers. The blocks include 20
conventional blocks, six shale gas blocks,
and one coalbed methane block.
AUSTRALIA
Drilling began on the Matuku-1 well
in petroleum exploration permit 51906
offshore Taranaki basin, New Zealand.
The well, with a planned depth of 4750 m,
targets the F Sands reservoir sandstones
of the Kapuni Group. Secondary targets
are sandstones of the Kapuni Group D sand
and Pakawau Group North Cape formation.
OMV New Zealand (65%) is the operator
10
RegionalUpdateFeb.indd 10
MIDDLE EAST
Gas was discovered at the Tamar
Southwest (SW) exploration well offshore
Israel. The well encountered approximately
355 ft of net gas pay within the targeted
Miocene intervals. The well, drilled to a
total depth of 5310 m in 1647 m of water,
is estimated to hold gross resources
between 640 and 770 Bcf of gas. Noble
Energy (36%) operates Tamar SW,
with Isramco Negev 2 (28.75%), Delek
Drilling (15.625%), Avner Oil Exploration
(15.625%), and Dor Gas Exploration (4%).
NORTH AMERICA
Oil was discovered at an exploration
well on Keathley Canyon Block 93 of the
SOUTH AMERICA
Oil was discovered at the 1-BRS-A-1205RNS well, informally known as Pitu, on the
BM-POT-17 concession in the deep waters
of the Potiguar basin offshore Brazil. The
oil column was confirmed through log data
and fluid samples during drilling. Petrobras
(80%) is the operator with partner Petrogal
Brasil (20%). After obtaining approval from
the National Agency of Petroleum, Natural
Gas, and Biofuels for a farm-out agreement,
BP Energy do Brazil (40%) will become
operator of the concession, with partners
Petrobras (40%) and Petrogal (20%).
1/16/14 7:27 AM
Subsea services
improve
uptime.
www.fmctechnologies.com
FMC_011_jpt.indd 1
1/14/14 8:34 AM
COMPANY NEWS
MERGERS AND ACQUISITIONS
BreitBurn Energy Partners will acquire
additional oil and natural gas properties
in the Permian Basin in Texas for around
USD 282 million from CrownRock. The
acquisition includes approximately 93
producing wells and over 300 potential
drilling locations. Estimated average net
production is 2,900 BOE/D.
COMPANY MOVES
The American Bureau of Shipping
(ABS) will establish an office, scheduled
to open in the first quarter, in Houstons
Energy Corridor. The new facility will
colocate members from ABS engineering,
project management, technology, and
business management. In addition to
classification services, the facility will
offereducation and training seminar
roomsfor local industry to use
on demand.
CONTRACTS
A subsidiary of McDermott
12
CompanyNewsFeb.indd 12
1/16/14 7:28 AM
MD-2
DUAL-DECK SHALE SHAKER WITH
DURAFLO COMPOSITE SCREEN TECHNOLOGY
www.miswaco.com/MD2
Mark of M-I L.L.C
MISwaco_013_jpt.indd
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350087
MD2 Advert_JPT_FullBleed
Af.indd 1
12/11/13 9:57
AM
27/11/2013
09:52
EMERGING FRONTIERS
Focus on Myanmar
Jeff Spath, 2014 SPE President
2014 President
Jeff Spath, Schlumberger
2013 President
Egbert Imomoh, Afren
2015 President
Helge Hove Haldorsen, Statoil
Vice President Finance
Janeen Judah, Chevron
Production History
Myanmar is one of the worlds oldest producers of oil; it exported its first barrel of
crude in 1853. Two oilfields discovered in 1887 and 1902 are still in production. Today,
the country is a net importer of crude oil as 90% of production is gas, most of which
is exported to Thailand. With a current production of 21,000 B/D, primarily from only
two fields, the need and attraction of foreign investment is clear.
The sedimentary basins are extremely underexplored and much of the available
geological data were acquired with outdated technology. Estimates of reserves therefore vary widely. In 2012, the Ministry of Energy estimated offshore Myanmar crude
oil reserves at roughly 540 million bbl and natural gas reserves at 65 to 72 Tcf.
Myanmar Oil and Gas Enterprise (MOGE) was created in 1963, shortly after nationalization of the oil and gas industry, in an effort to consolidate the oversight and
management of the various local and global efforts to increase reserves and production. However, foreign operators were not allowed to participate in the efforts until
1988, when generic foreign investment legislation was passed. The Ministry of Energy
held its first formal licensing round for onshore blocks in 2011, but due to the existing
sanctions, western companies were largely absent. More recently, 30 offshore blocks
were offered for licensing in June 2013, including shallow- and deepwater blocks.
Participation was prolific, including most major international oil companies. In
fact, according to an energy ministry source, foreign companies tenders will be given
priority, as they have the technology and expertise required to bring the complex and
costly deepwater resources to market. Significantly, the government waived the initial requirement that foreign companies partner with a Myanmar-owned firm for the
deepwater blocks, which increased the participation greatly. Results of the bidding are
expected in early 2014 but one thing is clear interest in finding and developing deepwater resources is widespread and intense.
Myanmars repressive military rule of the past 50 years has resulted in a seriously
inadequate educational system. Some universities were closed for decades following
REGIONAL DIRECTORS
AFRICA
Anthony Ogunkoya,
TBFF Upstream Oil and Gas Consulting
CANADian
Darcy Spady, Sanjel Corporation
Eastern North America
Bob Garland, Universal Well Services
Gulf Coast North America
Bryant Mueller, Halliburton
Mid-Continent North America
Michael Tunstall, Halliburton
Middle East
Fareed Abdulla, Abu Dhabi Co. Onshore Oil Opn
North Sea
Carlos Chalbaud, GDF Suez E&P UK
Northern Asia Pacific
Ron Morris, Roc Oil (Bohai)/Roc Oil (China)
Rocky Mountain North America
Mike Eberhard, Anadarko Petroleum Corporation
Russia and the Caspian
Andrey Gladkov, Modeltech
South America and Caribbean
Nestor Saavedra, EcopetrolICP
South, Central, and East Europe
Maurizio Rampoldi, Eni E&P
Southern Asia Pacific
John Boardman, RISC
Southwestern North America
Peter Schrenkel, Vision Natural Resources
Western North America
Tom Walsh, Petrotechnical Resources of Alaska
TECHNICAL DIRECTORS
Drilling and Completions
David Curry, Baker Hughes
Health, Safety, Security, Environment,
and Social Responsibility
Roland Moreau, ExxonMobil Upstream
Research Company
Management and Information
Cindy Reece, ExxonMobil Annuitant
Production and Operations
Shauna Noonan, ConocoPhillips
Projects, Facilities, and Construction
Howard Duhon, Gibson Applied Tech PF&C
Reservoir Description and Dynamics
Olivier Houz, KAPPA Engineering
AT-LARGE DIRECTORS
Liu Zhenwu, China National Petroleum Corporation
Mohammed Al-Qahtani, Saudi Aramco
PresColumnFeb.indd 14
1/16/14 12:38 PM
Mew_015_jpt.indd 1
12/17/12 1:13 PM
EMERGING FRONTIERS
student-led anti-government protests in 1988. Void of government support for advanced education, the scarcity of local
engineering talent is obviously the biggest challenge facing the
oil and gas industry. This is a recurring theme in all countries,
emerging or mature, but nowhere is the problem more critical
than in Myanmar.
Since 2011, new policies and new foreign investments have
enabled Myanmar to triple its investment in education. Although the Yangon Technological University (YTU) is the only
university currently offering petroleum engineering education,
oil and gas companies and service companies are donating resources in the form of buildings and information-technology
infrastructure, and providing for guest lecturers to bring essential global industry knowledge.
As a part of SPEs newly adopted strategy, we have an obvious role to play in helping develop the resources. Efforts were
initiated with the attendance of YTUs newly appointed petroleum engineering department chair at the SPE Forum on Petroleum Engineering Education in August 2013. This Forum
was designed to help petroleum engineering educators understand the issues and the resources required to fulfill future
industryneeds.
EW
Flow Assurance
Technical Section
16
PresColumnFeb.indd 16
Technology Required
SPE in Myanmar
One of my goals as SPE president is to increase the internationalization of SPE, extending the reach of our programs and
providing the benefits of SPE membership with more local relevance, and I cant think of a better example than Myanmar of
an underdeveloped country that can greatly benefit from SPEs
presence. Myanmar has huge potential for SPE programs and
services to help existing and incoming industry professionals
alike and Im pleased to say that SPE has just finalized the formation of our 214th professional section in Myanmar. The inauguration will become official with the meeting of the SPE International Board of Directors this month in Yangon. The response
by industry, academia, and government has been remarkable.
Myanmar is one of the worlds most geologically unexplored and talent-challenged countries, so the cooperation between SPE and the operators and service companies is a necessity; under the capable eye of Ron Morris, Northern Asia
Regional Director, I have high expectations for progress. The
organization of technical programs, the application of global
best practices, the engagement with local governments, the collaboration with companies on university programs, and the educating of the public on our industry are but a few ways I expect
to see valuable results.
Each month, I post my JPT column topic on the SPE
LinkedIn group for comment and conversation. I invite you
all to join in this discussion and look forward to hearing
yourviewpoints.JPT
1/16/14 12:39 PM
No growth, no glory
Statoil, an experienced oil and gas company, is part of North Americas fast growing energy business. So, whats
our recipe for success? We start with great people, consistent innovation and non-stop technological application.
Then combine that with our experience and our commitment to grow continuously in a positive way. We focus
on cultivating the best work environment for our team, which in turn, increases value for our shareholders
and creates vital connections with the communities in which we live and work. And no matter where we
are or what we do, we never forget the most important ingredient - a promise to improve continuously.
Statoil_017_jpt.indd 1
Always evolving
Never satisfied
1/14/14 8:49 AM
COMMENTS
EDITORIAL COMMITTEE
Syed AliChairperson, Technical Advisor,
Schlumberger
Francisco J. Alhanati, Director, Exploration
& Production, C-FER Technologies
CommentsFeb.indd 18
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9:09 AM
AM
GUEST EDITORIAL
Archana (Archie)
Deskus is vice
president and
chief information
(CIO) officer at
Baker Hughes. She
previously served as
vice president and
CIO for Ingersoll-Rand and has more
than 2 decades of experience in the
aerospace, industrial, and consumer
products industries. Deskus held various
positions at United Technologies for 19
years and has been executive director,
infrastructure and e-business at Pratt &
Whitney, and vice president and CIO at
Carrier North America. She also worked
as senior vice president and CIO for
Timex Corp. She earned a BS degree in
business administration/management
information systems from Boston
University and an MBA degree from
Rensselaer Polytechnic Institute.
The pace of change is accelerating on a global scale, and the agent of this accelerated
pace is digitization. Digitization has had a profound impact on our personal lives. It
has transformed and created industries and has creatively destroyed some existing
business models. Certain industries, such as finance, automotive, aerospace, communications, and media, have led the way. Others have been slower to adapt.
The oil and gas industry is a major driver of high-performance computing
development, particularly for upstream seismic processing and permanent field
monitoring. The oil and gas industry currently has the highest refresh rate across
all industry sectors that high-performance computing addresses. Yet findings from
leading information technology research and advisory firms such as Gartner and
AMR indicate that the exploration and production (E&P) industry is in the low quartile for digitization.
Digital oilfield is an umbrella term for technology-centric solutions that allow E&P
companies to leverage limited resources and improve decision making to maximize
production; minimize capital and operating expenses and environmental impact;
ensure the safety of the people involved; and protect the integrity of associated equipment across the entire upstream process. It encompasses both tools and processes
surrounding data and information management. Its success depends on capability,
organizational alignment, andultimatelyattitude.
