C 200 Ugid

C-200MT
SOFTWARE USERS GUIDE
Copyright 2000 by Gerber Technology, Inc. All rights reserved.

This document may not be reproduced by any means, in whole or in part, without the
written permission of the copyright owner.
This document is part of the proprietary articles furnished to document Gerber Technologys
C-200MT software for GERBERcutters.
In consideration of the furnishing of the information contained in this document, the party to
whom it is given assumes its control and custody and agrees to the following:
1. The information contained herein is given in confidence and any part thereof shall not be
copied or reproduced without the written consent of Gerber Technology, Inc.
2. This document or the contents herein under no circumstances shall be used in the
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any right or license to do so.
The information contained in this document is subject to change without notice.
Gerber Technology, Inc., its subsidiaries and affiliates shall not be liable for errors in this
documentation or for incidental or consequential damages in connection with furnishing, or
use of this material.
COMMAND, G (stylized logo), GERBER BRISTLE SQUARE, GERBERcutter,
GERBERmover, Knife Intelligence, and MARKAMATIC are registered trademarks of
Gerber Technology, Inc.
AccuMark, AccuPlot, Booster PAK, GERBERmarker, GERBERplanner, GERBERsaver,
GERBERspreader, IMPACT, MicroMark, and POWER Processor are trademarks of Gerber
Technology, Inc.
Windows NT is a registered trademark of Microsoft Corporation.
Adobe and Acrobat are registered trademarks of Adobe Systems Incorporated.
Other company names, brand names, and product names mentioned in this book are
recognized as trademarks or registered trademarks of their respective companies.
24 Industrial Park Road West
Tolland, CT 06084 USA
Version 1.6.x or greater
Printed in USA 1/00
Document Number: 86885000
ii
Contents
Safety Precautions
Dangerous Procedure Warnings..................................................................1
Do Not Perform Maintenance Alone..........................................................1
Live Circuits ...............................................................................................1
Turn Power Off Before Maintenance.........................................................2
S-3200/5200/7200 and GT 3250/5250/7250 Cutters .........................2
GTxL Cutter ........................................................................................2
Laser Origin Light ......................................................................................3
Additional Precautions...............................................................................3
Moving Machinery...............................................................................3
Replacing Parts...................................................................................3
Knife Blade..........................................................................................3
Clothing ...............................................................................................4
Compressed Air ..................................................................................4
Lint ......................................................................................................4
Equipment Training.............................................................................4
Do Not Operate in an Explosive Atmosphere .....................................4
Use Caution When Handling the Monitor ...........................................4
What's Inside
C-200MT Software User's Guide...................................................................1
Safety Precautions..............................................................................1
Getting Acquainted .............................................................................1
Basic Cut Processing..........................................................................1
Advanced Cutting Features ................................................................1
Recovery.............................................................................................1
Customizing Setups ............................................................................1
Parameter Manager ............................................................................1
Cut File and Report Utilities ................................................................2
Queue Manager ..................................................................................2
CutView Utility.....................................................................................2
Cutter Information Database (CIDB)...................................................2
Routine Maintenance ..........................................................................2
Optimizing Cutter Performance ..........................................................2
Diagnostics .........................................................................................2
Glossary..............................................................................................2
Parameters .........................................................................................2
Error Messages...................................................................................3
Input Codes.........................................................................................3
Documentation for Your GERBERcutter .....................................................3
Conventions ...................................................................................................4
Customer Support .........................................................................................4
Getting Acquainted
C-200MT Software for GERBERcutters .......................................................1
Multitasking .........................................................................................1
Supported by C-200MT .............................................................................1
GERBERcutters ..................................................................................1
Native Languages ...............................................................................2
Networks .............................................................................................2
Accessing the Program .............................................................................2
Closing the Program..................................................................................3
C-200MT Software Users Guide
Contents 1
C-200MT Main Cutter Control Screen ..........................................................4

Menu Bar ...................................................................................................5
Tool Bar .....................................................................................................5
Icon Keys and BCP Buttons ......................................................................5
Cut File Information Button........................................................................7
Queue Information Button .........................................................................7
System Setup Button.................................................................................7
Two Line Output Display ...........................................................................8
Settings Options ........................................................................................8
Status Bar ..................................................................................................8
Gauges on Main Screen............................................................................9
Knife Speed Gauge.............................................................................9
Cut Speed Gauge ...............................................................................9
Knife Wear Gauge ..............................................................................9
Knife Intelligence Gauge...................................................................10
Vacuum Level Gauge .......................................................................10
Percent Complete Gauge .................................................................10
Feed Rate Slider ...............................................................................10
File Display Area .....................................................................................11
File Display Options ..........................................................................11
Piece Colors in File Display Area .....................................................12
Options for GERBERcutter Systems .........................................................12
Right Side Option ....................................................................................13
Conveyorized Take-off Table (CTOT) .....................................................13
Lateral Drive Option.................................................................................13
Resealer Option.......................................................................................14
Bristle Cleaner Options ...........................................................................14
Bar Code Reader.....................................................................................14
POWER Processor GPP-200..................................................................15
AccuMatch...............................................................................................15
Hardware...........................................................................................15
Software ............................................................................................15
Drill Options .............................................................................................16
Drill Options Electric .....................................................................16
Drill Options Pneumatic/Electric ...................................................16
Centering and Alignment Options ...........................................................17
Y Edge Alignment Option..................................................................17
Automatic Tube Centering Option ....................................................17
Basic Cut Processing

Cut Processing Diagram
Turning on the Cutter ....................................................................................2
Enabling Servo Power ...................................................................................2
Initializing the Cutter .....................................................................................3
Positioning the First Bite ..............................................................................3
Selecting a Setup ...........................................................................................4
Opening a Cut File/Marker ............................................................................5
Default Directories/Storage Areas.............................................................5
Changing AccuMark Parameter Tables ....................................................6
Using Rerun....................................................................................................8
Turning on the Vacuum.................................................................................8
Positioning the Laser Light...........................................................................9
Setting the Marker Origin ..............................................................................9
Selecting Cutting Speed..............................................................................10
Turning on the Knife Motor.........................................................................10
Processing a Cut File/Marker......................................................................10
2 Contents
Trim Cut ........................................................................................................11
Cutter Parameter Table Editor

Advanced Cutting Features
Biting and Advanced Cutting Features......................................................1
Using Dry Run ...........................................................................................2
Fabric Alignment........................................................................................2
Marker Stacking.........................................................................................3
Using Marker Flip ......................................................................................4
Using Check Origin ...................................................................................4
Using OPSTOPs........................................................................................5
Hints When Working with Opstops .....................................................5
Using Mirroring Options.............................................................................6
Using Center Line Origin ...........................................................................6
Using Clipping Window .............................................................................7
Using Preprocess Drills .............................................................................7
Using Contiguous Cutting..........................................................................8
Using Continuous Cutting..........................................................................8
Using Pause Between Bites ......................................................................9
Run Time Biting .........................................................................................9
Using Run Time Biting ........................................................................9
Bite Generation ...................................................................................9
Static Length Biting ...........................................................................10
Variable Length Biting.......................................................................11
Identifying Data Format ...........................................................................12
Using Data Format............................................................................12
Using AAMA Data Conversion..........................................................13
Using Data Scale Factor .........................................................................13
Automatic Tube Centering.......................................................................14
Setting Up for Automatic Tube Centering .........................................14
Recovery
Recovery after Interrupted Cutting ..............................................................1
Before Using Recovery Commands ..........................................................2
Restore State.............................................................................................3
Restoring State Manually ..........................................................................4
Restore Origin ...........................................................................................4
Bite Search ................................................................................................5
Piece Search .............................................................................................5
Piece Recut ...............................................................................................6
Closing a Marker .......................................................................................6
Move to Origin ...........................................................................................7
Customizing Setups
Settings ...........................................................................................................1
Using Setup Screen Buttons...............................................................1
Selecting a Setup ......................................................................................2
Selecting a Preset Setup...........................................................................2
Turning Parameters ON/OFF ....................................................................4
Contents 3
Parameter Manager
Parameters
Categories of Parameters .............................................................................5
Knife and Drill Speeds Parameters ..............................................................6
Sharpen Parameters ......................................................................................7
Cutting Parameters........................................................................................9
Vacuum System Parameters.......................................................................11
Ignore Codes Parameters ...........................................................................13
Bristle Cleaner Parameters .........................................................................14
Knife and Path Intelligence Parameters ....................................................15
Data Format/Scaling and RSO ....................................................................18
Bite Parameters............................................................................................20
Options and Modes......................................................................................24
Mirror Image and Clipping Window ...........................................................28
OPSTOP and Report Options .....................................................................29
Selvage Cut/Contiguous Cut ......................................................................30
System Setup Parameters...........................................................................31
Cut File Preprocessor Parameters .............................................................33
Queue Manager Parameters .......................................................................34
Field Service Level Categories and Parameters.......................................35
Security Parameters ....................................................................................42
Cut File and Report Utilities

CutView .....................................................................................................1
Queue Manager.........................................................................................1
Cutter Information Database (CIDB) .........................................................1
File Manager ...................................................................................................2
Lock File Manager .....................................................................................2
Changing Passwords ................................................................................3
Change User Directory..............................................................................4
Default Storage Areas.........................................................................4
PreProcessor.............................................................................................5
Common Line......................................................................................7
Reorder ...............................................................................................7
Path Optimization................................................................................8
Window ...............................................................................................8
CutView Utility
Queue Manager
Cutter Info Database (CIDB)
Diagnostics
Input Output Test (DG 23) .............................................................................1
Servo I/O Test (DG 16) ...................................................................................3
How It Works.......................................................................................3
Testing Outputs with Servo I/O Diagnostic ...............................................4
Testing Inputs with Servo I/O Diagnostic ..................................................6
Testing Encoders with Servo I/O Diagnostic .............................................6
KI Calibration (DG 20)....................................................................................7
C Axis Angle ...................................................................................................8
Sharpen Angle................................................................................................8
Calibrate Conveyor Move..............................................................................9
C Home to System Zero ..............................................................................10
Single Step Diagnostic ................................................................................11
4 Contents
Continuous Run ...........................................................................................12

Display Bite Adjust Values..........................................................................12
Conveyor/CTOT Speed Calibrate ...............................................................13
Stepsize Setup .............................................................................................13
Edge Sensor Diagnostic..............................................................................14
Position Info .................................................................................................15
Move Head To...............................................................................................15
Zone Valve Exerciser...................................................................................16
Running Cut Tests .......................................................................................17
Multiple Horizontal Lines .........................................................................18
Multiple Vertical Lines .............................................................................19
Multiple 45 degree Lines .........................................................................20
50" Square Test.......................................................................................21
Concentric Circles ...................................................................................22
Beam Square Test ..................................................................................23
Heel to Heel Test.....................................................................................24
Yaw in X Test ..........................................................................................25
Yaw in Y Test ..........................................................................................27
10" Square, Center Drill Hole ..................................................................28
Geometric Shapes...................................................................................29
5' Bite Test...............................................................................................30
Knife Offset Setup ...................................................................................31
Drill 1 Offset Setup ..................................................................................32
Drill 2 Offset Setup ..................................................................................33
Pen Offset Setup .....................................................................................34
Beam Square Diagnostics...........................................................................35
Beam Squareness ...................................................................................35
Parameters for Beam Squareness Diagnostic ........................................35
Path Intelligence Diagnostics .....................................................................37
Calibration ...............................................................................................37
Watch Forces ..........................................................................................38
Software Diagnostics ..................................................................................39
Restorable Info ........................................................................................39
Debug Window Diagnostic ......................................................................39
Servo Data Logging Diagnostic...............................................................40
Error Simulation Diagnostic.....................................................................40
Communications Statistics ......................................................................41
Dual Beam Diagnostics ...............................................................................41
Dynamic Offset / Yaw Cut Test Diagnostic ...............................................42
Glossary
Error Messages
Input Codes
Index
Contents 5
6 Contents
Safety Precautions
Dangerous Procedure Warnings
Warnings precede potentially dangerous procedures throughout this manual.
Instructions contained in warnings must be followed. You also should employ
all other safety precautions that you deem necessary for safe operation of the
equipment in your operating environment.
WARNING!
Failure to follow these safety precautions could result in

injury or death.
Do Not Perform Maintenance Alone

Do not perform any maintenance on the equipment unless another person that
can render first aid and resuscitation is present.
Live Circuits
High voltages exist inside the C-200 controller vacuum/electric and electronics
enclosure(s). The exact number of enclosures and their locations, depend on the
GERBERcutter model. There are no operator-serviceable parts in these
enclosure(s). Two power cables enter the primary vacuum/electric enclosure:
a three-phase cable for the vacuum generator system and a single-phase power
cable for the C-200 controller. Both power cables must be disconnected before it
is safe for trained, maintenance personnel to work within the enclosure.
There must be a main disconnect that meets local electrical codes for each power
supply.
Safety Precautions 1
Turn Power Off Before Maintenance

Depending on your GERBERcutter, circuit breaker(s) and/or a switch located
outside of the vacuum and electric enclosure(s) allow you to shut down power to
the FEP (or PC), vacuum system, C-200 cutter controller, servo motors, and
conveyor. To prevent accidental start-up, always turn off power as directed
before doing any maintenance.
As shown in diagrams below, CB1 shuts off power to the C-200 controller; the
FEP or PC remains on. CB2 shuts off power to both the C-200 controller and the
FEP or PC. CB9 or SW1 turns off power to the vacuum motor.
S-3200/5200/7200 and GT 3250/5250/7250 Cutters
CB1
CB2
CB8
GTxL Cutter
CB2
SW1
CB1
Note:
2 Safety Precautions
For specific circuit breaker descriptions refer to documentation for your

GERBERcutter.
Laser Origin Light

The origin light in the cutter head uses a laser light that points toward the cutting
surface. When viewed as intended (by looking at the dot projected on the
material to be cut), the laser should pose no hazard to operators. However, the
origin light is a Class IIIa laser product, with a peak power of 5 mW at a
wavelength of 670 nm. Never look straight into the light source of this laser
beam; doing so may cause temporary, or even permanent, damage to your eyes.
Direct, bright reflections from the laser may also be harmful. Remove all highlyreflective material (such as jewelry and mirrors) from the cutting surface before
turning on the origin light. Turn off the origin light before performing any
maintenance on the GERBERcutter.
WARNING!
Use of controls or adjustments or performance of

procedures other than those specified herein may result
in hazardous radiation exposure.
Additional Precautions
Moving Machinery
Keep hands away from the Resealer and other moving machine parts to avoid
personal injury. Make sure there is no one else near the table when you are
operating the GERBERcutter.
Replacing Parts
Report any broken or missing parts to your Field Service representative. Because
of the danger of introducing additional hazards, do not install substitute parts or
perform any unauthorized modification of the equipment.
Knife Blade
The knife blade is very sharp. Be extremely careful when working near the knife
blade.
Safety Precautions 3
Clothing
Loose-fitting clothing, dangling neck chains and ties, loose jewelry, and long
hair can be a hazard when working around machinery.
Compressed Air
Always use caution when using compressed air. Never use compressed air to
blow lint and dust off clothing or skin.
Lint
Avoid breathing in lint when changing the table and stack filters. Wear a mask
suitable for this purpose.
Equipment Training
Never attempt to operate this machinery unless you have received formal
training to do so.
Do Not Operate in an Explosive Atmosphere
Use extreme caution when handling flammable liquids such as cleaning solvents.
Do not operate the equipment in the presence of flammable gases or fumes.
Use Caution When Handling the Monitor
The monitor on the operator console may be a cathode ray tube (CRT). Breaking
a CRT could cause it to implode and scatter glass fragments at a high velocity.
To prevent CRT implosion, avoid rough handling or jarring of the equipment.
Other models use a flat panel screen monitor.
4 Safety Precautions
What's Inside
C-200MT Software User's Guide
This user's guide contains information on using the C-200MT software with GT
3250/5250/7250, S-3200/5200/7200, GTxL, S-91 ZVC, S-91 Static, and S-91
TCW GERBERcutters. It includes the following chapters:
Safety Precautions
This chapter details safety precautions you must follow when operating the
GERBERcutter. Read this section before you start cutting. Also refer to
documentation that came with your GERBERcutter or on the Gerber
Service CD.
Getting Acquainted
This chapter introduces the multitasking C-200MT program and lists the
GERBERcutters, options, and supported data formats, languages, and networks.
It explains how to access and close the C-200MT program. Features of the
operator's console and the Main Cutter Control screen are covered.
This chapter covers the basic steps for opening and cutting cut files/markers.
This chapter briefly explains advanced cut processing commands and parameters
for specific cutting operations.
Recovery
The chapter explains how to recover after an EStop or servo power down.
Customizing Setups
This chapter explains how to select and modify a Setup using the Settings
command.
Parameter Manager
This chapter explains how to use the Parameter Manager utility to access, edit,
and lock parameter settings. Information about Categories and Parameters
available in the Parameter Manager is covered in a separate chapter.
What's Inside 1

This chapter describes utilities that help you work with markers, or cut files. It
explains how to use manage files using File Manager and preprocess markers
before cutting. Additional utilities are covered in the following chapters.
Queue Manager
This chapter explains how to use the Queue Manager utility to create, edit, and
run job queues.
CutView Utility
This chapter explains how to use the CutView utility to view cut files, or
markers, prior to cutting.
Cutter Information Database (CIDB)
This chapter explains how to use the CIDB utility to generate reports about
cutter activity and cut files/markers processed on the GERBERcutter.
Routine Maintenance
This chapter covers how to use menu commands to schedule and perform
routine maintenance, such as sharpening the knife while the cutter is idle, reset
for a new knife, and operate the autmomatic Bristle Cleaner.
Optimizing Cutter Performance
This chapter covers are features that optimize cutter performance, including Path
Intelligence, Knife Intelligence and Energy Savings Mode (ESM).
Diagnostics
This chapter explains the various diagnostic routines used to check that the
GERBERcutter is running properly.
Glossary
The Glossary lists terms you need to know.
Parameters
This chapter lists available parameters by categories. Each parameter is briefly
explained with possible settings.
2 What's Inside
Error Messages
This chapter lists all error messages for the GERBERcutter. Possible causes and
solutions are given for each error condition.
Input Codes
This chapter lists the input codes used in cut data files.
Documentation for Your GERBERcutter

C-200MT software is now released on CD-ROM. For this reason, the C-200MT
Software User's Guide, NT Quick Reference Guide, and GERBERcutter
operator and maintenance, system maintenance, and application manuals are
now delivered in PDF format. When C-200MT was installed on your system, the
software users guide and the appropriate operator/maintenance/service manuals
for your GERBERcutter were installed as well.
Note: All information in this C-200MT Software Users Guide is also available
in the online help.
To access printable (PDF) documentation about your cutter
1. Do one of the following:
Double-click on the C-200MT Documentation icon on your
Windows desktop.
Insert the C-200MT install CD and view contents using
Windows Explorer.
2. Double-click on the specific document you want to view.
3. To print, select Print from the File menu. You can print one page or all
pages.
Note: Adobe Acrobat Reader 3.02 or greater must be installed on your system to
view these PDF files.
To install Acrobat Reader
1. First install C-200MT software.
2. From the Windows Start menu, select Run.
3. Type C:\BIN\AR302.EXE and then press Enter.
Or browse to locate a newer Acrobat Reader .EXE file.
What's Inside 3
Conventions
The following conventions are used throughout this manual:
Bullets at the beginning of a section tell you what is covered in that

section. Bullets also list a group of related items.
Bullets in a procedure lists the types of input from you needed by
the C-200MT program.
Bold type highlights important information. In procedures, bolded text indicates

a click with a pointing device or keyboard keys to press. In text, information that
you need to consider first is bolded.
Shortcut keystrokes, such as Marker/ Open, are underlined.
Text that you need to type or message prompts look like this.
Note:
Notes contain important or helpful information.
CAUTION:
WARNING!
Cautions appear before procedures that could cause damage to

equipment if not performed correctly.
Warnings tell you when you must follow a specific
procedure or practice to avoid personal injury or death.
Customer Support
If a problem still exists after troubleshooting, call Gerber Field Service
Engineering for assistance. In North America, call Customer Support at
800-321-2448. Outside North America, call your local service office.
Have the following information ready when you call:
4 What's Inside
GERBERcutter you are using
Any special equipment or software you are using, such as the drill,
resealer, or bar code reader option
Software packages you are using; include the software version numbers
Equipment number, if available
U.S.A./CANADA
WORLD HEADQUARTERS
P.O. Box 769
Tolland, Connecticut 06084 USA
TEL: (860) 871-8082
FAX: (860) 871-6007
Document Number: 86885000

1/00
INTERNATIONAL
INTERNATIONAL DIVISION
P.O. Box 769
Tolland, Connecticut 06084 USA
TEL: (860) 871-8082
TLX: 192558 GGTIHQ
FAX: (860) 872-6742
EUROPE
Gerber Technology N.V./S.A.
Excelsiorlaan 55
B-1930 Zaventem, BELGIUM
TEL: (32) (2) 716 03 11
FAX: (32) (2) 716 03 22
Getting Acquainted
C-200MT Software for GERBERcutters
The C-200MT software is designed to operate on various GERBERcutters in

various work environments. C-200MT performs interface and cutter control
functions on all new GERBERcutters.
Multitasking
The C-200MT program version 1.6.x or greater runs only in Windows NT 4. You
may already be familiar with Windows. If not, refer to the Windows NT Quick
Reference Guide. Your company will appreciate the fact that Windows NT
allows multitasking. This means additional tasks can be performed while a cut
file/marker is being cut. These tasks can include:
Viewing a different cut file
Creating a job queue
Viewing system setups
Using File Manager
Generating reports
Supported by C-200MT
GERBERcutters
The C-200MT program performs user interface and cutter control functions on
the following GERBERcutters:
GT 3250/5250/7250
GTxL
S-3200/5200/7200
S-91 TCW, ZVC, Static
The cutter type is selected when installing the software for the first time. Your
GERBERcutter was shipped from the factory with the software pre-installed.
Getting Acquainted 1
File Formats
Currently, your GERBERcutter can process the following file types: AAMA
data, AccuMark marker data (version 7.2 or greater) and GERBERcutter data
(274-D).
GERBERcutter Data Formats
The C-200MT program supports the following standard cut data formats:
3.3 English, 4.2 English, and 5.1 Metric.
Native Languages
The C-200MT program supports native languages, including:
All 8-bit character sets supported by Windows NT 4
Those 16-bit languages for which a Windows NT 4 version exists

(example: Japanese Windows NT)
Networks
The C-200MT program supports connectivity to other systems on a Local Area
Network. All networks capable of running with Windows NT 4 are supported.
Accessing the Program
The C-200MT program is the first C-200 cutter controller PC software that runs
in Microsoft Windows NT. Your company will appreciate the fact that Windows
NT allows multitasking. This means that additional utilities or options, such as
PreProcessor or CutView can be used while a cut file/marker is being cut.
To start up the C-200MT program
1. Turn on the main power circuit breaker for the cutter. Refer to the
GERBERcutter operator's manual or Getting Started.
2. Press Enter to select Windows NT Workstation.
3. When prompted, press Ctrl + Alt + Delete to log on.
4. When prompted for a password, type your password and then press
Enter or click OK to display the Main Cutter Control screen.
Note:
The system is shipped from the factory without an NT

password. Press Enter to continue.
5. Double-click the C-200MT icon on the Windows desktop.

2 Getting Acquainted
Closing the Program

This section gives the steps necessary to close the C-200MT program and shut
down the cutter.
CAUTION: To avoid losing data, always quit the C-200MT program before shutting
down Windows NT. Also, shutdown Windows NT before turning off the
main circuit breaker for the cutter.
To quit the C-200MT program
1. Make sure that the cutter is idle (not processing data) and that the servo
power is disabled.
2. From the Quit menu, select Confirm.
To shut down the cutter
1. Click on the Start button in the Task bar. Do one of the following:
Select Shutdown.
Press ALT + F4.
2. In the Shutdown dialog box, click the radio button next to Shutdown.
Then press Enter or click the OK button.
3. When prompted that it is safe to turn off your computer, turn off the
main power circuit breaker.
C-200MT Main Cutter Control Screen

When you turn on your GERBERcutter, the following screen displays. Features
in this screen are explained in the following sections.
Cut File
Info Button
Menu
Bar
System Setup
Button
Tool
Bar
Right click
here for
Settings
options
Standard
Gauges
Buttons
2 Line
Output
Display
Queue
Info
Button
KI Gauge
Button for
Cutters
with KI
Feed Rate
Slider
for GTxL
cutter
Right click
here for
Marker Plot
options
File
Display
Area
Status
Bar
C-200MT version 1.7
Note:
If your cutter is running C-200MT version 1.5.x or earlier, refer to the

Getting Acquainted topic in the C-200MT online help on your system.
Right click
for Marker
Plot options
Menu Bar
The menu bar on the Main Cutter Control screen has drop-down menus that
allow access to the interface and cutter control functions in the C-200MT
program. Each menu choice is called a command.
Menus available in the Main Cutter Control screen:
Menu Item
Use commands to
File
Open, close, rerun, and manage

marker files.
Cutter
Operate the cutter.
Recover
Recover from an EStop or system

power down.
Setup
Configure settings that determine

how the cutter operates; change
passwords.
Utilities
View markers; run a job queue;

Preprocess markers,
Options: automatically clean the table
surface; create CIDB reports.
Diagnostics
Check cutter operation.
Help
Find help on how to use features in

the C-200MT program and review
information about the current
software release.
Quit
Exit the C-200MT program
Tool Bar
The tool bar on the Main Cutter Control screen provides an additional way to
perform frequently-used tasks for operating the cutter. Click on an icon with the
pointing device to select.
Hold the cursor over a tool bar icon to view the name and corresponding
function key you can press on the keyboard, if preferred.
Icon Keys and BCP Buttons
Notice that icons on several tool bar buttons correspond to those on switches on
the beam control panel at the cutter. For GERBERcutters with colored icon keys
on the keyboard, these also are identical to icons on the tool bar buttons.
Icon
Command
Function Key
Use To
Open Cutfile
F1
Select cut file or AccuMark marker,

and open it for processing.
Piece Search
F2
Find and cut a specific piece in a

marker.
Icon
Command
Function Key
Use To
Restore State
F3
Recover or restore state after a

power loss or EStop condition.
View Cutfile
F4
View cut data including dry haul path,

bite lines, drill points, and data
points. The CutView utility also
allows you to zoom in/out, select
individual bites and pieces within
bites, animate the cutting process,
and check piece data.
Setup
F5
Access Settings in order to change

setups. The C-200MT program
provides default setups for running a
cutter. Setups are suitable for a wide
variety of applications.
Knife Speed
F6
Adjust knife speed for the current

session or set as defaults in the
setup.
Move To Origin
F7
Move the cutter head to the last

established origin.
Sharpen
F8
Sharpen the knife when the cutter is

idle.
Vacuum
F9
Turn table vacuum ON or OFF.
Origin
F10
Set the start position (X0,Y0) of a

marker on the table.
Initialize
F11
Initialize, or identify, the zero position

for the table in X and Y (X0,Y0). This
is also called the home.
Start Cutting
F12
Begin the cutting process.
Stop Cutting
Pause
Stop the cutting process.
Queue Manager
Create job queues that allow the

cutter to automatically process
multiple.
AccuMatch
Access the AccuMatch option, if

available.
Preprocessor
Access the Preprocessor to optimize

cut data files.
CIDB Report
Generator
Access the report generator, if CIDB

option is available.
Cut File Information Button

This button on the Main Cutter Control screen displays the cut file name when
one is open. Click the button to display the Cut File Information dialog box. This
dialog box shows the cut file name and path as well as the length, width, number
of bites, and number of pieces in the open cut file. The dialog box also allows
you to open/close a cut file/marker or re-run a file.
Information concerning the current file and job displays in this window. This can
include:
Name of setup used
Cut path (drive and directory)
Cut File/Marker name
Length and width of marker
Bite number currently being processed
Piece number currently being processed
Origin in X and Y
Job queue, if any
Cutter status mode (determines which commands can be used currently)
Queue Information Button

This button on the Main Cutter Control screen displays the Queue name when
one is open. Click the button to display the Queue Information dialog box. This
dialog box allows you to:
Check the current job, if any
Open a queue
Close the current queue
Select the next job in the current queue
Open Queue Manager to edit the current or create a new queue
Click Done to close this dialog box.

System Setup Button
This button on the Main Cutter Control screen displays the system setup dialog
box. From here, you can load a new setup or save a setup you created.
Clicking this button is the same as selecting Settings from the Setup menu.
Two Line Output Display

This display on the Main Cutter Control screen relays informational messages
that do not require any user acknowledgement. You can scroll through the
messages using the scroll buttons on the window.
These can include:
Initializing...
Command Executed Move Complete
Settings Options
To access Settings Options (explained below), right click anywhere in the gray
bar area, except on a gauge or other button.
To turn an option on, click that option. A button is created and displays as long
as an option is active.
To turn an option off, click on the button displayed for that option.
Option
Use To
Turn On Dry Run
Check the cut file/marker by

processing without cutting.
Enable Single Stepping
Process cut file data one block at a

time.
Enable Continuous Run
Reprocess an open cut file until you

manually stop the process.
Setup Data Scaling
Change scaling to adjust the size of a

marker to the size of the available
material.
Setup a Fabric Alignment

Angle
Set a different angle before cutting a

marker.
Setup a Clipping Window
Prevent the knife from cutting outside

of one or more edges of the spread.
Status Bar
When a menu command is highlighted, a brief description about the command
displays in the Status bar at the bottom of the Main Cutter Control screen.
Gauges on Main Screen

Status gauges appear on the Main Cutter Control screen as soon as servo power
is enabled. They replace the Enable Servo Power prompt. These gauges
frequently-updated indicators that show:
Vacuum Level
Knife Speed
Cut Speed
Knifewear
Knife Intel.
Feed Rate Slider
The Percent Complete, although not among the group of gauges described
above, indicates cut file completion.
Knife Speed Gauge
Shows current knife reciprocating speed in revolutions per minute (rpm).
Click the gauge button to access the Knife Speeds dialog box.
Cut Speed Gauge
Shows current cutting speed in inches or centimeters per minute for the cutting
head. The Cut Speed gauge indicates the slowdown by a decrease in the width of
the green bar indicator.
Click the gauge button to access the Cut Speed dialog box.
Knife Wear Gauge
Shows the number of sharpens that have occurred since the last knife; it also
indicates how many sharpens remain before the knife needs to be changed.
When the maximum number of sharpens has been reached, the bar graph turns
red and the Knife Life Exceeded prompt displays.
Click the Knife Wear gauge button to access the Knife Wear and Sharpening
dialog box.
Knife Intelligence Gauge

Shows the current change in knife heading to compensate for lateral forces on
the knife; angle change is determined by Knife Intelligence (KI). The Knife
Intel. gauge only displays on cutters that have Knife Intelligence.
Click the gauge button to access the Knife Intelligence dialog box.
Note:
If you temporarily disable Knife Intelligence, the gauge will display

a red bar by default.
Vacuum Level Gauge

This button on the Main Cutter Control screen shows current vacuum level in
inches or centimeters per mercury. Click the gauge button to access the Vacuum
Settings dialog box.
When the level is too low the bar graph turns red. Tthe message, Vacuum Low
Caution, displays when the vacuum is too low for processing the current
marker.
Percent Complete Gauge
This button on the Main Cutter Control screen displays at the bottom of the C200MT plot window area. It shows the percentage of cutting completed so far
for the current marker; the percentage is based on distance cut relative to total
cut distance.
Feed Rate Slider
On a GTxL GERBERcutter, this slider allows you to view and change the
current feed rate.
File Display Area

When a cut file/marker is opened, this portion of the Main Cutter Control screen
shows the current bite and indicates the piece currently being cut. The status of
the plot is updated several times a second. Information concerning the current
file and job displays in this window. This can include:
Piece number currently being processed
Cutter status mode
Origin in X and Y
Bite number currently being processed
Job queue, if any
Length and width of marker
File Display Options

To access File Display Options (explained below), right click in the File Display
area. Right clicking in the screen will provide the following options, depending
on whether a cut file/marker is open or not:
With Cut File/Marker Open
Option
Use To
View
Access the CutView utility.
Close
Close currently displayed cut file/marker.
About
Display the Cut File Information dialog box.