The industry has crossed many of the technology barriers to enabling the digital oilfield. Remote sensing is available for almost all facets of drilling and production operations, and the number of choices for network transmission of data continues to expand. The industry has invested heavily in knowledge management
systems, real-time operations centers, and collaborative decision environments. It
has become adept at moving data gathered from field devices into software applications and using it to enhance some specialized field operations. However, the
industry has not yet succeeded in achieving the cross-disciplinary data transparency, information sharing, process integration, and collaboration that are essential to
realizing the ultimate vision and value of the digital oilfield. Examining other industries paths to digitization may help us in our quest.
A Look at Aerospace
A number of parallels can be drawn between the aerospace industry and E&P, including the fact that both involve flying in the dark; both rely on close, long-term partnerships among operators, service companies, and equipment manufacturers to generate economic value; and both envision varying degrees of unmanned flight to
reduce the margin of error, address safety and cost opportunities, and open additional
opportunities to create value.
Aerospace has benefitted from digitization for several decades. The first aspect
involved integrating the supply chain. Digitization of scheduling, logistics, inventory tracking, testing, and other functions reduced costs, improved efficiencies, and
20
GuestEdFeb.indd 20
1/17/14 11:01 AM
Mangrove
ENGINEERED STIMULATION DESIGN
IN THE PETREL PLATFORM
www.slb.com/Mangrove
*Mark of Schlumberger. 2014 Schlumberger. 13-ST-0101
Schlum_021_jpt.indd 1
12/11/13 2:53 PM
If knowledge
is power,
get ready
to be
supercharged.
Discover more at
www.petrowiki.org.
GUEST EDITORIAL
reduced lead and cycle times. Another area of focus was traceability and
visibility of critical parts and components through all tiers and within specified time constraints. Integrating asset
records, service bulletins, and safety
procedures throughout the supply chain
not only simplified traceability and prioritization, but also improved productivity, compliance, the ability to respond
when an incident occurred, and the ability to identify where a problem originated and quickly correct it.
The second aspect of aerospace
digitization focused on collaboration of
engine design. Traditionally, new design
cycles could span a decade or longer,
plus further time to prove manufacturability and drive down cost. Design
took place in isolation until the new
engine could perform at certain parameters, and only then did the supply chain
become involved. So, an engine may
meet certain design and performance
criteria, yet still need further modifications to be viable for manufacturing and
to meet customer price expectations. To
dramatically reduce design time frames,
the industry had to embrace a different
approach to new product design. The
new approach involved forming collaborative design networks across multiple organizations in the value chain for
joint development. This was to drive
greater customer value, eliminate waste,
leverage a wider net of talent (specialists), and, ultimately, lead to better and
fasterdesign.
Improved modeling and simulation
capabilities, and tapping into a wealth
of performance data from histories of
in-flight equipment, also contributed to
improving design capabilities and shortening lead time. Todays engine development cycles are dramatically different
from before digitization and collaboration, with significantly reduced development time frames.
The third aspect of digitization
focused on the life cycle of an asset.
The life cycle of an aerospace asset
spans more than 25 years and is dependent upon flight hours and conditions.
Managing the asset throughout its life
cycle can be extremely costly, and airline operators are continually pressed
to optimize flight time and reduce onground time. Historically, when an
engine needed repair or overhaul, the
service provider would literally tear
it apart to understand the configuration before making the repair. Heavy
repairs often required more than 100
days, resulting in millions of dollars in
grounded costs for a parked asset.
Today, integration of digital asset and
service record maintenance, remote
monitoring and diagnostics, and information mined from in-service equipment has helped to cut repair and maintenance cycle time, minimize time on
ground, and provide valuable feedback
for future product development.
Advances in remote monitoring and diagnostic capabilities have
advanced to the point that we literally
have a flying data center that provides
more data than we know what to do
with. The key is determining what business problem we are trying to solve.
With the insight provided by digitally enabled information and analytics,
business models in the aerospace industry have evolved and new ones have
emerged. Companies that began by
selling equipment and parts moved to
selling systems and then offering fleet
management programs, nose-to-tail
management, and power by the hour
all because the wealth of information
and the ability to effectively manage it
have made it possible to model the cost
of operating an asset.
GuestEdFeb.indd 22
1/16/14 7:33 AM
remote operations from seismic to abandonment. Similarly, the ability to integrate disparate data from these operations, make it available in real time, and
couple it with collaborative techniques
that tap into expertise across disciplines,
without geographic bounds, will make it
possible to optimize production in real
time. Intelligent systems with embedded knowledge learned from humans will
be able to observe, evaluate, and make
adjustmentsin advance of changing wellbore and geologic conditions. These
achievements will both enable and be
predicated upon moving away from silos
of information and skills to collaborative,
real-time optimization of the entire supply chain and the entire asset life cycle.
Oilfield digitization will accelerate employee productivity. It will
enable fewer people to accomplish
more and better leverage their expertise. It will help close the labor and
skills gaps that threaten to inhibit the
oil and gas industry in reaching its full
potential for valuecreation.
While there are challenges thatneed
to be overcome with securing data and
communications, changing roles and
responsibilities, and changes in workflow, E&P digitization could lead to new,
and more productive, business models
for the industry.
The E&P industry has been on
the path to digitization for a long time
but has tremendous opportunities yet
to be realized. Many industries that
now lead in digitization were driven in
their resolve by either great economic
pressures or risk of industry destruction or disruption. The E&P industry faces no such immediate risk, but
it is not beyond the realm of possibility. The industry stands at a crossroads. It can decidenow to make investmentsand attitudinal changes necessary
to break down barriers to digitization and accelerate progress. Or it can
risk being forced by external forces to
make the same, or tougher, decisions in
thefuture. JPT
TIP No. 26
GuestEdFeb.indd 23
1/16/14 7:33 AM
TECHNOLOGY APPLICATIONS
Chris Carpenter, JPT Technology Editor
Casing-Stabilizer Arm
Aker Solutions has developed a casingstabilizer arm (CSA) that eliminates the
need for a person to be elevated on a
derrick for tubular makeup. The CSA is
designed for both offshore and onshore
rigs. The stabilizing mechanism is stowed
approximately 33 ft above the drilling
floor and includes an internal hydraulic cylinder that extends and closes the
padded jaws operated by a radio remote
control (Fig. 2). The CSA uses only three
hydraulic cylinders to position and mobilize the pipe jaws: lifting, extension, and
clamping cylinders. Akers unit also provides increased safety features that allow
the device to interface with the rigs
anticollision-zone-management system.
A warning and alarm system is built
into the CSA along with an emergencyshutoff control. Additionally, a shear pin
is installed on the unit as a safeguard for
unexpected downward clash by hoisting
equipment. The CSA is equipped in tubular capacities of 2- to 22-in. diameter
without changing jaws. Additionally, it
offers wireless remote control and local
manual control.
For additional information, visit
www.akersolutions.com.
Infinite-Revolution Bit
Fig. 2Aker Solutions CSA is designed for both onshore and offshore
applications.
24
TechAppsFeb.indd 24
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operating uptime.
Proven reliability.
AD01047OSS
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TECHNOLOGY APPLICATIONS
cables with the use of high-speed telemetry and video-compression techniques
(Fig. 4). It has been designed for wellintegrity inspection and monitoring of
downhole corrosion and mechanical damage, including those found in marginal
conditions, and it successfully completed
a wide run of 100 field-trial jobs in Canada
before becoming commercially released
in the North Sea, the Gulf of Mexico, Saudi
Arabia, and Australia. The camera features improved speeds and picture quality compared with similar downhole video
cameras, allowing for advanced inspection of oilfield subsurface equipment for
integrity issues. The system tunes itself
to a wide range of cables so that the Optis
HD Electric camera works on virtually any
cable length or cable type. Its modular
design allows it to be run with downview,
sideview, or both. Deviation and internal temperature are digitally transmitted
to the surface laptop, providing essential
information when viewing images.
For additional information, visit
www.evcam.com.
Silicate-Based Preflush
26
TechAppsFeb.indd 26
1/16/14 7:41 AM
Distributed Acoustic
Sensing System
This workshop focuses on prospectivity and producibility, with an emphasis on the conditions and characteristics of successful wells, and
the technologies and techniques used in achieving success.
The productive extent of the Eagle Ford has expanded, thanks to new information and understanding of the factors that make the formation
producible in a particular prospect or location. The same is true of adjacent formations such as the Buda and the Austin Chalk, along with
Cretaceous extensions of the Eagle Ford, which extend from the Eaglebine to the Tuscaloosa Marine Shale.
Topics:
Geophysics, regional geology, and Eagle Ford Extensions
Sweet spots, reservoir quality, and the Eagle Ford
Petrophysics
Geomechanical considerations
Drilling the new zones: Lessons learned and
Must-Know facts
www.aapg.org/gtw/2014/houston/index.cfm
Geosciences Technology
Workshops 2014
TechAppsFeb.indd 27
27
1/16/14 7:41 AM
TECHNOLOGY APPLICATIONS
A constellation of libraries.
An astronomical number of papers.
stellar search results.
subscriptions available.
www.onepetro.org
TechAppsFeb.indd 28
1/16/14 10:10 AM
18 manufacturing
plants throughout
North America.
18 manufacturing sites; 25 rental and service centersall familyowned and operated from the Beaumont, Texas corporate offce
and you have a formula that succeeds. This is what you get with
pumping solutions.
www.dragonproduct.com 1-877-231-8198
Dragon_004_jpt.indd 1
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TECHNOLOGY UPDATE
30
TechUpdateFeb14.indd 30
1/16/14 8:17 AM
North America
Phone: +1-800-973-7873
Europe
Phone: +33 (0) 1 53 56 50 00
Asia Pacific
Phone: +65 - 6291 1921
Latin America
Phone: +55 11 37 47 78 86
For more information on how Solvay Novecares Tiguar derivatized guar can help maximize
your investment, contact Scott Gale at 609.860.4947 for more details.
www.solvay.com
Solvay_021_jpt.indd 1
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TECHNOLOGY UPDATE
PowerBuoy
Junction Box
Fig. 2The diagram shows how the PowerBuoy can be used to provide a security cordon for offshore production
operations, with the buoy hosting surveillance equipment.
32
TechUpdateFeb14.indd 32
OPT has developed a range of potential applications for the oil and gas
industry,including:
AUV garages that perform
permanent infield monitoring
orinspection of assets
The control of electric trees
forfield injection of CO2 and
water
Environmental monitoring
before and after the deployment
of offshore drilling and
production assets
Real-time, on-site field
monitoring and sensing
systemsfor 4D reservoir
analysisand preseismic and
post-seismic deployment
surveys
Security cordons for offshore
developments, in which the buoy
serves as a host for surveillance
equipment that can track vessels
and aircraft and potentially
provide early threat warnings
(Fig. 2)
1/16/14 8:17 AM
point and enabling two-way communication between the device and its control
point without the need to resurface.
Thus, the operator can address minor
maintenance issues quickly from the
desktop, requiring fewer staff members,
and more time is available for addressing
major problems that may arise, reducing
the risk of productionoutages.
The technology provides ample
power for AUV functions and could be
scaled up to support larger work vehicles. The system is equipped with a number of on-board communication capabilities, including satellite (Iridium), HF,
and Wi-Fi. The stable spar buoy can also
accommodate the specialized antennas
required to support high-bandwidth systems such as the very small aperture terminal systems used in the Gulf of Mexico.
TechUpdateFeb14.indd 33
DurabandNC
THE WoRLDs MosT TRUsTED HARDBAnDIng
www.hardbandingsolutions.com
hbs250@hardbandingsolutions.com
33
1/16/14 8:17 AM
Technical Details
The FT packer design is based on a modular approach that uses single or multiple swellable elastomer elements to
create isolation points for the comple-
34
YoungTechFeb.indd 34
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Running Process
Pressure Rating
(psi)
Continuous
Lines
Elastomer
Length
Overall
Length
1,500
2 in.
24 in.
30 in.
3,000
2 in.
48 in.
57 in.
5,000
2 in.
72 in.
83 in.
7,000
2 in.
144 in.
166 in.
Element
Segments
Fig 2The modular Fraxsis FT swellable packer system was tested in one-,
two-, and three-element configurations.