This dialog box shows the cut file/marker
name and path as well as the length, width,
number of bites, and number of pieces in
the open cut file. The dialog box also allows
you to open/close a cut file/marker or re-run
a file.
Rerun
Reopen and display the last cut file/marker

opened. The system will display cut
file/markers name in the menu.
Note: If you attempt to rerun a currently
displayed cut file/marker, the system will
prompt you to close and reopen that file.
Open a Different
Cutfile
Open a different cut file/marker than the

one currently open.
With Cut File/Marker Closed
Option
Use To
Rerun
Reopen and display the last cut file/marker

opened. The system will display the cut
file/markers name in the menu.
Note: If you attempt to rerun a currently
displayed cut file/marker, the system will
prompt you to close and reopen that file.
Open a Cut file
Open a cut file/marker.
Piece Colors in File Display Area

In the File Display area, piece color changes to differentiate those that have not
yet been cut.
1. Pieces are first white.
2. When a piece is about to be cut, it turns light blue.
3. As the knife cuts a piece, the cut line becomes yellow.
4. After a piece is cut, the piece number turns yellow, too.
Options for GERBERcutter Systems

Gerber provides options to enhance the performance of your GERBERcutter.
Here is a list of hardware and software available. For more information, call your
local Gerber Sales and Service office.
Note:
Lateral Drive
Right Side Option (RSO)
CTOT
Barcode Reader
Drill
Bristle Cleaner
Resealer
Power Processor GPP-200
AccuMatch
Automatic Tube Centering
Y Edge Alignment
Not all options are available on all GERBERcutters.
Right Side Option

The Right Side Option (RSO) allows you run the GERBERcutter from the right
side of the cutting table. This lets you spread material with its straight edge on
the right side, which is more practical for some applications. On a right-side
option GERBERcutter, both the operator console and beam control panel are
located on the right side of the cutting table as seen from the take-on end.
An RSO option is available for all GERBERcutter systems. GTxL
GERBERcutter systems can be reconfigured on-site for an RSO option. Shown
below is an S-91 TCW system with the RSO option.
Conveyorized Take-off Table (CTOT)

Depending on the GERBERcutter model, a CTOT is built into the cutter or
available as a moveable unit. Cut pieces and scrap material moves off of the
cutting table onto the CTOT. If the CTOT is placed in front of another table,
pieces can continue to move onto that table for picking and bundling. Otherwise,
cut pieces are picked up directly from the CTOT and scrap material can drop
away into a bin or onto the floor.
Lateral Drive Option
A lateral drive option is available for most GERBERcutter systems. This option
allows one cutter to move from spreading table to spreading table. Included in
the option are:
Platform wheels which ride in tracks in the cutting room floor
Lateral drive controls
Vacuum exhaust stack on mast
Mast and overhead trolley to carry electric cabling
Resealer Option
The resealer uses plastic film to automatically cover, or seal, the cut area of the
lay. Covering areas on the table where pieces have already been cut, improves
cut quality for remaining pieces by maintaining vacuum. Resealers on higher ply
GERBERcutter systems have a bar that can be raised to allow uncompressed
pieces and material to be conveyed off of the table.
Bristle Cleaner Options
Removing lint and debris from the table surface promotes vacuum flow through
the BRISTLE SQUARES. Options available for cleaning the work surface
depend on the GERBERcutter model.
Detachable vacuum hose
Automatic Bristle Cleaning option (See Routine Maintenance chapter)
Bar Code Reader

This option, available for all GERBERcutter systems, allows you to use a bar
code reader to open individual cut files or job queues. The Bar Code Reader is
capable of scanning cut file names 20 characters in length. This was tested using
Code 39 bar codes.
To turn on this option
1. Open the Parameter Manager.
2. The Bar Code Reader Option parameter in the Options and Modes
category must be set to ON.
3. To open job queues with the Bar Code Reader, set the Read Queue
Name Bar Codes parameter in the Queue Manager category to YES.
When this feature is turned on, all bar codes read (except setup files
*.CNF) are assumed to be queues and are automatically opened for
running. If this feature is turned off, each bar code read will be opened
as single cut file.
POWER Processor GPP-200

The POWER Processor lets you change cut files so that the GERBERcutter
works more efficiently. Input to the POWER Processor is a cut file produced on
a marking and grading system such as Gerbers AccuMark or MicroMark.
Output is a modified cut file. Altering a cut file can improve cut quality, cut
speed, material use, and cut file efficiency. The POWER Processor lets you:
Change piece cutting sequence
Change the start point of a piece
Add or remove knife lift and plunge points
Add or remove Opstop points for plaid/stripe matching
AccuMatch
With the Gerber AccuMatch system, you can check match points and make any
necessary adjustments with accuracy and speed. A color video CCD module, or
digital camera, captures images of the spread at all matching positions (Opstops)
in a cut file and displays on-screen an image of the material at this location. You
can accept the match point as shown or reposition a cross hair cursor relative to
the fabric design.
The AccuMatch system option runs on S-3200 and GT 3250 GERBERcutters
and includes the following:
Hardware
Camera with adjustable lens
Light
Mounting fixture
Camera head cover
Cables
High performance video board
Auxiliary slew control (joystick) at operator console
Software
Check with your Gerber Sales representative for the appropriate AccuMatch and
C-200MT software versions for your cutter.
Drill Options
All GERBERcutter systems support a drill option. The following options are
available, depending on the cutter model. Gerber also provides drill bits in a
wide variety of sizes and types.
Drill options available:
Electric
Pneumatic/Electric
An example of an electric drill is shown.
Drill Options Electric

Cutter
Drill 1
Drill 2
GTxL, GT 7250,
S-7200, S-91
Electric
Electric
GT 5250, S-5200
Electric
Ask about availability
Drill Options Pneumatic/Electric

Cutter
Drill 1
Drill 2
GT 3250, S-3200
Pneumatic
Electric
Electric (heavy duty)
Centering and Alignment Options

Y Edge Alignment Option
The Y-edge Alignment option uses a roller assembly to track the location of the
edge of a spread along the Y-axis of the cutting table and relay this information
by pneumatics to the cutter. This allows the system to accurately position and cut
pieces.
For information about this option, which is available for S-91 ZVC cutters only,
contact your Service Representative.
Automatic Tube Centering Option
The Automatic Tube Centering option can be used to find, accurately and
automatically, the centerline origin of a spread. Centerline Origin is a C-200MT
feature used for cutting tubular goods or any other pattern that must be centered
on a spread.
Features for Automatic Tube Centering include:
Automatic determination of the center of the spread.
Automatic fabric alignment.
Automatic scaling of the Y-axis.
Adjustable edge sensor width.
Edge sensor diagnostic for setting up the option.
This option is available for GT 5250/7250 and S-5200/7200 cutters except those
with the RSO or Drill options. For more information, contact your Gerber
Service Representative.

The following sections explain how to use C-200MT features to perform basic
cutting procedures. For additional information on steps performed at the cutter,
refer to the GERBERcutter operators manual or Getting Started.
At Cutter
At Operator
Console
1. Turn on cutter
2. Enable
servo power
3. Initialize cutter
4. Position first bite

of spread on table
5. Select setup
6. Open cut file/

marker
7. Turn on vacuum
8. Position
laser light
9.Set marker origin
10. Select
cutting speed
or feed rate
11. Turn on
knife motor
12. Start processing
cut file/marker
Basic Cut Processing 1
Note:
Read the safety precautions at the beginning of this users guide

before performing any operation at the cutter. Also refer to safety
precautions in the GERBERcutter operators manual or Getting
Started.
Turning on the Cutter

Depending on your GERBERcutter, circuit breaker(s) and/or a switch located
outside of the vacuum and electric enclosure(s) allow you to turn power ON or
OFF for the FEP (or PC), vacuum system, C-200 cutter controller, servo motors,
and conveyor. Enclosure(s) may be located at the side or at the end of the cutter
or on a separate table along side of the cutter.
To turn on the main power circuit breaker for your cutter, refer to the
GERBERcutter operator's manual or Getting Started.
Enabling Servo Power
Pressing the Servo Power Enable switch turns on power to the servo motors.
These motors move the cutter head and beam during cut processing.
To enable servo power
1. Make sure that cutter power is turned on and the C-200MT program is
running.
2. When prompted, press the Servo Power Enable switch. Depending on
your GERBERcutter, this switch may be located at the operator console
or at the beam control panel.
The servo motors are turned on and gauges display across the top of the
Main Cutter Control screen.
2 Basic Cut Processing
Initializing the Cutter

Use the Initialize feature to identify the zero position for the table in X and Y.
This is also called the home position and is written as (0,0). Limit switches tell
the C-200MT when the cutter head reaches the (0, 0) position.
For information about basic cutter concepts, such as home and X,Y positions,
see the GERBERcutter operator's manual or Getting Started.
Note:
You must initialize the cutter before processing markers. Otherwise, an

error message displays.
To initialize the cutter
1. Make sure that the cutter power is turned on, the C-200MT program is
running, and the servo power is enabled.
Press the Initialize switch on the beam control panel.
Press the Initialize key on the keyboard.
From the Cutter menu, select Initialize.

Click the Initialize button on the tool bar.
The cutter head and beam moves to the (0,0) position on the table and
the origin is reported in the System Messages box.
Note:
If the cutter is set up for the Right Side Option, the cutter head
and beam moves to the right side of the table.
Positioning the First Bite

After the cutter is initialized, use the jog switch at the take-on end of the cutter to
advance the spread (material) into cutting position on the table. This will be the
first bite. Then cover the spread with plastic film. For specific information on
spreading a marker and positioning the first bite, refer to the GERBERcutter
operator's manual or Getting Started.
Selecting a Setup
A setup is a file containing parameters that enable or disable various features,
options, and modes depending on such considerations as ply height, material
characteristics, or marker width. Use the Setup List page to select a new Setup
from the list of all Current Setups available.
To select a setup
Press the Settings key on the keyboard.
Click the Settings button on the Cutter Main Control screen.

Click the Settings button in the tool bar.
From the Setup menu, select Settings.
2. If some other page is selected in the System Setup dialog box, click the
Setup List tab.
3. Use the pointing device to select the Name of the setup you want.
4. To select this setup as the current setup, click the Apply or the OK
button. Apply loads the new setup and leaves the screen open; OK
loads the new setup and closes the screen. Selecting another setup page
is the same as clicking Apply.
5. When prompted to Activate Selected Setup, check your changes and
then click the Yes button.
6. When satisfied with the changes, press Enter or click the OK button.
Opening a Cut File/Marker

Use the Marker Open feature to select marker or cut file and open it for
processing.
You can enter a cut file/marker name directly or choose from a list of available
files. You also can search for piece names using the * and ? wildcards. For
example, to find files with names similar to SUIT123, SUIT456, and SUITABC,
type SUIT*.
Default Directories/Storage Areas
For cut data files the default directory is C:\USER. For AccuMark markers or
cut data, when you first open this dialog box after starting the C-200MT
program, the first storage area on the C: drive is selected by default. After you
make a selection and until you shut down C-200MT, the default storage area for
AccuMark markers or cut files will be the last storage area from which you
selected AccuMark data.
To open a marker
Press the Open Marker key on the keyboard.
From the Marker menu, select Open.

Click the Open Marker button on the tool bar.
The Marker Open screen displays.
Note:
If Marker Size: Use Auto Calculate is turned OFF and certain

features, such as Right Side Option, are turned ON, you will
be prompted to enter a new marker width. Press Enter to
accept the marker width or type a new marker width and then
press Enter.
2. To change drives and directories or storage areas, you can use the
pointing device, Tab key, or arrow keys to make your selections.
3. To select the Type of File you want to open, click on the button marked
with an arrow to the right of that field. Choices are:
AccuMark cut
AccuMark marker
All (other cut) files
4. Select the cut file/marker you want to process.

5. If you selected an AccuMark marker, you may be prompted to change
cutter and notch parameter tables. See the next sections.
6. Press Enter or click the OK button to return to the Main Cutter Control
screen.
7. The first bite of the selected cut file/marker is processed and displays in
the File Display area. Verify that this is the marker you want to cut.
Changing AccuMark Parameter Tables
To make changes to the Cutter and Notch parameter tables that are associated
with the marker file currently being opened, one or both parameters in the
Security category must be enabled.
Note:
Supervisors can change the access level of these parameters using the
Advanced button in the Parameter Manager.
To select different parameter table(s)
1. Make sure the User Parameter Table Selecting parameter is enabled.

2. Open an AccuMark marker.
The AccuMark Parameter Table Selection dialog box displays with the
name of the current marker displayed.
Note:
Edit buttons are not available unless the User Parameter

Table Editing parameter is also enabled.
3. To check parameter tables that are being used by another marker or to

select a different marker, click the Select button for that item.
4. To select a different Cutter parameter table, click the Select button for
that item. The name of the new table displays.
5. To select a different Notch parameter table, click the Select button for
that item. The name of the new table displays. If you decide to use the
internal Notch parameter table instead, click the Internal button.
6. Press Enter or click OK.
The marker opens in the Cut File display area.
To edit parameter table(s)
1. Make sure the User Parameter Table Editing parameter is enabled.

2. Open an AccuMark marker.
The AccuMark Parameter Table Selection dialog box displays with the
name of the current marker displayed.
Note: Select buttons are not available unless the User Parameter Table
Selecting parameter is also enabled.
3. To edit the Cutter parameter table:
a) Click the Edit button for that item.
b) When prompted that changes you are about to make will overwrite
the parameter table file, click OK. The Cutter Parameter Table
Editor displays.
c) Make desired changes and press Enter or click OK.
4. To edit the Notch parameter table:
a) Click the Edit button for that item.
b) When prompted that changes you are about to make will overwrite
the parameter table file, click OK. The Notch Parameter Table
Editor displays.
c) Select the Notch type you want to make changes for.
d) Enter values for Perimeter Width, Inside Width, and/or Notch
Depth.
e) Select and edit each Notch type you want to change, and then press
Enter or click OK.
The marker opens in the Cut File display area.
Using Rerun
Use the Marker Rerun feature to reopen the previously selected cut file/marker.
To rerun the last marker
1. From the Marker menu, select Rerun. The cut file/marker opened
previously displays in the File Display area.
Turning on the Vacuum
Use the Vacuum feature to turn table vacuum ON in order to process markers.
When finished cutting, you can repeat the following procedure to turn OFF table
vacuum.
Vacuum System parameters that control the vacuum system are set using the
Parameter Manager.
To turn the vacuum on in order to cut
1. Make sure that the first bite is positioned on the table and the correct
cut file/marker is open.
= Press the Vacuum On/Off switch on the beam control panel.
=
Press the Vacuum key on the keyboard.
= From the Cutter menu, select Vacuum.

= Click the Vacuum button on the tool bar.
Positioning the Laser Light

If the laser origin light is not turned on, refer to the GERBERcutter operator's
manual or Getting Started to turn it on. The laser origin light is located on the
cutting head.
WARNING!
The origin light uses a Class IIIa laser product. To avoid

injury to your eyes, do not look at the laser at any time. Also, do
not place any reflective material, such as mirrors, polished
steel, or jewelry on the cutting table.
At the beam control panel, press the Slew Enable and Arrow switches to position
the laser origin light at the corner of the spread closest to the X0,Y0 values on
the cutting table.
Setting the Marker Origin
Use the Origin feature to establish the origin for a marker.
To set the marker origin
1. After positioning the laser light at the corner of the spread as explained
above, do one of the following:
= Press the Origin button on the beam control panel.
=
Press the Origin key on the keyboard.
= From the Cutter menu, select Origin.

= Click the Origin button on the tool bar.
The origin is reported in the System Messages box, where x.xxx and
y.yyy are the absolute table coordinates (origin) for the lower left
corner of the marker.
Selecting Cutting Speed

Select the appropriate cutting speed for processing the open cut file/marker.
Depending on your GERBERcutter, use the Cutting Speed dial at the beam
control panel or the Feedrate slider on the C-200MT Main Control screen. Refer
to the GERBERcutter Application manual or Getting Started for recommended
settings for cutting speed.
Turning on the Knife Motor
At the beam control panel, turn on the knife motor. Refer to the Safety
Precautions chapter in the GERBERcutter operator's manual or Getting Started.
WARNING!
The knife blade is very sharp. Use extreme caution when

working near the knife blade.
Processing a Cut File/Marker

Use the Start feature to begin processing, or cutting, a cut file/marker.
To start processing a cut file/marker:
1. Make sure you have completed all of the previous procedures in this
chapter.
= Press the Start switch on the beam control panel.
=
Press the Start key on the keyboard.
= From the Cutter menu, select Start.

= Click the Start button on the tool bar.
The piece being cut is outlined in the File Display are and the current
piece and bite number display in the System Status window.
3. When prompted that processing is complete, press Enter or click OK.
Trim Cut
Use the Trim Cut feature to cut across a spread in order to trim away excess
material and plastic.
To use Trim Cut

= Press the Trim Cut switch (marked by scissors) on the beam
control panel
= From the Cutter menu, select Trim Cut.
At the beam control panel, the Error Warning Light starts flashing to
indicate you are in Trim Cut mode.
2. Immediately, press and hold the Slew Enable button while using the
joystick or pressing slew keys to make required cut(s).
3. To exit Trim Cut mode, do one of the following:
= At the beam control panel, press the
Stop switch or wait
until the Error Warning Light stops flashing.
= At the operator console, press Esc.
Note:
To position and lower the knife before using the Null KI

command for GERBERcutters that support Knife
Intelligence, turn the feed rate to zero and then follow the
steps above.
Cutter Parameter Table Editor

You can access this editor when opening an AccuMark marker for cutting on a
GERBERcutter. Fields correspond to fields in the AccuMark Cutter Parameter
Table.
Note:
Field
To specify the Notch Parameter Table, use the AccuMark Parameter

Table Selection dialog box.
Description
Cutter Type
The cutter type does not automatically change the default values of the
table.
STATIC is a type of GERBERcutter that has a fixed cutting surface
equal to the table length.
CONVEYOR TABLE is a type of GERBERcutter that has a continuous
belt for the cutting surface. As the spread is fed on from one side, the cut
pieces come off the other.
TRAVELLING CONVEYOR is a GERBERcutter that moves from one
spreading table to the next on floor rails.
Table Length
Usable table length.
Table Width
Usable table width.
X Scale
Determines the scale of the cut data in Y direction on the table.
Y Scale
Determines the scale of the cut data in X direction on the table.
Perimeter
Tool
Choices are:
KNIFE to cut the marker
PEN to plot the marker if the cutter is equipped with a pen
BLANK the perimeter will not be cut or plotted
First Bundle
Code
The default bundle code is A and can be edited with numeric or

alphanumeric values.
Edge
Tolerance
Used for tubular goods. If the piece perimeter is placed within the given
tolerance, the cutter will dry haul for the fold. The pattern dimensions are
increased to the defined value.
Maximum
Move
This safety feature controls the cutting head on long straight lines. Data
points are added during cut process if a straight segment is over the
indicated value.
Fold Overcut
Used for tubular goods. The cutter will cut the defined amount past the
edge of the marker on folded pieces. This is to make sure the piece is
fully cut. The folded pieces must have the piece option F assigned.
Cut Small
Slow
Used to ensure good quality on small pieces by cutting them at the

indicated percent of full speed (increments of 5 with a minimum of
60%). This prevents pushing; refer to the Applications manual for your
cutter.
Cutter Parameter Table Editor 1
Field
Description
Bite Clip
Amount
The length of a cut made in the selvage of the goods. Used to reorigin the
cutter head at the beginning of a bite for a conveyor. See Bite
Parameters.
Park in Bite
When cutting lofty goods, the cutting head needs to be moved to the edge
of the table when the GERBERcutter advances. Otherwise, when the
vacuum releases, the goods are no longer condensed and could be
damaged. This is calculated based on 0.00 as the origin. To move the
head to the far side of the fabric, enter the width plus an additional
amount to ensure the head moves off entirely.
See Bite Parameters.
Bite Length
Indicates a specific bite length for the available cutting surface. See Bite
Parameters.
Bi-L/R Cut
NO means the option will not be activated

YES indicates lefts will be cut in opposite direction from rights.
Bi-L/R Mirr
Cut
NO indicates mirrored pieces will be cut in clockwise direction

YES indicates one half of mirrored piece will be cut in opposite direction
from the other half on a common perimeter point of the mirror line. The
cutter will dry haul back to the center back hem and resume cutting in the
counter clockwise direction, finishing at the center.
Cut Small
Pieces First
NO means the option will not be activated

YES indicates the pieces not identified as major pieces in AccuMark will
be cut first.
AutoMatch
YES indicates the cutter has AutoMatch option.
Cut Net Parts
YES cuts pieces in a defined block for blockfusing.

NO cuts the block.
Variable
Biting
Indicates that bite lengths change according to the size and location of
pieces in the marker.
Choices are:
Yes, for a conveyor table so the system calculates the bite according to
the length of the cutting table and the pieces.
No, for a conveyor table when you determine and enter the fixed bite
length at the cutter.
No, for a static cutter.
Labeller
Check to use a labeller.
Label Width
Usually 1.25 inches; the labeller can override these values
Label Height
Usually 2 inches; the labeller can override these values
Label Margin
Usually .25; the labeller can override these values
Label/Tool
These two drop-down list boxes establish what tool the GERBERcutter
uses for specific internal labels. Possible tools are KNIFE, PEN,
DRILL1, DRILL2, OPSTOP, LABELLER, and blank. A blank field
allows an internal label to be turned off. The default labels are: C
Opstop;D Drill1;I Knife
2 Cutter Parameter Table Editor
Cutter Parameter Table Editor 3

Biting and Advanced Cutting Features
Besides allowing you to process a cut file/marker using the basic steps,
the C-200MT program provides commands, parameters, and utilities for specific
cutting applications. Additional steps and parameter changes are required for
these features.
Dry Run
Fabric Alignment
Marker Stacking
Marker Flip
Check Origin
OpStops
Mirroring Options
Center Line Origin
Clipping Window
Preprocess Drills
Data Scale Factor
Contiguous Cutting
Continuous Cutting
Pause Between Bites
Run Time Biting
Data Format
Advanced Cutting Features 1
Using Dry Run

Use the Dry Run feature to check the cut file/marker by processing without
cutting. The laser origin light can be selected while operating in the Dry Run
mode by using the Dry Run Tool is Light parameter in the Options and Modes
category.
Additional step(s) required for this feature

= From the Cutter menu, select Dry Run.
= Right click in the gray area next to the gauges to display setting
options. Click Dry Run.
2. Follow the procedures for processing a cut file/marker.
Fabric Alignment
Use this feature to align a spread that is skewed relative to the table.
1. Turn off the Check Origin parameter in the Options and Modes
category.
At BCP
Define a new
angle
Slew to a point along

the spread. Press the F2
switch twice.
From C-200MT Main Screen
From the Cutter menu, select

Fabric Alignment.
Or right click in the gray area next
to gauges to display setting
options. Click Setup a Fabric
Alignment Angle.
Then do one of the following:
- At the BCP, slew to a point along
the spread. Click the Light
Position button.
- Type to enter an angle and then
click OK or press Enter. A button
displays, marked Angle = xxx.
2 Advanced Cutting Features
At BCP
Use a previous
angle
Press the F2 switch and

then press the Origin
switch.
From C-200MT Main Screen
From the Cutter menu, select

Fabric Alignment.
Or right click in the gray area next
to gauges to display setting
options. Click Setup a Fabric
Alignment Angle.
Click the Recall button. A button
displays, marked Angle = xxx.
3. Follow the procedures for cutting a cut file/marker.

Marker Stacking
Use this feature to cut two markers or cut files side by side at the same time,
especially narrow markers designed for tubular goods. The cut file/marker nearer
to the operator console is called the bottom marker; the farther cut file/marker is
called the top marker.
Parameters for this feature include:
Marker Flip
Marker Flip Top
Marker Stacking Reorder
Marker Stacking Reorder Channel
1. For the current setup, use the Parameter Manager to edit the above
parameters in the Options and Modes category.
2. Spread two lengths of material on the table. Spreads must be similar
enough so that one setup can be used to cut both.
3. From the Marker menu, select Open to open a cut file/marker.
4. Click the Marker Stacking button.
5. Select the bottom and top marker.
6. Set the origin for the bottom and then the top marker. X,Y origin values
for each marker display in the status area of the Main Cutter Control
screen.
Using Marker Flip

Use this feature to rotate single or stacked marker(s) 180 degrees and renumber
pieces in order to cut from take-off end to the take-on end.
1. For the current setup, use Parameter Manager to turn ON the Marker
Flip (and Marker Flip Top) parameter(s) in the Options and Modes
category.
Note:
For stacked markers, Marker Flip affects the bottom marker and
Marker Flip Top affects the top marker.
Using Check Origin

Use this feature to check that the cut file/marker fits on the usable cutting
surface.
1. For the current setup, use Parameter Manager to turn ON the Check
Origin parameter in the Options and Modes category.
2. If the system prompts Bad Origin (relative to the marker and table size)
immediately after pressing Start, reposition the cutter head within the
acceptable range.
3. Set the origin and press Start again.
4. Follow the procedures for cutting a marker.
Using OPSTOPs
Use this feature when cutting a cut file/marker with optional stops (Opstops) for
plaid/stripe matching.
Hints When Working with Opstops
Split Pieces - Opstop can handle virtually any type of cut file regardless
of the number of split pieces. In order to properly process Opstops that
occur on split pieces, Run Time Biting must be turned on.
Piece Cut Sequence - Any piece cut sequence can also be handled when
using opstops.
Recovery - The Restore State feature properly restores piece origins that
have been adjusted using Opstops. Also, Piece Recut can now be used in
conjunction with Opstop to match a single piece.
Preset Opstops are utilized for plaid/stripe matching.
The CutView utility reads and displays M01 (Opstops).
1. For the current setup, use Parameter Manager to turn ON one or more
parameters in the OPSTOP and Report Options category category.
2. When cutting stops, reposition the cutter head so that the piece cuts
correctly. Press Start to continue processing.
Using Mirroring Options

Use this feature to rotate a cut file/marker along the X and Y axes (or Y axis)
without renumbering pieces.
1. For the current setup, use Parameter Manager to edit parameters in the
Mirror Image and Clipping Window category.
Note:
Mirror Image can not be used on a conveyorized

GERBERcutter system.
Using Center Line Origin

Use this feature to set a center for the pattern when cutting tubular goods or
symmetrical patterned fabric. This feature can be used with Marker Stacking and
Data Scaling.
1. For the current setup, use Parameter Manager to turn ON one of the
following parameters in the Options and Modes category:
Center Line Origin Center Point
Center Line Origin Edge Points
2. Open the cut file/marker to process.
When using Center Point, move the origin light to the center of
the spread. Then set the origin.
When using Edge Points, move the origin light to the bottom
corner of the spread and then set the origin. Repeat for the top
corner of the spread.
Using Clipping Window

Use this feature to prevent the knife from cutting outside of one or more edges of
the spread (for single or stacked cut file/markers).
1. To turn Clipping Window ON, do one of the following:

Right click in the gray area next to the gauges to display Settings
OptionsSettings_Options. Click Setup a Clipping Window.
From the Cutter menu, select Clipping Window. Then select
Clipping ON.
2. Open the cut file/marker to process.
3. For the lower (or a single) cut file/marker, do one of the following:
Follow the instructions to position the beam and set the Origin
for first the lower and then upper boundaries.
Type a new boundary for lower and/or upper limit(s). Settings
are relative to the marker. Click OK or press Enter.
4. If using marker stacking, repeat for the upper marker.
A button displays on-screen, indicating that Clipping Window is ON.
Using Preprocess Drills
Use this feature to process drills before cutting pieces in a bite.
1. For the current setup, use Parameter Manager to turn ON the

Preprocess Drills parameter in the Options and Modes category.
Using Contiguous Cutting

Use this feature to automatically reorigin for the next marker in the open queue.

Contiguous Cut parameter in the Selvage Cut/Contiguous Cut category.
2. Start processing.
Using Continuous Cutting
Use this option to continue to cut while the conveyor is moving to increase
overall throughput or create gradual flow onto the take-off table. This feature is
not for use on S-91 cutters.
Note:
The Field Service level parameter, Continuous Cutting Installed, must be

turned on before using this option.

Continuous Cutting parameter in the Bite Parameters category.
Using Pause Between Bites

Use this feature to adjust fabric alignment angle or to set marker origin between
each bite.
1. For the current setup, use Parameter Manager to turn ON the Pause
Between Bites parameter in the Bite Parameters category.
3. When cutting stops, complete any necessary procedure.
4. Process the next bite.
Run Time Biting
Using Run Time Biting
The Run Time Biting feature bites the cut file/marker, designating sections of the
marker for automatic cutting. Each bite fits on the cutter table and can be cut at
one time. Run Time Biting can take place either while:
Cutting a cut file/marker
Preprocessing a cut file/marker with Bite Generation
Bite Generation
A Bite Generation option has been added to the PreProcessor screen for use with
Reorder and Path Optimization. It is recommended that:
Bite Generation be turned ON when using Reorder or Path Optimization
Run Time Biting be turned OFF when using Bite Generation
To setup to bite a cut file/marker

2. In the Bite Parameters category, turn the Run Time Biting parameter
ON.

To use variable length biting, turn the Variable Length Biting
parameter ON.
To use static length biting, make sure the Variable Length Biting
parameter is OFF.
4. Edit other Bite parameters as required, such as Minimum Bite Length
and Maximum Bite Length that determine the minimum and maximum
bite lengths for Run Time Biting.
5. To ensure that sectional Opstops (placed in empty pieces by
Microdynamics OPTICUT systems) are processed before pieces in the
section are cut, use the OPSTOP Section Processing parameter in the
Bite Parameters category.
6. Save the changes.
Static Length Biting
Static length biting divides the cut file/marker into bites of equal lengths. If a
piece extends beyond the bite, the cutter splits the piece and only cuts the
portion of the piece that fits within the bite. When the cutter has finished cutting
all pieces or parts of pieces for that bite, the conveyor advances the next bite.
The cutter then cuts the second portion of the piece.
Variable Length Biting

When Variable Length Biting is turned on, the cutter only splits those pieces too
large to fit on the cutting table. This feature is useful to:
Eliminate split pieces in a cut file/marker requiring pieces not be split
Reduce the need for Opstops to match plaids and stripes in split pieces.
Using Variable Length Biting, the cutter cuts all pieces in a given bite that
completely fit on the table. The conveyor then advances to the leftmost uncut
piece. It cuts that piece and any other whole pieces on the cutting table. The
conveyor again advances to the leftmost uncut piece. This step is repeated until
all pieces are cut. Variable length bites usually are shorter and occur more often
than static length bites.
Identifying Data Format

Settings in the Data Format/Scaling and RSO category identify the format used
by your cut files. These are:
Data Format
AAMA Data Conversion
Using Data Format

Use this parameter to set one of the following GERBERcutter data formats:
3.3 English
4.2 English (default)
5.1 Metric
The digit before the decimal point shows how many places are reserved for the
whole number. The digit after the decimal point shows how many places are
reserved for the decimal.
To change Data Format
Note:
The format setting must match the format of your GERBER cut
files.

2. Edit the setting for Data Format.
3. If you want this to be the default format, save the change to all setups.
Or, If this is a temporary change, click OK and process the marker with
the different format. Then repeat steps 1 and 2 to return to the default
format.
Using AAMA Data Conversion

Use this parameter to process AAMA data.
To process AAMA data

2. Enable the AAMA Data Conversion parameter. Save changes
permanently or temporarily as explained above.
3. Disable this parameter when done processing AAMA data.
Using Data Scale Factor
Use this command in the Cutter menu to change scaling to adjust the size of a
cut file/marker to the size of the available material.
Calculate the X data scale factor by dividing the usable material length by the
marker length. Calculate the Y data scale factor by dividing the usable material
width by the marker width.
To create a setup file with default scale factors other than zero, use Parameter
Manager to edit X Data Scale Factor and/or Y Data Scale Factor in the Data
Format/Scaling and RSO category.
To change data scale factor for a cut file/marker

From the Cutter menu, select Data Scaling.
Options. Click Setup Data Scaling.
2. In the dialog box, enter values for X and/or Y scaling. Then press
Enter or click OK.
A button displays, marked similar to X Scale = x.xx.
3. To turn the option off, click on the button displayed for this option.
CAUTION:
To avoid cutting the next marker incorrectly, return data

scale factor to 100% after cutting the current cut
file/marker.

CAUTION:
To prevent erratic behavior and possible damage to the spread,

the Centerline Origin Center Point and Centerline Origin Edge
Points parameters must not be turned on at the same time
Setting Up for Automatic Tube Centering

Before Automatic Tube Centering can be used to determine centerline origin, it
must be calibrated to the cutting table. During this procedure, various parameters
must be set. For information on setting up for Automatic Tube Centering refer to
document part number 083806000.
To set up for Automatic Tube Centering
1. Set up parameters in the Options and Modes category, using procedures

in the documentation that comes with this option.
To use the Edge Finders to find the origin and fabric alignment
1. Complete set up procedures.

2. Follow procedures in document part number 083806000.
3. If using Marker Stacking with this option, refer to hints in the
documentation.
Recovery
Recovery after Interrupted Cutting
Commands in the Recover menu allow the cutter to resume cutting after a power
loss, EStop, or a system power down interrupts cut processing. An EStop occurs
whenever cutter motion is stopped by pressing one of the emergency stop (EStop)
switches or buttons located on the cutter. The reason for the power down displays as
an on-screen error message.
The Recover menu commands are:
Restore State
Restore Origin
Bite Search
Piece Search
Piece Recut
Marker and Cutter commands related to recovery are:
Marker/Close
Cutter/Move to Origin
Recovery 1
Before Using Recovery Commands

Commands in the Recover menu allow the cutter to resume cutting after a power
loss, EStop, or a system power down interrupts cut processing. An EStop occurs
whenever cutter motion is stopped by pressing one of the Emergency Stop buttons
located on the cutter. The reason for the power down displays on-screen as an error
message. See the Error Messages chapter.
Before using any of the recovery commands you need to perform the following
procedures.
To correct the condition before recovery

= If the operator console lost power, turn on the main power supply
and start up the C-200MT program. Then enable servo power and
initialize the cutter.
= If an EStop occurred, press Enter to clear the message from the
screen. Enable servo power.
= If an accidental system power down occurred, press Enter to clear
any error message from the screen. Restart Windows NT, if
necessary, and start the
C-200MT program. Then enable servo power and initialize the
cutter.
2 Recovery
Restore State
Use this command in the Recover menu to return to the last piece and bite that was
being cut before a power loss, EStop, or system power down.
This feature automatically does all of the following:
Reopens the marker
Restores the setup
Restores a Job Queue
Restores Fabric Alignment
Restores the origin
Searches for the piece being cut before the cutter stopped
To restore state of last marker
1. Make sure that the condition that stopped cutting is corrected.

Press the Restore State key on the keyboard.
From the Recover menu, select Restore State.

Click the Restore State button on the tool bar.
Note:
If continuous cutting was being used, a message prompts to

reposition the cutter head on a bite clip.
3. If the marker and piece information displayed in the Restore State dialog
box is correct, press Enter or click the OK button.
Note:
If this information is not correct, you can use the procedure for
restoring state manually.
The marker is opened and the System Message box prompts that the state is
restored. In the System Status window, verify that the correct piece and bite
number display.
4. If correct, start processing.
Recovery 3
Restoring State Manually

Instead of using the Restore State feature, you can manually restore state using the
following steps.
To restore state manually
1. To set the origin, do one of the following:

2. Position the origin light at the top of the bite clip for the last bite cut. Set a
new origin.
3. If restoring the first bite, use the origin or set origin as normal.
4. Select the correct setup to configure your cutter.
5. Open the marker.
6. Use the Piece Search feature.
Restore Origin
Use command in the Recover menu to restore the origin point.
To restore the last origin
1. Make sure that the condition that stopped cutting is corrected.

2. From the Recover menu, select Restore Origin.
The origin is reported in the System Messages box, where x.xxx and y.yyy
are the absolute table coordinates (origin) for the restored origin point.
4 Recovery
Bite Search
Use this command in the Recover menu to find and cut a specific bite in a marker.
To find and cut a specific bite
1. If cutting was interrupted, make sure that the condition is corrected and the
marker you want to cut is open.
2. From the Recover menu, select Bite Search.
3. In the Bite Search dialog box, type to enter the Bite to Search to. Press
Enter or click the OK button.
The System Messages box reports that the requested bite is found and gives
the piece number of the first piece in that bite.
Piece Search
Use this command in the Recover menu to find and cut a specific piece in a marker.
This is useful after an EStop or system power down, especially if the Restore State
command does not find the correct piece to cut.
To find and cut a specific piece
1. If cutting was interrupted, make sure that the condition is corrected and the
marker you want to cut is open.
Press the Piece Search key on the keyboard.
From the Recover menu, select Piece Search.

Click the Piece Search button on the tool bar.
3. In the Piece Search dialog box, type to enter the Piece to Search to. Then
press Enter or click the OK button.
The Marker Plot screen shows the piece in the marker. The System
Messages box reports that the requested piece was found and gives the bite
number it is in.
Note:
When the piece being searched for is split across two bites, a
dialog box displays. If you want to begin cutting the part of the
piece located in the first of these two bites, click the Yes button.
Otherwise, click the No button.
Recovery 5
Piece Recut
Use command in the Recover menu to recut a specific piece in a marker that might
not have been cut properly.
To recut a specific piece
1. Set the origin.

2. Position material on the table.
3. From the Recover menu, select Piece Recut.
4. In the Piece Recut dialog box, type the piece number to recut. Then press
The piece you want to recut displays alone in the Marker Plot screen. The
two line output display reports that the requested piece was found and gives
the Bite number it is in.
5. Make sure that this is the piece you want to cut.
6. Position the cutter head near the lower left corner of the area to be cut.
7. Start processing.
Closing a Marker
Use this feature to close a marker if it is necessary to perform a command not
allowed while the cutter is in one of the following cutter status modes:
= Auto Mode
= Manual Mode Paused
This feature can also be used when selecting a new job while a queue is running.
To close a marker
1. If cutting is in progress, press the
Stop button.
2. From the Marker menu, select Close.
6 Recovery
Move to Origin
Use this feature to move the cutter head to the last established origin. You can use
this command whenever you want to verify the origin; for example, after using
Fabric Alignment.
To move to the last established origin
Press the Move to Origin key on the keyboard.
From the Cutter menu, select Move to Origin.

Click the Move to Origin button on the tool bar.
The cutter head and beam moves to the last established origin that is
reported in the System Messages box.
Recovery 7
8 Recovery
Customizing Setups
The C-200MT program provides default or preset setups for running a cutter. A
setup is a file containing parameters that enable or disable various features,
characteristics, or marker width. Preset setups are suitable for a wide variety of
applications. You can also customize a setup for the specific cutting
requirements of your operation.
Settings
Use the Settings command in the Setup menu to access the System Setup screen.
This screen has the following pages that can be selected by clicking on the
appropriate tab.
Setup List Use to select a setup
Setup Features Use to turn various features on or off
Preset Setup Use to select or customize a preset setup
Using Setup Screen Buttons

Click the Cancel button at the bottom of the page (or press Esc) to exit the
System Setup screen as long as no changes have been made to a setup. How to
use the OK, Apply, and Save buttons depends on the setup page you are using.
In general, click Apply to make a selection but not close the setup dialog box or
click OK to make a selection and close the setup dialog box.
Customizing Setups 1
Selecting a Setup
A setup is a file containing parameters that enable or disable various features,
characteristics, or marker width. Use the Setup List page to select a new Setup
from the list of all Current Setups available.
To select a setup

2. If some other page is selected, click the Setup List tab.
3. Use the pointing device to select the Name of the setup you want.
4. To select this setup as the current setup, click the Apply or the OK
button. Apply loads the new setup and leaves the screen open; OK
loads the new setup and closes the screen. Selecting another setup page
is the same as clicking Apply.
5. When prompted to Activate Selected Setup, check your changes and
then click the Yes button.
6. When satisfied with the changes, press Enter or click the OK button.
Selecting a Preset Setup
Preset setups are defaults built into the C-200MT program which are suitable for
typical cutting needs. These setups have parameter settings based on the
following characteristics of the material being cut:
2 Customizing Setups
Ply height
Hardness
Fusibility (degree to which materials fuse together during cutting)
Porosity
To select a preset setup

2. If some other page is selected, click the Preset Setup tab.
3. Describe the material being cut by clicking with the pointing device to
reposition each slider bar appropriately.
Note:
When the slider bar is at the top of the slider, the maximum
preset value for a description is selected. When at the bottom,
the minimum value is selected.
The preset setup which most closely relates to these characteristics is

selected and the Setup name displays in the box at the top of the page.
4. To use this preset setup as the current Setup, click the Apply or the OK
button. Apply saves your selection and leaves the screen open; OK
saves your selections and closes the screen.
Turning Parameters ON/OFF

Use the Setup Features page in the System Setup screen to turn cutter features
that are commonly used ON or OFF in setups.
To turn parameters ON or OFF for the current setup

2. If some other page is selected, click the Setup Features tab.
3. Click on the arrow button to the right of the Category field. From the
drop-down menu, select one of the following categories:
Bite Parameters
Data Format /Scaling and RSO
Ignore Codes
Mirror Image and Clipping Window
OPSTOP and Report Options
Queue Manager
Options and Modes
Selvage Cut/Contiguous Cut
Vacuum System
4. Commonly-used parameters display for the selected category. Click the
appropriate check box to turn a parameter ON or OFF. A parameter
that is checked is turned ON.
5. Repeat steps 3 and 4 to change other parameters in different categories.

6. To make these changes effective for the current setup, click the Apply
or the OK button. Apply makes your changes and leaves the screen
open; OK makes your changes and closes the screen. Selecting another
setup page is the same as clicking Apply.
7. To save these changes to the current setup or to all setup files, click the
Save button.
Parameter Manager
Using Parameter Manager to change parameters, you can customize a setup for
the specific cutting requirements of your operation. The C-200MT program
provides default, or preset, setups for running a cutter. Preset setups are suitable
for a wide variety of applications. Making a disk copy of customized setups is
recommended.
Note:
The latest information for working with Parameter Manager can be

found in the C-200MT online help.
Working with Parameters and Categories

Use the Parameter Manager command to access the Parameter Manager screen
in order to work with setups. When the Parameter Manager screen displays, the
first item in the Parameters section (top half of screen) is highlighted. Parameters
in the window belong to the category highlighted in the Categories section
(bottom half of screen).
To use Parameter Manager
1. From the Setup menu, select Parameter Manager.

2. To move through the list of parameters, use the arrow keys on the
keyboard or use the pointing device.
Note:
Only parameters applicable for your GERBERcutter display

in the Parameter Manager.
Notice that the rectangle at left indicates whether parameters or

categories are currently being selected.
3. To select a different category, do one of the following:
a) Press the Tab key and then use the arrow keys.
b) Use the pointing device.
4. There may be additional categories available that are not displayed
in the Categories section. To access restricted categories use the
Advanced button.
5. To exit the Parameter Manager, press Esc or click the Close button.
Parameter Manager 1
Changing Parameters
Use the Parameter Manager to:
= Change parameters temporarily for the current setup
= Change parameters permanently for one or more setups
= Create a new setup
To change parameters

2. Select the category for the parameter you want to change.
3. Select the parameter you want to change.
4. To change a parameter, do one of the following:
= Press the Spacebar on the keyboard to select one of the choices
displayed below the Parameters section of the screen. For
example, ENABLE or DISABLE.
= Type a new value in the Current Values column and press Enter.
The value must be within the range displayed below the
Parameters section of the screen.
5. To use changes during the current session only, click the Close button.
6. To save changes permanently, click the Save to File button. When
prompted with a list of parameters being changed, do one of the
following:
a) To save changes to the current setup, click the Save button. Press
Enter or click the OK button to confirm.
b) To create a new setup based on the current setup and changes just
made, type a new setup name and click the Save button. Press
Enter or click the OK button to confirm.
c) To save changes for all existing setups, click the Save To All
button. Press Enter or click the OK button to confirm.
2 Parameter Manager
Searching for Parameters

Use the Search button in the Parameter Manager screen to find a specific
parameter.
To search for a parameter
1. With the Parameter Manager open, click the Search button.

2. In the dialog box, click in the field and type any portion of the name for
the parameter you want to find.
3. Click the Search button.
4. In the search results window, select a specific parameter using the
arrow keys or the pointing device.
5. Press Enter or click the Goto button.
The dialog box closes and the correct category and parameter are
selected in the Parameter Manager screen.
Changing to Another Setup in Parameter Manager
If you want to make changes to a setup other than the current setup, use the
Change Setup button to select and activate that setup.
To change to another setup
1. With the Parameter Manager screen open, click the Change Setup
button. A screen opens similar to the Setup List page in the Settings
feature.
2. Select a setup, click the Apply button, and activate that setup.
3. You can now make changes to parameters.
Parameter Manager 3
Printing the Current Setup

Use the Print to File button in the Parameter Manager screen to print a copy of
the current setup.
To print the current setup
1. With the Parameter Manager open, click the Print to File button.
2. To print service and software parameters along with user level
parameters, click the check box for Show All Access Levels. When
printing all parameters, you can choose to Sort by Levels or accept the
default, which is Do Not Sort.
3. Click the Write to File button to print the current setup. To print a
different setup, double-click on that setup and make sure that the setup
name is correct in the path field at the bottom of the dialog box.
4. When prompted that the setup file has been written to the C:\REPORT
directory, press Enter or click the OK button.
5. Click the Done button or press Esc to close the dialog box.
6. When ready to print the report, close the Parameter Manager. Exit or
minimize the C-200MT program.
7. In the Windows Program Manager, select the Accessories group. Use
the Notepad text editor to open and print the setup file.
4 Parameter Manager
Customizing Frequently Used Parameters Category

This category provides a quick way to view or change parameters used
frequently for your cutting operation. The Advanced button in the Parameters
Manager screen can be used at the supervisor level or higher to customize the list
of parameters in this category.
To change display in Frequently Used Parameters category

2. Click the Advanced button.
3. When prompted for password, type the supervisor level password or
higher. Then press Enter or click the OK button.
4. Choose the appropriate category and then select the parameter to be
included in or removed from the Frequently Used Parameter category.
Click the Search button to find parameters quickly.
5. Click the Common check box to add or remove a parameter. A check
mark in the Common box means the selected parameter is included in
this category.
6. Repeat steps 4 and 5 for any additional parameters you want to add to
or remove from this category.
prompted, click the Save Advanced Settings button. Press Enter or
click the OK button to confirm.
8. When finished, click the Advanced button to close the Access Setup
box.
Parameter Manager 5
Access Levels and Passwords

Assigning Access Levels
Access to specific parameters can be restricted in order to prevent accidental
changes. The C-200MT program allows for the following levels of access to the
Parameter Manager. All levels except User level require a password.
= User
= Supervisor
= Field Service
= Administrator (or Software)
Access can be restricted by clicking the Advanced button in the Parameter
Manager and entering the password for one of the above levels. See Changing
Passwords section later in this chapter.
Using the Advanced Button
The Advanced button in the Parameter Manager screen can be used to:
= Lock parameters
= Reassign access level to parameters
= Customize the Frequently Used Parameters category
Reassigning Access Level
To assign access

3. In the Enter Password dialog box, type your password. Then press
4. In the Advanced Setup box, select the appropriate category and then the
parameter for which you are assigning access.
6 Parameter Manager
5. To restrict or allow access to this parameter, click the appropriate radio

button to select the lowest level you want to be able to view this
parameter. Depending on the password used in step 3, choices can
include:
= User
= Supervisor
= Field Service
= Administrator (or Software)
For example, if supervisor level is selected, operators can not view this
parameter but the supervisor can.
6. Repeat steps 4 and 5 for each parameter you want to change access.
box.
Parameter Manager 7
Locking Parameters
To lock parameters

3. In the Enter Password dialog box, type your password. Then press
4. In the Advanced Setup box, select the appropriate category and then the
parameter you want to lock.
5. Click the Locked check box to lock or unlock the parameter. A check
mark in this box means the selected parameter is locked (can be viewed
by an operator but not changed).
6. Repeat steps 4 and 5 for each parameter you want to lock or unlock.
box.
8 Parameter Manager
Changing Passwords
Default passwords for the following levels are provided with your C-200MT
software. To provide additional security when working with Parameter Manager
or File Manager, you can change the Supervisor and Service level passwords.
Level
Default Password
Supervisor
BOSS
Service
VICE
Administrator
ADMIN
To change a password
1. From the Setup menu, select Change Password.

2. Click the appropriate radio button to identify the password level being
changed.
3. In the Change Password dialog box, type the old password and the new
password.
4. Retype the new password to verify your entry.
5. Press Enter or click the OK button.
Note:
Windows NT Administrative Tools can be used to keep track

of passwords.
Parameter Manager 9
10 Parameter Manager
Contents
Parameters
Contents
Contents .....................................................................1
Categories of Parameters ..........................................5
Knife and Drill Speeds Parameters ............................6
Idle Knife Speed ................................................ 6

Dry Haul/Minimum Knife Speed ...................... 6
Cut/Maximum Knife Speed ............................... 6
Sharpen Knife Speed ......................................... 6
Cut Speed=Maximum Knife Speed ................... 6
Examples................................................................6
Heavy Duty Drill Speed..................................... 6

Knife Spd Sensor: Volts per KRPM .................. 6
Knife Speed Checking ....................................... 6
Sharpen Parameters ..................................................7
Sharpen Frequency ............................................ 7

Cut Distance Limit............................................. 7
Sharpening Time................................................ 7
Sharpen Position #1 ........................................... 7
Sharpen Position #2 ........................................... 7
Number of Sides to Sharpen .............................. 7
Sharpen Every n Pieces ..................................... 7
Sharpen Only When Knife is Up ....................... 7
Knife Wear Type ............................................... 7
Knife Wear Limit............................................... 8
Sharpens Until Overcut Update ......................... 8
Sharpen New Knife n Times.............................. 8
Num sharpens until angle adjust........................ 8
Number of Sharpen Cycles ................................ 8
Cutting Parameters ....................................................9
Active Beams..................................................... 9
Dual Beam Cutter .............................................. 9
Slit Notch Backtracking..................................... 9
Optimal Backup Distance .................................. 9
Advance Before Plunge Distance ...................... 9
Corner Advance Distance .................................. 9
Overcut Distance ............................................... 9
Corner Overcut Distance ................................... 9
Lift & Plunge Corner Angle .............................. 9
Maximum Segment Length ............................. 10
M17 (0 Heel Cut) Advance.............................. 10
M19 (Slit Notch) Advance............................... 10
M25 Slowdown Percentage..............................10

Miter Angle Range...........................................10
Corner Miter Distance......................................10
C Axis Yaw Angle ...........................................10
C Axis Max Angle ...........................................10
Vacuum System Parameters ...................................11
Vacuum Zoning................................................11
Vacuum Zone Overlap .....................................11
Vacuum Error Reporting..................................11
Vacuum Control Type......................................11
Vacuum Level Bite .....................................11
Vacuum Level Cut ......................................11
Vacuum Level Idle......................................12
X Home Zone1 Offset......................................12
Vacuum Low Error Level ................................12
Vacuum Low Caution Level ............................12
Vacuum Control Pattern Length .................12
Vacuum Control Zero Offset ......................12
Vacuum Control Vacuum Gain...................12
Number of Vacuum Zones ...............................12
Bite Vacuum Threshold ...................................12
Time Until ESM...............................................12
Energy Savings Mode ......................................12
Num of Vac Zones Closed for Bite..................12
Vacuum Level Valve on Inlet ..........................12
Ignore Codes Parameters ........................................13
Ignore Auto Origin (M70) Codes.....................13

Ignore Aux Drill (M44) Codes.........................13
Ignore Display Msg (M20) Codes....................13
Ignore Feedrate (F) Codes................................13
Ignore Label Cycle (M31) Codes.....................13
Ignore Lift & Plunge (M46) Codes..................13
Ignore Main Drill (M43) Codes .......................13
Ignore Move Conveyor (M69) Codes ..............13
Ignore Overcut Off (M18) Codes.....................13
Ignore OV, AP Off (M19) Codes.....................13
Ignore Pen (D1+ D2) Codes.............................13
Ignore Sharpen (M42) Codes ...........................13
Ignore Slowdown Codes ..................................14
Bristle Cleaner Parameters ......................................14
Bristl Cleanr (0=N 1=Motr 2=Pneum).............14

Slat Advance Time...........................................14
Cleaner Head Sweep Time...............................14
Cleaner Head Retract/Plunge Time..................14
Bristle Cleaner Sweeps per Slat .......................14
Number of Table Slats .....................................14
One-Way Bristle Cleaning ...............................14
Parameters 1
Contents
Knife and Path Intelligence Parameters .................. 15
KI: Gain ........................................................... 15

KI: Deflection Angle ....................................... 15
KI: Max Turn Angle ........................................ 15
KI Spring Factor .............................................. 15
KI: Error Detection .......................................... 15
KI: On/Off ....................................................... 15
KI: Option........................................................ 15
KI: Fail Time ................................................... 15
KI: Corner Disable Time ................................. 15
Only Allow Cutting with KI On ...................... 15
Path Intelligence Option .................................. 16
PI FR Control XY Force............................. 16
PI FR Slowdown Low Vac ......................... 16
PI FR Faster Shp Knife............................... 16
PI Optimum Force ........................................... 16
PI Feedrate Max Increase ................................ 16
PI Feedrate Minimum ...................................... 16
PI Feedrate Maximum ..................................... 16
PI Feedrate Change Ratio ................................ 16
PI Velocity to +FR........................................... 16
PI Velocity to +FR & Rbld.............................. 16
PI Velocity to -FR............................................ 16
PI Velocity to -FR & Rbld............................... 16
PI Force to Stop with Warning ........................ 16
PI Sharp Knife Full Speedup Dst..................... 16
PI Sharp Knife Prtl Speedup Dst ..................... 17
PI Sharp Knife Speedup Amount..................... 17
PI Vacuum Low Slowdown Factor.................. 17
Knife Break Force............................................ 17
Knife Break Risk Point .................................... 17
Data Format/Scaling and RSO ................................ 18
X Data Scale Factor ......................................... 18

Y Data Scale Factor ......................................... 18
Data Format ..................................................... 18
Marker Size: Use Auto Calculate .................... 19
Marker Size: Use M20 Code ........................... 19
Right Side Initialize ......................................... 19
AAMA Data Conversion ................................. 19
Center Line Calibration ................................... 19
Bite Parameters....................................................... 20
Allow Piece Reorder........................................ 20

Run Time Biting .............................................. 20
Variable Length Biting .................................... 20
Minimum Bite Length ..................................... 20
Maximum Bite Length..................................... 20
Pause Before Convey....................................... 20
Pause Between Bites........................................ 20
2 Parameters
Convey Last Bite Off Table .............................20

Bite Clip Start Position.....................................21
Bite Clip End Position......................................21
Bite Park Offset................................................21
Insert M23 Edge Clip Code..............................21
Bite Veeroff......................................................21
Marker End Park (0=None 1= -Y 2= +Y)........21
Marker End Park Position X ............................21
Marker End Park Position Y ............................21
Maximum Bite Adjustment..............................21
Bite Park Location............................................21
Cut Small Pieces First ......................................22
Max Area of Small Piece .................................22
Recalculate Small Pieces..................................22
Bite Overlap .....................................................22
Conveyor Table Settle Time ............................22
Continuous Cutting ..........................................22
Continuous Cutting Installed............................23
Options and Modes ..................................................24
Use Edge Finders .............................................24

Edge Finder Auto-Alignment...........................24
Log Edge Finder Info .......................................24
Auto-Scale Y....................................................24
Max Auto-Scale Y Change ..............................24
Dry Run Tool is Light ......................................24
Clear Origin on Cutfile Close ..........................24
Installed Edge Finders......................................24
Saving of Parameter Changes ..........................24
Single Step .......................................................25
Marker Flip ......................................................25
Marker Flip Top ...............................................25
Marker Stacking Reorder .................................25
Marker Stacking Reorder Channel...................25
Language Support ............................................25
Kanji Character Set ..........................................25
Check Origin ....................................................25
Verify Keyboard Entry.....................................26
Block Delete.....................................................26
Cut/Plot Mode ..................................................26
Dry Run............................................................26
Metric Display..................................................26
Delete Cut File After Cutting...........................26
Re-Sealer Option..............................................26
Resealer Up For Continuous Cut .....................26
Preprocess Drills ..............................................26
Center Line Origin Center Point ......................26
Center Line Origin Edge Points .......................27
Transfer Markers When Selected.....................27
Contents
Y Axis Edge Align (0=N 1=+Y 2=-Y) ............ 27
Bar Code Reader Option.................................. 27
Cutter Info Database Option ............................ 27
Mirror Image and Clipping Window ..........................28
Mirroring Option ............................................. 28

Mirror Image.................................................... 28
Y-Axis Mirror Image ....................................... 28
Y-Axis Mirror Reflection Line ........................ 28
Clipping Window Option ................................ 28
Clipping Low Boundary .................................. 28
Clipping High Boundary.................................. 28
Clipping Low Boundary (Top Mrk) ................ 28
Clipping High Boundary (Top Mrk)................ 28
OPSTOP and Report Options ..................................29
Camera Extension Distance ............................. 29

Use AccuMatch ............................................... 29
OPSTOP Section Processing ........................... 29
OPSTOP .......................................................... 29
Preset OPSTOP................................................ 29
Regional OPSTOP ........................................... 29
OPSTOP Slow Slew ........................................ 29
Cutter Info Database Output ............................ 29
Selvage Cut/Contiguous Cut ....................................30
Selv/Web (0=Off 1= Selv 2 = Web&Sel)........ 30

Selvage Cut Position........................................ 30
Selvage Cut Size Bottom .............................. 30
Selvage Cut Size Top.................................... 30
Minimum Web Cut Size .................................. 30
Intermarker Gap............................................... 30
Minimum Size of First Bite ............................. 30
Contiguous Cut ................................................ 30
System Setup Parameters .......................................31
Beam Square Adjustment ................................ 31

Beam Squared.................................................. 31
Bite Error Adjustment...................................... 31
Maximum Cut Velocity ................................... 31
Max Cut Acceleration...................................... 31
C Axis Sharpen Speed ..................................... 31
X-Axis Stepsize ............................................... 31
Y-Axis Stepsize ............................................... 31
Usable Table Distance in X ............................. 31
Usable Table Distance in Y ............................. 31
C Home to System 0 Degrees .......................... 31
Offset in X Knife ........................................ 31
Offset in Y Knife ........................................ 31
Offset in X Drill 1....................................... 31
Offset in Y Drill 1....................................... 31
Offset in X Pen............................................31
Offset in Y Pen............................................32
Ramp Down Dist Auto Bite ........................32
Offset in X Drill 2 .......................................32
Offset in Y Drill 2 .......................................32
Offset X Camera .........................................32
Offset Y Camera .........................................32
Offset Edge Sensors X .....................................32
Offset Bottom Edge Sensor Y..........................32
Offset Top Edge Sensor Y ...............................32
Max Extension -Y Edge Finder........................32
Max Extension +Y Edge Finder.......................32
Cut File Preprocessor Parameters ...........................33
Length of Reverse Segment .............................33

Edge Clipping Angle........................................33
Knife Width......................................................33
Gap to Ignore ...................................................33
Distance to Corner ...........................................33
Path Overlap.....................................................33
Corner Angle....................................................33
Transfer Angle .................................................33
Max Length to Ignore.......................................33
Max Distance with Knife Down ......................33
Message Stop ...................................................33
Max # Points Per Piece ....................................33
Overlap Distance..............................................33
Smallest Piece ..................................................33
Percent of Piece................................................33
Queue Manager Parameters....................................34
Auto Start Jobs in Queue .................................34

Del Job From Queue After Cutting..................34
Del Queue After Cutting ..................................34
Read Queue Name Bar Codes..........................34
Security Parameters.................................................34
User Parameter Table - Selecting.....................34

User Parameter Table -Editing.........................34
Field Service Level Categories and Parameters ......35
Cutter Type ......................................................35

Dual Beam ...........................................................35
AccuMatch Installed............................................35
Table Length (0=Standard,1=Long) ....................35
Beam Width.........................................................35
Right Side Control ...............................................35
PC Serial Communication................................36
MCC Communications Port ................................36
MCC Comm Port Beam 2....................................36
Bar Code Reader Com Port .................................36
Parameters 3
Contents
Dry Haul Speeds .............................................. 36
Conveyor and CTOT........................................41
Projector Output Port .......................................... 36

Maximum Dry Haul Velocity.............................. 36
Dry Haul Acceleration ........................................ 36
Velocity Cnvyr Jog .........................................41

Velocity Cnvyr Man Bite................................41
Velocity Cnvyr Auto Bite ...............................41
Conveyor Ramp Down Time ...............................41
CTOT Stop Distance.......................................41
Max Allowable Conveyor Friction ......................41
TONT Start Delay...........................................41
TONT Stop Distance.......................................41
CTOT2 Start Delay .........................................41
CTOT2 Stop Distance.....................................41
Bite Encoder Step (beam) ....................................41
Conveyor Encoder LOC (0=B 1=T) ....................41
Bite Encoder Step (table) .....................................41
Velocity Cnvyr Cut Bite .................................41
Variable Speed CTOT .........................................41
C-Axis.............................................................. 37
C-Axis delay........................................................ 37
C-Axis cut velocity.............................................. 37
C-Axis max velocity............................................ 37
C-Axis Acceleration............................................ 37
C Axis Settle Time .............................................. 37
XY Axes .......................................................... 37
X Home to System 0 ........................................... 37
Y Home to System 0 ........................................... 37
XY-Axes delay.................................................... 37
Cutfile Percentage Primary Beam ....................... 37
Limit Switches ................................................. 38

Lm Switch Status Bite Sensor ........................ 38
Lm Switch Status Drill 1 ................................ 38
Lm Switch Status Knife ................................. 38
Lm Switch Status Pen .................................... 38
Lm Switch Status Sharpen Arm ..................... 38
Lm Switch Status Drill 2 ................................ 38
Limit Switch Status Edge Sensor ................... 38
Drill.................................................................. 39
Drill Idle Time Before Shutoff............................ 39
Drill on only while selected ................................ 39
Software Parameters.........................................42
Event Logging......................................................42
Data Logging Mask..............................................42
Milliseconds between samples.............................42
Log Writes to VARSAVE....................................42
Log OPSTOP Debug Info ....................................42
Log Origin Debug Info ........................................42
Log CIDB Debug Info .........................................42
Index ........................................................................43
Servo (DSP) Coefficients................................. 39

C Max Follow Error ............................................ 39
Beam Bite Gain ................................................... 39
Time Considerations ........................................ 40

Max time: To move up bite sns ...................... 40
Max time: To move down bite sns ................. 40
Max time: To move up drill 1 ........................ 40
Max time: To move down drill 1.................... 40
Max time: To move up knife.......................... 40
Max time: To move down knife ..................... 40
Max time: To move up pen ............................ 40
Max time: To move down pen ....................... 40
Max time: Up to speed knife .......................... 40
Max time: Up to speed drill............................ 40
Max time: To turn off drill ............................. 40
Max time: To turn on vacuum........................ 40
Max time: To turn on drives........................... 40
Max time: Idle in TrimCut Mode ........................ 40
Max time: Idle in ManBite Mode........................ 40
Max Time: Vacuum Drop ................................... 40
Max Time for Auto Bite...................................... 40
Max Time: Engage Edge Sensor ......................... 40
4 Parameters
Categories of Parameters
Categories of
Parameters
Category /Parameters Used To

Data Format/Scaling and RSO
Define the format of cut file data or AAMA data
conversion.
Define X and Y-axis scaling.
Parameters are settings that are included in the setup for

your cutter. Some parameters turn a feature on or off.
Other parameters define a value within an allowable
range. For example, use the Clipping Window Option
parameter to turn this feature ON and then set current
values using Clipping Boundary parameters.
Define marker size.
Note:

Turn on the mirroring options which rotate the
marker before cutting.
This chapter explains available parameters

for all GERBERcutters. However, only
parameters for your cutter type may display
in the Parameter Manager.
Categories group parameters that relate to a cutter

feature. The following parameter categories can be
accessed at the User and Supervisor levels. Additional
parameter categories can be accessed at the Field
Service and Software levels.
Category /Parameters Used To
Frequently Used Parameters
Provide quick access to frequently-used
parameters
Knife and Drill Speeds
Control knife and drill speed for specific cutting
conditions.
Sharpen Parameters
Control how and when the knife is sharpened.
Define how the cutter determines wear on the
knife blade and when the knife should be
replaced.
Cutting Parameters
Control advance and overcut distances
and limits.
Initialize RSO cutters.

Bite Parameters
Define how the cutter handles bites.
Define end park position.
Options and Modes
Turn on/off various GERBERcutter features.
Turn on the clipping window feature and

define boundaries.
Control how the cutter responds to OPSTOP
codes.
Define Cutter Info Database reporting.
Control Selvage/Web cutting for vertical line
cuts through the selvage or the selvage
and web.
Control processing of consecutive markers.
System Setup Parameters
Set maximum beam velocities for cutting.
Cut File Preprocessor
Determine the parameters used when
preprocessing markers.
Queue Manager
Determine how Queue Manager handles cut
data files.
Security
Control the ability to change or edit Cutter and
Notch parameter tables when opening an
AccuMark marker for cut processing.
Control cut angle and slowdown percentage

for cutting operations.
Vacuum System
Control the vacuum options.
Ignore Codes
Tell the cutter to ignore or respond to certain
marker data codes.
Bristle Cleaner
Control times and number of sweeps for
automatic cleaning.
Knife and Path Intelligence
Control how Knife Intelligence compensates
for cutting forces on knife.
Set up Path Intelligence to automatically
adjust feed rate for the best cut quality and
throughput.
Parameters 5
Knife and Drill Speeds Parameters
Knife and Drill Speeds

Parameters
Parameters in this category control knife and drill
speeds for specific cutting conditions.
Idle Knife Speed

Sets the speed at which the knife reciprocates whenever
the system is in manual mode (idle).
Examples
GERBERcutter
GT 3250
GTxL
Maximum Cut
Velocity (ipm)
1800
1800
Use to set feed

rate:
Feed Rate switch

on control panel
Feed Rate
Slider
in C-200MT
Feed rate range
0-15
0-100%
0 = 0 ipm
0% = 0 ipm
1 = 120 ipm
10% = 180
ipm
Setting = ipm
15 = 1800 ipm
100%
1800 ipm
Dry Haul/Minimum Knife Speed

Sets the speed at which the knife reciprocates during dry
haul in auto mode. This is the minimum knife speed
(feed rate 1) during cutting.
Heavy Duty Drill Speed
Cut/Maximum Knife Speed
Sets the speed of the electric drill. The electric drill is

standard on most GERBERcutters and available as an
heavy-duty drill option for GT 3250 or S-3200 cutters.
Sets the maximum knife speed during cutting. The knife

reciprocates between the minimum and maximum
settings as it cuts material.
Knife Spd Sensor: Volts per KRPM
Sets the speed at which the knife reciprocates during

sharpening.
Sets the factor used to change voltage to revolutions in

order to calibrate knife speed. This factor depends upon
the stroke size of the cutting head. The result of this
calibration displays in the Knife Speed gauge in the
Main Cutter Control screen.
Cut Speed=Maximum Knife Speed
Knife Speed Checking
Sets the value on the feed rate dial/slider at which the

maximum knife speed (RPM) is reached. As you
increase the feed rate, knife speed increases from
minimum to maximum speed in equal increments. Once
maximum knife speed is reached, the knife speed will
stay at the maximum speed.
ON Checks for knife oscillation before allowing

cutting.
Sharpen Knife Speed
OFF Turns off this feature.
If your operation requires a wide range of cutting

speeds, you might set cut speed=15 or feed rate equal to
100%. This allows the most increments before the
maximum knife speed is reached.
If your operation requires that you reach maximum
cutting speed quickly, you might set cut speed=6 or feed
rate equal to 40%. This example would allow fewer
speed increments before the maximum knife speed is
reached.
6 Parameters
Sharpen Parameters
Sharpen Parameters
Parameters in this category:
Sharpen Position #2
Sets the C-axis angle for sharpening the second side of
the knife blade; for GT 3250 OR S-3200only.
Control how and when the knife is sharpened
Number of Sides to Sharpen
Define how the cutter determines wear on the

knife blade and when the knife should be
replaced
Sets the number of knife blade sides sharpened during

each auto mode sharpening cycle; for GT 3250 OR S3200only. The choices are: 1 or 2
Sharpen Frequency
Tells the system to automatically sharpen the knife
whenever it has cut this distance in automatic cutting.
Sharpening frequency depends upon your application.
The highest frequency combined with the lowest
Number of Sharpen Cycles results in quality cutting and
greatest knife life.
Note: Typing a value of 0 (zero) disables automatic
sharpening.
Cut Distance Limit

Sets the maximum distance (centimeters or inches) the
knife can cut before you must replace it. If Knife Wear
Type is set to DISTANCE, the system uses this setting
to define the life of a knife blade; otherwise, it uses
Sharpen Every n Pieces.
Knife life limit reached is the message displayed on
the monitor when the knife has traveled the distance
you set in this parameter. When you see this message,
install a new knife.
Note: Manual mode always sharpens both sides of the

knife blade.
Sharpen Every n Pieces

Automatically sharpens the knife every n pieces,
where n is a number from 1 to 9. Use when pieces in
markers are similar enough in size that distance can be
estimated accurately.
If n is 0, the system uses Sharpen Frequency instead
of this parameter to sharpen the knife.
Note: When using Sharpen Every n Pieces to sharpen
the knife, set Sharpen Frequency to 999 to prevent
back-to-back sharpening.
Sharpen Only When Knife is Up

ON Postpones next sharpen cycle until the knife lifts
out of the material for another reason (for example, a
Lift & Plunge or a Dry Haul). Use when there are many
lift & plunges in a marker. Use with the Sharpen
Frequency parameter.
Note: After replacing the knife, use the New Knife and
Sharpen commands in the Cutter menu to reset Knife
Wear logic.
OFF Does not postpone sharpen cycle.
Sharpening Time
Determines how the system defines knife wear:
Sets the amount of time that the knife blade stays

against the sharpening stones for each sharpening cycle;
for GT 3250 or S-3200 only.
CYCLES
(used for most applications)
DISTANCE
(aerospace industry)
Knife Wear Type
Sharpen Position #1
Sets the C-axis angle for sharpening the first side of the
knife blade; for GT 3250 OR S-3200only.
Parameters 7
Sharpen Parameters
Knife Wear Limit
Num sharpens until angle adjust
Sets the maximum number of sharpening cycles

allowed before you need to replace the knife blade. If
Knife Wear Type is set to CYCLES, the system uses
this setting to define the life of a knife blade; otherwise,
it uses Cut Distance Limit.
Sets the number of sharpen cycles until the system

automatically adjusts the Sharpen Position angles by
0.250 degrees (maximum 4 degrees). Used for GT 3250
OR S-3200only to maintain proper sharpening (based
on the fact that knife width decreases due to normal
sharpening wear).
Knife life limit reached is the message displayed on

the monitor when the knife has reached the sharpening
limit. When you see this message, change the knife.
Number of Sharpen Cycles
Sharpens Until Overcut Update
Sets the number of rotations, clockwise and

counterclockwise, during a knife sharpening interval;
not used on GTXL, GT 3250, OR S-3200.
If Knife Wear Type is set to CYCLES, the C-200MT

uses this parameter to know when to update Knife Wear
compensation. This setting is the number of sharpening
cycles before the C-200MT updates Knife Wear
compensation. Knife Wear Logic allows 0.2 mm (0.008
in.) of blade wear at each update. The system
automatically adjusts Overcut and Corner Overcut.
Sharpen New Knife n Times

Sets the number of times the system sharpens a new
knife blade when you use the New Knife command in
the Cutter menu.
8 Parameters
Cutting Parameters
Cutting Parameters
Control advance and overcut distances and

limits.
Control cut angle and slowdown percentage

for cutting operations.
Adjust for new or used knife.
Active Beams
Identifies which beam(s) are being used on a cutter with
the Dual Beam option.
Choices are: PRIMARY, SECONDARY, or BOTH
Dual Beam Cutter

Identifies whether or not the GERBERcutter has the
Dual Beam option. This option, which utilizes two
cutting heads each on a separate beam, is only available
for S-91 ZVC cutters.
YES Turns on this option.
Slit Notch Backtracking

ON Turns on backtracking when cutting slit notches.
Backtracking on the piece perimeter by a specific
amount (optimal backup distance ) prevents incomplete
cutting which might result due to material movement
while cutting the notch.
Advance Before Plunge Distance

Sets the distance the knife advances before plunging
into the material at the start of a piece or line segment.
This sets the amount of heel cut left outside the piece
during the first knife plunge. Heel cut is made by the
thickest part (heel) of the knife; for thicker knives, set
this value larger.
CAUTION: Too much heel cut can damage an
adjacent piece. Too little heel cut can cause the piece
not to be fully cut away from the scrap material.
Corner Advance Distance

Controls the advance at a corner where the knife lifts
from the material, turns to a new heading, plunges into
the material, and resumes cutting.
Note: This value is usually the same as Advance Before
Plunge Distance, unless the shapes and angles for pieces
in a marker are very different.
Overcut Distance
Sets the extra distance the knife cuts when it stops
cutting a piece or internal line, but not a Lift & Plunge
corner. This ensures that the piece is cut cleanly from
the web.
Note: Sharpen Until Overcut Update changes this
value.
Corner Overcut Distance
Sets the amount of extra material cut at a Lift & Plunge

corner only.
Optimal Backup Distance
Lift & Plunge Corner Angle
Sets the amount the cutter backtracks on the piece

perimeter after making a slit notch. The Slit Notch
Backtracking parameter must be turned ON.
Sets the knife angle that makes the system execute a lift
and pllunge corner cut. If the angle at the corner of a
piece is equal to or less than the Lift & Plunge Corner
Angle, the knife lifts out of the material, turns, and
plunges back into the material; if wider, the knife cuts
the corner without lifting out of the material.
Parameters 9
Cutting Parameters
Maximum Segment Length
Sets the maximum move (distance) between data points
allowed by the system. This value must be equal to or
greater than the value specified in the CAD marking
system. For example, AM-5 MPLOT routine,
AccuMark Cutter parameter table, or MicroMark
NC Cut table.
Note: If segments greater than 100 inches (254 cm) are
required, digitize intermediate points.
Advance Ignore Angle

Sets an angle the system uses as reference to minimize
or eliminate knife advances that can cause heel cuts in
pieces with small line segments. The system checks the
distance between point 1 and 2 (shown below); if this is
less than the size of the knife, the system calculates the
angle between point 1 and point 3 and compares to the
Advance Ignore Angle. If less than this angle, the
system skips point 2 and cuts between point 1 and point
3, trying to minimize the overcut and undercut.
3
M17 (0 Heel Cut) Advance

Causes the cutter to make an advance for zero heel cut,
such as cutting web. Advance returns to normal after
each M17 code.
M19 (Slit Notch) Advance
will skip 2
Causes the cutter to make an advance for cuts such as

slit notches.
C Axis Yaw Angle
Note: There is no lift and plunge on slit notches.
M25 Slowdown Percentage
will not skip 2
Changes the yaw angle of the knife up to 2 degrees in

either direction without altering home position or
sharpen angle. This is helpful when resistance is
encountered during cutting.
Sets the percentage of slowdown caused by M25 code.