Field Deployment
Hardbanding Support
From Hardbanding Solutions by postle
ImprovIng StandardS
on-Site training for new applicators
Applicator Testing, Qualification & Licensing
Testing
Successful testing of the FT packer system was completed in October 2013. The
testing process applied the same standards used for conventional openhole
packer designs. An oil-actuated, H4WON
elastomer with a maximum 300 bottomhole temperature was used in the initial
tests. Pressure was applied alternately
to each end of the assembly according to
YoungTechFeb.indd 35
www.hardbandingsolutions.com
hbs250@hardbandingsolutions.com
35
1/16/14 12:51 PM
TECHBITS
36
TechbitsFeb.indd 36
water and oil, the flow has many complexities. These include pressure decrease in
the core at high injection rate and substantial pressure increase when water
enters the core. To alleviate the problem
and recover oil from the conditions in
which water and oil mix, the best option
is addition of small amounts of functionalized molecules that invert the waterin-oil emulsion to oil-in-wateremulsion.
Waterflood Management
and Surveillance
Ganesh Thakur
This presentation illustrated how practical application of surveillance and
monitoring principles are key to understanding reservoir performance and identifying opportunities that can improve
oil production and ultimate oil recovery. Implementation of various principles
recommended by industry experts were
presented using examples from fields
currently in production. Examples of
how to process valuable information and
analyze data from different perspectives
were presented in a methodical way on
the following bases: field, block or zone,
pattern, and wells. A novel diagnostic
plot, called the ABC Plot, was presented to assess well performance and identify problem wells for the field. Results
from the application of these reservoir
management and surveillance practices
in a pilot area were shared, indicating
that the nominal decline rate improved
from 33% to 18% per year without any
infill drilling. The change in the decline
rate was primarily attributed to effective
waterflood management with a methodical approach, employing an integrated
multifunctional team. Although the suggested techniques can be applied to any
1/16/14 2:25 PM
Innovation
TM
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Available Now!
Contact your local distributor or call Fann Instrument Company
at 1.281.871.4482 for more information.
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TechbitsFeb.indd 37
1/10/2014 3:56:04 PM
37
1/16/14 1:55 PM
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layer known as the residual oil zone (ROZ) that could produce
billions of barrels if enough CO2 is available to coax crude out
of formations with low oil saturations.
Some people working to find ways to reduce CO2
emissions see selling CO2 to increase oil production as one
of the only currently available methods to financially justify
capturing the gas blamed for global warming and store it.
The growth potential is strong if a lot more carbon
dioxide is available at the right price. The biggest problem
with carbon dioxide is there is not enough of it. There are
far more projects than carbon dioxide, said David Vance, a
CO2 Projects.indd 39
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1/16/14 7:11 AM
CO2 PROJECTS
This map shows the expected footprint of the ROZ (light blue) in the Permian Basin. This extremely slow moving, oily
aquifer runs beneath and between the major San Andres oil fields in west Texas. The map is based on data from wells
drilled through the zone showing hydrocarbons were present but at saturations too low for production without EOR
methods. This work was funded by the Research Partnership to Secure Energy for America (RPSEA).
Map courtesy of Melzer Consulting.
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www.smt.sandvik.com
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CO2 PROJECTS
The use of manmade (anthropogenic) CO2 is expected
to increase fivefold by 2020, according to Vello Kuuskraa,
president of Advanced Resources International, who
presented its region-by-region analysis of CO2 use at the
conference. By 2020, gas from industrial sources will nearly
equal the supply from natural ones, he said.
Every North American region he looked at is expected
to grow rapidly in terms of CO2 use and production. The
traditional center of the business remains the Permian Basin
in west Texas, but that areas dominant position in CO2 EOR is
expected to erode as others grow faster.
By far the largest expansion is expected on the US
Gulf Coast, where low-cost US natural gas is stoking a rapid
expansion of petrochemical plants capable of also producing
CO2 for sale.
Supply growth could allow CO2 EOR to move offshore in
the US. That could start in the shallow waters of the Gulf of
Mexico, where little-used natural gas lines might offer a lowcost supply route; but, the big prize is in the deep waters of
the US Gulf of Mexico, Kuuskraa said.
The predicted sources of supply vary by region.
Industrial supplies are critical in the midcontinent, while
drilling in the Rockies could increase production from CO2
fields there. If a large liquefied national gas plant is built
in Alaska to export natural gas from the North Slope, the
CO2 removed during chilling could be used for enhanced oil
projects there.
There are distinct systems for carbon dioxide, and
in all of them is a lot of expected growth, Kuuskraa said.
But, in some of those areas where he sees growth, such as
offshore, there is a cost gap, he said.
Puzzles to Solve
The man who started the conference is at the center
of the international network of those interested in CO2
EOR. Anengineer at the meeting in need of names for
some market research prefaced his request to Melzer
by saying,you are the guy who knows everybody in
thebusiness.
That is a testimony to the 19 years Melzer has been at
this, and to the relatively small size of this community. For
now, what they are doing looks tiny compared with the boom
in unconventional exploration.
Those visiting Midland for the meeting could see
how its landscape was being altered by new offices and
equipment yards for companies racing to develop the
enormous unconventional shale oil formations nearby in the
Permian Basin, such as the Wolfcamp shale.
The shale guys are winning the investment dollars
now, said Doug McMurrey, vice president of marketing and
business development for Kinder Morgan CO2. In the Permian
Basin, CO2 EOR is competing with shale plays, such as the
Wolfcamp, which appeals to investors who prefer projects
that break even sooner rather than later.
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Carlos A. Buenrostro
Analyst, Petrophysics
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CO2 PROJECTS
Towers once used to refine oil are now used for the last stages of gas separation at Kinder Morgans SACROC unit. These
perform the last steps of the process that separates natural gas and gas liquids from CO2, which is reinjected into the
unit. Photo by Stephen Rassenfoss.
Next Generation
For those in carbon dioxide injection, the ROZ has been their
moonshot. This zone, which is also called the transition
zone, lies below the main pay zones that once held far higher
concentrations of oil. The ROZ looks appealing now because
it can be up to 400 ft thick and the oil found in it (20% to
40% saturation) is comparable to what is left in the main pay
zones after decades of production.
Operators are beginning to explore the ROZ, hoping
deeper wells into the zone can extend the life of old fields.
In the process, they are testing whether the ROZ extends
beyond the limits of the fields.
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CO2 PROJECTS
Carbon Dioxide:
From Industry to Oil Fields
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1/16/14 7:11 AM
STIMULATION MONITORING
UNCONVENTIONAL
Pinnacle continues to be the leader in innovating and optimizing microseismic interpretation for
unconventional reservoirs. The latest innovation combines the sensitivity of Pinnacles patented
downhole tiltmeter sensors with downhole microseismic receivers conveyed on a fiber optic wireline.
This hybrid tool array provides insight on actual fracture deformation as a function of depth in addition
to delivering superior microseismic data. The integrated result improved accuracy in fracture height.
To learn more about FracHeight and other Pinnacle innovations, visit: www.pinntech.com.
Solving challenges.
2014 Halliburton. All rights reserved.
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CO2 PROJECTS
Key
2.5 MMscf/d
150 MMscf/d
No Easy CO2
390 MMscf/d
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CO2 Projects.indd 48
10.5 MMscf/d
1/16/14 7:11 AM
Pipe is laid along the 68-mile line from Coffeyville, Kansas, to Osage County, Oklahoma, that is now delivering carbon
dioxide for an enhanced oil recovery project by Chaparral Energy.
carbon dioxide who said they could not sign a deal when they
saw the terms.
CO2 Projects.indd 49
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1/16/14 7:11 AM
CO2 PROJECTS
He has counted 18 projects in North America that could
capture industrial and supply it for EOR. His goal is a DOE
strategy backing development of methods to lower the cost
of CO2 capture from industrial sources and allow operators
to produce more oil per ton of CO2 injected.
CO2 Next
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Sour service well conditions abound, from new wells in the Eagle Ford shale and the oil sands
of Alberta, to workover rigs in the Permian Basin. To address high levels of hydrogen sulfide,
TMK IPSCO has developed a family of OCTG products that are SSC-resistant, help mitigate risk
to operators and help reduce completion costs. Our family of sour service tubular products
includes TMK P110 MS-1, TMK P110 MS-2 and API 5CT T95. These premium products offer
high-strength characteristics and targeted SSC-resistance for deep and demanding well
conditions, all while adhering to the requirements of NACE Standard MR0175. For the material
solutions to your sour service operations, contact TMK IPSCO today.
www.tmk-ipsco.com
TMK_051_jpt.indd 1
888.258.2000
1/14/14 11:53 AM
CO2 PROJECTS
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Researchers at the Energy and Environmental Research Center at the University of North Dakota created this
four-step illustration to explain how CO2 might work to increase oil production from unconventional formations
such as the Bakken.
Courtesy of the Energy and Environmental Research Center at the University of North Dakota.
CO2 Projects.indd 53
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CO2 PROJECTS
Production from unconventional formations now depends on fractures created by injecting a high-pressure stream of
water, such as at this fracturing job in North Dakota. Researchers there are trying to understand the fracture networks
can be created better in search of a way to increase production. One option would be injecting CO2. Photo courtesy of
the Energy and Environmental Research Center at the University of North Dakota.
In the Ground
All the researchers involved say more work is needed before
they can say this will work in the field. If it contacts the
rock enough, under the right conditions, this could work,
Schechter said.
Two field tests using CO2 in the Elm Coulee field in
Montana in 2009 and in Mountrail County in North Dakota
were described by Harju as not particularly successful.
What has been learned will be applied in two to three tests
expected over the next year.
54
CO2 Projects.indd 54
Grand Plan
Filling those projected needs could alter the economic
landscape of North Dakota. Because the state needs more
power and has large undeveloped coal resources, one idea is
to capture carbon dioxide from new coal-fired power plants.
1/16/14 7:12 AM
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CO2 PROJECTS
It could generate more power, enhance oil production, create
a market for the coal, and emit little or no CO2. It would also
make the state a technology proving ground.
North Dakota has estimated it would need an
additional 2,500 MW of electric-generating capacity in the
future, much of it to support growing oil production, Harju
said. That is double the states current capacity, according to
the US Energy Information Administration.
That plan could create demand for a less-desirable
resourcelignite, which is a low-quality grade of coal that
needs to be burned near to where it is mined because it is
expensive to ship.
Realizing this vision will require reducing the cost
of removing CO2 from the exhaust gasses vented from
power plants burning coal. Another option would be
producing CO2 using the natural gas associated with oil
production in the Bakken, much of which is now flared.
Either way, the technical risks are large, but so might be
thepotentialreturns. JPT
Register Now!
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1/16/14 1:04 PM
TAM SOLUTIONS
DEEPWATER BIG PACKERS TO AVOID BIG PROBLEMS
DEEPWATER
Swellable
packers
up to 30 in.
UNCONVENTIONAL RESOURCES
RESERVOIR OPTIMIZATION
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Fure, Aker Solutions senior vice president of strategy and business development. You dont have to take the gas
up to a platform and then pump it down
again. That provides a lot of advantages,
hesaid.
Fure also noted that, besides requiring less energy to achieve the same end, a
subsea system requires far fewer personnel to maintain and oversee its operation.
While subsea facilities do require constant monitoring, it can be done remote-
Subsea Processing.indd 59
ly and with far fewer people than necessary for a conventional platform. This
provides the operator with considerable saving in regard to salaries, logistical services, helicopter transportation,
catering services, and power generation.
And, because no personnel work directly on the system day in and day out, the
risk for injury and loss of human life is
greatly reduced. Additionally, Statoil and
Aker Solutions claim subsea compressors
involve a simpler build and installation
Boosting sgard
59
1/16/14 7:24 AM
SUBSEA PROCESSING
A worker walks under the steel frame that will house Statoils gas compressors expected to come on stream in 2015 and
process approximately 740 MMcf/D of natural gas. The company expects the system to ensure production from one of
Norways largest offshore fields for the next 2 decades and beyond. Photo courtesy of Statoil.