This improves cutting production by running optimum
speed except at curves.
Note: Cutting direction and yaw angle affect piece size.

For example, cutting clockwise with a Yaw angle
yields a piece that is slightly larger.
Example: A value of 75 means the cutter slows down

to 75% of cut speed.
Setting Sharpen Angle GT 3250 or S-3200
Miter Angle Range

Defines the range of angles at which corner mitering
will take effect. The setting is relative to 90 degrees. For
example, if this value is set to 20, mitering will occur at
all corners cut with the knife down at angles from 70 to
110 degrees.
Corner Miter Distance

Determines the distance away from the original corner
point where the miter points are inserted to replace the
corner point. Setting this parameter to 0 (default)
disables the feature.
10 Parameters
When setting the sharpen angle for GT 3250 OR S3200 cutter, first zero this angle using the C Axis Angle
diagnostic, set the Sharpen Position #1 and #2
parameters, and then use this parameter to make any
necessary adjustments.
C Axis Max Angle

Sets the angle that determines whether the system stops
for a brief instant when cut direction changes or changes
direction without stopping at all. Useful when cutting
without lift and plunge; for example, small angles at
bottom of a pocket.
Vacuum System Parameters
Vacuum System
Parameters
Parameters in this category can be used to control
vacuum options for the cutter.
Vacuum Zoning
ENABLE Turns on Vacuum Zoning. The system
will control the opening and closing of the zone valves.
Not for use on:
S-91 TCW
S-91 static or S-91 ZVC cutters without

pneumatic zoning
GTxL
DISABLE Turns off this feature. When the vacuum

generator is on, vacuum is applied to the entire table.
Vacuum Zone Overlap

Sets the distance between the cutter head and the next
zone when the system applies vacuum to that zone.
(Used only if Vacuum Zoning is enabled.)
Not for use on:
S-91 TCW

pneumatic zoning
GTxL
Vacuum Error Reporting
Vacuum Control Type

Choices are:
NONE - Vacuum level is the same regardless of cutter
mode.
Not for use on S-91 cutters.
BUTTERFLY - The cutter controls vacuum level based
on current cutting mode (idle, cut, or bite).
Not for use on S-91 cutters. Applies only to
GERBERcutters equipped with optional Vacuum Level
Control system.
VFD BASIC - Vacuum level can be set to High or Low.
Not for use on S-91 cutters. Currently, available on
GTxL GERBERcutter only.
VFD ENHANCED - The cutter controls vacuum level
based on current cutting mode (idle, cut, or bite).
Not for use on S-91 cutters. Currently, available on
GTxL GERBERcutters equipped with optional Vacuum
Level Control system.
EXTERNAL - Vacuum level is the same regardless of
cutter mode.
For S-91 cutters only.
Vacuum Level Bite

Sets the vacuum level that the system maintains when
the cutter is biting (conveying the spread for the next
bite).
GERBERcutters equipped with a Vacuum Level
Control system. Used only if Vacuum Control Type is
set to BUTTERFLY or VFD ENHANCED.
Turns low vacuum error reporting on and off.
Vacuum Level Cut
ON Warnings display if vacuum drops below values

set in Vacuum Low Level parameters. Press Enter to
clear the warning message. If cutting stopped also, press
Start to resume.

the cutter is cutting.

set to BUTTERFLY or VFD ENHANCED.
Parameters 11
Vacuum System Parameters

Vacuum Level Idle
Number of Vacuum Zones

the cutter is idle (the beam, cutter head and conveyor
are not moving).
Sets the number of vacuum zones on the cutting table.

Not for use on S-91 or GTxL cutters.

set to BUTTERFLY or VFD ENHANCED..
X Home Zone1 Offset

Sets the distance from X Home (0,0) to the start of
vacuum zone #1.
Not used on:
S-91 TCW cutter
S-91 Static or ZVC cutters without pneumatics
GTxL
Vacuum Low Error Level

Sets the level at which the system displays an error
message and halts cutting due to low vacuum.
Bite Vacuum Threshold

Sets the vacuum level at which the conveyor begins
moving.
Time Until ESM

Sets the number of seconds the cutter is idle before it
goes into Energy Savings Mode.
Used only if ESM is enabled. Not for use on S-91
cutters.
Energy Savings Mode

ENABLE Turns on Energy Savings Mode (ESM).
Not for use on:
S-91 TCW

pneumatic zoning
Vacuum Low Caution Level
DISABLE Turns off Energy Savings Mode.
Sets the level at which the system displays a warning

message about low vacuum level.
Num of Vac Zones Closed for Bite
Vacuum Control Pattern Length
Sets the number of table zones closed during a bite,

starting from the take-off end of the table.
Sets the length of time the control signal is applied to

the Vacuum Control Valve solenoid. The higher the
signal, the longer it is applied.
Not for use on:
S-91 TCW
Vacuum Control Zero Offset

pneumatic zoning
Sets the duty cycle (Open vs. Closed) of the control

signal. The higher the setting, the longer the valve is
closed.
GTxL
Vacuum Control Vacuum Gain

Sets the response time for the Vacuum Control valve:
the higher the setting, the quicker the response.
12 Parameters
Vacuum Level Valve on Inlet

Identifies whether or not the system has a vacuum level
valve: TRUE or FALSE
Not used on S-91 cutters.
Ignore Codes Parameters
Ignore Codes
Parameters
Ignore Lift & Plunge (M46) Codes

The M46 code commands a Lift & Plunge corner at the
next data point.
Parameters in this category can be used to tell the cutter

to ignore or respond to certain marker data codes. The
cutter moves the head to the location but does not
execute the code.
ON Cutter ignores M46 codes.

OFF Cutter responds to M46 codes.
Ignore Auto Origin (M70) Codes
ON Cutter ignores standard drill codes. For example,

this parameter can be used to continue cutting when the
drill is broken. Drills can be cut by hand at a later time.
M70 sets the current X,Y position as the origin.

Ignore Aux Drill (M44) Codes

An auxiliary drill is a drill in the auxiliary position on
the cutter head.
ON Cutter ignores auxiliary drill codes.
OFF Cutter responds to auxiliary drill codes.
Ignore Display Msg (M20) Codes

The M20 code stops cut file processing to display a
message on the monitor. For example, an M20 code can
be used to display the length and width of the marker
before the system starts cutting the marker.
Ignore Feedrate (F) Codes

This is used with the POWER Processor option. Makes
the system ignore any feed rate codes in the cut data
stream.
ON Cutter ignores F codes.
OFF Cutter responds to F codes.
Ignore Label Cycle (M31) Codes

ON Cutter ignores label cycle codes.
OFF Cutter responds to label cycle codes.
Ignore Main Drill (M43) Codes
OFF Cutter responds to standard drill codes.
Ignore Move Conveyor (M69) Codes

The M69 code tells the system that it has reached the
end of the bite.
Ignore Overcut Off (M18) Codes

The M18 code turns off automatic Overcut, but keeps
Advance Before Plunge.
Ignore OV, AP Off (M19) Codes

The M19 code turns off both the automatic Overcut and
Advance Before Plunge features.
Ignore Pen (D1+ D2) Codes

ON Cutter ignores pen codes.
OFF Cutter responds to pen codes.
Ignore Sharpen (M42) Codes

ON Cutter ignores sharpen codes.
OFF Cutter responds to sharpen codes.
Parameters 13
Bristle Cleaner Parameters

Ignore Slowdown Codes
ON Cutter ignores slowdown codes including L,
M25, and M60-67 codes.
OFF Cutter responds to slowdown codes.
Bristle Cleaner
Parameters
Parameters in this category control:
Bristle Cleaner Sweeps per Slat

Sets the number of times the automatic Bristle cleaner
sweeps (passes) each slat on the cutting table.
Number of Table Slats

Sets the number of slats that make up the table cutting
surface.
One-Way Bristle Cleaning
Times for cleaning cycle
ENABLE Allows the Bristle cleaner to travel in one

direction only when sweeping the table.
Number of sweeps for automatic cleaning
DISABLE Turns off this feature.
Bristl Cleanr (0=N 1=Motr 2=Pneum)

Identifies the type of bristle cleaner available on the
cutter:
NONE, MOTORIZED, or PNUEMATIC
Slat Advance Time

Sets the time for a slat on the conveyor to position
during automatic bristle cleaning.
Cleaner Head Sweep Time

Sets the time for the bristle cleaner to make one pass on
a slat.
Cleaner Head Retract/Plunge Time

Sets the time to plunge or retract the bristle cleaner
head.
14 Parameters
Knife and Path Intelligence Parameters
Knife and Path

Intelligence Parameters
Control how Knife Intelligence compensates

for cutting forces on knife.
Set up Path Intelligence to automatically adjust

feed rate for the best cut quality and
throughput.
KI: Error Detection

Turns Knife Intelligence error detection on or off.
ON System checks whether the system is receiving a
signal from the Knife Intelligence transducer in the
presser foot bowl. Not applicable to GTXL, GT 3250,
or S-3200 cutters.
OFF System does not check.
KI: On/Off
Note: Knife Intelligence parameters are not applicable

for these cutters: GTxL, GT 3250, or S-3200.
ON Turns on Knife Intelligence when the KI Option

is enabled. Not applicable to GTXL, GT 3250, or S3200 cutters.
KI: Gain
Sets the sensitivity of Knife Intelligence. This controls

the amount of force available for adjusting the knife
heading to correct for lateral forces on the knife. This
parameter is not needed for cutting low ply spreads.
Not applicable to GTXL, GT 3250, or S-3200 cutters.
KI: Deflection Angle

Sets the greatest angle Knife Intelligence can turn the Caxis to compensate for lateral force on the knife. This
setting depends upon the type and ply height of the
material being cut. This parameter is not needed for
cutting low ply spreads.
KI: Option
ENABLE Turns on the KI option. Not applicable to
GTXL, GT 3250, or S-3200 cutters.
KI: Fail Time

Sets the interval of time that if no KI activity is sensed,
a KI failure error is displayed.
KI: Corner Disable Time
KI: Max Turn Angle
Sets the amount of time, if any, KI is temporarily shut

off while turning a corner with the knife down. Set at 0
(zero) to disable.
Sets the maximum knife turn angle the system will

execute with KI turned ON. If the angle specified is
exceeded, KI will be turned OFF while turning the
corner. This parameter is not needed for cutting low ply
spreads.
Only Allow Cutting with KI On
ENABLE Prevents the system from cutting if Knife

Intelligence is Off and the Start button is pressed.
KI Spring Factor
Set the spring factor used by KI to calculate forces on

the knife.
Parameters 15

Path Intelligence Option
PI Feedrate Minimum
Sets the minimum feed rate the system uses when the
PI: FR Control XY Force parameter is turned on.
This value should be set to where you are currently able
to achieve quality cutting. See PI: Feedrate: Maximum.
PI FR Control XY Force
PI Feedrate Maximum
ON Sets the best cutting speed for the material. The

system monitors the forces required to move the cutter
head and beam during cutting, and adjusts the feed rate
accordingly. This feature is controlled by the PI:
Optimum Force, PI: Feedrate: Minimum, and PI:
Feedrate Maximum parameters.
Sets the maximum feed rate the system uses when the
PI: FR Control XY Force parameter is turned on.
ENABLE Turns on the PI option.
PI FR Slowdown Low Vac

ON Lowers the feed rate whenever vacuum drops
below the level set in the Vacuum Low Caution Level
parameter. The system restores the feed rate when
vacuum rises by 13 mm/Hg (0.5 in./Hg).
To determine this value, reset in increments above the

PI: Feedrate: Minimum value, checking results at each
increase to ensure quality.
PI Feedrate Change Ratio

Determines how quickly PI adjusts the cut speed due to
XY force. A higher ratio makes the system more
responsive to force changes.
PI Velocity to +FR
Sets the velocity rise at which PI will increase the feed

rate (cutting speed) for all new contours.
PI FR Faster Shp Knife
PI Velocity to +FR & Rbld
ON Temporarily increases the feed rate for a

recently sharpened knife above its normal setting. The
amount of feed rate increase and the cut distance for
which it applies are controlled by field service level
parameters.
Sets the velocity rise at which PI will increase feed rate

(cutting speed) and rebuild contours.
PI Velocity to -FR
Sets the velocity drop at which PI will decrease the feed

rate (cutting speed) for all new contours.
PI Optimum Force
PI Velocity to -FR & Rbld
Sets the ideal force the system should maintain when

the PI: FR Control XY Force parameter is set for
automatic feed rate control. Optimum Force relates to
the highest feed rate the system can use without losing
cut quality. Optimum Force is affected by feed rate,
material, and ply height.
Sets the velocity drop at which PI will decrease feed

rate (cutting speed) and rebuild contours.
PI Force to Stop with Warning
Use the Watch Forces diagnostic to determine the

Optimum Force for a given spread.
Sets the maximum percentage that the XY Force can be

greater than the Optimum Force. If XY Force exceeds
this setting, the system stops cutting and warns that
there is excessive resistance to head movement.
PI Feedrate Max Increase
PI Sharp Knife Full Speedup Dst
Sets the maximum amount by which PI can increase the

feed rate at one time.
Sets the distance the system travels after a sharpening

cycle while cutting at the Full Speedup amount.
16 Parameters

PI Sharp Knife Prtl Speedup Dst
Sets the distance the system travels after a sharpening
cycle while cutting speed goes from the Full Speedup
amount to normal speed.
PI Sharp Knife Speedup Amount

Sets the amount PI increases normal cutting speed to
operate at the Full Speedup amount after a sharpening
cycle.
PI Vacuum Low Slowdown Factor

Sets the amount PI reduces normal cutting speed after
the vacuum level falls below the Vacuum Low Caution
Level.
Knife Break Force

Sets the force (required to move the knife through the
spread) at which the system generates a warning about
knife breakage. The Knife Break Risk Point parameter
is also considered.
Knife Break Risk Point

Sets the percentage of knife sharpenings before the
system generates a warning about knife breakage. The
Knife Break Force parameter is also considered.
Parameters 17
Data Format/Scaling and

RSO
Define the format of cut file data or AAMA

data conversion.
Define X and Y-axis scaling.
Define marker size.
Initialize RSO cutters.
Enter correction value for Center Line

parameters.
X Data Scale Factor

Changes the X-axis scaling to adjust the size of the
marker to the size of the available material. The range
of change permitted is 0.800 to 1.200 (80 to 120
percent) of the existing coordinate values in the marker.
To determine the X Data Scale Factor, divide the length
of usable material in the X-direction (spread length) by
the marker length.
For example, if the marker is 5.00 m long and the
material is only 4.95 m long:
1.
Divide the usable material length by the marker

length: 4.95 / 5.00 = 0.9900.
2.
Round down the Data Scale Factor to three decimal

places. In this example, set X Data Scale Factor to
0.990.
CAUTION: The X Data Scale Factor does not reset

automatically. Use either the Settings or Parameter
Manager command to reset the X Data Scale Factor to
100 percent. If you do not reset the Data Scale Factor,
you may improperly cut other markers.
Y Data Scale Factor

Changes the Y-axis scaling to adjust the size of the
marker to the size of the available material. The range
of change permitted is 0.800 to 1.200 (80 to 120
percent) of the existing coordinate values in the marker.
To determine the Y Data Scale Factor, divide the width
of usable material in the Y-direction (spread width) by
the marker width.
For example, if the marker is 5.00 m wide and the
material is only 4.95 m wide:
1.
Divide the usable material width by the marker

width: 4.95 / 5.00 = 0.9900.
2.
Round down the Data Scale factor to three decimal

places. In this example, set Y Data Scale Factor to
0.990.
CAUTION: The Y Data Scale Factor does not reset

automatically. Not resetting the Data Scale Factor, may
improperly cut other markers. Use either the Settings or
Parameter Manager command to reset the Y Data Scale
Factor to 100 percent.
Data Format
Identifies the format of the cut file data to the system.
The format you select must match the format used in
your cut files. There are three formats:
3.3 ENGLISH
4.2 ENGLISH
5.1 METRIC
The digit before the decimal point shows how many

places are reserved for the whole number. The digit
after the decimal point shows how many places are
reserved for the decimal.
Note: This parameter does not select the units of
measure (metric or English) displayed at the operator
console. Units of measure are set by the Metric Display
parameter.
18 Parameters

Marker Size: Use Auto Calculate
Right Side Initialize
ON The system uses the automatically calculated

length and width of the marker whenever needed, for
example, Check Straightness, Check Origin, or Right
Side Option.
Initializes a cutter that has the Right Side Option (RSO).

After initializing on the operators side of the cutter, the
head moves to the position where:
OFF The system prompts for new marker size.

Note: If you set both this parameter and the Marker
Size: Use M20 Code parameter to ON, the system uses
the M20 code.
Hints on Using with Centerline Origin for
X=5
Y = usable table width minus 5
AAMA Data Conversion

ENABLE -Converts AAMA (American Apparel
Manufacturers Association) data automatically at the
cutter. Use only when cutting AAMA data.
M20 code can contain the width of the spread for which
the marker was designed. If this parameter is turned off,
C-200MT uses the width of the marker to determine
centerline origin. Since many markers are either wider
or narrower then the spread from which they are cut, an
incorrect origin could result unless this parameter is
turned ON when using the Automatic Tube Centering
system.
Center Line Calibration

Sets a value to calibrate the system's calculation of the
origin when using Center Line Origin parameters.
Marker Size: Use M20 Code

ON The system uses the marker length and width in
the M20 code whenever needed, for example, Check
Straightness, Check Origin, or Right Side Option. The
software supports M20 codes from AM-5, AccuMark,
MicroMark, and Lectra CAD systems.
CAUTION: Do not set this parameter to ON if your
markers do not use M20 codes. The system will not
calculate the origin properly.
Note: If you set both this parameter and the Marker
Size: Use Auto Calculate parameter to ON, the system
uses the M20 code.
Parameters 19
Bite Parameters
Bite Parameters
Define how the cutter handles bites.
Define end park position.
Are not for use on S-91 Static systems.
Allow Piece Reorder

Determines whether Run Time Biting reorders piece
cutting sequence in order to maximize bite lengths
when Variable Length Biting is ON (default).

ON Turns on Variable Length Run Time Biting.
Pieces will only be split if they exceed the table surface.
OFF Turns off this feature. Static Length biting is
used instead.
Minimum Bite Length

Sets the length of a conveyor advance during a Static
Length bite.
Maximum Bite Length
ON Preprocesses all drills for pieces on the cutting

table before cutting any of the pieces.
Sets the maximum length of the bite window during a

Static Length bite or the maximum length of a conveyor
advance for a Variable Length bite.
OFF- Turns off this feature.
Pause Before Convey
Run Time Biting
ON Stops before conveying each bite off the table.

Press Start to continue.
ON Run Time Biting processes markers, turning

them into bite markers for cutting on the
GERBERcutter. Use to:
Bite and cut markers that do not have bite

information
Change bite information inserted by the
marker maker
OFF Turns off this feature. Remember to do this

when cutting markers that have bites added using:
SBITE utility in DOS
Bite Generation in the PreProcessor utility
Not for use on S-91 Static systems.
Pause Between Bites

ON Stops at the end of each bite to:
Reposition the spread
Use the Check Straightness command to reset

the origin
Use the Fabric Alignment command to set a

new Fabric Alignment angle
Convey Last Bite Off Table

ON When Contiguous Cut is ON, the system moves
the last bite off the cutting table after it is finished
processing the marker.
20 Parameters
Bite Parameters
Bite Clip Start Position
Sets the start position (Y coordinate) of the bite clip. A
bite clip is:
A cut in the fabric that marks the end of a bite
Outside the marker
Perpendicular to the X-axis
This parameter can be used to manually relocate a bite

in case of bite error during cutting.
Note: A negative value is acceptable.
Bite Clip End Position
Marker End Park Position X

Determines the +X or -X position where the cutting
head parks after completing a marker. This parameter is
related to Marker End Park (0=None,1= -Y,2= +Y).
Marker End Park Position Y

Determines the +Y or -Y position where the cutting
head parks after completing a marker. This parameter is
related to Marker End Park (0=None,1= -Y,2= +Y).
Maximum Bite Adjustment

Sets the amount of adjustment the system can correct
for after a bite advance without generating an error.
Sets the end position (Y coordinate) of the bite clip.
Bite Park Location
Bite Park Offset
Controls which side of the cutting table a bite park

occurs. Bite park is the place that the cutter head moves
to when the conveyor advances a bite.
Sets the distance from the edge of the table where the
cutter head moves to while the conveyor is advancing a
bite. This parameter is related to Bite Park Location.
Insert M23 Edge Clip Code

ENABLE Identifies edge clips during Run Time
Biting.
ON The cutter head moves to the minus (left) side of

the cutting table.
OFF The cutter head moves to the plus (right) side of
the cutting table.
Note: This parameter is related to Bite Park Offset.
Bite Veeroff
Sets the length of veeroff in Y when overlapping for
split pieces. This ensures the split piece is fully cut out.
This parameter is related to Bite Overlap.
Marker End Park (0=None 1= -Y 2= +Y)

Determines the location where the cutting head parks
after completing a marker.
NONE Wait at current point
-Y Move to extreme -Y location
+Y Move to extreme +Y location
This parameter is related to Marker End Park Position
Xand Marker End Park Position Y.
Parameters 21
Bite Parameters
Cut Small Pieces First
Recalculate Small Pieces
Cut files are normally sequenced by CAD systems to

cut the pieces in a sinusoidal curve or lazy M. However,
most marking systems can order a change in sequence
to provide for cutting of small pieces before the larger
pieces are cut. Normally, it is the area of the piece that
determines its category. When Run Time Biting
recalculates the marker to insert bites, it can change the
order in which pieces will be cut. For that reason, there
are two parameters that can be set at the cutter to
maximize cut quality of small pieces during Run Time
Biting:
ON Cuts small pieces at the beginning of a bite until

the first large piece is cut.
Max Area of Small Piece
Bite Overlap
If a piece lies across a bite boundary, the piece is cut in
two steps. At the end of the first bite, the knife veers off
the cut line. At the beginning of the second bite, the
knife veers into the cut line.
Use with Bite Veeroff. The X distance of the veeroff
equals half of Bite Overlap; the Y distance equals Bite
Veeroff.
Utilizing these parameters properly during run time

biting can improve small piece cut quality.
Conveyor Table Settle Time
The Cut Small Pieces First command instructs the

system to first cut all small pieces in a cut file. The
system must also know the Maximum Area of the Small
Piece the system will consider small.
Sets the amount of time the system will wait for the
conveyor to completely stop moving at the end of a
conveyor advance before the origin is adjusted and
cutting continues.

Marker makers can order a change in sequence to
provide for cutting of small pieces before the larger
pieces are cut. Normally, it is the area of the piece that
determines its category. When Run Time Biting
recalculates the marker to insert bites, it can change the
order in which pieces will be cut. For that reason, there
are two parameters that can be set at the cutter to
maximize cut quality of small pieces during Run Time
Biting:
Continuous Cutting
This parameter turns on the pay-for Continuous Cutting
option. The Continuous Cutting Installed parameter
must be set to YES.
ON The cutter continues cutting, beginning the next
bite while the conveyor is moving the previous bite off
the table.
OFF The cutter pauses when it finishes processing a
bite.
Not for use with S-91 cutters.
Utilizing these parameters properly during run time

biting can improve small piece cut quality.
The Max Area of Small Piece parameter reflects the
maximum piece area the system will consider small for
a Cut Small Pieces First command.
22 Parameters
Bite Parameters
Continuous Cutting Installed
This Field Service level parameter notifies the C200MT program whether or not the Continuous Cutting
option is installed. In order to use Continuous Cutting,
the system must:
Be equipped with a bite encoder mounted

under-the-table (not on the beam).
Have a variable speed (DC) CTOT motor.
Note: Bite lengths must be set to no more than one half

of the default settings for the system to prevent off-table
errors.
YES The C-200MT program supports continuous
cutting while the conveyor is advancing as a pay-for
option. The effect Continuous Cutting has on
throughput depends on piece size. If the marker
contains small pieces, this feature can have a positive
impact on overall system throughput. However, because
the usable cutting surface is effectively halved,
continuous cutting is not recommended for markers that
contain large pieces (longer than one half of the usable
table surface).
Parameter settings required for Continuous Cutting:
Continuous Cutting Installed must be set to

YES.
Continuous Cutting must be set to ON.
Conveyor Encoder Location must be set to

TABLE.
Variable Speed CTOT must be set to ON.
NO This option is not available.
Parameters 23
Options and Modes
Options and Modes

Parameters in this category turn on/off various
GERBERcutter features.
Use Edge Finders

YES When Centerline Origin Edge Points parameter
is turned ON, Automatic Tube Centering is used to find
the origin and fabric alignment for a tubular spread.
NO This feature is turned OFF.
Edge Finder Auto-Alignment

ON The cutter automatically checks origin and
fabric alignment for all bites in the cut file.
OFF This feature is turned OFF. The cutter checks
origin and fabric alignment for the first bite only and
waits for the operator to manually check origin and
fabric alignment for each successive bite.
Log Edge Finder Info

ON A log of events for the Automatic Tube
Centering system is recorded in the edge.log file in the
c:\report directory.
OFF This feature is turned OFF.
Dry Run Tool is Light

ON When Dry Run mode is selected, the light is
positioned at the location where the knife would be, if
cutting, and traces the cut path. This may be easier to
see than if the knife is used as the tool.
OFF When Dry Run mode is selected, the raised knife
traces the cut path.
Clear Origin on Cutfile Close

ON When a cut file is closed the origin returns to X0,
Y0.
Installed Edge Finders

NONE Neither of the two edge finders is installed
for the Automatic Tube Centering system.
-Y The edge finder closest to the operator console is
installed.
+Y The edge finder farthest from the operator
console is installed.
BOTH Two edge finders for the Automatic Tube
Centering system are installed.
Auto-Scale Y
Saving of Parameter Changes
ON Automatically scales data in the + or Y

direction while using the Automatic Tube Centering
system.
This service level parameter determines whether or not

parameter changes made at the user level can be
permanently saved to setup files.
OFF This feature is turned OFF. The Centerline

Origin Edge Points parameter must be turned ON.
ENABLE Prevents parameter changes from being

saved to setup files.
Max Auto-Scale Y Change
When the Auto Scale Y parameter is turned ON, enter a

plus or minus percentage of change allowable for
automatic data scaling. The Centerline Origin Edge
Points parameter must be turned ON.
24 Parameters
Options and Modes

Single Step
Marker Stacking Reorder
ON Cutter executes one block of cut data at a time.

This ability is helpful when recovering from an error or
trying to determine what caused an error during cut file
(marker) processing.
YES Reorders the piece numbers in both stacked

markers so they are cut as if in one marker.
CAUTION: Do not use this mode to cut a marker

because the C axis is not working.
NO Cuts the entire bite of bottom marker and then

the entire bite of top marker.
Marker Stacking Reorder Channel
Note: During Single Step mode, the cutter head rises to

prevent fusing if more than three seconds elapse without
initiating a command. The cutter head lowers when you
initiate the next command.
Sets the width of the channel in which pieces must fit

when reordering for stacked markers.
OFF Cutter executes data normally.
1 Enables Native language support by telling the

system to use translated messages from the
C:\SYSFILES\NATIVE directory.
Marker Flip
ON Rotates a single (or the lower marker for marker
stacking) 180 degrees during processing. This feature
could be used, for example, to cut corduroy that was
laid in the wrong direction.
Because Marker Flip reverses the order in which the
pieces are cut, you can use Marker Flip on a
conveyorized system. The system cuts the marker from
the take-off end to the take-on end as usual.
Language Support
0 Turns off this feature.
Kanji Character Set

ENABLE Changes display settings for the operator
console monitor in order to display Kanji characters in
the C-200MT program.
Check Origin
Note: You must turn on Run Time Biting to use Marker

Flip. Also, Marker Flip must be turned ON before
selecting a marker.
ON Ensures that the marker fits completely on the

usable cutting surface.
Note: Unlike Marker Flip, Mirror Image does not

change the order in which the pieces are cut. Because
Mirror Image cuts the marker from take-on end to takeoff end, you can not use Mirror Image on a
conveyorized system.
Marker Flip Top

ON Rotates the top marker (for marker stacking) 180
degrees during processing; reorders pieces the same as
Marker Flip. This feature could be used, for example, to
cut corduroy that was laid in the wrong direction.
OFF Turns off this feature. Check Origin must be off

in order to use Fabric Alignment.
If a marker positioned incorrectly or the origin setting is
inappropriate, Check Origin gives you a range of
acceptable range of X and Y values for the origin. This
happens right after you press Start. A message displays
similar to the following:
Bad Origin: Y too high (50.00)
acceptable range: 30.000 45.055
In this example, set a new origin with a Y value that
falls between 30.000 and 45.055. The marker will now
fit within the usable cutting surface.
Note: The message displayed depends on the size of the
marker, the origin, and the data format.
Parameters 25
Options and Modes

Verify Keyboard Entry
ON Displays a dialog box during certain procedures
to verify keyboard entry.
Block Delete
ON The cutter does not cut lines that have Block
Delete codes inserted from the GPP POWER Processor.
OFF -The cutter ignores Block Delete code.
Cut/Plot Mode
Determines the tool to use during automatic processing.
CUT Selects the knife.
Delete Cut File After Cutting

ENABLE -Deletes cut files (markers) from the system
drive after cutting.
CAUTION: If cutting from a network, network files
will be deleted. Also, to avoid losing data, make sure
cut files are saved on disk or main frame when this
parameter is turned on.
Re-Sealer Option
ENABLE Tells the system to use the optional
Resealer. Available for S-5200 and S-7200 cutters.
PLOT Selects the pen.
Resealer Up For Continuous Cut
Dry Run
ON Standard Releaser logic is turned off; Resealer

remains continually in up position to cut lofty goods.
Available for S-5200 and S-7200 cutters.
ON Allows automatic cutting, including C-axis

rotation, with the knife up. Use when recovering to
verify that the correct marker is selected.
OFF Moves the cutter head with the knife down to
cut the marker.
Note: You can not choose Dry Run while in Plot mode.
OFF Standard Resealer logic is active.
Preprocess Drills
ON Tells the system to process all drills in the bite
before cutting pieces. Using this option saves wear and
tear on the optional electric drill.
Metric Display
Determines how measurements display in the C-200MT

program:
Center Line Origin Center Point
OFF Display English measurements

ON Display Metric measurements
ON Centers the cut of tubular goods relative to a

center stripe line or other fabric pattern. When using
Center Point, move the origin light to the center of the
spread. Then set the origin. The system determines
center line origin by subtracting half of marker width
from the origin just set.
26 Parameters
Options and Modes

Center Line Origin Edge Points
Bar Code Reader Option
ON Centers the cut of tubular goods by calculating a

center line origin based on edge points. When using
Edge Points, move the origin light to the bottom corner
of the spread and then set the origin. Repeat for the top
corner of the spread. The system determines center line
origin by subtracting half of marker width from a
system- selected point half way between the upper and
lower points.
ON Tells the system to use the optional Bar Code

Scanner to read cut file and setup information.
Cutter Info Database Option
ENABLE -Turns on this optional program to

automatically save information to the CIDB database
while a marker is being cut.
Transfer Markers When Selected
To use this option
Transfers markers from a network to the /TEMP

directory in order to ensure uninterrupted cut data
transmission.
1.
Enable this parameter and save the setup file.
2.
Quit the C-200MT program.
3.
Restart the C-200MT program.
OFF Markers are not transferred.
COPY Markers are copied to the cutter's hard drive.