Subsea Reliability
To achieve a high degree of system reliability, Statoil commissioned Aker Solutions to build not just two compressor
trains, but three. The first compressor
train is submerged at a test facility while
it undergoes verification testing before
being sent offshore. The second compressor train will also be submerged and
subjected to testing. The first two trains
will be installed at the field, and the third
train will be kept onshore to provide
Statoil with replacement modules. Ramberg describes the physical process of
compressing gas subsea as not too dif-
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SUBSEA PROCESSING
When the modules are brought online inside sgards compressor station,
theywill use approximately 40% less energy on average to operate compared
with a platform and will produce approximately half the CO2 emissions.
Image courtesy of Statoil.
Statoils subsea compression system will be installed almost 25 miles from its
host platform, where it will receive more than 23 MW of electricity to power
the 20 individual modules inside the systems protective frame. Image courtesy
of Statoil.
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Vibration
Tension
Caliper
Formations
Achieve greaterTemperature
drilling efficiencies with
real-time high definition
downhole data
Annular Pressure
Bore Pressure
Vibration
Tension
Caliper
Formations
Temperature
Annular Pres
IntelliServ2 Network
Bore Press
Vibration
Stick S
Pres
Te
www.nov.com/IntelliServ2
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SUBSEA PROCESSING
An artists impression of Statoils subsea factory concept. The company believes it is on course to achieve an installation
of this scale by 2020. Image courtesy of Statoil.
years of subsea research and development by Statoil and its partners, beginning in 1997 with the companys first
installation of subsea pumps. As Statoil
pursues the ultimate goal of installing the
worlds first subsea hydrocarbon plant,
Ramberg noted that the company needs
time to gain the experience of operating the subsea compressor at sgard as
it develops more complex subsea systems for the future. We are moving step
by step toward the subsea factory by
increasing the capabilities of each building block, he said.
He added that some of those building blocks included inside sgards compressor trains were first qualified through
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Subsea Processing.indd 65
7 11 April 2014
Dsseldorf, Germany
International Tube and Pipe Trade Fair
www.tube.de
Plant and
Machinery
Bending and
Forming
Technology
Tube
Manufacturing
and Trading
Tube
Accessories
Profiles
www.messe-duesseldorf.de
1/16/14 7:24 AM
Developing Long-Distance
Power-Distribution Systems
Trent Jacobs, JPT Technology Writer
The vision of installing large subsea production facilities in remote offshore locations is today, simply not feasible. The
problem is that subsea power systems
are not designed to transmit high-voltage
electricity to a production facility or pipeline tieback that may be under thousands
of feet of water and 100 miles away from
the nearest power plant.
Todays subsea power-distribution
technology is largely based on alternating-current (AC) technology, which,
because of its electrical characteristics,
can only be efficiently transmitted across
a distance of 90 miles. In most cases,
however, the effective distance is much
less. On average, subsea tiebacks receive
power from a platform or vessel located not more than 10 miles away and,
in the case of most subsea processing
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Fracturing Fluid
Additives with
Elevated
Environmental
Standards
www.tbc-brinadd.com
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RPSEA and General Electrics laboratory demonstration unit of an ultrareliable deepwater electricity-distribution system
is a scaled-down version used for verification and testing. Photo courtesy of RPSEA.
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Technology Gaps
1/16/14 7:21 AM
Pressure Compensation
Fault Detection
Subsea Power.indd 69
A completed subsea switchgear system is ready for testing before being sent
to the shipyard where it will be reassembled inside an enclosure capable of
handling subsea pressure. Photo courtesy of Schneider Electric.
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1/16/14 7:21 AM
A computer-generated illustration of the subsea switchgear module enclosure. Image sourced from OTC paper 20468-PP.
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sated equipment instead, which are typically filled with oil. The problem with
that concept is that no one has figured
out how to do it with subsea switchgears.
Either you make a very reliable pressure
enclosure, or you find someone who can
design a circuit breaker that can work in
a high pressure oil filled environment,
Hazel said. The oil majors would be
very keen on somebody coming up with
that idea.
However, Hazel added that the
development of such a technology would
have such marginal applications that
it could be too costly to develop. And
whether gas filled or oil filled, the switch
gears and other electrical systems must
be proven to be extremely reliable for
subsea use.
Carbon nanotubes are a single atomic layer of graphene rolled into a seamless
cylinder many times stronger than steel.
If compared to a copper cable of the same
length and diameter, a carbon nanotube
cable would be only a sixth of the weight,
which means smaller and less-expensive
vessels could be used to transport and
install subsea power cables. Oil and gas
companies have been clamoring for a
lighter cable for quite some time, and they
see many applications for carbon nanotubes, said Chris Dyke, a senior chemist
at NanoRidge. Some people are looking
at this technology from a strength perspective, and others see it from a lighterweight conductorperspective.
According to RPSEA, a major driver
behind the development of carbon nanotubes is that they have the potential to
reduce power losses by up to 90% over
long distances when compared with AC
systems using copper. Delivering highvoltage electricity down a subsea cable
with enough capacity to power a subsea facility at distances approaching 100
miles is not an option using copper, but
that may someday be possible with nanotubes. As electricity flows through a copper wire, it builds resistance counter
to the direction of energy flow, which
raises the temperature and correspond-
1/16/14 7:21 AM
ingly lowers the wires ability to conduct electricity. Dyke said this phenomenon is known as the skin effect, where
the current density is greatest near the
surface and diminishes further into the
conductor. If the mechanism of carbon
nanotube conductivity is channelization
through many 1-nm-in-diameter conductors and we diminish or entirely overcome the skin effect, then the carbon
nanotube wire can be 35 to 50% smaller in the diameter with the same power
rating, he said. Or, he added, We can
make the same diameter conductor used
in current umbilicals but with decreased
resistance at higher frequencies, essentially putting more power down the line.
NanoRidge initially focused on purchasing nanotube materials and extracting fibers using a polymer agent. The
company found that the extracted material was a poor conductor of electricity and that it would be more feasible
to produce the nanotubes themselves
into the desired diameters. Now in the
second year of the umbilical program,
NanoRidge is yielding positive results
in terms of achieving conductive parity with copper but isnt quite there yet.
Were at a point now where we are getting 105 cm resistivity, where the copper is 106, Dyke said. The goal is to get
to 106.
As described in a technical report
by Nanoridge, to make the nanotube
wire, the company uses a custom-built
tube-shaped furnace arranged vertically so the end product can be drawn
out of the top. A liquid carbon source,
mixed with a set of chemical additives,
is fed into the furnace, where it undergoes thermodynamic and chemical processes that transform the liquid into a
black elastic gel, or aerogel. Inside the
furnace, the aerogel is then consolidated
into fibers and spun out in the form of a
bare conductive cable that is wound onto
a spooling system. The take-up velocity
is synced to the liquid feed rate so that
the product can be spooled up as it is
being formed. The idea is that this is a
continuous process where we can make
miles of material in a single production
run, Dyke said.
Subsea Power.indd 71
1/16/14 7:21 AM
MANAGEMENT
From Recommendation
to Requirement
72
ManagementFeb.indd 72
Of the 12 companies that had not satisfied the rule, five were notified by BSEE
to halt operations because they failed
to provide an audit plan and completed
audit report. Those operators were given
3 days to reach a safe point in operations
before ceasing activities. While most of
the companies were conducting decommissioning activities, the elements of a
SEMS program are applicable to all offshore operations.
The seven additional companies
submitted audit plans but had not yet
completed their SEMS audit. Those companies were directed by BSEE to immediately provide a copy of their SEMS
program and have the company chief
executive officer certify, under penalty of
perjury, that the company implemented
the SEMS program. Other enforcement
measures such as civil penalties could be
assessed if operators did not comply with
the rules.
SEMS compliance calls for these
programs to be monitored and, if necessary, updated annually through a comprehensive auditing process that includes
submission of an audit plan, a thorough
review of all aspects of the program and
reporting of audit findings through a formal report to BSEE. In the first round
of SEMS audits, companies had the
option to conduct these audits internally with their own designated and qualified personnel. BSEE has now expanded the regulation under what is referred
to as SEMS II, which is designed to
enhance existing SEMS programs adding
several additional requirements such as
employee participation plans, reporting
unsafe working conditions, and additional empowerment of field-level personnel
with safety management decisions under
1/16/14 1:13 PM
Gas fow
computing
to go
+1 (407) 333-3235
Sema_073_jpt.indd
1
1361047Semaphore_ToGo_JPT.indd
1
sales.americas@servelec-semaphore.com
servelec-semaphore.com
1/14/14
8:46 AM
1/9/14 11:15
AM
MANAGEMENT
Stop-Work Authority and Ultimate Work
Authority. For conducting future SEMS
audits, SEMS II also requires operators
to hire an independent and third-party
(I3P)audit firm that is accredited by an
organization such as the Center for Offshore Safety. While the operator may
use members of its own internal organization on the audit team, a representative of the third-party firm must, at a
minimum, lead the audit. Operators now
have a SEMS II compliance deadline of 5
June 2015.
Many operators are now in the process of evaluating each audit optiona
third-party audit team leader supplemented with their own personnel or an
audit team fully staffed with I3P personnelto determine which route makes
the most sense for their organization.
To answer this question, operators need
a solid understanding of what kind of
information must be gathered, analyzed,
and tracked in the audit and weigh that
against the resources they have available
to successfully complete the audit. The
goal should be not merely passing the
audit, but also improving the safetyand
environmental management system.
Availability of
Internal Resources
74
ManagementFeb.indd 74
A third-party audit services provider should ensure that each SEMS auditor meets clearly defined prerequisites
for education, work experience, training, appropriate knowledge, and skills to
expertly conduct all functions of certification and auditing activity. This should
be achieved through a rigorous screening and selection process that ensures
auditors have the right profile of skills,
knowledge, and qualifications to conduct
1/16/14 1:13 PM
audits in a consistent and thorough manner. The screening process at Bureau Veritas includes in-person interviews, technical reviews of each auditor candidates
work history, competence reviews, verification of management system auditor
training completion, and periodic witness audit monitoring.
Unbiased Identification of
Potential Improvements
ManagementFeb.indd 75
75
1/16/14 7:30 AM
TECHNOLOGY
Mike Weatherl,
SPE, is a drilling
adviser in the
global services
organization of
Hess. He holds a
degree in petroleum
engineering from The University of
Tulsa. Weatherl started his career as a
production engineer with Chevron in
New Orleans. Over the next 25 years,
his career with Chevron included a
variety of positions in production
and drilling. Since 2004, Weatherl
has worked primarily on deepwater
projects, first as a drilling advisor
at Chevron before moving over to
Hess Corporation in November 2007.
He is a board certified professional
engineer in Texas and a 25-year SPE
member. Weatherl has authored
several papers and has served as
Technical Editor for SPE Drilling &
Completion. He is a member of the JPT
EditorialCommittee.
Recommended additional reading
at OnePetro: www.onepetro.org.
SPE 163957 Practical DirectionalDrilling Techniques and MWD Technology
in Bakken and Upper Three Forks
Formation in Williston Basin North
Dakota To Improve Efficiency of Drilling
and Well Productivity by Guangzhi Han,
Baker Hughes, et al.
SPE 166456 Newtonian Fluid in
Cementing Operations in Deepwater
Wells: Friend or Foe? by Polina Khalilova,
Schlumberger, et al.
SPE/IADC 163410 Large-Bore
Expandable Liner Hangers for Offshore
and Deepwater Applications Reduce
Cost and Increase Reliability: GOM Case
History by John McCormick, Halliburton,
et al.
SPE/IADC 163451 A Collaborative
Approach for Planning a Drilling-WithLiner Operation by Steven M. Rosenberg,
Weatherford, et al.
76
1DTFocusFeb.indd 76
drilling
technology
Once again, we find ourselves in a time of extreme challenges on many fronts in the
arena of well construction, with corresponding needs for technological advancements. Anyone who has been around the drilling-and-completion world during the
past several years can attest to the unique environment in which we operate today.