MOVE Markers are moved to the cutter's hard drive.
Y Axis Edge Align (0=N 1=+Y 2=-Y)

Aligns cutter head with edge of spread.
0 Not installed
1 +Y side
2 -Y side
Parameters 27
Mirror Image and

Clipping Window
Turn on the mirroring options which rotate the

marker before cutting.
Turn on the clipping window feature and

define boundaries.
Mirroring Option
ENABLE Allows you to use Mirror Image mode or
Y-axis Mirror Image mode to rotate a marker during
processing. Pieces are not reordered.
Note: If you disable Mirroring Option, the other
mirroring parameters are not valid.
Note: To reorder pieces when rotating a marker 180
degrees, use the Marker Flip parameters instead.
Mirror Image
ON Rotates a marker and cuts a mirror image of the
marker; pieces are not reordered. This parameter might
be used in the aerospace industry to cut a wing.
Mirroring Option must be enabled in order to use this
parameter. For use on S-91 Static cutters only.
When Y-Axis Mirror Image is OFF, this feature rotates
a marker 180 degrees and cuts pieces from the take-on
end of the table to the take-off end. For example, if
piece number 1 is normally cut at the lower left (near to
the operator), it would still be cut first but in the upper
right corner of the table. Use only for markers that fit
entirely on the cutting surface.
When Y-Axis Mirror Image is ON, this feature rotates
the marker along the Y-axis only; pieces are not
reordered. For example, if piece number 1 is normally
cut at the lower left (near to the operator), it would still
be cut first but in the upper left corner of the table. Can
be used for markers that are longer than the cutting
surface.
OFF The system cuts the marker normally (without
mirroring).
28 Parameters
Y-Axis Mirror Image

Rotates the marker along the Y-axis only; it is useful for
processing different markers that have the same width.
The marker can be longer than the usable surface.
ON Uses Y-axis Mirror Image mode for the marker.
Mirroring Option must be enabled and Mirror Image
must be turned ON; also define Y-Axis Mirror
Reflection Line.
OFF Uses Mirror Image mode for the marker.
Y-Axis Mirror Reflection Line

Sets the reflection line for Y-Axis Mirroring. Set this
equal to the width of the marker. Used when Y-Axis
Mirror Image is ON.
Note: Every marker using this setup file must have the
same width.
Clipping Window Option

ON Eliminates unwanted travel with the knife down
outside the folded edge of goods. Lets you set a low and
a high boundary so the system will not cut fabric
outside these boundaries.
Clipping Low Boundary

Sets a low clipping boundary in the -Y direction from
the origin. Clipping Window Option must be ON.
Clipping High Boundary

Sets a high clipping boundary in the +Y direction from
the origin. Clipping Window Option must be ON.
Clipping Low Boundary (Top Mrk)

Sets a low clipping boundary in the -Y direction from
the origin for the top marker when using Marker
Stacking. Clipping Window Option must be ON.
Clipping High Boundary (Top Mrk)

Sets a high clipping boundary in the +Y direction from
the origin for the top marker when using Marker
Stacking. Clipping Window Option must be ON.
OPSTOP and Report

Options
Not for use on S-91 Static systems.
ENABLE The cutter responds to M01 (Optional

Stop) codes in the marker. When the cutter reads a M01
code, it stops the cutting to allow plaid/stripe matching.
Slew the beam to align and press Start to resume
cutting.
Control how cutter responds to Opstop codes.
Define Cutter Info Database reporting.
Camera Extension Distance

Not currently in use by the AccuMatch system.
Use AccuMatch
ENABLE For any cut file that contains Opstops, the
AccuMatch system is used to capture images and match
to the fabric.
DISABLE This feature is turned OFF. The
GERBERcutter pauses whenever an Opstop is
encountered in a cut file and waits for the operator to
manually check and adjust match points.
For use on GT 3250, S-3200, or GTxL systems only.
OPSTOP Section Processing

The Run Time Biting (SBITE) software can perform
special processing of sectional" Opstops placed in
"empty" pieces by Microdynamics OPTICUT systems.
When this parameter is enabled, SBITE does the
following:
As soon as one section is fully cut, SBITE

conveys the next section as far left as possible
before beginning to process it. This minimizes
the chances of the sections opstop point not
yet being on the table.
No matter which piece in the current section
contains the opstop, SBITE checks that the
opstop is processed before any pieces in that
section are cut.
Note: There should be exactly one opstop per section.

ON This type of Opstop is processed before any
pieces in the section are cut These Opstops will be
moved into the piece (in the section) whose leading (-X)
end point is closest to the take-off end of the table.
OPSTOP
DISABLE The cutter ignores M01 codes.
Preset OPSTOP
ON Before cutting begins, the cutter head moves to
each Opstop point defined in the marker so you can
make any necessary adjustments for plaid/stripe
matching. This optimizes throughput during actual
cutting.
Regional OPSTOP
ENABLE Adjustments made on a piece at an
Opstop apply to all successive pieces until the system
encounters the next Opstop.
OPSTOP Slow Slew

Provides additional time for making long adjustments
when using Opstops.
ON The cutter automatically enters slow slew
operation (feed rate 1) when stopped for an OPSTOP.
OFF- The slew speed for an OPSTOP is determined by
the feed rate setting.
Cutter Info Database Output

FILE Writes report data in the Cutter Info Database
to the C:\REPORT\MARKER*.RPT file.
Parameters 29
Selvage Cut/Contiguous
Cut
Control Selvage/Web cutting for vertical line

cuts through the selvage or the selvage and
web.
Control processing of consecutive markers.
Selv/Web (0=Off 1= Selv 2 = Web&Sel)

Automatically cuts a vertical line through the selvage on
both sides of the material, or through both the selvage
and the web (uncut material) between pieces. The
selvage/web cut occurs after the bite edge clip, but
before the conveyor advance.
Performance is controlled by the Selvage Cut Position,
Selvage Cut Size Bottom, Selvage Cut Size Top,
and Minimum Web Cut Size parameters.
Intermarker Gap
Sets the distance between the end of one marker and the
beginning of the next. For example, can be used when
Continuous Cut is ON.
Minimum Size of First Bite

When Contiguous Cut is ON, sets the minimum table
length that must be available for the next marker to be
processed without conveying cut goods off the cutting
table. This parameter works only when Convey Last
Bite Off Table is OFF.
Contiguous Cut
ON The system automatically sets an origin for the
next marker a predetermined distance prior to the end of
the current file. This allows the cutter to continually cut
markers when using a job queue.
OFF The system stops when it finishes processing a
marker.
OFF Turns off selvage/web cutting.

SELVAGE Turns on selvage cutting only.
WEB&SELV. Turns on both selvage and web
cutting.
Selvage Cut Position

Determines -X distance from the bite clip to where the
selvage/web cut occurs.
Selvage Cut Size Bottom

Determines how far the selvage cut extends below the
actual marker.
Selvage Cut Size Top

Determines how far the selvage cut extends above the
actual marker.
Minimum Web Cut Size

Sets the minimum thickness allowable for a web cut to
be made. If the distance between any pieces on the
selvage/web cut line is less than this setting, no web cut
occurs.
30 Parameters
System Setup
Parameters
Parameters in this category set maximum beam
velocities for cutting and are used by Field Service to
setup systems.
Beam Square Adjustment
Y-Axis Stepsize
Sets the size of one step as read by the Y-axis encoder;
can be seen as a square wave on an oscilloscope.
Usable Table Distance in X

Sets the usable distance on the table in the X direction
(from position 0,0 to +X).
Usable Table Distance in Y
System generated value based on the distance between

index positions for x1 and x2 as determined by the
Beam Square Test and Beam Squareness diagnostics.
Sets the usable distance on the table in the Y direction

(from position 0,0 to +Y).
Beam Squared
C Home to System 0 Degrees
YES indicates that the Beam Square Adjustment value

is valid; NO indicates the beam is ready to be squared.
This parameter can be set to NO using the Beam
Squareness diagnostic.
Sets the number of degrees between the C-axis home

position and 0 degrees. Reset this parameter whenever
the head is changed.
Bite Error Adjustment

Sets distance between bites, independent of the
automatic bite adjustment. Used only on cutters with
Dual Beam option.
Maximum Cut Velocity

Sets the maximum beam velocity when the beam moves
in a straight line with the knife down. This value is in
inches or centimeters per minute.
Max Cut Acceleration

Sets the maximum acceleration for X and Y axes
allowed during cutting. This parameter can be set to
reduce vibration of the knife.
C Axis Sharpen Speed
Offset in X Knife
Sets the offset distance of the knife from the home
position in the X direction (from origin to the center of
the tool).
Offset in Y Knife
position in the Y direction (from origin to the center of
the tool).
Offset in X Drill 1
Sets the offset distance of the first drill from the home
the tool).
Offset in Y Drill 1
Sets C-axis rotation velocity during sharpening. Not for

use on GT 3250 OR S-3200cutters.
Sets the offset distance of the first drill from the home
the tool).
X-Axis Stepsize
Offset in X Pen
Sets the size of one step as read by the X-axis encoder;

can be seen as a square wave on an oscilloscope.

the tool).
Parameters 31

Offset in Y Pen
the tool).
Ramp Down Dist Auto Bite

Sets the distance from the end of the bite where the DC
conveyor motor begins to step down voltage until the
conveyor is stopped during an Automatic bite.
Offset in X Drill 2
Sets the offset distance of the auxiliary drill from the
home position in the X direction.
Offset in Y Drill 2
Sets the offset distance of the auxiliary drill from the
home position in the Y direction.
Offset X Camera
Sets the offset distance of the camera for the
AccuMatch system from the home position in the X
direction.
Offset Edge Sensors X

Sets the offset distance of the edge sensor for the
Automatic Tube Centering system from the home
position in the X direction.
Offset Bottom Edge Sensor Y

Sets the offset distance of the edge sensor nearest the
operator console for the Automatic Tube Centering
system from the home position.
Offset Top Edge Sensor Y

Sets the offset distance of the edge sensor farthest from
the operator console for the Automatic Tube Centering
system from the home position.
Max Extension -Y Edge Finder

Sets the maximum number of encoder counts that the Y edge finder can move toward the +Y edge finder. Use
with the Automatic Tube Centering option.
Max Extension +Y Edge Finder

Sets the maximum number of encoder counts that the
+Y edge finder can move toward the -Y edge finder.
Use with the Automatic Tube Centering option.
Offset Y Camera
Sets the offset distance of the camera for the
AccuMatch system from the home position in the Y
direction.
32 Parameters
Cut File Preprocessor Parameters
Cut File Preprocessor

Parameters
Parameters in this category are used with the
PreProcessor command in the Utilities menu.
Length of Reverse Segment

Sets the distance from the folded edge to plunge the
knife before cutting the fold.
Edge Clipping Angle
Transfer Angle
Sets the minimum angle for the transfer point. When
optimizing cut path, the system makes sure that the
angle of entry into another piece is larger than this
value.
Max Length to Ignore

Sets the largest line segment that can be ignored after
removing common lines.
Max Distance with Knife Down
Sets the minimum angle between the folded edge and

the segment of the piece at that fold.
Sets the maximum distance between two points with the

knife down; this parameter should match the Maximum
Segment Length parameter.
Knife Width
Message Stop
Sets the size of the knife, measured from the cutting

edge to the heel.
YES Adds M20 codes to a cut file.
Gap to Ignore
Sets the smallest gap that will be ignored during cut
path optimization.
NO Turns off this feature.
Max # Points Per Piece

Sets the maximum number of points allowed per piece.
Distance to Corner
Overlap Distance
Sets the length from the nearest corner of a piece to the

point where the knife enters the piece to prevent cutting
over a corner. This value should not be less than the
knife width.
Not used in this software release.
Path Overlap
Sets the amount of overlap at the transfer points two
pieces. This amount will automatically be inserted
before and after the transfer points of both pieces.
Corner Angle
Smallest Piece
Sets the maximum area for a piece which the system
will consider as being small.
Percent of Piece
Sets the % of a piece that must be included in a window
in order to be cut with other pieces in that window.
Sets the maximum inside angle to consider the point as

a corner. An inside angle is 180 degrees minus the
change in knife heading.
Parameters 33
Queue Manager Parameters
Queue Manager
Parameters
Parametersin this category relate to the Queue Manager
utility.
Auto Start Jobs in Queue

ON The system automatically processes all jobs in a
Queue Manager job queue without stopping.
OFF Turns off this feature. The system stops
between jobs in the queue.
Del Job From Queue After Cutting

YES Each job entry is deleted from the job queue
file immediately after being processed; the cut file is not
deleted.
NO Turns off this feature.
Del Queue After Cutting

Determines whether a job queue and/orcut files in it are
deleted immediately when done cutting the queue.
QUE FILE Queue file is deleted only.
Security Parameters
Parameters in this category control the ability to change
or edit Cutter and Notch parameter tables when opening
an AccuMark marker for cut processing.
User Parameter Table - Selecting

When this Security parameter is ENABLED, an
additional dialog box displays after choosing the
AccuMark marker you want to open. This dialog box
allows you to select different Cutter and Notch
parameter tables for the current marker.
Note: To make edits to these parameter tables, the User
Parameter Table - Editing parameter must also be
enabled.
User Parameter Table -Editing

When this Security parameter is ENABLED, an
additional dialog box displays after choosing the
AccuMark marker you want to open. This dialog box
allows you to edit the original Cutter and Notch
parameter tables for the current marker.
Note: To select different parameter tables, the User
Parameter Table - Selecting parameter must also be
enabled.
MARKERS Markers in a queue are deleted but not

the queue file.
QUE&MARKER The queue file and all markers in
the queue are deleted.
Read Queue Name Bar Codes

YES When this feature is turned on, all bar codes
read (except setup files *.CNF) are assumed to be job
queues and are automatically opened for running.
NO Bar codes read will be opened as single cut files.
34 Parameters
Field Service Level Categories and Parameters
Field Service Level

Categories and
Parameters
Cutter Type
Dual Beam
ENABLE Turns on the Dual Beam option. For S-91
ZVC cutters only.
Some categories and parameters in the following

sections can only be accessed using the Field Service
password.
Note: Additional Field Service level parameters are

included in categories that can be accessed at any level.
These parameters are documented with the applicable
category.
Identifies whether or not the system supports the

AccuMatch system for plaid/stripe matching:
Field Service Level categories and parameters in these

categories are listed in the table below.
AccuMatch Installed
NO or YES
Table Length (0=Standard,1=Long)

Identifies the length of the cutting surface for GTxL,
GT 3250/5250/7250 and S-3200/5200/7200 cutters:
STANDARD or LONG
Beam Width
Identifies the width of the beam:
1.7m, 2.0m, 2.4m (for GTxL, GT 3250, OR
S-3200/5200/7200 cutters)
3.0m
(for S-91 cutters except 10 ft. S-91 Static)
3.3m
(for GT 5250/7250 and S-5200/7200 cutters)
Right Side Control

ENABLE Turns on the Right Side Option (RSO).
Parameters 35
PC Serial Communication
Dry Haul Speeds
MCC Communications Port
Projector Output Port
Selects the communications port for PC to MCC

communications; choices:
Sets the communications port for the seamless interface

between the GERBERcutter and third-party projector
software.
COM1, COM2, COM3, or COM4.
MCC Comm Port Beam 2

Selects the communications port for PC to MCC
communications for the second beam on an S-91 cutter
with Dual Beam option; choices:
Maximum Dry Haul Velocity

Sets the maximum velocity during automatic cutting
when the tools are up.
Dry Haul Acceleration

Sets the dry haul acceleration during automatic cutting
when the tools are up.
Bar Code Reader Com Port

Sets the communications port for the optional Bar Code
Reader; choices:
36 Parameters
C-Axis
XY Axes
C-Axis delay
X Home to System 0
Sets the amount of delay at the end of a C-axis move

before the system starts the next move.
Sets the X-axis 0.00 inch position a specific distance

from the -X home switch.
C-Axis cut velocity
Y Home to System 0
Sets the maximum velocity of C-axis rotation during

cutting.
Sets the Y-axis 0.00 inch position a specific distance

from the -Y home switch.
C-Axis max velocity
XY-Axes delay
Sets the maximum velocity of the C-axis when turning

corners.
Sets the amount of wait time after an XY move is made.
C-Axis Acceleration
Sets the acceleration of the C-axis in radians per second
squared.
Cutfile Percentage Primary Beam

Sets the percentage of the spread currently on the table
which is cut by the Primary beam on a cutter with the
Dual Beam option.
C Axis Settle Time

Determines the amount of time in seconds the system
waits for the C-axis to settle at the completion of a Caxis turn. This parameter may have to be increased to
prevent C-axis following errors when the number of
sharpen cycles is set higher than 8 on an S-91 system.
Parameters 37
Limit Switches
Lm Switch Status Bite Sensor
Lm Switch Status Sharpen Arm

Sets the status of the sharpen arm limit switch. Only
reports status of limits; mechanical stops actually limit.
Used on GT 3250 OR S-3200cutters only.
Sets the status of the bite sensor limit switch. Only

NONE No limit switch.
UP Just the Up limit switch.
DOWN Just the Down limit switch.
BOTH The Up and Down limit switches.
Lm Switch Status Drill 1
Lm Switch Status Drill 2
Sets the status of the drill limit switch. Only reports

status of limits; mechanical stops actually limit.
Sets the status of the auxiliary drill limit switch. Only

Lm Switch Status Knife
Limit Switch Status Edge Sensor
Sets the status of the knife limit switch. Only reports

Sets the status of the edge sensor limit switch. Only

Lm Switch Status Pen

Sets the status of the pen limit switch. Only reports
38 Parameters
Drill
Servo (DSP) Coefficients
Drill Idle Time Before Shutoff
C Max Follow Error
Sets the time between drill commands before the drill

shuts off. Use when the Drill On Only While Selected
parameter is ON.
Sets the maximum allowed amount of lag between the

actual C-axis position and the commanded C-axis
position without the system generating a following
error.
Drill on only while selected

ON The drill is only on when a drill command is
encountered in the cut data.
OFF The drill stays on as long as the knife switch is
on.
Beam Bite Gain

Determines how closely the beam follows the conveyor
during a conveyor advance. On certain systems, this
parameter may need to be lowered to eliminate beam
oscillation during the conveyor advance. Lowering this
parameter causes a lag between the conveyor and beam
position during the bite. This lag should not affect the
accuracy of the bite, however, because the beam will
catch up to the conveyor at the end of the bite.
Parameters 39
Time Considerations
Max time: To move up bite sns
Sets the maximum time allowed for the transition of
tools. If value is exceeded the system displays an error.
Max time: To move down bite sns

Always down on S-91 cutters.
Max time: To move up drill 1

Max time: To move down drill 1

Max time: To move up knife

Max time: To move down knife

Max time: To move up pen
Max time: Up to speed drill

Sets the maximum time allowed for motor to turn on
before a load is applied.
Max time: To turn off drill

Sets the maximum time allowed for motor to turn off.
Max time: To turn on vacuum

Max time: To turn on drives

Sets the maximum time allowed for the X, Y, C, Knife,
and drill motors to turn on before a load is applied.
Max time: Idle in TrimCut Mode

Sets the maximum time the TrimCut mode stays active
when in the idle state.
Max time: Idle in ManBite Mode

Sets the maximum time the manual bite mode stays
active when in the idle state.
Max Time: Vacuum Drop

Sets the maximum time allowed for the vacuum to drop
before a bite. If exceeded, the system displays an error.
Used for S-91 ZVC and TCW cutters only.
Max Time for Auto Bite

Sets the maximum time allowed for the conveyor to

ramp down to a stop when the system turns the
conveyor off during an Automatic Bite.
Max time: To move down pen

Max Time: Engage Edge Sensor
Max time: Up to speed knife

40 Parameters
Set the maximum time allowed for the edge sensor to

engage the spread while automatically calculating
Origin and Fabric Alignment for the Automatic Tube
Centering System.
Conveyor and CTOT
TONT Stop Distance
Velocity Cnvyr Jog
Sets the distance from the end of the conveyor advance

when the conveyorized Take ON Table stop signal is
output.
Sets the speed of conveyor movement while jogging in

the forward and reverse directions.
CTOT2 Start Delay
Velocity Cnvyr Man Bite
Sets the time interval between when the conveyor starts

moving and the Conveyorized Take Off Table start
signal is output.
Sets the speed of conveyor movement while performing

a manual bite.
CTOT2 Stop Distance
Sets the distance from the end of the conveyor advance

when the Conveyorized Take Off Table stop signal is
output.
Velocity Cnvyr Auto Bite

Sets the speed of conveyor movement while performing
an automatic bite.
Conveyor Ramp Down Time

Sets the time the system allows for the conveyor to
ramp down to a stop when it turns off the conveyor after
a jog or manual bite.
Bite Encoder Step (beam)

Sets the size of one step as read by the bite encoder
(located on the beam or head).
Conveyor Encoder LOC (0=B 1=T)

Identifies where the bite encoder is located on the cutter.
Choices are:
BEAM or TABLE
Bite Encoder Step (table)
CTOT Stop Distance
Sets the size of one step as read by the bite encoder (if
located at the table).
Sets the distance from the end of the bite when the
Conveyorized Take Off Table is shut off.
Max Allowable Conveyor Friction

Sets the maximum amount of current in Amps needed
to move the conveyor. (Used only by the Conveyor
Friction Diagnostic; not yet implemented)
Velocity Cnvyr Cut Bite

Sets the speed at which the conveyor moves when the
C-200MT program is biting a marker while cutting.
Variable Speed CTOT

ON Tells the system that the type of CTOT for the
cutter is variable speed.
OFF -Tells the system that the type of CTOT for the
cutter is fixed speed.
TONT Start Delay

Sets the time interval between when the conveyor starts
moving and the conveyorized Take ON Table start
signal is output.
Parameters 41
Software Parameters
Log OPSTOP Debug Info
Event Logging
ON Tracks events that occur while working with

Opstops using the AccuMatch system.
ENABLE Tracks events, such as cutter response to

commands and messages displayed. Leave this feature
turned on in order to use its tracking ability when
recovering from error conditions.
Note: This parameter in the Software Parameters
category is set at DISABLE by default. To have the C200MT program log information about Origin in
Restore State, Opstop, and CIDB, Event Logging must
be enabled.

Note: To have the C-200MT program log information
for this parameter, the Event Logging parameter must
be turned ON.
Log Origin Debug Info

ON Tracks events that occur while finding the origin
using the Automatic Tube Centering System.
Data Logging Mask

Identifies which motor response data is logged.
Milliseconds between samples

Sets the time between samples when data is being
logged.
Log Writes to VARSAVE
Log CIDB Debug Info

ENABLE Tracks events that occur while generating
CIDB reports.
be turned ON.
ENABLE Tracks events, such as cutter response to

commands and messages displayed. Leave this feature
turned on in order to use its tracking ability when
recovering from error conditions.
be turned ON.
42 Parameters
Index
Index
A
AAMA Data Conversion ................................. 19
AccuMatch Installed........................................ 35
AccuMatch, use ............................................... 29
Active Beams..................................................... 9
Advance Before Plunge Distance ...................... 9
Advance Ignore Angle ..................................... 10
Allow Piece Reorder........................................ 20
Auto Start Jobs in Queue ................................. 34
Auto-Scale Y ................................................... 24
B
Bar Code Reader Com Port ............................. 36
Bar Code Reader Option.................................. 27
Beam Bite Gain................................................ 39
Beam Square Adjustment ................................ 31
Beam Squared.................................................. 31
Beam Width ..................................................... 35
Bite Clip End Position ..................................... 21
Bite Clip Start Position .................................... 21
Bite Encoder Step (beam) ................................ 41
Bite Encoder Step (table)................................. 41
Bite Error Adjustment...................................... 31
Bite Overlap..................................................... 22
Bite Parameters................................................ 20
Bite Park Location ........................................... 21
Bite Park Offset ............................................... 21
Bite Vacuum Level .......................................... 12
Bite Veeroff ..................................................... 21
Block Delete .................................................... 26
Bristl Cleanr (0=N, 1=Motr, 2=Pneum) .......... 14
Bristle Cleaner Parameters............................... 14
Bristle Cleaner Sweeps per Slat....................... 14
C
C Home to System 0 Degrees .......................... 31
C Max Follow Error......................................... 39
Camera Extension Distance ............................. 29
Categories .................................................... 5, 35
category................................................. 9, 11, 13,
15, 18, 20, 24, 28, 29, 30, 31
C-axis ...............................................................37
Acceleration..................................................37
cut velocity ...................................................37
delay .............................................................37
Max Angle....................................................10
max velocity .................................................37
Settle Time....................................................37
Sharpen Speed ..............................................31
Yaw Angle....................................................10
Center Line Calibration....................................19
Center Line Origin Center Point ......................26
Center Line Origin Edge Points .......................27
Check Origin ....................................................25
Cleaner Head Retract/Plunge Time..................14
Cleaner Head Sweep Time...............................14
Clear Origin on Cutfile Close ..........................24
Clipping High Boundary..................................28
Clipping High Boundary (Top Mrk) ................28
Clipping Low Boundary...................................28
Clipping Low Boundary (Top Mrk).................28
Clipping Window Option.................................28
Contiguous Cut ................................................30
Continuous Cutting ..........................................22
Continuous Cutting Installed............................23
Convey Last Bite Off Table .............................20
Conveyor and CTOT........................................41
Conveyor Encoder LOC (0=B 1=T) ................41
Conveyor Ramp Down Time ...........................41
Conveyor Table Settle Time ............................22
Corner Advance Distance ..................................9
Corner Angle....................................................33
Corner Miter Distance......................................10
Corner Overcut Distance....................................9
CTOT - Stop Distance......................................41
CTOT2 Start Delay ..........................................41
CTOT2 Stop Distance......................................41
cut acceleration, max........................................31
Cut Distance Limit .............................................7
Cut File Preprocessor Parameters ......................33
Cut Small Pieces First ......................................22
Cut Speed=Maximum Knife Speed ...................6
Cut/Maximum Knife Speed ...............................6
Cut/Plot Mode ..................................................26
Cutfile Percentage Primary Beam....................37
Cutter Info Database Option ............................27
Cutter Info Database Output ............................29
Cutter Type ......................................................35
Cutting Parameters .............................................9
Parameters 43
Index
D
Data Format ..................................................... 18
Data Format/Scaling and RSO......................... 18
Data Logging Mask ......................................... 42
data scale factor ............................................... 18
Del Job From Queue After Cutting.................. 34
Del Queue After Cutting.................................. 34
Delete Cut File After Cutting........................... 26
Distance to Corner ........................................... 33
Drill Idle Time Before Shutoff ........................ 39
Drill on only while selected ............................. 39
drill speed parameter.......................................... 6
Drill Speed Parameters ...................................... 6
Dry Haul Speeds .............................................. 36
Dry Haul x Acceleration .................................. 36
Dry Haul/Minimum Knife Speed....................... 6
Dry Run ........................................................... 26
Dry Run Tool is Light...................................... 24
Dual Beam ....................................................... 35
Dual Beam Cutter .............................................. 9
E
Edge Clip Code................................................ 21
Edge Clipping Angle ....................................... 33
Edge Finder Auto-Alignment .......................... 24
Edge Finders
installed ........................................................ 24
log info ......................................................... 24
use ................................................................ 24
Energy Savings Mode...................................... 12
Event Logging.................................................. 42
F
Field Service Level Categories and Parameters . 35
G
Gap to Ignore ................................................... 33
H
Heavy Duty Drill Speed..................................... 6
home, C to System 0 Degrees .......................... 31
Ignore Aux Drill (M44) Codes.........................13

Ignore Codes Parameters..................................13
Ignore Display Msg (M20) Codes....................13
Ignore Feedrate (F) Codes................................13
Ignore Label Cycle (M31) Codes.....................13
Ignore Lift & Plunge (M46) Codes..................13
Ignore Main Drill (M43) Codes .......................13
Ignore Move Conveyor (M69) Codes ..............13
Ignore OV AP Off (M19) Codes......................13
Ignore Overcut Off (M18) Codes.....................13
Ignore Pen (D1+ D2) Codes.............................13
Ignore Sharpen (M42) Codes ...........................13
Ignore Slowdown Codes ..................................14
Insert M23 Edge Clip Code..............................21
Installed Edge Finders......................................24
Intermarker Gap ...............................................30
J
job queue
auto start .......................................................34
del after cutting.............................................34
K
Kanji Character Set ..........................................25
KI
Corner Disable Time ....................................15
Deflection Angle ..........................................15
Error Detection .............................................15
Fail Time ......................................................15
Gain ..............................................................15
Max Turn Angle ...........................................15
On/Off...........................................................15
Option...........................................................15
KI Spring Factor...............................................15
Knife and Drill Speeds Parameters ....................6
Knife and Path Intelligence Parameters ...........15
Knife Break Force ............................................17
Knife Break Risk Point ....................................17
Knife Spd Sensor
Volts per KRPM .............................................6
Knife Speed Checking........................................6
knife speed parameter ........................................6
Knife Wear Limit ...............................................8
Knife Wear Type................................................7
Knife Width......................................................33
Idle Knife Speed ................................................ 6

Ignore Auto Origin (M70) Codes .................... 13
44 Parameters
Index
L
Language Support............................................ 25
Length of Reverse Segment............................. 33
Lift & Plunge Corner Angle .............................. 9
Limit Switch Status - Edge Sensor .................. 38
Limit Switches ................................................. 38
Lm Switch Status - Bite Sensor ....................... 38
Lm Switch Status - Drill 1 ............................... 38
Lm Switch Status - Drill 2 ............................... 38
Lm Switch Status - Knife................................. 38
Lm Switch Status - Pen.................................... 38
Lm Switch Status - Sharpen Arm .................... 38
Log CIDB Debug Info ..................................... 42
Log Edge Finder Info....................................... 24
Log OPSTOP Debug Info................................ 42
Log Origin Debug Info .................................... 42
Log Writes to VARSAVE ............................... 42
M
M17 (0 Heel Cut) Advance.............................. 10
M19 (Slit Notch) Advance............................... 10
M25 Slowdown Percentage ............................. 10
Marker End Park (0=None, 1=-Y, 2=+Y) ....... 21
Marker End Park Position X............................ 21
Marker End Park Position Y............................ 21
Marker Flip ...................................................... 25
Marker Flip Top............................................... 25
Marker Size
Use Auto Calculate ...................................... 19
Use M20 Code.............................................. 19
Marker Stacking Reorder................................. 25
Marker Stacking Reorder Channel .................. 25
Max # Points Per Piece .................................... 33
Max Allowable Conveyor Friction .................. 41
Max Area of Small Piece................................. 22
Max Auto-Scale Y Change .............................. 24
Max Cut Acceleration...................................... 31
Max Distance with Knife Down ...................... 33
Max Extension +Y Edge Finder ...................... 32
Max Extension -Y Edge Finder ....................... 32
Max Length to Ignore ...................................... 33
Max time
Engage Edge Sensor..................................... 40
for Auto Bite ................................................ 40
Idle in ManBite Mode .................................. 40
Idle in TrimCut Mode .................................. 40
To move down - bite sns .............................. 40
To move down - drill 1.................................40

To move down - knife ..................................40
To move down - pen.....................................40
To move up - bite sns ...................................40
To move up - drill 1......................................40
To move up - knife .......................................40
To move up pen ............................................40
To turn off - drill...........................................40
To turn on - drives ........................................40
To turn on - vacuum .....................................40
Up to speed - drill .........................................40
Up to speed - knife .......................................40
Vacuum Drop ...............................................40
Maximum Bite Adjustment..............................21
Maximum Bite Length .....................................20
Maximum Cut Velocity....................................31
Maximum Dry Haul Velocity ..........................36
Maximum Segment Length..............................10
MCC Communications Port.............................36
Message Stop ...................................................33
Metric Display..................................................26
Milliseconds between samples.........................42
Minimum Bite Length......................................20
Minimum Size of First Bite..............................30
Minimum Web Cut Size...................................30
Mirror Image ....................................................28
Mirror Image and Clipping Window................28
Mirroring Option..............................................28
Miter Angle Range...........................................10
N
Num of Vac Zones Closed for Bite..................12
Num sharpens until angle adjust ........................8
Number of Sharpen Cycles ................................8
Number of Sides to Sharpen ..............................7
Number of Table Slats .....................................14
Number of Vacuum Zones ...............................12
O
Offset Bottom Edge Sensor Y..........................32
Offset Edge Sensors X .....................................32
Offset in X - Drill 1..........................................31
Offset in X - Drill 2..........................................32
Offset in X - Knife ...........................................31
Offset in X - Pen ..............................................31
Offset in Y - Drill 1..........................................31
Offset in Y - Drill 2..........................................32
Parameters 45
Index
Offset in Y - Knife........................................... 31
Offset in Y - Pen .............................................. 32
Offset Top Edge Sensor Y ............................... 32
Offset X - Camera............................................ 32
Offset Y - Camera............................................ 32
One-Way Bristle Cleaning............................... 14
Only Allow Cutting with KI On ...................... 15
OPSTOP .......................................................... 29
OPSTOP and Report Options .......................... 29
OPSTOP Section Processing ........................... 29
OPSTOP Slow Slew ........................................ 29
OPSTOPs......................................................... 29
Optimal Backup Distance .................................. 9
Options and Modes .......................................... 24
Overcut Distance................................................ 9
Overlap Distance.............................................. 33
P
parameters........................................... 5, 7, 9, 11,
13, 15, 18, 20, 24, 28, 29, 30, 31, 35
Parameters.......................................................... 6
park .................................................................. 21
bite offset...................................................... 21
mark end....................................................... 21
marker end position X .................................. 21
marker end position Y.................................. 21
Path Intelligence Option .................................. 16
Path Overlap .................................................... 33
Pause Before Convey....................................... 20
Pause Between Bites........................................ 20
PC Serial Communication ............................... 36
Percent of Piece ............................................... 33
PI
Feedrate
Change Ratio....................................................16
Max Increase ....................................................16
Maximum .........................................................16
Minimum..........................................................16
Force to Stop with Warning ......................... 16

FR Control - XY Force ................................ 16
FR Faster - Shp Knife .................................. 16
FR Slowdown - Low Vac............................. 16
Optimum Force ............................................ 16
Sharp Knife Full Speedup Dst...................... 16
Sharp Knife Prtl Speedup Dst ...................... 17
Sharp Knife Speedup Amount...................... 17
Vacuum Low Slowdown Factor................... 17
Velocity to +FR............................................ 16
46 Parameters
Velocity to +FR & Rbld ...............................16

Velocity to -FR .............................................16
Velocity to -FR & Rbld ................................16
Preprocess Drills ..............................................26
Preprocessor Parameters ..................................33
Preset OPSTOP ................................................29
Projector Output Port .......................................36
Q
Queue Manager Parameters .............................34
R
Ramp Down Dist - Auto Bite...........................32
Read Queue Name Bar Codes..........................34
Recalculate Small Pieces..................................22
Regional OPSTOP ...........................................29
Re-Sealer Option..............................................26
Resealer Up For Continuous Cut .....................26
Right Side Control............................................35
Right Side Initialize..........................................19
RSO............................................................19, 35
Run Time Biting...............................................20
S
Saving of Parameter Changes ..........................24
Security Parameters..........................................34
Selv/Web (0=Off, 1= Selv, 2 = Web&Sel) ......30
Selvage Cut Position ........................................30
Selvage Cut Size Bottom ................................30
Selvage Cut Size Top ......................................30
Selvage Cut/Contiguous Cut ............................30
Servo (DSP) Coefficients.................................39
Sharpen Every n Pieces......................................7
Sharpen Frequency.............................................7
Sharpen Knife Speed..........................................6
Sharpen New Knife n Times ..............................8
Sharpen Only When Knife is Up........................7
Sharpen Parameters............................................7
Sharpen Position #1............................................7
Sharpen Position #2............................................7
sharpen speed, C-axis.......................................31
Sharpening Time ................................................7
Sharpens Until Overcut Update .........................8
Single Step .......................................................25
Slat Advance Time...........................................14
slit notch.............................................................9
Index
Slit Notch Backtracking..................................... 9
small pieces
cut first ......................................................... 22
max area ....................................................... 22
recaclulate .................................................... 22
Smallest Piece.................................................. 33
Software Parameters ........................................ 42
System Setup Parameters................................. 31
Velocity - Cnvyr Jog ........................................41

Velocity - Cnvyr Man Bite...............................41
Velocity Cnvyr Cut Bite...................................41
Verify Keyboard Entry.....................................26
W
web, minimum cut size ....................................30
web, selv/ .........................................................30
Table Length (0=Standard, 1=Long) ............... 35

table, usable distance ....................................... 31
Time Considerations ........................................ 40
Time Until ESM .............................................. 12
TONT Start Delay............................................ 41
TONT Stop Distance ....................................... 41
Transfer Angle ................................................. 33
Transfer Markers When Selected .................... 27
X Data Scale Factor .........................................18

X Home to System 0 ........................................37
X Home Zone1 Offset......................................12
X-axis
Stepsize.........................................................31
XY Axes...........................................................37
XY-Axes delay.................................................37
Usable Table Distance ..................................... 31

Use AccuMatch ............................................... 29
Use Edge Finders............................................. 24
User Parameter Table
editing........................................................... 34
selecting ....................................................... 34
Y Data Scale Factor .........................................18

Y Home to System 0 ........................................37
Y-axis
Edge Align (0=N, 1=+Y, 2=-Y) ...................27
Mirror Image ................................................28
Mirror Reflection Line .................................28
Stepsize.........................................................31
V
Vacuum Control - Pattern Length.................... 12
Vacuum Control - Vacuum Gain ..................... 12
Vacuum Control - Zero Offset......................... 12
Vacuum Control Type ..................................... 11
Vacuum Error Reporting ................................. 11
Vacuum Level - Bite........................................ 11
Vacuum Level - Cut......................................... 11
Vacuum Level - Idle ........................................ 12
Vacuum Level Valve on Inlet.......................... 12
Vacuum Low Caution Level............................ 12
Vacuum Low Error Level ................................ 12
vacuum parameter............................................ 12
Vacuum System ............................................... 11
Vacuum Zone Overlap..................................... 11
Vacuum Zoning ............................................... 11
Variable Length Biting .................................... 20
Variable Speed CTOT ..................................... 41
Velocity - Cnvyr Auto Bite.............................. 41
Parameters 47

Working with cut files (markers) involves a major portion of your time when
running a cutter. The C-200MT program provides these features to assist you:
View Cut File
Queue Manager
Cutter Info Database
File Manager
PreProcessor
CutView
You can use the CutView utility to display a cut file/marker, including all dry
haul paths, bite lines, drill points, and data points. You have the flexibility to
zoom in/out, select individual bites and pieces within bites, and playback or
animate the cutting process. The actual cut file data can be verified to manually
check output. See the CutView chapter.
Queue Manager
Use Queue Manager to create job queues that allow you to cut multiple cut files
and/or markers sequentially. See the Queue Manager chapter.
Cutter Information Database (CIDB) is an optional database utility that can be
used to generate reports for the C-200MT program. When this option is enabled,
the system automatically inserts information about the cut file/marker currently
being processed into the Cutter Information database. Various report types can
be generated. See the Cutter Information Database chapter.
Cut File and Report Utilities 1
File Manager
Managing cut files and markers is an important task. Use the AccuMark
Explorer to manage AccuMark marker data. For GERBERcutter data, you can
use the File Manager command in the Marker menu to perform the following,
routine data management tasks:
Copy cut files from a disk drive or a network drive to the hard drive of
the cutter
Move cut files to another directory on the hard drive
Rename cut files from a previous season
Delete cut files after backing them up to disk or to the network
Manage directories
If you are familiar with Windows File Manager or Explorer, you
already know how to use features in the C-200MT File Manager. For
those learning to use Windows for the first time, refer to the
Windows NT Quick Reference Guide or to your Windows
documentation.
Note:
To use File Manager
1. From the File menu, select File Manager.

2. In the Enter Supervisor Password dialog box, type the supervisor
password. Then click the OK button.
The File Manager screen opens and can be used the remainder of the
current C-200MT session or until it is locked again.
Lock File Manager
The File Manager is password protected. The first time the File Manager
command is selected during a C-200MT session, the supervisor password must
be entered. File Manager can then be used for the remainder of the C-200MT
session or until it is locked again.
To lock File Manager
1. From the File menu, select Lock File Manager.
2 Cut File and Report Utilities
Changing Passwords
Default passwords for the following levels are provided with your C-200MT
software. To provide additional security when working with Parameter Manager
or File Manager, you can change the Supervisor and Service level passwords.
Level
Default Password
Supervisor
BOSS
Service
VICE
Administrator
ADMIN
To change a password
1. From the Setup menu, select Change Password.

2. Click the appropriate radio button to identify the password level being
changed.
3. In the Change Password dialog box, type the old password and the new
password.
4. Retype the new password to verify your entry.
Note:
Windows NT Administrative Tools can be used to keep track of

passwords.
Change User Directory

The default user directory for the C-200MT program is C:\USER. When the
Marker/Open command is used, cut data available in this directory displays. If
you prefer to have another directory as the default, use the Change User
Directory command in the Marker menu to make this change.
Default Storage Areas
For AccuMark cut data or markers, when you first use the Marker Open
command after starting the C-200MT program, the first storage area on the
C: drive opens by default. After you make a selection and until you shut down
C-200MT, the default storage area for AccuMark cut files and markers will be
the last storage area from which you selected AccuMark data.
To change the user directory
1. From the Marker menu, select Change User Directory.
2. In the Change User Directory dialog box, type the complete path
(drive\directory) that tells the system how to find the new directory.
In the System Status window, Cut Path shows the new directory.
PreProcessor
Use the PreProcessor command in the Utilities menu to process and organize cut
file data in order to reduce cutting time and material waste when cutting the
marker. Without preprocessing, all lines for each piece in a marker are cut before
the next piece is cut. The PreProcessor utility optimizes on the normal cutting
strategy by using these features from the Gerber POWER Processor program:
Bite Generation Generates bite data before preprocessing
Reorder Resequences the order in which pieces will be cut in a

marker
Common Line Cuts common lines only once
Path Optimization Cuts pieces more efficiently
To preprocess a cut file
1. From the Utilities menu, select PreProcessor to display the Cut File
PreProcessor screen.
2. Click the Open Input File button. Cut files in the default user directory
display. Or you can select a different drive and directory.
3. Select the cut data file you want to preprocess. Then press Enter or
click the OK button. The name of the cut file you selected displays in
the Input field.
4. In the Output field, type the name to be used when saving the cut file
after preprocessing. The saved file will have the .OPT extension unless
you type a different extension.
5. To turn on Bite Generation while preprocessing, click the appropriate
check box.
6. To specify a setup file, click the Open Setup File button. Then select
the setup file to use when preprocessing this cut file. For example, a
setup file for preprocessing should have Run Time Biting turned off
when Bite Generation is selected in step 5.
7. To use one of the following PreProcess options, click the appropriate

check box. Then edit the default values in any of the fields explained in
the table below.
Option
Reorder
Fields
Small Piece Cut First
Area of a Small Piece

Percentage of Piece
Common Line
Minimum
Gap Allowance
Angle Tolerance
Path
Optimization
Max Pieces in Group

Max Distance Between
Pieces
Max Table Offset
Steps
Select BY TIER (or YES) to cut small pieces
in a window before cutting large pieces;
select BY PIECE to cut first all small pieces
that surround a large piece.
Type the maximum piece area the system
will consider small.
Type the % of a piece that must be included
in the window in order to be cut with other
pieces in that window.
Type the minimum length for a line segment
to be considered in the common line
calculations.
Type the maximum distance allowed
between lines considered as common.
Type the maximum angle deviation, in
degrees, between lines to be considered as
common.
Type the maximum number of pieces
allowed to be calculated together as one
piece.
Type the maximum distance allowed
between pieces in order to be calculated
together as one piece.
Type the maximum length allowed for
grouped pieces calculated together as one
piece. Set this value to minimize vacuum
loss on the table.
8. Click the check box next to Keep Cut Direction to choose whether or
not to keep the original cut direction.
9. Click the Preprocess button. The System Status window prompts
indicate processing status. The System Messages box prompts when
processing is completed.
Common Line
Common Line analyzes and reorganizes cut files so that all common lines are cut
once. A common line is a line (indicated below) that is shared by two
neighboring pieces in a marker, or cut file. This feature can save cutting time and
improve cut quality in common line regions when cutting markers with blockshaped pieces.
Reorder
Reorder allows the system to automatically determine the sequence in which
marker pieces are cut based on parameters that you can define or change.
Path Optimization
Path Optimization analyzes pieces in a cut file and looks for more efficient ways
to cut them. For example, neighboring semicircular pieces would be cut as a
figure 8 (indicated below) before the two straight line perimeters were cut.
Window
When using PreProcessor, a window is a group of pieces sequenced together
that is:
Smaller than a bite
Based on a serpentine path designed for the best possible cut efficiency
CutView Utility
Contents
View Cut File ........................................................................................................ 3
Getting Acquainted with the CutView Screen ....................................................... 3
CutView Menu ................................................................................................ 4
CutView Icons ................................................................................................ 4
CutView File Display ..................................................................................... 5
Piece Data Window ....................................................................................... 5
Tool Code Reference..................................................................................... 5
Cut File Viewing Options ...................................................................................... 6

Viewing a Cut File/Marker............................................................................. 6
Viewing Pieces.......................................................................................... 7
Viewing Bites ............................................................................................ 7
Panning the Canvas.................................................................................. 7
Zoom Options ........................................................................................... 8
Cut File Playback.................................................................................................. 9

Animating a Marker ....................................................................................... 9
Playback Piece by Piece............................................................................. 10
Playback Segment by Segment ................................................................. 10
Display Options .................................................................................................. 11

Using a Grid ............................................................................................ 11
Displaying Dry Haul Lines....................................................................... 11
Displaying Drill Points ............................................................................. 11
Displaying Data Points............................................................................ 12
Displaying Bite Lines............................................................................... 12
Display Colors .................................................................................................... 12

Changing Display Colors in CutView ........................................................ 12
Default Colors .............................................................................................. 14
Index................................................................................................................... 15
CutView Utility 1
2 CutView Utility
View Cut File

The CutView utility allows you to display a cut file, including all dry haul paths, bite
lines, drill points, and data points. You have the flexibility to zoom in/out, select
individual bites and pieces within bites, and playback or animate the cutting process.
The actual cut file data can be verified to manually check output.
Getting Acquainted with the CutView Screen
Piece
Data
Window
Menu
Bar
Tool Bar
with
Icons
File
Display
Area
Bite
Scroll
Buttons
CutView Utility 3
CutView Menu
The CutView Menu contains the following menu options:
Menu
Use Commands To
File
Open a cut file/marker for viewing, print the

open cut file/marker, close the current file
and exit the CutView utility.
Set
Change display options for colors and a grid.
View
Change display options for: toolbar; status

bar; dry haul path, bite lines, drills, data
points; zoom
Playback
Change options that play the cutting process:

Animate and pause
Piece by piece
Segment by Segment
Select
Select cut file pieces.
Help
View online help for CutView utility; view cut

tool codes for selected piece.
CutView Icons
The CutView icons control the following functions:
Icon
4 CutView Utility
Name
Use To
Open Cut File
Select and view a cut file in

current user directory.
Full View
Display 100% of the cut file.
Zoom In
Zoom in to a close-up display of

the cut file/marker.
Zoom Out
Zoom out from the close-up

display of the cut file/marker.
Grid On
Display a grid over the cut

file/marker.
Piece
Select individual pieces in the

cut file/marker to view.
Animate
Animate a view of the cutting

process.
Pause
Pause the animated view of the

cutting process.
CutView File Display

The cut file/marker displays in File Display area. You can move around the display
area using the scroll bars.
The status bar at the bottom of the screen provides information about the current
zoom factor and cursor location.
Piece Data Window
This section of the CutView screen, located to the right of the File Display area,
allows you to check information about specific pieces in a cut file/marker.
Note:
You can use the Tool Code Reference while checking piece data
information.
To view information about a piece
1. To select a piece to get information about, do one of the following:

Click the Piece Select button in the tool bar. Then click inside the
piece that you want information about.
Type the piece number in the top section of this box and click the
Find button.
The selected piece displays in the File Display area to the left of this box.
Data code for the selected piece displays in the window located in the
middle section of this box.
2. To view the next piece in the cut file/marker, click the Step button (marked
with an arrow) in the bottom section of this window. Continue to click the
Step button to cycle through all pieces numbered greater than the currently
selected piece.
Tool Code Reference
CutView provides a handy reference of tool codes used in cut data.
To display the code definitions
1. From the Menu, click Help and then Tool Code Reference.
2. Click OK to close this reference window.
CutView Utility 5
Cut File Viewing Options

Viewing a Cut File/Marker
Use the CutView screen to view:
The cut file or marker that is currently open in the C-200MT Main Cutter
Control screen
A GERBERcutter cut file other than the file currently open in C-200MT
To view a cut file or marker currently open in C-200MT
1. To open the CutView utility, do one of the following:
Press the View Cutfile key on the keyboard.
From the Utilities menu, select View Cutfile to open the CutView
screen.
Click the View Cutfile button on the tool bar.
The utility opens with the cut file/marker displayed in the File Display area
of the screen. The Status Bar displays the X and Y position of the cursor
and any user messages.
2. To select a piece, click the
Piece Select button in the tool bar. Then
click inside the piece that you want to playback or get information about.
3. To remove the CutView screen without closing it, click the button in the
top right corner of the window marked with a line.
Or to close the CutView screen, from the File menu select Exit.
To view a GERBERcutter cut file other than the file currently open in C-200MT
1. Open the CutView utility as explained above.

2. From the File menu in this screen, select Open or click the Open button
(marked with a file folder) in the tool bar.
A list of cut files in the default user directory displays. Or you can select a
different drive and directory.
3. Select the cut file you want to view. Then press Enter or click the OK
button.
6 CutView Utility
The cut file displays in the File Display area of the screen. The Status Bar
displays the X and Y position of the cursor and any user messages.
Piece Select button in the tool bar. Then
4. To select a piece, click the
click inside the piece that you want to playback or get information about.
5. To minimize the CutView screen without closing it, click the button in the
top right corner of the window marked with a line.
Or to close the CutView screen, from the File menu select Exit.
Viewing Pieces
To view a specific piece
1. Click the
Piece Select button in the tool bar.
2. Then click inside the piece that you want. The system zooms in on the
selected piece.
Viewing Bites
Scroll buttons allow you to pan (move) through the cut file/marker in order to
display a specific bite.
Note:
CutView displays bite information for cut files/markers that were

opened for cutting with Run Time Biting turned on. Bite lines
display at the actual bite marks.
To view other bite in the marker
1. Click one of the Bite scroll buttons.
Bite #
First
Previous
Next
Last
Panning the Canvas

Use the horizontal and vertical scroll bars to view other sections, or bites, of the
marker on the canvas.
CutView Utility 7
Zoom Options
Commands in the View menu of the CutView screen allow you to change the scale
at which a cut file/marker displays.
To change the view scale
From the View menu, select:
Zoom In to view individual pieces in a bite. Click again to continue zooming

in.
Zoom Out to view more of the cut file/marker. Click again to continue
zooming out.
Zoom Back to return to the previous view.
Full to return to the default scale for the cut file/marker; same as clicking the
100% button on the tool bar.
To zoom in on a specific section
1. Click the
Zoom Out button on the tool bar.
2. Click and drag from the upper left to the lower right of the section you
want to enlarge and then release the pointing device button.
3. To return to the previous view, click the
tool bar.
8 CutView Utility
Zoom Back button on the
Cut File Playback

CutView provides these commands in the Playback menu for displaying cut data.
Animate Playback marker, cutting pieces according to piece number

sequence.
Piece by Piece Switch playback modes so that cut data displays one piece
at a time, beginning with a selected piece. See steps below.
Segment by Segment Playback modes so that cut data for a selected piece
is displayed one line segment at a time. See steps below.
Pause
Two additional tools explained earlier in the Getting Acquainted with the CutView
Screen section are provided to help playback piece data:
Piece Data Window and Step Button
Tool Code Reference

Note:
Pressing the Escape key ends playback of the cut process.
Animating a Marker
Animate simulates cutting by stepping through the cut file (marker) according to
piece sequence. Select Pause to temporarily stop playback.
To playback
1. Make sure the Cutview screen shows the biteand pieces of the marker you
want to playback. Change the view scale, if necessary.
Note:
Changing the view scale during playback cancels playback mode.
2. From the Playback menu, select Animate or click the

in the tool bar.
Animate button
3. To pause during playback, select Pause from the Playback menu or click
the
Pause button in the tool bar.
CutView Utility 9
Playback Piece by Piece

To play back piece by piece
1. From the Playback menu, select Piece by Piece.

The Step button at the lower right of the screen indicates that the Piece
mode is selected.
Piece Select button in the tool bar. Then click inside the
2. Click the
piece that you want to playback first.
That piece is highlighted and the piece number displays above the Piece
Data window.
3. You can view the piece being cut and/or check the cut data in the Piece
Data window.
4. When ready to view the next piece, click the Step button.
Playback Segment by Segment
To play back segment by segment
1. From the Playback menu, select Segment by Segment.

The Step button at the lower right of the screen indicates that the Segment
mode is selected.
2. Click the
Piece Select button in the tool bar. Then click inside the
piece for which you want to playback segments.
The piece number displays above the Piece Data window. Cut data displays
in the Piece Data window.
3. To play back each line segment in this piece, click the Step button
repeatedly. The current and all previous segments are highlighted.
10 CutView Utility
Display Options
Use commands in the View menu to display various cut file information when
viewing a marker in the CutView screen. Default settings for display of dry haul
path, bite lines, etc. are maintained from one cut file/marker to the next.
Using a Grid
Use the Grid On command in the CutView screen to display over the cut file/marker
a grid of lines spaced 100 units apart. This feature is helpful when you have zoomed
in and are trying to determine the size of a piece or location of a notch.
To use a grid
1. From the Set menu, select Grid On or click the

tool bar.
Grid button in the
2. Select again to turn off the grid.
Displaying Dry Haul Lines

Use the Display Dry Haul Path command in the View menu to display dry haul lines
when viewing a cut file/marker in the CutView screen.
To view dry haul lines
1. From the View menu, select Display Dry Haul Path. Dry haul displays as
dashed lines between pieces.
Displaying Drill Points
Use the Display Drills command in the View menu to display drill points when
viewing a cut file/marker in the CutView screen.
To view drill points
1. From the View menu, select Display Drills. Drill points display as crossed
lines within pieces.
CutView Utility 11
Displaying Data Points

Use the Display Data Points command in the View menu to display data points for
pieces when viewing a cut file/marker in the CutView screen.
To view drill points
1. From the View menu, select Display Data Points. Data points display in
red.
Displaying Bite Lines
Use the Display Bite Lines command in the View menu to display bite lines when
viewing a cut file/marker in the CutView screen. Only bite lines added during
marker making are displayed.
To view bite lines
1. From the View menu, select Display Bite Lines. Bite lines display as
dashed vertical lines.
Display Colors
Changing Display Colors in CutView
When viewing a marker, it may be easier to identify details if you change the default
colors used for screen elements, such as piece perimeters or grid lines. Use the
Colors menu command in the CutView screen to:
Create a customized color profile
Edit an existing color profile
To create a color profile
1. Make sure a marker or cut file is open.

2. From the Set menu, select Colors to display the Gerber Color dialog box.
12 CutView Utility
3. Click to select the screen element you want to change color for. Possible
choices are:
Bite Line
Drill
Even Bite Piece
OpStop
Grid
Bite Clip
Odd Bite Piece
Beam 1 (Dual Beam Option)
Dry Haul
Beam 2 (Dual Beam Option)
Background
Highlight
4. Click to select the color chip to apply.

5. Check the preview box to see how this change will look.
6. Repeat steps 3 through 5 for each screen element you want to change.
7. To save your choices, click the Save button.
8. In the Color Profiles dialog box, click the Arrow button to display a list of
customized color profiles, if any. Type the name for your new color profile
and then press Enter or click the OK button.
9. When finished, click OK button.
To edit an existing color profile
1. Make sure a marker or cut file is open.

2. From the Set menu, select Colors to display the Gerber Color dialog box.
3. Click the Read button to display the Color Profiles dialog box.
4. Click the Arrow button to display a list of existing color profiles.
5. Click to select the profile you want to edit. Then press Enter or click the
OK button.
6. Make your edits and save them using steps 3 through 9 for creating a color
profile.
CutView Utility 13
Default Colors
Default colors for items in the CutView screen are listed in the following table.
14 CutView Utility
Item
Color
Background
Black
Piece numbers
White (can not be changed)
Grid
Dark gray
Cut lines
Yellow
Dry haul lines
Green
Odd bite pieces
Olive
Even bite pieces
Yellow
Bite line
Yellow
Start of piece
Red (can not be changed)
Index
A
animate
C
changing display colors
cut view
changing display colors
default colors
12
7, 9, 11, 12, 14
12
14
14
11, 12
12
12
11
11
11
11
F
full scale
7
9, 10
9
10
10
S
segment by segment playback
D
default colors
Display
bite lines
data points
drill points
dry haul lines
grid
Display Options in the View Menu
Panning the Canvas

Playback Options
animate
piece by piece
segment by segment
10
V
View Cutfile
display area
icons
menu
4, 5
5
4
4
Z
zoom
Zoom Options
8
8
G
grid
11
CutView Utility 15
16 CutView Utility
Queue Manager
Contents
Queue Manager: Getting Acquainted....................................................................3
While Queue is Running............................................................................3
Features in Queue Manager Screen .....................................................................4

Queue Manager Menu....................................................................................4
Queue Manager Toolbar................................................................................5
Queue Display Area .......................................................................................5
Setup Display Area ........................................................................................5
Queue Manager Operation Buttons .............................................................5
Editing Job Queues...............................................................................................6

Job Queues ...............................................................................................6
Editing a Job Queue ......................................................................................6
Moving a Job .............................................................................................7
Inserting a Job ...........................................................................................7
Deleting a Job............................................................................................7
Changing Cut File/Marker for a Job .............................................................8
Changing Cutter Parameter Table for a Marker Job ..................................8
Changing Setup for a Job .............................................................................8
Working with Job Queues .....................................................................................9

Creating a Job Queue....................................................................................9
Running a Job Queue..................................................................................10
Selecting Next Job While Queue Is Running ............................................11
Closing a Running Job Queue....................................................................11
Queue Manager: Setting Up................................................................................12

Changing Defaults in Queue Manager.......................................................12
Transferring Cut Files/Markers for Job Queues .......................................13
Queue Manager Parameters .......................................................................13
Index ...................................................................................................................14
Queue Manager 1
2 Queue Manager
Queue Manager: Getting Acquainted
Use Queue Manager commands in the C-200MT Utilities menu or the Queue
Information button to access the Queue Manager screen. Use this utility to work
with job queues:
Create a job queue
Run a job queue
Close a job queue
Select the next job in a queue
Edit a job queue
While Queue is Running

Queue Manager runs minimized (an icon or task bar button displays at the
bottom of the screen) while a queue is running.
Queue Manager 3
Features in Queue Manager Screen
Menu Bar
Tool Bar
Queue Display
Area
Setup Display
Area
Operation
Buttons
Queue Manager Menu

The Queue Manager utility menu selections contain the following choices:
4 Queue Manager
Menu
Use Commands To
File
Open a new or existing queue; close a

queue; save a queue; save a copy with a
different name.
Programs
Access the main C-200MT screen.
Options
Insert or delete a queue job.
Tools
Change system defaults; set default for

transferring markers over a network.
View
Turns on/off the display of the Queue

Manager Toolbar and the Status Bar.
Window
Display queues open in the Queue

Manager individually or cascading on top
of each other.
Help
Get help on Queue Manager.
Queue Manager Toolbar

Click one of the following icons in the toolbar to quickly access Queue Manager
or C-200MT features.
Icon
Name
Use To
New
Close any displayed queues and

create a new one.
Open
Display a list of available queues and

select one to open.
Save
Save the displayed queue.
C-200MT
Access the C-200MT main screen.
Delete Job
Delete a job in the current queue.
Insert Job
Insert a new job in the current queue.
Help
View online help for Queue Manager.
Queue Display Area

This area of the Queue Manager screen displays open queues, each in its own
window. When a queue window is open you can view or edit jobs, cut
files/markers, and setup information. When first opened, Queue Manager is
ready to create a new job queue.
Setup Display Area
This area of the Queue Manager screen can be used to change the setup used for
each job in a queue.
Queue Manager Operation Buttons
The operation buttons allow you to:
Run the current queue
Save the current queue
Save the current queue with edits as a new queue
Cancel changes to the queue
Add a marker, or cut file, to the queue
Select another Cutter Parameter Table for the highlighted AccuMark

marker
Queue Manager 5
Editing Job Queues

Job Queues
A job queue contains multiple cut files and/or markers to be cut sequentially.
Each cut file or marker and the corresponding setup file are called a job. Each
job is opened, processed, and closed automatically until all jobs have been
processed.
Using job queues can increase throughput because queues can be created while
other cut files/markers are being processed and run automatically. More than one
job queue window can be open at a time in the Queue Manager screen.
Editing a Job Queue
To edit a job queue
On the Main Cutter Control screen, click on the Queue Info
button. Click the Open Queue Manager button.
From the Utilities menu, choose Queue Manager. Then select
Edit Queue.
2. When the Queue Manager opens, do one of the following:
From the File menu, select Open.
Click the Open File button (marked with file folder) in the tool
bar.
3. Select the queue you want to edit.
4. Make the following types of changes in the queue section of the screen:
Insert a job
Delete a job
Move a job
Change cut file/marker for a job
Change setup for a job
Change Cutter Parameter Table for a selected AccuMark marker.
Note:
6 Queue Manager
See the following sections for detailed information on how to

perform these changes.
5. To save changes to the original queue, click the Save button. When
prompted, press Enter or click the OK button.
6. To save changes to a copy of the original queue, click the Save As
button. Type a new queue name and then press Enter or click the OK
button. When prompted, press Enter or click the OK button.
7. To close this queue, from the File menu select Close {queuename}.
Moving a Job
To move a job
1. Highlight the Job # for the job to be moved.

2. When a text box displays, type the job number you want to assign to
this job and press Enter.
Inserting a Job
To insert a job
1. Highlight the Job # you want to assign this job.

Press Insert.
From the Options menu, select Insert a Job.
Click the
Pencil button in the tool bar.
Deleting a Job
To delete a job
1. Highlight the Job # for the job to be deleted.

Press Delete.
From the Options menu, select Delete a Job.
Click the
Eraser button in the tool bar.
Queue Manager 7
Changing Cut File/Marker for a Job

To change the cut file/marker
1. Highlight the current cut file/marker name. Queue Manager supports

long filenames of 21 characters or greater.
2. Click the Add Marker button.
3. To select the Type of File you want to select, click on the button
marked with an arrow to the right of that field. Choices are:
AccuMark cut
AccuMark marker
4. Select the new cut file/marker you want to use for this job.
Changing Cutter Parameter Table for a Marker Job
To change Cutter Parameter Table
1. Highlight the AccuMark marker job for which you want to make the
change.
2. Click the Select Cutter Parameter Table button.
3. Select a different parameter table from the dialog box and then press
Enter or click OK.
Changing Setup for a Job
To change the setup
1. Highlight the current setup name.

2. Select the new setup from the Setups Display area of the screen.
8 Queue Manager
Working with Job Queues

Creating a Job Queue
When first opened, Queue Manager is ready to create a new job queue.
To create a job queue

On the Main Cutter Control screen, click on the Queue Info
button. Click the Open Queue Manager button.
Edit Queue.
The Queue Manager screen displays with a new job queue window
open. When first opened, the Queue section of the screen is blank
except for a 1 in the Job # column.
Note:
To create a job queue if the Queue Manager is already open,

choose the File menu and select New. Or click the New
button (marked with a blank sheet) on the tool bar.
2. Click the Add Marker button, to select a marker or cut file from the
default directory. Queue Manager supports long filenames of 21
characters or greater.
Note:
To temporarily change the list of cut files in the Open File

dialog box, change the drive and directory. For markers,
change the storage area.
3. To select the Type of File you want to open, click on the button marked
with an arrow to the right of that field. Choices are:
AccuMark cut
AccuMark marker
4. The marker or cut file name displays in the Job Queue as Job #1 with
the default setup. If necessary, change the Cutter Parameter Table for
an AccuMark marker. To select a different Setup for this job, click to
highlight the setup to change. Then select the correct setup from the
Setups list.
Queue Manager 9
5. To select a different Setup for this job, click to highlight the setup to
change. Then select the correct setup from the Setups list.
6. Repeat steps 2 and 5 to select additional jobs and change setups, as
required.
7. When finished, click the Save button.
8. In the Save dialog box, type a name for the queue. Then press Enter or
click the OK button.
9. To return to the Main Cutter Control screen without closing Queue
Manager, click the C-200MT icon in the tool bar.
10. To close the Queue Manager screen, select Exit from the File menu.
Running a Job Queue
To run a job queue

Open Queue.
Click the Queue Information button on the Main Cutter screen
and then select Open Queue.
2. When the Queue Select dialog box displays, do one of the following:
If you know the name of the job queue you want to run, type the
name in the Queue Select dialog box and then click the OK
button.
To view a list of available queues, press Enter. From the File
menu, select Open. Select the queue you want to run. When the
queue displays in the Queue Manager screen, click the Run
button.
In the Main Cutter Control screen, the first job in the queue is loaded.
The System Status window shows information about this job. The
Settings window shows the name of the queue.
While a queue is running, Queue Manager runs minimized and the
icon or task bar button displays at the bottom of the screen.
10 Queue Manager
Selecting Next Job While Queue Is Running

To select the next job while a queue is running
1. Make sure that all pieces you want to process in the current job have
been cut.
2.
Press the Stop button.
3. From the Marker menu, select Close to close the current job.
4. From the Utilities menu, choose Queue Manager. Then select Select
Next Job.
The next job in the Queue Manager opens and begins processing.
Closing a Running Job Queue
To close the queue currently running
1. Make sure that cut processing is stopped.

press the Stop button.
If not,

In the Main Cutter Control screen, do one of the following:
Click on the Queue Information button and then select Close

Queue.
From the Utilities menu, choose Queue Manager.