Ever-increasing drilling depths and formation temperatures and pressures are combined with depletion of mature basins and unprecedented geopolitical uncertainty.
The good news is that human innovation and problem solving continue to accelerate
commensurate with these challenges.
In this feature, we specifically highlight the persistent need for high-performance
drilling fluids. Back in the early 1980s, when I started in the business, in-house Drilling Engineering 101 courses with a major operator defined three primary objectives
for a drilling fluid: (1) hydrostatic pressure for well control, (2) delivery of hydraulic
horsepower to the bit, and (3) adequate rheology for hole cleaning. Of course, these
criteria must still be satisfied or the ability to deliver a given well to total depth is
jeopardized. However, today there is much more to consider: wellbore strengthening in low-fracture-gradient environments, special fluid systems for narrow porepressure/fracture-gradient windows, low toxicity for safety and environmental consideration, nondamaging water-based drill-in fluids, and wide-ranging formulations
for nonaqueous systems. The wealth of available SPE publications provides a fantastic
resource for the vast array of drilling-fluids strategies today.
With the ongoing evolution of managed-pressure drilling, companies are expanding the envelope of technical feasibility and successfully constructing wells thought
to be undrillable a few years ago. Onshore US and in many other areas of the world,
another revolution is taking place in the realm of directional drilling, with new tools
and techniques for rotary-steerable applications, measurement/logging while drilling, and bits. These technological advancements are profoundly altering the energy
outlook through horizontal and complex-directional-well design, with corresponding
delivery of reserves and value.
And, of course, unprecedented advancements have been made in zonal isolation,
cement-slurry design, and cement-placement techniques. Starting with clearer definition of permeable zones in the planning phase, operating companies, working in partnership with third-party service providers, are demonstrating the ability to hydraulically isolate water- and hydrocarbon-bearing formations, greatly enhancing well
integrity and reliability and reducing risk for the life of the well. Good news indeed
for all of us.JPT
1/16/14 7:45 AM
ECD-Management Strategy
Solves Lost Circulation Issues
C1
A11
Introduction
B5
Fig. 1Pierce field, showing location of Pierce B5, A11, and C1.
This article, written by Special Publications Editor Adam Wilson, contains highlights of
paper SPE 166134, Case StudyECD-Management Strategy Solves Lost-Circulation
Issues in Complex Salt Diapirs/Paleocene Reservoir, by David Murray, Shell; Mark W.
Sanders, SPE, and Kirsty Houston, SPE, M-I Swaco; and Hamish Hogg and Graeme
Wylie, Shell, prepared for the 2013 SPE Annual Technical Conference and Exhibition,
New Orleans, 30 September2 October. The paper has not been peerreviewed.
For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.
JPT FEBRUARY 2014
DT166134.indd 77
77
1/16/14 7:46 AM
78
DT166134.indd 78
Wellbore Strengthening
on Pierce B5
1/16/14 7:46 AM
More space
to flow
grai
nt
pa
ns
KRYPTOSPHERE provides twice the baseline conductivity of highstrength proppants at 20,000 psi closure stress. Precisionengineered, mono-sized proppant spheres with exceptional
strength, durability and smoothness create more space to fow
within your fractures for the life of your well.
Actua
lp
ro
carboceramics.com/kryptosphere
Carbo_079_jpt.indd 1
1/14/14 8:31 AM
HF/HS Functionality
80
DT166134.indd 80
Pierce C1 Planning
Pill A was prepared and pumped and allowed to soak for 50 minutes. Attempts
were made to achieve a drilling loss-free
flow rate; however, even at a lower flow
rate of 225 gal/min, the loss rate was
60 bbl/hr. This high loss rate at such a
low pump rate was considered too high to
continue drilling. The decision was made
to pump an HF/HS pill. To help maximize
Discussion
1/16/14 7:46 AM
| bakerhughes.com/MPRESS
BH_081_jpt.indd 1
1/14/14 8:30 AM
Introduction
Approach
Methodology
Assumptions
This article, written by Dennis Denney, contains highlights of paper SPE 166103,
Evaluation of Annular-Pressure Losses While Casing Drilling, by Vahid Dokhani
and Mojtaba P. Shahri, SPE, University of Tulsa; Moji Karimi, SPE, Weatherford; and
Saeed Salehi, SPE, University of Louisiana at Lafayette, prepared for the 2013SPE
Annual Technical Conference and Exhibition, New Orleans, 30 September2October.
The paper has not been peer reviewed.
For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.
82
DT166103.indd 82
1/16/14 7:47 AM
2014-01-10 4:45 PM
1/14/14 8:48 AM
W
2Ri
Ri
R
h
2R
Parameters
Value
A A
0.1
998.2
Herschel-Bulkley
1.5327
0.3745
0.5989
A A
84
DT166103.indd 84
values of 0.1
Eccentricity Effect
The governing equations become complicated as the inner pipe (casing) be-
Pipe-Rotation Effect
NO
1/16/14 7:47 AM
MCCO
The geometry of the casing-drilling operation corresponded to the second eccentric case, with a radius ratio of 0.764. The
Fann-viscometer data were converted to
corresponding shear-rate and -stress values by use of appropriate conversion factors. The results then were recognized
as the rheological properties of a yieldpower-law fluid. Those fluid properties
were used to match the CFD prediction
with that of field data. The frictional
pressure drop for field data was reported as 135 Pa/m, which could be obtained
from ECD data. Initially, an attempt was
made to obtain the pressure drop of the
concentric geometry without pipe rotation. The CFD yielded a 330-Pa/m pressure drop for the given geometry. The
next step was to implement the effect of
pipe rotation, yielding a 178-Pa/m pressure drop. To match real data, an attempt
was made to determine the geometry by
use of estimated eccentricity values. The
closest match of pressure-drop prediction to field data yielded a possible eccentricity value. Increasing the casing
eccentricity to a value of 0.9 reduced
the pressure drop. The combination of
Conclusions
1.48e+00
1.40e+00
1.33e+00
1.25e+00
1.18e+00
1.11e+00
1.03e+00
9.59e01
8.85e01
8.11e01
7.38e01
6.64e01
5.90e01
5.16e01
4.43e01
3.89e01
2.95e01
2.21e01
1.48e01
7.38e02
0.00e+00
Fig. 3Velocity-magnitude
distribution across annular space by
use of CFD to match the pressure
drop reported in the field.
INNOVATIVE
SOLUTIONS FOR
AN EVOLVING
WORLD.
N ORT H AM ERIC A | EU ROP E | M I DDL E E AST | S OU T H A ME RI C A | S O UT H E A ST A S I A
/// WWW.MCCOYGLOBAL.COM
DT166103.indd 85
MCCOY-089_weTorque_JPT_half.indd
1
1/16/14
7:48 PM
AM
1/9/14 5:13
Managed-Pressure Drilling
A Solution for Challenging Wells in Vietnam
MPD Techniques
and Applications
MPD Variants
This article, written by Special Publications Editor Adam Wilson, contains highlights
of paper SPE 165775, Managed-Pressure DrillingA Solution for Drilling the
Challenging and Undrillable Wells in Vietnam and Southeast Asia, by Ben Gedge,
SPE, Harpreet Kaur Dalgit Singh, Elsofron Refugio, and Bao Ta Quoc, Weatherford
Asia Pacific, and Nguyen Viet Bot, PVD Well Services, prepared for the 2013 SPE Asia
Pacific Oil and Gas Conference and Exhibition, Jakarta, 2224 October. The paper has
not been peer reviewed.
For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.
86
DT165775.indd 86
1/16/14 8:23 AM
HP/HT; Overpressured
Formations With Low Rates of
Penetration; Formations With a
Very Tight Kick/Loss Profile
For these applications, CBHP and earlykick-detection procedures are used with
an RCD and autochoke system, coupled
with a Coriolis meter and microprocessor. MPD enables a constant BHP to be
maintained while drilling an HP/HT well,
thereby reducing nonproductive time
(NPT), especially across pressure ramps
where kick/loss situations are common,
time consuming, and expensive. Benefits associated with the system are early
kick detection, better well control, and
ease of circulating kicks out, allowing
the well to be drilled through very tight
kick/loss margins with quick adjustment
to desired BHP. The dedicated choke allows maintaining BHP at a constant value
or range.
DT165775.indd 87
1/16/14 8:23 AM
Implementation of PMCD
To Manage Fluid Losses
in Granite-Basement Drilling
Implementation of MPD
To Manage ECD in an
HP/HT Overpressured Clastic
Formation With Low Rate
of Penetration
88
DT165775.indd 88
Implementation of MPD,
Early Kick Detection, and
CBHP in HP/HT Well With Very
Narrow Kick/Loss Tolerance
Conclusion
1/16/14 1:23 PM
Petrolink_089_jpt.indd 1
1/14/14 8:42 AM
Rig-Upgrade Works
This article, written by Special Publications Editor Adam Wilson, contains highlights
of paper SPE 164019, Re-Engineering and Upgrade of Semiautomated 3,000-hp
Drilling Rig for KOC HP/HT Exploration Program in Frontier AreasCase History
of UPDC Rig 776, by A. Al-Saleh, SPE, M.D. Al-Khaldy, SPE, A.A. Shehab, SPE, F.A.
Al-Naqa, SPE, and S. Baijal, Kuwait Oil Company; M.F. Karam and S. Schmidt,
United Precision Drilling; and D.C. McKinnell, SPE, Total Kuwait, prepared for the
2013 SPE Middle East Unconventional Gas Conference and Exhibition, Muscat, Oman,
2830 January. The paper has not been peer reviewed.
For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.
90
DT164019.indd 90
1/16/14 7:50 AM
CASE IN POINT
Delivered Results
USD
80MM
saved in reduced
drilling-related NPT
hole sections
delivered in multiple
wells previously
deemed undrillable
100%
Formation Evaluation
Weatherford_091_jpt.indd 1
Well Construction
Completion
Production
1/17/14 9:30 AM
Rig Engines, SCR System, Accumulator Unit. To cope with the higher power
demands of the new mud pumps and
mud system, the five existing 12-cylinder
engines were replaced with larger,
16-cylinder engine packs. The old SCR
system was replaced with a new SCR system that integrates automated engine
control in the drillers cabin.
The original nine-station accumulator was replaced with an upgraded
12-station unit.
Camp Refurbishment. The entire main
camp and rigsite camp underwent re-
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92
DT164019.indd 92
1/16/14 7:50 AM
Main Challenges
and Recommendations
DT164019.indd 93
COMMITTED TO QUALITY...
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1/16/14 7:50 AM
TECHNOLOGY
94
2OFFocusFeb.indd 94
offshore facilities
In recent years, an unprecedented upsurge in offshore field-development activity has
been driven largely by the corresponding sustained surge in oil price on world markets. Much of this activity has been focused on deep water, where the challenges have
stretched both the hardware supply chains and the availability of qualified workers
close to their limits.
One of the consequences of this offshore market stimulation has been a substantial increase in unit development costs to a point at which operators are increasingly
seeking ways to restore a better balance in supply and demand. Hence, an increasing number of field-development decision deferments are becoming a key part of
thatprocess.
One potential benefit to the industry that could be derived from a temporary
slowdown in major capital expenditure would be an opportunity for increased focus
on technology development and qualification in anticipation of the huge challenges ahead. The initiative, however, would have to be driven and funded largely by the
operator sector, with practical vendor solutions to real, tangible problems being the
prime target.
Here, we take a closer look at the kind of technology developments that are
already making a major contribution to our ability to move forward successfully and
safely into new and harsh frontiers for oil and gas development. The chosen papers
reveal the increasing importance of taking an integrated and systematic surface/subsurface approach when seeking solutions to the ever-more-complex challenges ahead.
The industry has demonstrated time and again that it is not sufficient for a vendor to have put huge effort and investment into getting a new solution into its catalog
of options. It is increasingly necessary to be able to show convincing and verifiable
evidence that a rigorous and recognizable testing and qualification program has been
followed in order to substantiate the claim that a solution is ready for field application.
The final ingredient necessary to justify the technology investment is an operator capable of analyzing the qualification evidence and confident enough in its own
staff to make the decision to be the first adopter of that technology offshore. Statoil
has shown itself to be a shining example of such an operator in the subsea arena, but
others, too, have risen to the challenge, especially where the technology is a key development enabler.
I hope you enjoy reading this small selection from a large body of recent papers
covering associated topics of technology-development interest. JPT
1/16/14 7:51 AM
Introduction
This article, written by JPT Technology Editor Chris Carpenter, contains highlights of
paper OTC 24511, Deepwater Floating Production Systems in Harsh Environments:
A Look at a Field Development Offshore Norway and the Need for Technology
Qualification, by T.S. Meling, Statoil, prepared for the 2013 Offshore Technology
Conference Brasil, Rio de Janeiro, 2931 October. The paper has not been peer reviewed.
Copyright 2013 Offshore Technology Conference. Reproduced by permission.
OF24511.indd 95
95
1/16/14 7:52 AM
tions, which is beneficial for riser solutions such as steel catenary risers (SCRs).
Except for the Kikeh spar offshore Malaysia, all spars are installed in the GOM,
and even though the hard tank in the spar
hull can provide storage capacity, no spar
hulls are used for storage. Therefore, use
of a spar FPSO in the harsh environment
offshore Norway would definitely require
technology qualification.
An important driver for the concept
selection was the riser solution. Because
no deepwater risers have been installed
offshore Norway to date, all riser solutions would require some qualification
work. On the basis of Statoils costly experience with gas export through roughbore flexible risers, there was a desire to
avoid the flow-induced pulsations (FIPs)
caused by the carcass in the flexibles.
With subsea trees, there is no need for
top tension risers, and then the only riser
solutions that eliminate FIPs are SCRs,
smooth-bore flexible risers, or a hybrid
riser solution with smooth-bore jumpers.
Use of a hybrid-riser solution would eliminate the water-depth challenge for the
smooth-bore flexible riser because the
vertical steel riser section bridges most
of the water column. However, because of
its complexity and costs, the hybrid-riser
solution was not chosen for the Aasta
Hansteen project.
With the FIP challenge and the need
for technology qualification for smoothbore flexible risers, the preferred riser
concept was the use of SCRs. The hangoff area and the touchdown area are critical sections for the SCRs, and floater motions are critical to achieve a robust SCR
concept. Model tests were carried out,
and ultimately the spar FPSO was the selected hull concept because its motions
gave the most robust SCR solution and it
was the most cost-effective concept.
96
OF24511.indd 96
ident. In addition, the spar will be the largest in the world, with a topside dry weight
of 22600 t, a hull dry weight of 41 000t,
and a total displacement of 165000 t. The
diameter of the hard tank is 50 m, and
total length of the hull is 195 m.
Both a truss-spar design and a new
type of spar with a belly were studied,
requiring different types of qualification.
Model testing has already been mentioned as essential in documenting the
global response. The design waves in the
GOM are not far from the design waves at
Aasta Hansteen, but the associated peak
periods are longer and there might be
wave energy at periods up to 30 seconds.
Hence, the natural period in heave must
be shifted toward a longer period than in
the GOM to avoid any resonance problems. Heave/pitch instabilities must also
be avoided. Additionally, vortex-induced
motions (VIMs) are another spar characteristic that must be limited. Therefore,
comprehensive model tests were carried
out for both spar concepts to confirm
predicted response. While strakes are
commonly used to control VIMs in the
GOM, the model tests revealed that the
waves in the Norwegian Sea dampened
the VIMs and that no strakes were needed for the truss-spar design. The effect of
increased fatigue loading was also thoroughly addressed for critical sections
such as the connection between the hard
tank and the truss section, and the pull
tubes. However, with proper structural
design, these issues were managed.
The storage consists of four separate compartments located below the
zone at risk of ship collisions. The tanks
are surrounded by cofferdams to prevent leakages. Two separate access
shafts are provided for normal operation
andmaintenance.
Offloading of the condensate to shuttle tankers will be performed by pumps
submerged in welded caissons from the
topside cellar deck. The design principle
is that all hydrocarbon-containing systems shall be determined on the process
side of the topside cellar deck. All valves,
headers, and flanges in the hydrocarboncontaining systems shall be located topside to minimize risk of leakages and required operator attention in the hull. The
design allows simultaneous loading and
offloading. Condensate offloading will be
carried out approximately once a month.
SCRs
Statoil has been working with qualification of SCRs for many years in order to
have them available as riser solutions for
its deepwater field developments. The
focus has been on critical areas such as
the hang-off area and the touchdown
zone. Documenting sufficient fatigue life
for the SCRs is very often the most challenging task, especially in the touchdown
zone. Fatigue damage caused by wave
loading is one contributor, but the largest uncertainty is linked to fatigue damage caused by vortex-induced vibrations
(VIVs) of the risers. VIVs have been studied for many decades, but the uncertainty is still considerable. Strakes are commonly installed more or less along the
entire free-spanning part of the SCRs to
limit VIVs to manageable levels. Although
one alternative to strakes is to use fairings, strakes were chosen in the Aasta
Hansteen project to limit VIVs.
At hang-off, the stresses for the SCRs
will be controlled by support from the
pull tubes. A riser-integrity-management
system is under development by the project, including riser monitoring, to ensure
that the risers respond as predicted to
the various loadings. JPT
1/16/14 7:52 AM
Gauge configurations
optimized for all PDM
or RSS systems.
Advanced modeling
to meet or exceed
directional, ROP and
section objectives.
Varel_155_jpt.indd 1
10/10/13 2:15 PM
he Schiehallion floating
production, storage, and
offloading vessel (FPSO) is moored by a
turret-mooring system (TMS) located in
a water depth of 400 m in the Atlantic
in very challenging environmental
conditions. The Schiehallion FPSO
went onstream in 1998. As part of the
planned field development, the Quad
204 FPSO currently under construction
will replace the producing unit in
2015. This paper compares the main
features of the Schiehallion and Quad
204 TMSs, reporting the performance
of key components over 15 years
ofoperation.
Introduction
for harsh weather and continuous operations in the west Shetland area.
BP Schiehallion FPSO
Survival of 100-year-storm
condition (intact/one line broken/
transient case)
Four bundles of mooring lines
allowing for large corridors for
the risers
Mooring stiffness independent of
offset directions
Fourteen anchor legs, bundled in
an anchor pattern of 23 and 24 legs
and using a combination of 6-in. studless chain (a first) and 146-mm-diameter
sheathed spiral-strand steel cables, enable the criteria to be met. Suction anchors placed in a radius of 1650 m provide the required holding capacity.
For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.
98
OF166560.indd 98
1/16/14 7:54 AM
This allows an above-water dry connection of the flexible risers. Bend restrictors protect the riser sections below the
chain table (vessel keel level).
Upper-Turret Manifold and Gantry. An open manifold structure houses the shut-down and emergency-shutdown valves, the piping headers and
pigging equipment, the turret equipment
room, and the chain and riser installation winch.
Three elevated decks, stepped in
diameters from 22 to 16 m above the riser
deck, are arranged to form a cone with
a height of 27 m above the main deck. A
three-legged pyramid gantry structure is
giving you
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OF166560.indd 99
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OF166560.indd 100
1/16/14 7:54 AM
Introduction
The proposed offshore dry-docking concept lifts the FPSO out of the water by
submerging the floating dry-dock vessel and moving it underneath the FPSO
offshore without disconnecting the
FPSO from its mooring system or flowlines, as shown in Fig. 1. The bowless
concept of the dry-dock vessel with a
high load-carrying capacity enables dry
transportation of more-traditional semisubmersibles and other floating production units and FPSOs. The proposed offshore dry dock investigated the use of
dry-transportation technology for offshore dry-docking of complete floating
productionunits.
Technical Specifications
This article, written by Dennis Denney, contains highlights of paper OTC 24330,
Offshore Dry-Docking of FPSOs: A Response to Industry Needs, by T. Terpstra and
E.A. Hellinga, Dockwise, prepared for the 2013 Offshore Technology Conference
Brasil, Rio de Janeiro, 2931 October. The paper has not been peer reviewed.
Copyright 2013 Offshore Technology Conference. Reproduced by permission.
OF24330.indd 101
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1/16/14 7:55 AM
Offshore-Dry-Docking
Operation
102
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OF24330.indd 103
Hydrodynamics of Offshore
Loading and Discharge
Hazard-Identification Process
and Safety Assessment
Conclusion
The main challenge during offshore-drydock loading and discharge is controlling the relative horizontal movements
of the dry-dock vessel and the FPSO. The
model test of a large semisubmersible
showed positive results, providing confidence in the feasibility of the system.
The mooring loads were within a realistic range for safe operation. Further
model tests will be required to verify the
relative movements during loading and
discharge of an FPSO. The dry-dock vessel must be able to load and discharge
the FPSO with a preferred significant
wave height of at least 1.5 m to make
it financially attractive in most cases.
Areas with favorable wave characteristics would allow a maximum significant
wave height of 1.0 m.
Use of a dry-dock vessel for offshore
dry-docking can be of benefit when the
FPSO is permanently moored by an internal or external turret and all lines have
sufficient slack, repairs are related to the
underwater portion of the FPSO and are
accessible, significant advantages exist
vs. executing an underwater repair, and
no dry-dock repair yard is available within a relatively short distance. JPT
103
1/16/14 7:55 AM
TECHNOLOGY
104
3WTFocusFeb.indd 104
well testing
As throngs of people crowd the car dealerships eager to buy hybrid or electric vehicles
to stop using fossil fuels to drive their cars, I reminisce about the good old days when
hydrocarbons ruled the world of energy. Oh, wait, that is the start of my upcoming
novel! Renewable energy and nuclear power are the worlds fastest-growing energy
sources, each increasing 2.5% per year. However, it is estimated that fossil fuels will
continue to supply nearly 80% of world energy use through 2040. Natural gas is the
fastest-growing fossil fuel, as global supplies of tight gas, shale gas, and coalbed methane increase.
Rising prosperity in China and India is a major factor in the outlook for global
energy demand. This is great news for our industry because it forces us to continue
finding new resources to meet the worlds demands. The massive deepwater reservoirs
seem to have been discovered and are, for the most part, in the field-development and
production phases. The unconventional reservoirs open new possibilities. Although
the term is used indiscriminately for rocks that exhibit permeability values in the
nano- to microdarcy range, these unconventional reservoirs fall into various categories that must be exploited differently. Common practice is that massive fractures are
required to stimulate hydrocarbon production. But, in many developed countries, the
mere mention of the word fracturing, or fracking, sends shivers down the collective spine of the general population to the point that governing bodies have simply prohibited such practice. Thus, the reservoirs remain unproduced. And they will
remain so unless new technologies are developed or the public is eventually educated
on the benefits and safety of this procedure.
In the meantime, shale gas and coalbed methane, or coal-seam gas, continue to
gain acceptance in countries other than the US, where most of the initial techniques
have been tested with reasonable success. Interest in exploiting these types of reservoirs has gained momentum in places such as Australia, Argentina, China, Canada,
Russia, and even the Middle East. Allow me to say that this is not a comprehensive list;
other countries are also opening the doors for companies to find, develop, and produce hydrocarbons from these reservoirs.
During the last year, a large number of publications have dealt with testing unconventional reservoirs. Although it was difficult to select three articles from the many
manuscripts, I hope that the three chosen convey the interest in these reservoirs and
the clever use of well-test data to add knowledge into understanding the producibility
of these reservoirs. Finally, let me remind the interested reader that many other articles on this subject are available in the OnePetro library.JPT
1/16/14 7:56 AM
Introduction
This article, written by JPT Technology Editor Chris Carpenter, contains highlights
of paper IPTC 16950, Integrated Well-Test Strategy in Unconventional Tight Gas
Reservoirs: Learning and Experiences From an Actual Field Project, by Minquan Jin,
SPE, Shell Exploration & Production; Wenxia Zhang, SPE, Shell China Exploration
and Production; and Hongli Zhang, PetroChina Southwest, prepared for the 2013
International Petroleum Technology Conference, Beijing, 2628 March. The paper has
not been peer reviewed.