Then select Close Queue.
In the Queue Manager screen:
From the File menu, select Terminate.
The current job is closed and then the job queue is closed.
Queue Manager 11
Queue Manager: Setting Up

Changing Defaults in Queue Manager
To simplify creating and editing a queue, the Queue Manager uses the following
default files and directories:
Location of available cut files - C:\USER
Setup to use when adding a job - DEFAULT.CNF
The default .QUE file extension is automatically added when a queue is

created.
Note:
For AccuMark markers, the first storage area on the C: drive

is selected by default. After you make a selection and until
you shut down C-200MT, the default storage area for
AccuMark markers or cut files will be the last storage area
from which you selected AccuMark data.
To change Queue Manager defaults
1. Open the Queue Manager.

2. From the Tools menu, select Change Defaults.
3. In the change defaults dialog box, click in a field and type to change the
default. Repeat for the next field.
4. If you prefer to use only one continuous queue file, click the check box
next to that option. Then type the name to be used for that file. The file
name must end with .QUE.
12 Queue Manager
Transferring Cut Files/Markers for Job Queues

To ensure uninterrupted cut file/marker transmission from a network, use the
Settings command in the Tool menu. This feature allows you to copy or move
cut files (markers) to the cutter's hard drive at the time the queue is created.
Note:
Queue Manager supports long filenames of 21 characters or

greater.
Note:
If a file is unavailable for transfer at the time the queue is

created, at cutting time the setting for the Transfer Markers
When Selected parameter in the Options and Modes category
will apply.
To transfer cut files/markers
1. Open the Queue Manager.

2. From the Tools menu, select Settings.
3. Click the radio button next to one of the following options:
Don't Copy - this is the default
Copy to User Directory
Move to User Directory (Deletes Original Files)
4. Press Enter or click the Save button to accept your choice.
Queue Manager Parameters
The following parameters in the Queue Manager category relate to this utility.
Auto Start Jobs in Queue
Del Job from Queue After Cutting
Del Queue After Cutting
Read Queue Name Bar Codes
The following parameter in the Options and Modes category relates to this
utility.
Transfer Markers When Selected
Queue Manager 13
Index
C
Changing defaults in queue manager............... 12

Changing Marker or Setup for a Job.................. 8
closing a running job queue ............................. 11
creating a job queue ........................................... 9
Cutter Parameter Table ...................................... 8
changing ......................................................... 8
Queue .............................................................3, 6
Queue Display Area ...........................................5
Queue Manager ..................3, 7, 9, 10, 11, 12, 13
parameters.....................................................13
Queue Manager Menu........................................4
Queue Manager Operation Buttons....................5
Queue Manager Toolbar.....................................5
D
Deleting a Job .................................................... 7
E
editing job queue............................................ 7, 8
R
running job queue.............................................10
S
selecting next job..............................................11
Setup Display Area ............................................5
Features in Queue Manager ........................... 4, 5
transferring markers .........................................13
Inserting a Job.................................................... 7
J
job ...................................................................... 7
deleting........................................................... 7
inserting.......................................................... 7
moving............................................................ 7
job queue........................................ 6, 7, 9, 10, 11
closing .......................................................... 11
creating........................................................... 9
running ......................................................... 10
selecting next................................................ 11
M
Moving a Job ..................................................... 7
P
Parameters........................................................ 13
14 Queue Manager
Cutter Info Database (CIDB)

Contents
About Cutter Information Database (CIDB) ................................................2
Report Types..............................................................................................3
Marker Report.................................................................................................3
Partial Marker Report.....................................................................................3
Shift Report.....................................................................................................4
Events Report.................................................................................................4
Report Generator .......................................................................................5

Creating New Reports ...................................................................................5
Using Report Generator ................................................................................6
Setting Event Options ...................................................................................7
Adding Operator Comments.......................................................................8

Message ..........................................................................................................8
Operator Login/Logout..................................................................................8
Printing or Viewing Reports ........................................................................9

Viewing Various Reports...............................................................................9
Printing Generated Reports ..........................................................................9
Hints on Printing Report from Text Editor ...............................................10
Hints for Printing on 80 Column Printer...................................................10
Setting Up CIDB and Reports...................................................................11

CIDB Drivers .................................................................................................11
Setting Shift Times ......................................................................................12
Changing Units ............................................................................................13
Parameters for CIDB....................................................................................13
Setting Up for Reports .............................................................................13
Additional Options for Setup....................................................................13
CIDB Database Information......................................................................14

Facts about the Cutter Information Database...........................................14
Idle Time..................................................................................................14
Interrupt Time ..........................................................................................14
Sleep Time ..............................................................................................14
Database Structure ......................................................................................15
Reducing Database Size .............................................................................15
CIDB Support for Microsoft Access...........................................................16
Opening Database with Microsoft Access ................................................16
Index.........................................................................................................17
Cutter Info Database (CIDB) 1
About Cutter Information Database (CIDB)
The Cutter Information Database (CIDB) option is a C-200MT utility that uses a
database to track time relative to cutter operation and reports this information in
various. When this option is enabled, the system automatically inserts
information about the cut file/marker currently being processed into the Cutter
Information database.
CIDB keeps statistics on how individual cut files/markers have been cut. The
amount of time to setup and cut a cut file/marker as well as information about
distances is all stored. From the information in the individual cut files/markers a
shift report can be generated. This information can be used locate slow cut
files/markers, find weak points in production, or just to keep track of production.
Note:
It is not recommend that the CIDB be used for payroll purposes.
Available reports are:
Partial Marker Report
Marker Report
Shift Report
Events Report
2 Cutter Info Database (CIDB)
Report Types
Marker Report
When the Cutter Info Database Option is ENABLED, Marker reports are
automatically entered in the CIDB database. These reports can be viewed and
printed using the Report Generator.
A Marker report includes:
= Cut File Name, Start Time, End Time, Setup Name, Status
= Averages Cut Speed, Throughput, Feed Rate
= Times Cut, Dry Haul, Sharpen, Bite, Sleep, Interrupt, Idle, Dry Run
= Distance Cut, Dry Haul, Dry Run
= Pieces Cut, Bites Cut
= Scale X, Scale Y
Note:
When using Contiguous Cut, the Marker report indicates any files
that have been merged to the previous cut file by placing the &
character before each cut file name.
Partial Marker Report

A partial marker report can be:
= Used to obtain the CIDB statistics for the cutting that has occurred so far;
for example, when a shift ends
= Requested for any cut file/marker that is currently being processed, as
long as cutting has not finished
Note: Partial Marker reports are permanent entries in the CIDB database.
To create a partial marker report
1. Cutting on the current cut file/marker must be stopped.
2. From the Utilities menu, choose CIDB Reports. Then select Partial
Marker Report.
3. Generate the marker report to view or print.
Shift Report
Shift reports are summary reports derived from individual marker report times
for the shift. These reports can be viewed and printed using the Report
Generator.
A Shift report includes:
Cut Time Processing Statistics
Operating Times Cut, Dry Haul, Bite, Dry Run, Sharpen, Sleep,
Interrupt, Op Total, Idle
Percentage of Operating Time Cut, Dry Haul, Bite, Dry Run,

Sharpen, Sleep, Interrupt
Cut Processing Distance Statistics in Yards
Operating Distance Cut Dry Haul, Dry Run, Total
Percentage of Total Distance Cut, Dry Haul, Dry Run
Miscellaneous Cutter Information Statistics
Total Automatic Mode Time (minutes)
Percentage of Shift Time in AutoMode (percentage)
Average Cut Speed (inches/min)
Events Report
The Events report contains all events recorded in the Cutter Information
Database including Operator Messages (comments). There will be several events
for each cut file/marker that was opened. These reports can be viewed and
printed using the Report Generator.
An Events Report includes the following information about each included event:
Event ID, Start Time, Type, Subtype, Cut File Name, Message
You can limit the types of events and messages that display in a report.
Report Generator
Creating New Reports
Use the New Report dialog box to define time periods and generate the
appropriate reports.
To create reports
1. From the Utilities menu, choose CIDB Reports and then select
ReportGenerator.
The New Report dialog box displays.
2. To enter the start and end times for the report you want to generate, do
one of the following:
= Type Start and End values in the appropriate Day and Time
fields.
= Click one of the five Shift Time buttons at the top of the dialog
box. When one of these buttons is pressed, it fills in values in the
Start Time, End Day, and End Time edit boxes. These values are
based on the value in the Start Day Edit box and the shift start
and end times shown on the button.
In the above example, the 11-7 button is pressed. Note the Start
Day and End Day fields reflect an overnight shift, indicating
Start Time as 11:00 PM (2300) and End Time as 7:00 AM.
3. Click the Create Reports button.

The Report Generator displays with the Shift report open as default.
Using Report Generator
CIDB reports can be viewed on-screen using the Report Generator. The Report
Generator provides flexibility in the way reports are displayed.
To generate and view reports
1. From the Utilities menu of the C-200MT main screen, choose CIDB
Reports and then select ReportGenerator.
2. In the New Report dialog box, generate reports based on specific times
and dates.
The Report Generator displays with the Shift report as default.
3. To display the corresponding Marker or Event report, click the

appropriate button. To display Shift, Marker, and Event reports in tiled
or cascading windows, use the appropriate command in the Windows
menu.
4. If desired, do any of the following:
Set options for measurement units, if changing between metric
and imperial measurements.
Set options for the Event types to be displayed.
Save reports in TXT or CVS (comma separated value) formats
for viewing or printing in a text editor.
Open a new report based on other times and dates.
5. When finished, from the File menu, select Close.
Setting Event Options

Various types of events are tracked by CIDB, during cutting time and while
cutting is stopped. You can decide the type of events to be reported in an Events
report.
To determine which events are included in report
1. Generate a report.
2. From the Options menu, select Events to Display.
3. Click to deselect All Events.
4. Then click to select each event type you want included in the report.
Choices are:
Operator Events/Messages
File Opened or Closed Events
Setup Change Events
System Events
Cutting Start/Stop Events
Maintenance Events
Other Events
5. Click Done.
Adding Operator Comments

Message
Use the CIDB Message command to enter operator comments or messages of up
to 255 characters in length in marker or shift reports. Messages can be:
= Made with or without a cut file/marker open
= Included in Event reports
To enter an operator message (comments)
1. From the Utilities menu, choose CIDB Reports. Then select Operator
Comments.
2. When the dialog box displays, type your comment.
To utilize operator messages in Event reports
1. Open the Report Generator.

2. From the Options menu, select Events to Display.
3. Make sure that Operator Events/Messages is selected.
Operator Login/Logout
Use these commands in the Utilities menu of the C-200MT Main Cutter Control
screen to change the current operator listed in CIDB marker reports.
To login for CIDB reporting
Login.
2. Type your name. Press Enter or click OK.
To logout
Logout.
2. Press Enter or click Yes.
Printing or Viewing Reports

Viewing Various Reports
When you click the Create Reports button in the New Report dialog box, all
report types are created, although the default report that displays in the Report
Generator is the Shift report. The Windows menu also lets the user arrange (tile
or cascade) open Windows containing these reports.
To switch between report types
1. In the Report Generator window, click on the button with the report
name on it. Choices are:
Marker Report
Shift Report
Events Report
Or from the Window menu, select the desired report type.
To create another report based on new date and times
1. Click the New Report button.

Or from the File menu, select New.
2. Complete the New Report dialog box.
Printing Generated Reports
To get a printout of data included in database reports, you must first save each
report type as a TXT or CSV file. You can then print out these files from any
text editor.
To save a report to file
1. Generate a report and display the type of report you would like to print.
2. From the File menu, select Save As.
3. Select one of the following from the menu:

.Txt (text) Saves the active report as a text file. The text file
can be printed using Notepad or some other text-editing program.
.CSV Saves the active report in a manner that can easily be
read by any spread sheet and most database programs. The
comma separated value (CSV) format always writes units in
inches. This is to help prevent users from unknowingly mixing
units, thus invalidating databases or spread sheets.
4. Enter the file name.
5. If desired, select another directory to locate the file; the default
directory is C:\REPORT.
6. Click Save.
Hints on Printing Report from Text Editor
You can use Windows Notepad or other text editor.
Select and open the report files from the C:\REPORT directory.
Set the page layout and/or printer to print in Landscape (wide) mode,
preferably on legal size (8.5 x 14 inch) paper.
When printing on legal size paper, select Manual Feed as the paper
source.
If printing on 80 column printer, make sure that the printer can print 125
columns or see hints.
Hints for Printing on 80 Column Printer

A CIDB report output file prints best on a printer that prints 125 columns. If
your printer only prints 80 columns, try some of the hints below.
In the text editor, try one or more of the following:
In Print Setup, change the paper orientation to landscape.
In Print Setup, reduce scaling to less than 100%.
In Page Setup, decrease left and right margins to 0.5 inches.
Reduce font size.
Put your printer in condensed mode by doing one of the following:
Refer to the documentation that came with your printer.
Copy the PRMR.BAT utility to the system connected to the 80 column

printer. This utility is located in the C:\BIN directory. At the C: prompt,
type: \BIN\PRMR.BAT filename
Setting Up CIDB and Reports

CIDB Drivers
See the table below for appropriate ODBC and Microsoft Access drivers.
CIDB
CIDB
C-200MT v1.2 or greater
C-200MT v1.1
Drivers
ODBC
version 3.0
version 2.0
Access
version 7.0
version 2.0
Setting Shift Times

Shift times set for each button in the Report Generator can be changed. An
important feature to note is the Same Day, Next Day radio buttons. These allow
you to set end shift time for a shift that goes through midnight.
To set Shift times
1. In the New Report dialog box, click the Set Shift Times button.
2. Select the shift you want to set time for.
3. Enter the Start time.
Note:
To indicate a PM Start time, you can type pm after you enter a

time (example: 7:00pm) or use military time (example: 1900).
4. Enter the Shift End time. Select whether the shift ends on the same day
as the Start time or on the next day.
5. Click OK.
Changing Units
The units used to report distances for cut speed and throughput can be changed
for reports.
To change units for distances:
1. Make sure the Metric Display parameter in Options and Modes

category is turned ON.
2. Open the Report Generator.
3. From the Options menu, select Units.
4. Select units to be used for throughput distances/cut speed. Click OK.
If Yards, Feet or Inches is chosen, the Throughput and Average Cut
Speed will be in inches/minute. If Meters or Centimeters is chosen,
Throughput and Average Cut speed will be in centimeters/minute.
Parameters for CIDB
Setting Up for Reports
If you have purchased the CIDB Reports option, use the Parameter Manager to
determine report output. Currently, report data is automatically saved in database
format and can be output to file for viewing and printing in a text editor.
To turn on CIDB

2. In the Options and Modes category, make sure that the Cutter Info
Database Option parameter is enabled.
3. Save the changes.
4. Quit the C-200MT program and then restart.
Additional Options for Setup
CIDB reports can be automatically generated with metric distances as
long as the Metric Display parameter in the Options and Modes category
is turned ON.
CIDB can track multiple cut files/markers when the Contiguous Cut
feature is enabled.
CIDB Database Information

Facts about the Cutter Information Database
Here are a few important details about CIDB:
There are no keys actually defined in the CIDB, but they can be added
without causing harm to the database. A key is an identifier for a table.
Distances in the CIDB database are always in inches. For reports, this
can be changed to centimeters using the Metric Display parameter in the
Options and Modes category.
CAUTION:
To prevent errors in interpreting CIDB data, make sure that

any switch between measurement types is recorded.
Currently, the mode (standard or metric) the cutter was in
when any particular cut file/marker was cut is not identified
in the database.
All times other then start and stop times are recorded in minutes and
hundredths of minutes. For example, 3.75 would be interpreted as three
minutes and 45 seconds.
New tables may be added to the CIDB without causing difficulty.

However, adding columns to the existing tables is not recommended.
CAUTION:
Names of the tables and columns in reports should not be

translated.
Idle Time
Reported time calculated relative to the Shift Start time. This means that the Idle
Time is 5 minutes (not 15 hours and 5 minutes) if a marker was started at 8:05
a.m. and the last marker was run at 5:00 p.m. the previous day.
Note:
Idle time was previously called Prep time.
Interrupt Time
Reported time while the cutter is stopped after using the Stop button.
Sleep Time
This time tracking category is available for GERBERcutters with the Dual Beam
option. Sleep time is the amount of time either beam, primary and secondary,
waits for the other beam. This time may be waiting for one beam to complete
cutting or for it to move out of the way so the other beam can continue cutting.
Database Structure
Tables in the CIDBaccs.mdb database file are documented in the
CIDBaccess.PDF file.
Note:
This file is updated periodically. Please check the latest version by

clicking on the above link.
Information about the Report Generator source code is documented in the

ReportGenSource.PDF file. This document is provided for those customers
who desire more detailed reports or specific output formats.
Reducing Database Size
The CIDBaccs.mdb may get very large as the CIDB accumulates data. In the
past the only way to fix this was to delete the entire database and start again from
scratch. While that approach is still viable, a new feature has been added that
allows the user to delete all records and events occurring before a specified date
and time.
To specify cut-off criteria and delete records/events
1. Exit the C-200MT program.

2. From the C:\BIN directory, run the Prepgen.EXE program to open a
report window.
3. From the Options menu, select Delete Records.
4. Enter values in the Date and Time fields.
CAUTION:
To prevent the possibility of corrupting data when new

reports are added to the database, leave a buffer of data for
at least several days before the first cut file data you need
to keep. The default cut off date is three weeks prior to the
current date.
5. Click Delete Records. Data stored prior to the cut off date and time
will be deleted from the hard disk.
6. When prompted with the number of records and events deleted, click
OK.
CIDB Support for Microsoft Access

The Cutter Information Database (CIDB) is compatible with Microsoft
Access97. To assist users of the C-200MT program who want to read CIDB data
in Access, refer to the topics below. Writing macros or using other advanced
features of the Access program to analyze the data are too complex to be covered
in this topic.
CAUTION:
To prevent loss of data, names of the tables and column

headings in this report must not translated.
Opening Database with Microsoft Access

Opening the Cutter Information Database with Access is simple. This
CIDBaccs.mdb database file is stored in the C:\REPORT directory.
To open the file
1. Start Microsoft Access.

2. From the File menu, select Open Database.
3. Use the Open dialog box to find and open the CIDBaccs.mdb file.
4. Open up the various tables to view the information.
Index
A
About .............................................................. 2
Access ..................................................... 11, 16
CIDB support for ...................................... 16
drivers for CIDB ....................................... 11
ODBC Drivers .............................................. 11

Opening Database with Microsoft Access.... 16
Operator Comments ........................................ 8
Operator Login/Logout ................................... 8
Changing Measurement Units ...................... 13

CIDB..................................................... 2, 6, 13
CIDB Drivers................................................ 11
Access ....................................................... 11
ODBC........................................................ 11
CIDB Support for Microsoft Access ............ 16
Partial Marker Report ..................................... 3

Printing Reports .............................................. 9
from text editor.......................................... 10
TXT or CSV file.......................................... 9
Events ............................................................. 7
setting options ............................................. 7
Events Report.................................................. 4
Reducing Database Size................................ 15

report............................................................... 4
Events.......................................................... 4
Shift ............................................................. 4
Report ............................................................. 3
Marker ......................................................... 3
Partial Marker.............................................. 3
Report Generator............................................. 6
using ............................................................ 6
Reports.................................................. 5, 9, 13
printing ...................................................... 10
save as TXT or CSV ................................... 9
Hints for Printing on 80 Column Printer ...... 10
Saving ............................................................. 9
TXT or CSV................................................ 9
Setting Event Options ..................................... 7
Setting Shift Times ....................................... 12
Shift............................................................... 12
setting times .............................................. 12
Shift Reports ................................................... 4
Sleep Time .................................................... 14
Database............................................ 14, 15, 16

open in Access .......................................... 16
reducing size ............................................. 15
structure..................................................... 15
I
Idle Time....................................................... 14
Interrupt time ................................................ 14
L
Login............................................................... 8
Logout............................................................. 8
M
Marker Report................................................. 3
partial .......................................................... 3
Measurement Units....................................... 13
changing .................................................... 13
Routine Maintenance
Routine maintenance is required to keep your GERBERcutter running at peak
performance. Maintenance procedures covered in this chapter include:
Sharpening the knife while the cutter is idle
Resetting knife wear logic for a newly-installed knife
Cleaning the table surface for cutters equipped with the automatic Bristle
Cleaner option
Refer to the GERBERcutter operators manual or System Service manual for

additional maintenance procedures.
Sharpening
The knife blade must be sharp and within wear limits to cut properly. Features in
the C-200MT program provide for:
Automatic sharpening cycles while cutting
Sharpening when cutter is idle
Sharpening when installing a new knife
Controlling Sharpening and Knife Wear settings
Sharpening While Cutting

Automatic sharpening cycles that occur while cutting are controlled by Sharpen
parameter settings in the setup. How often a sharpening cycle occurs can be
based on cutting distance or piece count.
To adjust typical settings, click the Knifewear gauge button to display the
Sharpening and Knife Wear dialog box.
Additional Sharpen parameters that can be set for S-3200 or GT 3250
GERBERcutters using Parameter Manager are:
Parameter
Use To
Number of Sides to Sharpen
Set the number of sides to be

sharpened per cycle.
Sharpen Position #1
Set the C-axis angle for

sharpening each side of the knife
blade.
Sharpen Position #2
Routine Maintenance 1
Sharpening When Cutter is Idle

Use the Sharpen command in the Cutter menu to sharpen the knife when the
cutter is idle. If you are sharpening a newly-installed knife, first use the New
Knife command.
To sharpen when cutter is idle
1. Make sure the knife motor is running. Refer to the GERBERcutter

operator's manual.
WARNING!
The knife blade is very sharp. Refer to the

GERBERcutter operator's manual for specific
procedures to inspect, adjust, remove, and install a
knife blade.
Press the Sharpen key on the keyboard.
Press the SHARP button on the beam control panel.

From the Cutter menu, select Sharpen.
Click the Sharpen button on the tool bar.
2. In the Sharpen Knife dialog box, do one of the following:
To sharpen the current knife using the default setting in the
Number of Sharpen Cycles parameter. Press Enter or click the
OK button.
To change how many times the current knife is sharpened, type a
different number. Press Enter or click the OK button.
To sharpen a newly-installed knife the number of times set in the
Sharpen New Knife n Times parameter, click the New Knife
button.
The System Message box reports the number of sharpens completed
compared to the number of sharpens requested and updates this
message until the sharpening is finished. For a new knife, the Knife
Wear gauge is reset.
2 Routine Maintenance
Controlling Knife Sharpening and Wear Settings

The table below explains Sharpen parameters that can be adjusted:
For current conditions using the Sharpening and Knife Wear feature.
As defaults in the setup using Parameter Manager.
Parameter Setting
Use To
Ignore Sharpen (M42) Codes
Turn this feature on/off. When on, sharpen

commands in the cut file are ignored.
Number of Sharpen Cycles
Set the number of rotations

per cycle.
Sharpening Time
Set the amount of sharpening.
Sharpen Only When Knife is Up
Turn this feature on/off.
Sharpen Every n Pieces
Set the number of pieces to be cut before a

sharpen cycle.
Sharpen Frequency
Set the linear distance to be cut before a

sharpen cycle.
Sharpens until Overcut Update
Set to update knife wear compensation.
Knife Wear Limit
Set the maximum number of cycles or cut

distance before prompting to change the
knife blade.
Using Sharpening and Knife Wear

Use the Sharpening and Knife Wear feature to adjust sharpen settings for current
cutting conditions.
To adjust sharpen and knife wear settings
1. On the main cutter screen, click the Knifewear gauge button.

The Sharpening and Knife Wear dialog box displays.
2. To change settings temporarily, type new value(s) within the acceptable
range in the appropriate field(s). Then press Enter or click OK.
3. If a field can not be edited, click the Parameter Manager button to make
changes to the setup.
4. To add a new knife, click the New Knife button.
Setting Sharpen Defaults
To set defaults for one or more setups, use the Parameter Manager and
parameters in the Sharpen category.
Resetting for New Knife

Use the New Knife command in the Cutter menu after installing a new or
partially-used knife blade. The New Knife command resets knife wear logic,
which tracks sharpening cycles for the current knife and prompts when the knife
wear limit is reached.
Note:
After using the New Knife command, use the Sharpen command in the
Cutter menu.
To reset for a new knife
1. Carefully install a new or partially-used knife blade.

WARNING!

GERBERcutter operator's manual for specific
procedures to inspect, adjust, remove, and install a
knife blade.
2. Turn on the knife motor. Refer to the GERBERcutter operator's manual

or Getting Started.
3. From the Cutter menu, select New Knife.
4. In the New Knife dialog box, check the appropriate radio button for a
Brand New or Used knife.
5. If Used was selected in step 4, type the number of times this knife was
previously sharpened.
The Knife Wear gauge is reset.
7. Follow the steps for sharpening the current knife.
Bristle Cleaning
Removing lint and debris from the table surface promotes vacuum flow through
the BRISTLE SQUARES. Options available for cleaning the work surface
depend on the GERBERcutter model.
Detachable vacuum hose
Automatic Bristle Cleaning option
Bristle Cleaning Manual Vacuum

A vacuum hose can be connected to the vacuum system and used, as required, to
manually clean the work surface. This is available as an option for S-91 static
cutters.
Depending on the GERBERcutter, an optional Automatic Bristle Cleaning
option is available.
Automatic Bristle Cleaner Option
An optional automatic Bristle Cleaner is available for GT 3250/5250/7250 and
S-3200/5200/7200 static cutters.
Use the Bristle Cleaner command in the Utilities menu to initiate cleaning of the
BRISTLE SQUARES that make up the table surface and to choose automatic
shut down strategies. The default number of passes the Bristle cleaner makes and
the duration of the cleaning cycle are preset using parameters in the Bristle
Cleaner category. Refer to the GERBERcutter operator's manual for the
recommended frequency for cleaning.
To initiate bristle cleaning
1. Before using the Bristle Cleaner command, do all of the following:

Turn off the main power supply for the cutter.
Follow the procedures in the GERBERcutter maintenance
manual for inspecting the air filters and connecting the vacuum
hose.
Turn on the main power supply and run the C-200MT program.
Initialize the cutter.
2. From the Utilities menu, select Bristle Cleaner.
3. In the Bristle Cleaner dialog box, you can change the preset number of
passes by doing one of the following:
Click on the arrow buttons to the right of this field.
Click in the field and type a new number.
4. Check any Upon Completion options you want to use:

Turn off vacuum If checked, vacuum is automatically turned
off when cleaning is complete.
Turn off servo power If checked, servo power is disabled when
cleaning is complete, the system prompts you of an emergency
stop condition, and requests that servo power be enabled.
Quit application If checked, the C-200MT program is shut
down when cleaning is complete.
5. Click the Start button. The dialog box reports the percent cleaning
completed.
6. When prompted that the cleaning cycle is complete, press Enter or
click the OK button.
Optimizing Cutter Performance

Along with routine maintenance procedures, such as knife sharpening and bristle
cleaning, adjustments need to be made for differences in fabric and spreads.
Parameters and menu commands and allow you set up and run these features.
Controlling Knife Speeds
Controlling Cut Speeds
Using Knife Intelligence
Using Path Intelligence
Controlling Vacuum Levels
Controlling Knife Speed

The table below explains knife speed parameters that can be adjusted:
For current conditions using the Set Knife Speed feature.
Knife Speed Type
Use To
Idle
Set reciprocating speed when the cutter

is idle.
Dry Haul/Minimum
Set reciprocating speed during dry haul.

Set minimum reciprocating speed when
cutting.
Cut/Maximum
Set maximum reciprocating speed

when cutting.
Sharpen
Set reciprocating speed during sharpen

cycle.
Cut Speed=Maximum
Define the relationship between

maximum cutting speed and the cutting
speed dial on the beam control panel.
Optimizing Cutter Performance 1
Using Set Knife Speed

Use the Set Knife Speed feature to adjust knife speed for current cutting
conditions.
To adjust knife speeds
1. Make sure that the cutter is in the mode for which you want to set knife
speed. For example, to set Idle Knife speed the cutter must be at idle.
Press the Set Knife Speed button on the beam control panel.
Press the Set Knife Speed key.
Click the Knife Speed gauge button.

Select the Set Knife Speed button on the tool bar.
The Knife Speed dialog box displays.
3. For each type of knife speed you want to change, type to enter a new
value within the acceptable range. Then press Enter or click the OK
button.
Setting Knife Speed Defaults
To set default knife speeds for one or more setups, use the Parameter Manager
and the Knife and Drill Speeds category.
2 Optimizing Cutter Performance
Controlling Cut Speeds

The table below explains Cut Speed parameters that can be adjusted:
For current conditions using the Cut Speeds feature.
Cut Speed Setting
Use To
Maximum Cut Velocity
Sets the maximum beam velocity when the

beam moves with the knife down.
Max Cut Acceleration
Sets the maximum acceleration for X and Y

axes allowed during cutting.
Sets the maximum velocity during

automatic cutting when the tools are up.
Dry Haul Acceleration
Sets the acceleration during automatic

cutting when the tools are up.
Using Cut Speed

Use the Cut Speeds feature to adjust knife speed for current cutting conditions.
To adjust cut speeds
1. On the Main Cutter Control screen, click the Cut Speed gauge button.
The Cut Speed dialog box displays.
2. To change speeds temporarily, type new value(s) within the acceptable
Setting Cut Speed Defaults
To set default knife speeds for one or more setups, use the Parameter Manager
and System Setup and other Field Service Level parameters.
Using Path Intelligence

Path Intelligence completely or partially controls cut speed using built-in
application knowledge and by measuring one or more of the following:
Knife sharpness
Vacuum level
XY force
Use commands in the Diagnostics menu and its submenus to ensure that the
GERBERcutter is running properly. Setup parameters in the Knife and Path
Intelligence category define the Path Intelligence (PI) feature.
To use Path Intelligence
1. Make sure the cutter is idle.

3. Edit one or more of the following Path Intelligence parameters in the
Knife and Path Intelligence category.
Turn on PI:FR Faster - Shp Knife to have PI increase cut speed
immediately after a knife sharpen, decrease over a period of time,
and return to standard until the next knife sharpen.
Turn on PI:FR Slowdown - Low Vac to have PI decrease cut
speed when vacuum level is low and return to standard when
vacuum level rises again.
Turn on PI:FR Control - XY Force to have PI check the
Optimum Force setting and increase/decrease cut speed to
optimum. Additional parameters must be set to define the
Optimum Force.
Knife Intelligence
Knife Intelligence (KI) is a GERBERcutter feature that:
Senses deflection of the knife (lateral force) caused by cutting difficult

materials or high ply spreads
Changes knife angle to compensate for this deflection
Setup parameters in the Knife and Path Intelligence category define Knife
Intelligence (KI) for cutters equipped with this feature.
KI is not applicable for S-3200, GT 3250, and GTxL GERBERcutters.
Note:
To use Knife Intelligence

2. Turn ON the KI:On/Off parameter in the Knife and Path Intelligence
category.
3. Edit additional KI parameters to define how Knife Intelligence
compensates for lateral force.
To turn Knife Intelligence on or off
1. From the Cutter menu, select Knife Intelligence On/Off.

Controlling KI Settings
The table below explains Knife Intelligence parameters that can be adjusted:
For current conditions using the KI Settings feature.
Knife Intelligence Setting
Use To
KI Gain
Set the amount of force available for

adjusting the knife heading to correct for
lateral forces on the knife.
KI Deflection Angle
Set the greatest angle Knife Intelligence can

turn the C-axis to compensate for lateral force
on the knife.
Using KI Settings
Use the KI Settings feature to adjust Knife Intelligence for current cutting
conditions.
To adjust Knife Intelligence settings

Click the Knife Intel. gauge button.
From the Cutter menu, select KI Settings.
2. Type to change the value of either parameter. Values must be within
the acceptable ranges.
3. When finished, press Enter or click the OK button.
Setting Knife Intellligence Defaults
To set default settings for one or more setups, use the Parameter Manager and
Knife and Path Intelligence parameters.
Nulling Knife Intelligence Sensor
Use the Null KI command in the Cutter menu to reset (to zero) the Knife
Intelligence sensor. If your cutter can utilize this feature, this command should
be used:
When KI is first turned on
Daily after the cutter is initialized (when using KI)
For each new spread (when using KI)
To null Knife Intelligence
1. At the beam control panel, use Trim Cut and the slew buttons to move
the cutter head until the knife blade is just off the edge of the spread.
Refer to the GERBERcutter operator's manual.
2. Turn on the knife motor.

3. Turn on vacuum.
4. From the Cutter menu, select Null KI. This is the same as pressing the
F1 button on the beam control panel twice.
5. In the KI Warning box, press Enter or click the OK button.
WARNING!

GERBERcutter operator's manual or System Service
manual for specific procedures to inspect, adjust,
remove, and install a knife blade.
The knife plunges and then rises. The System Messages box prompts
when the Null procedure is completed.
Controlling Vacuum Levels

The Vacuum Settings dialog box displays a series of Vacuum System
parameters that you can modify. You can also set these parameters from the
Parameter Manager. See the table below for vacuum settings available in this
dialog box.
Note:
Actual parameters shown in this dialog box depend on the model of your
cutter. Items that are grayed out can not be adjusted due to the current
setting of the Vacuum Control Type parameter.
Setting
Use To
Vacuum Error Reporting

Vacuum Low Error Level

Set the pressure (inches Hg) when an error
will be reported.
Energy Savings Mode

Time until ESM

Set the time when ESM will be take effect
after the cutter has been idle.
Vacuum Zoning
Vacuum Zone Overlap
Turn this feature on/off if cutter is equipped

with Vacuum Zoning.
Set the amount of overlap between vacuum
zones on the cutter table.
Vacuum Control
Select a vacuum control type that permits

customized vacuum level settings
(see below).
Vacuum Level Settings:
Set the vacuum level when the cutter is

performing a specific function.
Vacuum Level - Cut

Vacuum Level - Idle
Vacuum Level - Bite
Using Vacuum Settings

Use the Vacuum Settings feature to adjust vacuum levels for current cutting
conditions.
To adjust vacuum levels
1. On the Main Cutter Control screen, click the Vacuum gauge button.
The Vacuum Settings dialog box displays.
Note:
Actual parameters shown in this dialog box depend on the

model of your cutter. Items that are grayed out can not be
adjusted due to the current setting of the Vacuum Control
Type parameter.
2. To change settings temporarily, type new value(s) within the acceptable

Setting Vacuum Level Defaults
Use the Parameter Manager to set defaults for one or more setups.
To setup default vacuum levels

2. Edit any of the following parameters in the Vacuum System category.
Enable Vacuum Zoning. Then set the overlap distance between
the cutter head and the next zone.
Turn on Vacuum Error Reporting to display vacuum error
warnings.
Set Vacuum Control Type to BUTTERFLY or VFD
ENHANCED (if cutter is equipped with Vacuum Level Control
system). Then set additional parameters to define the vacuum
level used for biting, cutting, and when idle.
Enable Energy Savings Mode. Then use the Time Until ESM
parameter to set the number of seconds the cutter is idle before
Energy Savings Mode begins.
Turning on Energy Savings Mode

To turn on Energy Savings Mode
1. Make sure the Energy Savings Mode (ESM) parameter in the Vacuum
System category is enabled and the vacuum is turned on.
2. From the Cutter menu, select Energy Savings Mode.
The Vacuum Level gauge is now labeled Energy Savings Mode.
3. Select again to turn off ESM.
Diagnostics
Choose commands in the Diagnostics menu to access diagnostics. Diagnostics
included in the C-200MT program ensure cutter performance. Diagnostics may
need to run when mechanical parts have been replaced or new software has been
loaded.
CAUTION:
Diagnostics should be used only by the person in your company

who has received GERBERcutter maintenance training or
by Field Service.
Input Output Test (DG 23)

This diagnostic can be used to test individual motors, switches, lights, and other
components. Only use this diagnostic when told to by Field Service or in the
C-200MT Software Users Guide or GERBERcutter operator or system service
manual (for example, to diagnose MCC error messages).
To run the diagnostic
1. Turn on the GERBERcutter and run the C-200MT program.