Copyright 2013 International Petroleum Technology Conference. Reproduced by
permission.
For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.
JPT FEBRUARY 2014
WT16950.indd 105
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1/16/14 8:02 AM
Drilling
Prefracture
Well Tests
(DFIT, PIT)
Fracture
Flowback
Post-Fracture
Well Tests
Fluid
Sampling
Production
Production-Data
Analysis
Well-Program Sequence
Fig. 1Well-test programs in various stages of well life.
Development of an Integrated
Well-Test Program
The development of a tight gas reservoir generally requires extensive multistage hydraulic-fracturing jobs. Therefore, the integration of various well tests
with multistage hydraulic-fracturing jobs
becomes very complex, and a successful
integration requires careful planning. To
facilitate this integration process, we developed a decision flow chart. For a discussion of this flow chart and its application, please see the complete paper.
The ultimate selection of a well-test
program depends on the balance be-
4000
35
30
3600
25
3400
3200
20
3000
15
2800
Tubinghead Pressure
2600
10
Temperature, C
2400
2200
2000
9/17
Wellhead Temperature, C
3800
9/22
9/27
10/2
10/7
10/12 10/17
10/22
10/27
11/1
11/6
11/11
11/16
11/21 11/26
Date
Fig. 2Example of PBU-survey results.
106
WT16950.indd 106
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was used to estimate an initial reservoir pressure. The estimated initial reservoir pressure in this case was approximately 7,819 psi. This number is slightly higher than the 7,375 psi
estimated from the PIT. The difference, however, is reasonable and within 6%. Also, the flow in this case is still in the
pseudolinear-flow regime, and the pseudoradial flow has not
yet started. Therefore, the initial reservoir pressure estimated
from this test may contain some uncertainty, and that could
contribute to the observeddifference.
We observed that DFITs are successful when the formation
can be broken down at the initial attempt. The success rate is
approximately 70%, although operational cost is an issue.
PBU-Test Results. This particular well was put under production for a short time following completion of well flowback
to clear up the completion fluid. The well was subsequently shut in for a total of 70 days while waiting for tie-in to the
production pipeline. The tubinghead flow pressure and temperature were monitored during this time period (Fig. 2). The
data were not used for pressure-transient analysis because of
the presence of multiphase fluid inside the wellbore, and the
depth of fluid contact was also unknown during this time period. A pressure and fluid-density survey was conducted with
a production-logging tool at the end of the shut-in period. The
results indicate that the reservoir pressure at the sand surface
at a depth of 3262 m was 7,234 psi. This number is lower than
those for the DFIT and the PIT. However, this is probably to be
expected because the wellbore pressure had not yet completely
reached equilibrium with the formation. Therefore, the pressure estimation from the pressure survey is generally consistent with the results from the PIT and DFIT.
We found that PBU tests are the most-expensive and -timeconsuming option and should be considered only when the well
is idle, and should be coupled with a wellbore-fluid survey.
Not all of the well tests conducted in the field were successful.
There were many challenges and issues during the conduct of
the well-test program. For example, the initialization of breakdown of the reservoir formation becomes a major issue during
the DFIT. In one such example, the formation failed to break
down during several continuous attempts even though the bottomhole pressure reached 18,000psi (approximately 6,000psi
above overburden pressure). Over the course of field operations, several actions were taken to mitigate this issue, including increasing the number of perforation shots and using better perforating tools, longer slugs, and acid and crosslinked gel.
These and other actions did improve the success rate of subsequentDFITs. JPT
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WT16950.indd 107
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1/16/14 8:02 AM
Introduction
(a) Fracture
Linear Flow
(b) Formation
Linear Flow
This article, written by JPT Technology Editor Chris Carpenter, contains highlights
of paper SPE 163825, Interpretation of Closure Pressure in the Unconventional
Montney Using PTA Techniques, by Robert V. Hawkes, Pure Energy Services; Irene
Anderson, Talisman Energy; R.C. Bachman, Taurus Reservoir Solutions; and A.
Settari, SPE, University of Calgary, prepared for the 2013 SPE Hydraulic Fracturing
Technology Conference, The Woodlands, Texas, USA, 46 February. The paper has
not been peer reviewed.
Overview of Flow-Regime
Identification in Minifracture
Analysis
The log-log derivative plot is the preferred flow-regime-identification/diagnostic tool for PTA. It is uniquely capable of identifying all flow regimes, from
early time through late time. The current paradigm for PTA is first to identify
flow regimes by use of the Bourdet loglog derivative plot and then to use secondary specialized plots to complete the
analysis. In contrast, the current practice in minifracture interpretation is to
give equal weight to various combination
plots (G-function and square root of t)
and the t (or delta-time) log-log derivative plot. The robustness of the Bourdet
For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.
108
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88000
84000
80000
76000
72000
68000
Pressure, kPaa
64000
Overburden=25.3 kPa/m
60000
56000
52000
48000
44000
40000
36000
32000
28000
24000
0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 1.10 1.20 1.30 1.40 1.50 1.60 1.70 1.80 1.90 2.90 2.10
Time, hours
WT163825.indd 109
Minifracture Tests on Pad 58-L. Talisman Energy is targeting the upper and
lower Montney in British Columbia. The
Montney formation, for the purposes of this paper, has been divided into
four groups: upper upper (UU), lower
upper (LU), upper lower (UL), and lower
lower(LL).
There are six horizontal wells completed on the 58-L pad. One vertical wellbore has also been drilled for geological
and microseismic-monitoring purposes.
For the seven wellbores, four minifracture/leakoff tests were conducted. One
was conducted on vertical Well D58-L
(LL) and one each in horizontal Wells
058-L (UU), F58-L (UU), and E58-L (UL).
Operational Procedure. All four minifracture tests were conducted in casedand-cemented wellbores within 4 days
of each other. The horizontal wells were
perforated near the toe of the wellbore
over a 1-m interval. The minifracture test
was then conducted by injecting fresh
water at a final rate of 0.5 m3/min (132gal/
min), with injected volumes ranging from
109
1/16/14 1:34 PM
RESOURCES
110
WT163825.indd 110
Comments
1/16/14 8:02 AM
EXPERIENCE MATTERS.
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Cudd Energy Services has a proven reputation for professionalism, reliability, and experience. We apply ingenuity
and persistence to each operation to help you achieve the maximum return on your investment. With highly trained,
certified crews located throughout the Rocky Mountains region, we stand ready to deliver on time, every time.
Cudd_111_jpt.indd 1
1/14/14 8:33 AM
common well-completion
configuration for shale-gas wells
is a horizontal well with multiple
transverse hydraulic fractures. This
configuration is becoming common for
tight gas reservoirs. Pressure-transient
testing of this completion configuration
has not been considered practical or
useful because extracting completion
parameters (e.g., fracture conductivity
and fracture half-length) from the
recorded response requires estimating
the effective formation permeability.
Estimating permeability directly
from a buildup or drawdown test can
be performed only if data from the
radial-flow period, which reflects this
parameter, are recorded. Unfortunately,
for this completion configuration in a
low-permeability reservoir, this flow
period occurs only after extremely long
shut-in or flowing times.
Introduction
The usual shale-gas completion is a casedand-cemented horizontal well, perforated with multiple perforation clusters.
Each perforation cluster is treated with
an independent fracture stimulation with
a large volume of fluid and relatively low
proppant concentration. The goal is to
create an induced-hydraulic-
fracture
system, spaced along and covering the
length of the horizontal well to provide
a large, effective surface flow area in the
reservoir. Interpreted microseismic images of these multistage-stimulation
treatments indicate that, in some reservoirs, the fractures created at each perfo-
This article, written by Dennis Denney, contains highlights of paper SPE 163983, An
Approach to Practical Pressure-Transient Testing of Multiple-Fracture-Completed
Horizontal Wells in Low-Permeability Reservoirs, by Richard Volz, Elvia Pinto, and
Omar Soto, SPE, BP America, and J.R. Jones, SPE, NSI Fracturing, prepared for the
2013 SPE Middle East Unconventional Gas Conference and Exhibition, Muscat, Oman,
2830 January. The paper has not been peer reviewed.
Type-Curve Development
For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.
112
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Fig. 1 shows the data recorded before and during the test sequence. The
upper part of the figure shows the pressure data from the downhole gauge, while
the lower graph shows the p roductionrate data used to analyze the pressure
data. Bottomhole-pressure measurements
started on 7 December 2011 and ended
on 10 April 2012.
During this test sequence, two main
sets of pressure-buildup data were collected. The first set of data was recorded for 331 hours, and the second set
was recorded for 95 hours. The second
pressure-buildup test was performed
to determine the effect of changes to
the surface recording equipment on
the quality of the measured data. This
second test was shortened on the basis
of the interpretation of the response
captured during the first pressure-
buildup period. For both tests, a down-
WT163983.indd 113
Pressure, psi
5,000
10,000
5,000
10,000
15,000
20,000
25,000
15,000
20,000
25,000
Time, hours
Rate-Normalized Pseudopressure
and Derivative, (psi2/cp)/(Mscf/D)
1.00101
1.00102
1.00103
Short-test pseudopressure
Short-test derivative
Long-test pseudopressure
Long-test derivative
1.00104
1.00105
0.00001
0.0001
0.001
0.01
0.1
10
100
1,000
Pseudotime, hours
Rate-Normalized Pseudopressure
and Derivative, (psi2/cp)/(Mscf/D)
Rate, Mscf/D
Field Example
102
103
104
105
105
104
103
102
101
100
101
Pseudotime, hours
113
1/16/14 1:37 PM
Behind
every
winner
is a
great
nomination
Nominate a colleague for outstanding work
in the E&P industry.
Now until 15 February, the Society of Petroleum Engineers
is accepting nominations for outstanding work
in the E&P industry. Visit www.spe.org/awards for more
information on nominating a colleague today.
114
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1/16/14 8:01 AM
Rate-Normalized Pseudopressure
and Derivative, (psi2/cp)/(Mscf/D)
1.00103
1.00101
1.00104
1.00102
1.00105
mwDHD=0.25
mwDHD=0.25
mwDHD=0.2
mwDHD=0.2
mwDHD=0.15
mwDHD=0.15
Short-test pseudopressure
Short-test derivative
Long-test pseudopressure
Long-test derivative
1.00103
1.00106
1.00104
1.00107
1.00104
1.00102
1.00100
1.00105
0.00001
0.0001
0.001
0.01
0.1
10
100
1,000
Dimensionless Time/HD
Conclusions
WT163983.indd 115
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1/16/14 1:42 PM
TECHNOLOGY
Niall Fleming,
SPE, is the leading
adviser for well
productivity and
stimulation with
Statoil in Bergen,
Norway. He has
previously worked as a production
geologist, chemist, and engineer.
Flemings main interest is within the
area of formation damage from drilling
and completion fluids and from wells
in production. In particular, he has
recognized the potential for several
different nanotechnology applications.
Fleming holds a PhD degree in geology
from Imperial College London. He
has authored several SPE papers, is an
associate editor for SPE Production &
Operations, serves on the JPT Editorial
Committee, and has been a member of
the organizing committees for several
SPE conferences and workshops.
116
4NTFocusFeb.indd 116
nanotechnology
Nanotechnology has enormous potential in the oil industry, with numerous applications currently under investigation. These include, for example, improvements
in material design for enhanced resistance to corrosion or erosion, improved and
enhanced oil recovery, improved understanding of reservoirs through use of nanosensors, nanocoatings that prevent the adherence of deposits, and use of nanotechnology
in drilling and completion fluids along with production chemicals.
The key word with regard to nanotechnology applications in the oil industry is
potential. Realizing that potential is another matter. A survey of SPE papers published in 2013 describing nanotechnology applications that have been implemented in
the field showed only two. There are, of course, numerous explanations for the apparent lack of papers describing field experiences, with the most obvious being that we
are in an early-phase technology development and it will take time for new products to
emerge in the marketplace. Our industry can be cautious when it comes to new technology, and this resistance to change could be another factor here.
A further influence is the potentially unknown consequences of introducing
nanotechnology into the environment. For example, much research is focused on the
environmental effect of releasing nanoparticles and the potential health risk through
inhalation along with the potentially damaging consequences of these particles entering the food chain. It will take time to work through these issues before nanotechnology can be described as mainstream.
Where does the future lie for nanotechnology in the oil industry? It is too early
to say, with too many unanswered questions remaining. Nevertheless, given the effect
that nanotechnology has had in other disciplines (for example, medicine), it would be
surprising if nanotechnology had little effect on the oil industry.
The papers selected this year include two examples presenting field implementation of nanotechnology. Lets hope that, in the future, many more papers of this type
will appear in the SPE literature. JPT
1/16/14 7:56 AM
Niscota
Boyaca Florea
Laguna de Tota
Recetor
Complejo
Pauto
Piedemonte
Recetor
Yopal
Recetor
Casanare
Niscota
Piedemonte
YOPAL
Recetor
Tauramena
Rio Chitamena
Cupiagua
Aguazul
Santiago De
Las Atalayas
Cupiagua Sur
Tauramena
Cusiana
Tauramena
Rio Chitamena
Introduction
10
This article, written by JPT Technology Editor Chris Carpenter, contains highlights
of paper OTC 24310, Application and Evaluation of a Nanofluid Containing
Nanoparticles for Asphaltene Inhibition in Well CPSXL4, by R. Zabala, E. Mora,
C.Cespedes, L. Guarin, H. Acuna, and O. Botero, Ecopetrol; J.E. Patino, Petroraza;
and F.B. Cortes, Universidad Nacional de Colombia, prepared for the 2013 Offshore
Technology Conference Brasil, Rio de Janeiro, 2931 October. The paper has not been
peer reviewed.
Copyright 2013 Offshore Technology Conference. Reproduced by permission.
NT24310.indd 117
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1/16/14 8:06 AM
again after a few months. Chemical inhibition jobs also have been performed
with polymers that act like resins for the
asphaltene-inhibitionmechanism.
The method of using nanofluids containing alumina nanoparticles is expected to effectively extend the life of organic stimulations, preventing asphaltene
precipitation downhole while maintaining a sufficient residual of nanoparticles within the reservoir. With the implementation of this nanotechnology,
it will be possible to compare results
between this novel method and the
polymer-inhibitionmethod.
Experimental Description
LACPEC 14
Regist
er No
w!
118
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1/16/14 8:06 AM
Changes in oil effective permeability show the alteration of permeability by asphaltene precipitation. After nheptane injection, without inhibition,
asphaltene precipitation creates skin
damage greater than 99% if it is compared with the original permeability.
After cleanout with an injection of diesel, alcohol, and xylene (DAX), the skin
damage was reduced to 37% and, after
application of the nanofluid containing
nanoparticles for asphaltene inhibition,
additional skin-damage reduction to
34% was achieved. Inhibition is proved
after application of nanoparticles; the
oil effective permeability is maintained
for a long time after 50 pore volumes
of injected oil. Additionally, the relative permeability to oil visibly increases
after application of the fluid containing
aluminananoparticles.
Field Application
For reasons detailed in the complete paper, Well CPSXL4 was the
first well selected for testing the new
stimulationtechnology.
Developing a New Technology With
Nanoparticles To Inhibit Asphaltene
Deposition. Four chemical stimulations
were performed in the well. The first
one was conducted in January 2004 to
attack inorganic deposits; this was followed in April 2006 with an inorganic/
organicstimulation.
In January 2011, a selective stimulation was performed in the Barco and Mirador formations; the instantaneous oilrate increase was 152 BOPD.
The chemical stimulation using inhibition developed with nanoparticles
was designed to overcome the main problems associated with the previous inhibition methods. Usually, organic stimulations are performed for periodic cleaning
or for removing asphaltene deposits that
precipitate in these wells. Management
of pressure drop is needed in the field
to avoid large pressure drawdowns that
accelerate flocculation and precipitation
ofasphaltenes.
High flow rates and high pressure
drops prevent good retention of conventional inhibitors of asphaltene formation. It is expected that asphaltene
inhibitors based on nanoparticles such
as nanoalumina have greater affinity for
Results
A production well test was performed between each stage to verify well performance.
The net initial incremental oil
rate was 1,280 BOPD.
A performance increase
(American Petroleum Institute
scale) was observed, from 40 at
the beginning of the stimulation
job to 41.5 at the end of the
inhibition with nanoparticles.
Nodal system analysis showed an
improvement obtained in inflow
performance relationship (skin
reduction); also, the vertical lift
performance relationship was
altered because of the increase in
oil production.
The post-inhibition/poststimulation production
performance has been monitored
for almost 8 months; during the
last 3 months of that period,
production has remained a
constant 300 bbl above the
baseline. JPT
Energy Is
Our Business
price.ou.edu/energyexec
NT24310.indd 119
1/16/14 8:06 AM
istorically, invert-emulsion
drilling fluids are the preferred
system for drilling offshore
Cameroon. However, with a regulatory
environment moving toward zero
discharge, associated costs are rising.
Therefore, an operator planning to
drill in this environment investigated
high-performance water-based-mud
(HPWBM) -system alternatives.
HPWBM systems offer the potential
advantage of offshore discharge of
drilled cuttings and effluents (owing
to the absence of oil contamination)
and lowered waste-management costs.
Experience in the field demonstrated
that the selected drilling fluid
met expectations by achieving the
required drilling performance and
high shale stabilization with zero
environmentalimpact.
KB Field
KF Field
BaF Field
Ebome
Ebodje
Introduction
Fig. 1A location map of the BaF field in the Douala basin offshore Cameroon.
This article, written by JPT Technology Editor Chris Carpenter, contains highlights
of paper SPE 163502, High-Performance Water-Based Drilling Fluids: An
Environmentally Friendly Fluid System Achieving Superior Shale Stabilization
While Meeting Discharge Requirement Offshore Cameroon, by Anuradee
Witthayapanyanon, SPE, Baker Hughes; Jerome Leleux, SPE, Julien Vuillemet,
Ronan Morvan, and Andre Pomian, Perenco; and Alain Denax and Ronald
Bland, SPE, Baker Hughes, prepared for the 2013 SPE/IADC Drilling Conference and
Exhibition, Amsterdam, 57 March. The paper has not been peer reviewed.
For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.
120
NT163502.indd 120
1/16/14 8:05 AM
Field Background
Operators Selection
Criteria for HPWBM
HPWBM Design
NT163502.indd 121
Pressure!
High Pressure
Equipment
Company
CERTIFIED
121
1/16/14 8:05 AM
Slugging
It Out
XXII
Drilling Performance
Evaluation: Offset vs.
HPWBM Test Wells
Fifty Shades
of Black
The Truth About
Bitumen Production
1 April 2014
BMO Centre at Stampede Park
Calgary, Alberta, Canada
www.spe.org/events/sio
Conclusions
NT163502.indd 122
1/17/14 11:57 AM
Introduction
Pencil
Tip
H2O
0.1
Glucose
Molecule
1
Bacterium
Virus
10
100
1000
Cancer
Cell
104
Tennis
Ball
105
106
107
108
Nanometers
Fullerenes
Antibodies
Nanoparticles
Carbon Nanotubes
Fig. 1Scale of items referenced to a nanometer.
Engineered Nanomaterials
This article, written by Dennis Denney, contains highlights of paper SPE 164716,
Applications of Nanotechnology in the Oil and Gas Industry: Latest Trends Worldwide
and Future Challenges in Egypt, by Abdelrahman Ibrahim El-Diasty, SPE, and Adel
M. Salem Ragab, American University in Cairo and Suez University, prepared for the
2013 North Africa Technical Conference & Exhibition, Cairo, 1517 April. The paper
has not been peer reviewed.
Exploration
For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.
JPT FEBRUARY 2014
NT164716.indd 123
123
1/16/14 8:03 AM
Vertex
Solid
Fig. 2Nanoparticle structuring in the wedge film.
loss and enhance wellbore stability. Filter cake developed with nanoparticlebased drilling-fluid filtration is very thin,
which implies high potential for reducing
differential-pressure sticking and formation damage while drilling.
In shale formations with nanodarcy
permeability, the nanometer-sized pores
prevent the filter cake from forming,
which in turn allows fluid loss. Nanoparticles can be added to the drilling fluid
to minimize shale permeability by physically plugging the nanometer-sized
pores and shutting off water loss. Hence,
nanoparticles can provide a solution in
environmentally sensitive areas where
oil-based muds currently are used for
shale-instability problems.
Torque and Drag. Because nanomaterials can form fine and very thin films,
nanoparticle-based fluids can significantly reduce the frictional resistance
between the pipe and the borehole wall
by forming a continuous thin lubricating film at the wall/pipe interface. Also,
the tiny spherical nanoparticles may create an ultrathin ball-bearing-type surface between the pipe and the borehole
wall that would allow easy sliding of the
drillstring along the nanoparticle-based
ball-bearing-type surface. Nanoparticlebased fluids could be especially useful in
reducing the torque-and-drag problems
in horizontal, extended-reach, multilateral, and coiled-tubing drilling.
High-Pressure/High-Temperature
(HP/HT) Challenges. In HP/HT drilling
operations, many drilling-fluid systems
have a relatively poor heat-transfer coefficient. The cooling efficiency of traditional drilling fluids decreases because of
slow heat dissipation from the surfaces of
downhole tools and equipment. Hence,
there is a higher probability of equip-
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Production
1/16/14 8:03 AM
The benefts of integrated geoscience and drilling technologies include proper positioning of frac zones within targeted reservoirs to
maximize production.
Success in the exploration and development of unconventional source rock plays (shale, carbonate gas and oil, tight
gas, etc.) depends largely on thorough integration of geoscience and drilling technologies.
The CGG and Baker Hughes Shale Science Alliance has developed a ft-for-purpose integrated solution to successfully
explore and develop unconventional resources. Our scientifc approach supports effcient well placement and optimized
hydraulic fracturing by estimating rock brittleness and stress derived from seismic data that is calibrated with
formation evaluation and geological data to provide predictive models for well trajectory planning and completion
(frac) modeling analysis and design.
cgg.com/UR
CGG_041_jpt.indd 1
1/14/14 8:32 AM
Nanofluid
Breakthrough
Water
Breakthrough
PV Injected
Fig. 3Waterflood performance compared with nanofluid flooding. PV=pore volume.
VES micelles, the fluid viscosity will decrease dramatically and the pseudofilter cake will break into nanometer-sized
particles. Because the particles are small
enough to pass through the pore throats
of producing formations, they will flow
back with the producing fluids and no
damage will be generated.
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Challenges in Egypt
Egypts domestic demand for oil is increasing rapidly. Local production has
not kept up with this demand increase.
Field development is considered an effective solution to meet the increasing
energy demand. Nanotechnology could
be key to solving this production challenge because it helps increase oil recovery while decreasing the cost of production by eliminating problems that occur
throughout field operations.
To increase production, Egypt has a
large heavy-oil resource to develop. Also,
unconventional resources have not been
explored. Current technology updates
must be applied to explore more fields
and improve development operations.
Advanced exploration methods, remote sensing, and improved-resolution
seismic are needed. Nanosensors for imaging can improve exploration success by
improving data gathering, recognizing
shallow hazards, and avoiding dry holes.
To decrease production costs, many solutions have been mentioned for the largest problems in development operations
including drilling, cementing, logging,
completion, and production.
The use of silica nanoparticles on
an Egyptian formation was studied to
compare waterflooding and nanofluid
flooding. Fig. 3 shows that waterflood-
Conclusions
1/16/14 8:03 AM
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column in this issue of JPT, the new Myanmar Sections presence
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