2. Optional Enable servo power and initialize the cutter.
3. From the Diagnostics menu, select Input Output Test (DG 23) to
open the DG 23 screen (example shown below).
Diagnostics 1
WARNING!
Stand away from moving parts on your cutter

when you use this diagnostic. Injury or death may result
if you are in the path of cutter parts when they move.
Depending on which control you are testing, part of the
cutter may move. This can be, but is not limited to, the
knife blade, drill, conveyor, and other mechanical parts.
4. To test an output signal, use the arrow keys or pointing device to

highlight the signal that you want to test. Hold down the Ctrl key and
press the Space bar.
Note:
Some GERBERcutters provide a second, loopback bit that

reports the actual state of output. When the system is
communicating correctly, output command and loopback
signal show the same result (for example, 00).
In the left half of the screen:

Active output shows as green
Loopback signal that does not match active output choice shows
as yellow (see note above).
Inactive output shows as red
5. To test an input signal, you will need to use a cutter component. For
example, press a button.
The listed signal changes either from 0 to 1 or 1 to 0. The actual
component on the cutter you are testing becomes active or inactive.
In the right half of the screen:
Active input shows as green
Inactive input shows as red
6. After you finish testing the components, press Esc or click the Exit I/O
Diagnostic button.
2 Diagnostics
Servo I/O Test (DG 16)

The Servo I/O Test diagnostic can be used to test X, Y, C servo motors and the
Knife, Drill, and Conveyor drives. Only use this diagnostic when told to by Field
Service.
How It Works
Servo motion results by the MCC board sending command voltage signals to the
motor drives and receiving position information from the encoders. In this
diagnostic, the MCC can output a pre-selected command voltage to a selected
drive depending on whether the EStop loop is:
OPEN Full command voltage is available and can be monitored at

various test points in the control.
CLOSED Limited command voltage is available and can be used to

drive the motors at a reduced speed.
In addition to testing the outputs, the diagnostic can read from the conveyor
tachometer and X, Y, and C encoders. On some cutters, the KI sensor and knife
speed can also be read.

2. From the Diagnostics menu, select Servo I/O Test (DG 16).
3. The system opens the EStop loop and displays the Servo Diagnostic
screen.
4. Use this screen to:
Test Outputs
Test Inputs
Test Encoders
5. When finished testing, press Esc or click the Exit Servo Diagnostics
button.
6. Clear any error message and then enable servo power.
Diagnostics 3
Testing Outputs with Servo I/O Diagnostic

You can test outputs with the EStop loop either OPEN or CLOSED.
To test outputs with EStop loop OPEN
1. In the Output section of the Servo Diagnostic screen, use the Arrow
keys or pointing device to select the output you want to test.
2. Type a value for the desired output voltage (valid range is -10.00 to
+10.00 volts).
3. Press the Ctrl key to apply the voltage.
4. Monitor the output voltage at test points on the transition board or
directly on the selected drive board. Refer to the service schematics for
your cutter.
To test outputs with EStop loop CLOSED
1. Double-click on the Toggle E-Stop State button.

2. When prompted, type the Field Service level password and press
Enter.
3. Enable servo power.
EStop STATUS is now Closed.
4 Diagnostics
4. Notice the position of the beam and head on the table.

WARNING!
Be aware of the direction the beam and head will

move when a command voltage is applied or injury
could result. Refer to the chart below.
Device/Polarity
Result
X1 drive / Negative voltage
Beam moves +X
X1 drive / Positive voltage
Beam moves -X
Y drive / Negative voltage
Beam moves +Y
Y drive / Positive voltage
Beam moves -Y
C drive / Negative voltage
C axis rotates CCW
C drive / Positive voltage
C axis rotates CW
X2 drive / Negative voltage
Beam moves -X
X2 drive / Positive voltage
Beam moves +X
Knife drive / Positive voltage
Knife rotates (if knife switch is in

ON position)
Conveyor drive/ Negative

voltage
Conveyor moves forward
Conveyor drive / Positive

voltage
Conveyor moves reverse
Hvy Drill speed / Positive

voltage
Drill rotates (if knife switch is in ON

position)
CTOT drive / Negative voltage
CTOT moves forward
5. In the Output section of the Servo Diagnostic screen, select the output
you want to test.
6. Type a value for the desired output voltage (valid range is -3.00 to
+3.00 volts).
7. Press the Ctrl key to apply the voltage. As long as this key is held
down, the motor will turn.
Diagnostics 5
Testing Inputs with Servo I/O Diagnostic

To test inputs with EStop loop CLOSED
1. Apply a command voltage to the knife and conveyor drives.

2. In the Input section of the Servo Diagnostic screen, monitor the
feedback voltage that displays in the corresponding field.
3. To test the Knife Intelligence sensor:
Make sure the Knife motor is turned OFF before applying lateral
pressure to the lower guides to move the sensor.
Monitor the feedback voltage.
Testing Encoders with Servo I/O Diagnostic
To test encoders with EStop loop OPEN
1. Double-click on the Reset Encoder Counts to 0 button.

2. At the cutter, physically move one of the servo axes or rotate an
encoder while monitoring encoder counts in the Encoder section of the
Servo Diagnostic screen.
To test encoders with EStop loop CLOSED
1. Double-click on the Reset Encoder Counts to 0 button.

2. Apply a command voltage to move the conveyor or servo axis.
3. Monitor encoder counts in the Encoder section of the Servo Diagnostic
screen.
6 Diagnostics
KI Calibration (DG 20)

This diagnostic is used to calibrate the Knife Intelligence deflection voltage
sensor (if the cutter can utilize KI).
Note:
To check if calibration is required, first use the Null KI

command.
1. Turn on the cutter and run the C-200MT program.

3. From the Diagnostics menu, select KI Calibration (DG 20) to open
the DG 20 screen.
4. Use Trim Cut to lower the knife.
5. On the presser foot bowl assembly, loosen the clamping screw that
locks the transducer adjusting screw.
6. Adjust the transducer screw until the output voltage is at, or near, zero.
7. Tighten the clamping screw to lock the transducer adjusting screw.
8. When finished, press Esc or click the Exit DG20 button.
9. Use the Null KI command to null Knife Intelligence.
Diagnostics 7
C Axis Angle
Use this diagnostic to check C-axis rotation. A C-axis that is fully functional,
both electrically and mechanically, can turn to any heading (angle).
3. Initialize the cutter.
4. From the Diagnostics menu, select C Axis Angle.
5. In the C Axis Angle Diagnostic dialog box, type the desired angle.
Press Enter or click the Apply button.
The C-axis rotates to the angle you entered.
6. Repeat step 5 to try another C-axis angle.
7. When finished, press Esc or click the Done button.
Sharpen Angle
The Sharpen Angle diagnostic, which is used on S-3200 and GT 3250 cutters,
allows you to:
= Adjust the sharpen angles
= Sharpen one or both sides of the knife
Settings made using this diagnostic can be saved to all system setup files.
1. From the Diagnostics menu, select Sharpen Angle.
2. In the dialog box, type to enter new angles for sharpening side one or
side two.
3. Type to enter the number of times you want to sharpen both sides.
4. Press the appropriate Sharpen button to test your changes.
8 Diagnostics
6. When prompted, you can choose to save changes to all setups.

7. If you clicked Yes in step 6, the system prompts that x number of
setups were changed. Press Enter or click the OK button.
Calibrate Conveyor Move

This diagnostic can be used to calibrate conveyor movement over small
distances in order to improve precision. Use this diagnostic only when C-200MT
software is first installed or when conveyor parameters are reset.
When selected, the conveyor begins by moving 20 inches. This initial movement
resets the value of the Ramp Down Dist Auto Bite parameter. Additional small
movements (beginning at 0.1 inches, increasing in 0.1 inch increments up to a
move of 8.0 inches) are used to create a reference table that is utilized and
updated during normal cut processing.
1. Before starting, do all of the following:

Clear the table surface of material
Turn the CTOT off
2. From the Diagnostics menu, select Calibrate Conveyor Move.
The Ramp Down Dist Auto Bite parameter is reset.
WARNING!
To prevent injury, stand clear of the beam during this

procedure. As needed, the cutting head is repositioned
to the take-on end of the table until all movements are
completed.
Diagnostics 9
C Home to System Zero

The C Home to System Zero diagnostic allows you to adjust this knife setting
and command the system to plunge the knife four times in a straight line.
Settings made using this diagnostic can be saved to all system setup files.
Note:
The Supervisor or Field Service password must be entered in

Parameter Manager before using this diagnostic.
1. Place a large square of paper on the cutting surface. Position the head
over the paper.
2. From the Diagnostics menu, select C Home to System Zero.
3. Press the Plunge Knife 4 Times button.
4. After the knife has plunged four times, compare the cuts to the example
shown in the dialog box. Make any necessary adjustments.
5. In the dialog box, type the number of degrees to adjust the knife setting.
6. Reposition the head over the paper. Repeat steps 3 through 5 until
satisfied with results.
8. When prompted, you can choose to save changes to all setups.
9. If you clicked Yes in step 9, the system prompts that x number of
setups were changed. Press Enter or click the OK button.
10. Initialize the cutter to make your changes effective.
10 Diagnostics
Single Step Diagnostic

Use this diagnostic to turn Single Step mode on or off. When Single Step mode
is on, you can process cut file data one block at a time. This is useful when
recovering from a FEP error.
Note:
During Single Step mode, the cutter head rises if more than three
seconds elapse without your initiating a command. This keeps
material from fusing. The cutter head lowers when you initiate a
command again.
To turn on the Single Step diagnostic

From the Diagnostics menu, select Single Step.
Options. Click Enable Single Stepping.
A button displays on-screen, indicating that Single Step is ON.
2. When finished processing in this mode, select Single Step again or
click on the Single Step button to turn off the diagnostic.
To process a cut file/marker using Single Step mode
1. Turn on Single Step mode.

3. Open a cut file/marker.
4. Set the marker origin.
5. Start processing the cut file/marker. The monitor displays the first line
of data in the file and the cutter performs the specified command.
6. Press Ctrl + S to display the next line of data code and issue that
command to the cutter.
7. Repeat step 6 until the end of the cut file/marker.
Diagnostics 11
8. If the system finds an error, an error message displays. Use the line of
data code and the error message to discover the error in processing the
file.
9. When finished, press Esc to stop processing the cut file/marker in
Single Step mode.
Continuous Run
Use this diagnostic to test the mechanical, electrical, and electronic functions of
the GERBERcutter. When this feature is turned on, any cut file/marker that you
process runs continuously until you press the Stop button. When the cutter
reaches the end of the file, cutting starts again at the beginning.
To use Continuous Run
1. From the Diagnostics menu, select Continuous Run.

2. The Settings window indicates that Continuous Run is ON.
3. Open a marker and start processing.
4. To stop processing, you have to press the Stop button.
5. When finished using this mode, select Continuous Run again to turn off
the diagnostic.
Display Bite Adjust Values

Use this diagnostic to display the Bite Adjustment value, which is calculated at
the end of every bite. The default range is +/- 38.1 mm (+/- 1.5 in.) and can be
changed by your service representative.
1. From the Diagnostics menu, select Display Bite Adjust Values.

2. Process a bite. The Bite Adjustment value displays.
3. Note the value. Then press Enter or click the OK button.
4. When finished using this mode, select again to turn off the diagnostic.
12 Diagnostics
Conveyor/CTOT Speed Calibrate

This diagnostic can be used on S-3200/5200/7200, GT 3250/5250/7250, and
GTxL GERBERcutters to calibrate conveyor speed to Conveyorized Take-Off
Table (CTOT) speed. Only use this diagnostic if told to by Field Service.
To change speed settings, use Field Service level parameters in the
Conveyor and CTOT category.
Note:
1. From the Diagnostics menu, select Conveyor/CTOT Speed

Calibrate.
A dialog box prompts that calibration has started.
2. To stop calibrating, press Esc or click the OK button.
Stepsize Setup
This diagnostic can be used to calculate new stepsize settings for the X and
Y-axes and save these settings to system setup files.
1. Use the Move Absolute command in the Cutter menu to move the
X-axis a specific distance. Do this twice, marking the exact location of
each move. Then measure the actual distance moved.
2. From the Diagnostics menu, select Stepsize Setup.
The Current stepsize shows in the dialog box.
3. Enter values for:
= Desired move distance
= Actual distance moved
4. Click the Calculate button.
Diagnostics 13
5. Repeat steps 1 through 4 for the Y-axis.

6. When finished, click either the Save or Save to All button to save this
setting to one or more setup files.
Note:
The system must be re-initialized before the new setting will

go into effect.
Edge Sensor Diagnostic

Use this diagnostic as part of the setup procedure for the Automatic Tube
Centering option. For information on setting up and using this option, refer to
document part number 83806000.
1. Place a piece of underlay paper over the cutting table. Turn on the
vacuum to hold the paper in place.
2. While the Edge Finders are retracted, hold a pencil against the inside
edge of each of the two Edge Finders and mark two lines on the paper.
3. From the Diagnostic menu, click Edge Sensor. Click the Test button in
the Edge Finder Diagnostic dialog box. This engages both edge finders,
moving them the maximum allowed distance toward each other.
4. Mark the positions of the edge finders when engaged as explained in
step 3. There should now be four lines on the paper.
5. Click OK to retract the Edge Finders and then click Exit to leave the
diagnostic.
14 Diagnostics
Position Info
Use this diagnostic to have the system calculate and display the change in X and
Y distances from the current position to the current origin.
1. From the Diagnostics menu, select Position Info. Or press Ctrl + P.

2. Note the Distance From Origin values reported.
3. Press Esc or click the Close button.
Move Head To
Use the Move Head To command in the Cutter menu to move the cutter head to
an absolute (X,Y) position on the table. This command can be useful when
performing diagnostics.
To move the head to a specific location
1. From the Cutter menu, select Move Head To.

2. In the Move Head To dialog box, type the X position to move to and
then type the Y position to move to. Press Enter or click the OK
button.
The new coordinates display in the System Status window.
Diagnostics 15
Zone Valve Exerciser

The Zone Valve Exerciser diagnostic aids in testing, setting up, or
troubleshooting hardware for the vacuum zone control.
To run this diagnostic
1. From the Diagnostics menu, select Zone Valve Exerciser.

2. In the dialog box, click to select whether you want to exercise all zones
or only one zone.
3. If you selected all zones in step 2, go to step 4.
Or if you selected one zone in step 2, enter the zone number you want.
4. Click the Start button.
A check mark displays in the appropriate box as each zone is being
exercised.
5. When finished, click the Stop button.
16 Diagnostics
Cut Tests
Running Cut Tests
A Cut Test is actually just a marker designed to check a specific cutter operation.
Run Cut Tests as you would any marker, replacing the spread with a piece of
paper. Specific steps required for a Cut Test diagnostic and the expected results
are explained in each topic. Also refer to the GERBERcutter operator's manual.
To run Cut Tests
1. Start the C-200MT program.

4. Position paper and plastic on the table. See each diagnostic for the
specific paper size to use.
5. Turn on the vacuum.
6. Slew the cutter head to the lower left corner of the paper.
7. On the beam control panel do all of the following:
= Press the ORIG button.
= Set CUTTING SPEED to 10, unless otherwise noted.
= Set KNIFE to ON.
8. From the Diagnostics menu, choose Cut Tests. Then select the
appropriate diagnostic.
9. Press the Start button to run the diagnostic. The GERBERcutter
displays the status screen while the diagnostic is running.
10. When processing is complete, at the beam control panel do all of the
following:
= Set KNIFE to OFF.
= Press the VAC ON/OFF button.
11. Slew the cutter head out of the way, unless otherwise noted.
12. Check the results as explained in the topic for each diagnostic.
Diagnostics 17
Multiple Horizontal Lines

This Cut Tests diagnostic was used on early model GERBERcutters to check the
C-axis for proper mechanical alignment relative to the X-axis. During this
diagnostic, the cutter cuts five horizontal lines in a piece of paper. The knife cuts
three lines in a +X direction, and two in a -X direction. If all lines are evenly
spaced, the knife is centered in the C-axis. If the lines are unevenly spaced, the
knife is offset from the center of the C-axis.
1. Run the Cut Tests diagnostic as normal except:

Place a piece of paper 0.5 m (20 in.) square or larger on the table.
Set Cutting speed to 5.
2. To check results, measure the distance between the lines cut in the
paper. The lines should be 12.7 mm (0.5 in.) apart. Call Field Service if
the lines are unevenly spaced.
18 Diagnostics
Multiple Vertical Lines

C-axis for proper mechanical alignment along the Y-axis. During this diagnostic,
the cutter cuts five vertical lines in a piece of paper. The knife cuts three lines in
a +Y direction, and two in a -Y direction. If all lines are evenly spaced, the knife
is centered in the C-axis. If the lines are unevenly spaced, the knife is offset from
the center of the C-axis.

Diagnostics 19
Multiple 45 degree Lines

C-axis for proper mechanical alignment relative to the X and Y-axes. During this
diagnostic, the cutter cuts five 45 degree lines in a piece of paper. If all lines are
evenly spaced, the knife is centered in the C-axis. If the lines are unevenly
spaced, the knife is offset from the center of the C-axis.

Good
20 Diagnostics
Bad
Bad
50" Square Test

This Cut Tests diagnostic can be used to check that the beam is square with the
cutting table. The beam is square when neither end leads the other as the beam
travels along the cutting table. In this diagnostic, the GERBERcutter cuts a 1.27
m (50 in.) square from a piece of paper. If corner-to-corner measurements are
the same, the beam is square.
Note:
The Beam Square Test is currently used instead of this

diagnostic.

Before initializing the cutter, turn Run Time Biting OFF.
2. To check results, first measure a diagonal line from the upper left
corner to the lower right corner. Then repeat from the upper right
corner to the lower left corner to get the second measurement.
3. Compare the measurements with those in the table below.

Measurement
Indication
Action
Equal to within 0.8 mm (0.03

in.)
The beam is square.
None
First is greater than second
The beam is not square.

The +Y end of the beam
leads the -Y end.
Use the difference between

these measurements to adjust
beam alignment.
Refer to the GERBERcutter
operator's manual.
Second is greater than first

The -Y end of the beam
leads the +Y end.
Same as above
Diagnostics 21
Concentric Circles
This Cut Tests diagnostic can be used to check for proper alignment of the X, Y,
and C-axes to ensure accurate cutting. In this diagnostic, the cutter cuts eight
concentric circles from a piece of paper.
1. Run the Cut Tests diagnostic as normal, except place a piece of paper
0.5 m (20 in.) square or larger on the table.
2. To check results, make sure that each circle is perfectly round and
exactly 2.54 cm (1 in.) larger than the one inside it. If so, the X, Y, and
C-axes are properly aligned. Call Field Service if circles are not
concentric.
22 Diagnostics
Beam Square Test

Use this Cut Tests diagnostic to check that the beam is square with the cutting
table. In this diagnostic, the cutter plunges the knife at each corner of a square. If
corner-to-corner measurements are the same, neither end leads as the beam
travels along the table and the beam is square.

Place a piece of paper at least 1.5 m (60 in.) square and
preferably larger on the table. This diagnostic must be rerun after
making any adjustments.
Before initializing the cutter, turn Run Time Biting OFF.
2. To check results, first measure a diagonal line from top right tip to
bottom left tip of the knife plunges. Then repeat from top left tip to
lower right tip to get the second measurement. Each line should be 160
cm (63 in.).
3. Compare the measurements with those in the following table.

Measurement
Indication
Action
Equal to within 1.0 mm

(0.03 in.)
The beam is square.
None
First is greater than

second

The +Y end of the beam
leads the -Y end.
Use the difference between

these measurements to adjust
beam alignment.
Refer to the GERBERcutter
operator's manual.
Second is greater than

first

The -Y end of the beam
leads the +Y end.
Same as above.
Diagnostics 23
Heel to Heel Test

Use this Cut Tests diagnostic to check the mechanical alignment of the knife in
the C-axis. The knife must be properly aligned for accurate cutting. In this
diagnostic, the system plunges the knife twice so that alignment can be checked.

After initializing the cutter set Knife speed to:
10,500 rpm for the S-3200 and GT 3250 only
2,500 rpm for all other cutters
CAUTION:
Knife speed must be set to one of the above values to

simulate the knife load caused by cutting a spread and
ensure that results of this diagnostic will be accurate.

2. To check results, compare your test knife cuts with the graphic below.
3. If correct, go to step 5.
4. If the knife is out of alignment, your trained GERBERcutter
maintenance person can adjust knife alignment using the Gerber Knife
Adjustment box. Otherwise, call Field Service.
Note:
A slight negative offset is beneficial under certain cutting

applications. Contact Field Service for recommendations and
limitations.
Heel-to-heel Measurement
Zero Offset
24 Diagnostics
Negative Offset
Positive Offset
5. When alignment is correct, measure the heel-to-heel distance. If this

measurement falls outside the proper range, call Field Service. See the
table below.
GERBERcutter*
Range for High Ply Knife
Range for Low Ply Knife
S-3200, GT 3250
11.0 to 11.5 mm
(0.43 to 0.45 in.)
4.6 to 5.1 mm
(0.18 to 0.20 in.)
S-5200, GT 5250
Fixed at 12.7 mm +/- 0.80

(0.5 in. +/- 0.03)
N/A
S-7200, GT 7250
12.7 to 14.3 mm
(0.5 to 0.56 in.)
N/A
S-91 ZVC
Static S-91
S-91 TCW
* Not applicable for GTxL GERBERcutter
Yaw in X Test
Use this Cut Tests diagnostic to check the knife for yaw in the X-axis. X-axis
yaw is the angle of the knife relative to the X-axis. For most applications, there
should be no yaw; the knife should be parallel to the X-axis. In this diagnostic,
the cutter head travels in a straight line parallel to the X-axis. As it travels, the
cutter head plunges the knife four times. The angle of knife plunges relative to
the line of travel indicates the current yaw value.

= Place a piece of paper 0.5 m (20 in.) square or larger on the table.
= After initializing the cutter, set Knife speed to:
= 10,500 rpm for the S-3200 and GT 3250 only
= 2,500 rpm for all other cutters
CAUTION:

= Set Cutting speed to 1.
Diagnostics 25
2. To check results, draw a line through the first cut from the center of the
heel through the center of the tip. Extend the line past the last cut. The
extended line must pass through all additional cuts in order to have
perfect alignment (shown in the bottom example).
3. If extended lines do not pass through all cuts, the knife is out of
alignment in X. Enter a new value in the C Home to System 0 Degrees
parameter to correct the condition.
Note:
Increasing this value moves toward a positive yaw angle;

decreasing the value moves toward a negative yaw angle.
4. Repeat the diagnostic to check results of your changes. When correct,

save changes to your setup files.
26 Diagnostics
Yaw in Y Test
Use this Cut Tests diagnostic to check the knife for yaw in the Y-axis. Y-axis
yaw is the angle of the knife relative to the Y-axis. For most applications, there
should be no yaw; the knife should be parallel to the Y-axis. In this diagnostic,
the cutter head travels in a straight line parallel to the Y-axis. As it travels, the
cutter head plunges the knife four times. The angle of knife plunges relative to
the line of travel indicates the current yaw value.

After initializing the cutter, set Knife speed to:
10.500 rpm for the S-3200 and GT 3250 only
2,500 rpm for all other cutters
CAUTION:


2. To check results, draw a line through the first cut from the center of the
heel through the center of the tip. Extend the line past the last cut. The
extended line must pass through all additional cuts in order to have
perfect alignment (example at right). If extended lines do not pass
through all cuts, go to step 3.
Diagnostics 27
3. If the knife is out of alignment in Y, enter a new value in the C Home

to System 0 Degrees parameter to correct the condition.
Note:
Increasing this value moves toward a positive yaw angle;

decreasing the value moves toward a negative yaw angle.
4. Repeat the diagnostic to check results of your changes. When correct,

save changes to your setup files.
10" Square, Center Drill Hole
This diagnostic can be used to check that the current drill offset value allows the
GERBERcutter to place drill holes accurately. Drill offset is the location of the
drill bit relative to the origin light. The system cuts a 25.4 cm (10 in.) square and
then places a drill hole in the square. If the hole is in the exact center of the
square, the system is using the proper value for drill offset.
Note:
Note: Drill 1 Offset Setup and Drill 2 Offset Setup are

currently used instead of this diagnostic.
1. Run the Cut Tests diagnostic as normal, except place a piece of paper
that is 0.5 m (about 20 in.) square or larger on the table.
2. To check results, draw diagonal lines from opposite corners of the
square. The lines should cross over the drill hole.
3. If the lines do not cross, the drill offset is incorrect. Call Field Service
to correct the condition.
28 Diagnostics
Geometric Shapes
Use this Cut Tests diagnostic to test for proper functioning of GERBERcutter
components with the C-200MT program. In this diagnostic, the cutter processes
a cut file consisting of several different geometric shapes. The system is
functioning correctly if it cuts all the pieces without any problems.
1. Run the Cut Tests diagnostic as normal, except pull paper from a
spreading table onto the cutting table. Make sure you cover the entire
table.
2. To check results, compare the cut pieces with the pattern below. Call
Field Service if the results are not as expected.
Diagnostics 29
5' Bite Test

Use this Cut Tests diagnostic to test the conveyor for proper bite feeding by
processing two squares (5 ft or 1.524 m) in three bites. If the conveyor is not set
up correctly, the common line shared by the squares does not cut properly.

Make sure Run Time Biting is OFF.
Pull paper from a spreading table onto the cutting table. Make
sure you cover the entire table.
The system cuts square 1, advances 1.524 m (5 ft) to bite 2, cuts square
2, advances 1.524 m (5 ft) to bite 3, and stops cutting.
2. To check results, compare with the pattern below. The conveyor is
properly adjusted if the common line between square 1 and square 2
has been cut only once. Call Field Service if results are not as expected.
30 Diagnostics
Knife Offset Setup

Use this Cut Tests diagnostic to check that the cutter is using the correct value
for knife offset. Knife offset is the location of the knife blade relative to the
origin light. If the system is using the wrong value for knife offset, cuts will not
be made in the correct location.
Note:
This diagnostic should be used whenever the laser light or

head is changed.
1. Run the Cut Tests diagnostic as normal except, place a piece of paper
The cutter positions the knife at, or near, the origin and executes a knife
down cycle. After it stops cutting, the Systems Message box prompts
that processing is complete.
2. Use the Move to Origin command.
3. To check results, make sure that the origin light shines exactly on the
intersection of the horizontal and vertical lines. If it does not, do one of
the following:
Continue with steps 4 through 6.
Call Field Service.
4. Use the Position Info diagnostic to determine the exact location.
5. Make appropriate changes to the Offset in X - Knife and Offset in Y Knife parameters in the System Setup category.
6. Reorigin and repeat this diagnostic to check your changes.
Diagnostics 31
Drill 1 Offset Setup

for the main drill offset. Drill offset is the location of the drill bit relative to the
origin light. If the system is using the wrong value for drill offset, it can not cut
accurately.
Note:
This diagnostic should be used whenever the laser light or head is

changed.
1. Run the Cut Tests diagnostic as normal except place a piece of paper
The cutter drills a single drill hole. The Systems Message box prompts
3. To check results, make sure that the origin light shines exactly onto the
drill hole. If it does not, do one of the following:
Call Field Service.
5. Make appropriate changes to the Offset in X - Drill 1 and Offset in Y Drill 1 parameters in the System Setup category.
32 Diagnostics
Drill 2 Offset Setup

for the auxiliary drill offset. Drill offset is the location of the drill bit relative to
the origin light. If the system is using the wrong value for drill offset, it can not
cut accurately.
Note:
This diagnostic should be used whenever the laser light or head is

changed.
The cutter drills a single drill hole. The Systems Message box prompts
3. To check results, make sure that the origin light shines exactly onto the
drill hole. If it does not, do one of the following:
Call Field Service.
5. Make appropriate changes to the Offset in X - Drill 2 and Offset in Y Drill 2 parameters in the System Setup category.
Diagnostics 33
Pen Offset Setup

This Cut Tests diagnostic can be used to check that the GERBERcutter is using
the correct value for pen offset. Pen offset is the location of the pen relative to
the origin light.
A vertical and a horizontal line are drawn in an L shape. The Systems
Message box prompts that processing is complete.
3. To check results, make sure that the origin light shines exactly on the
intersection of the horizontal and vertical lines. If it does not, do one of
the following:
Call Field Service.
5. Make appropriate changes to the Offset in X - Pen and Offset in Y Pen parameters in the System Setup category.
34 Diagnostics
Beam Square Diagnostics

Beam Squareness
This diagnostic is used along with Beam Square Test to square the beam for
cutters, such as GTxL, with two, independent X motors. Use this diagnostic to
have the system set a Beam Square Adjustment value based on x1 and x2 index
distances. This value needs to be reset whenever:
Mechanical part(s) affecting x1 and x2 index distances have been

replaced or modified
Beam has been mechanically squared
FEP software has been loaded
Once this diagnostic has been run, the beam is automatically squared when you
initialize the cutter, including after EStop or error conditions.
Parameters for Beam Squareness Diagnostic
Two Field Service level parameters in the System Setup Parameters category are
used along with the Beam Squareness diagnostic: Beam Square Adjustment and
Beam Squared.
To set Beam Square Adjustment value
1. Mechanically square the beam as explained in the Maintenance manual

for the GERBERcutter.
2. Make sure that the Beam Squared parameter in the System Setup
Parameters category is set to NO.
The cutter performs normal Home routine, then the beam moves one
inch and back to initial position.
4. Square the beam as explained on next page.
Diagnostics 35
To square beam after value is set
1. Position paper and plastic on the cutter table.

2. From the Diagnostics menu, choose Cut Test and then select Beam
Square Test.
The diagnostic file (diag9.int) is opened.
3. From the Cutter menu, select Move Head To. In the dialog box enter
X5.0, Y5.0. Press Enter or click OK.
4. On the beam control panel do all of the following:
Press the ORIG button.
Turn the VACUUM on.
Set KNIFE to on.
5. Cut the marker.
The knife plunges at each corner of the square.
6. Measure diagonals (about 160 cm).
7. From the Diagnostics menu, select Beam Squareness.
8. In the dialog box, enter the exact measurements for Diagonal 1 and
Diagonal 2.
The system modifies the Beam Square Adjustment parameter and sets
the Beam Squared parameter to YES. Click OK.
To automatically square beam
1. Make sure the Beam Squareness diagnostic has been run at least once.
2. Initialize the cutter. During initialization, the x2 position is adjusted
(click) to the new Beam Square Adjustment value.
36 Diagnostics
Path Intelligence Diagnostics

Use diagnostics in the Path Intelligence submenu to:
Calibrate PI
Optimize PI
Calibration
Use this Path Intelligence diagnostic to set up Path Intelligence (PI) for your
system. Also use this diagnostic to test the current draw of your cutter head and
beam. You should use this diagnostic:
Daily when using PI
For each new spread
This diagnostic checks the amount of electrical current required to move the
cutting head with the knife up in a square pattern. It starts at feed rate 2,
incrementing one feed rate as it moves through each square up to feed rate 15.
After it has finished testing current draw, data is stored for use by Path
Intelligence.
1. From the Diagnostics menu, select Path Intelligence.

2. Select Calibration.
The system moves the cutter head and beam, in a square pattern 14
times. After it stops, respond to the system message as explained in the
following table.
System Message
Appropriate Action
PASS - X and Y currents within normal ranges
Begin cutting.
WARNING - X or Y current increased since last test
Call Field Service.
WARNING - X or Y current higher than normal
Call Field Service.
FAIL - X or Y current unacceptably high
Call Field Service.
Diagnostics 37
Watch Forces
Use this diagnostic to optimize Path Intelligence (PI). To do this, first measure
the force needed to cut different materials at different feed rates and ply heights.
Then for each material type, use this data along with the PI: Optimum Force
parameter to determine the appropriate maximum speed setting and the
maximum number of plies to cut.
1. From the Diagnostics menu, select Path Intelligence.

2. Then select Watch Forces.
The following parameter setting displays in the Settings window:
Force:x.xxx (z.zzz)
where x.xxx is a real- time measure of the force the cutter is using and
z.zzz is the maximum force that has been measured since you turned on
the Watch Forces diagnostic.
Note:
To reset the maximum measured force to zero, you must turn

off this diagnostic and turn it back on.
3. When finished optimizing PI, select Watch Forces again to turn off the
diagnostic.
38 Diagnostics
Software Diagnostics
Diagnostics in this menu are used during software development and
may be used by Field Service when troubleshooting.
Restorable Info
This diagnostic provides information that can be used to restore values after a
system shut down. The types of information include:
Knife Wear
Origin
Setup
Marker Info
Queue Info
To run the diagnostic:
1. From the Diagnostics menu, choose Software Diagnostics and then

select Restorable Info.
2. View information about the current state.
3. To close the window, click the button marked by an X at the top right
corner.
Debug Window Diagnostic
Use this diagnostic to open a window to display internal diagnostic and
communication information. Event Logging in the Software Parameters category
must be enabled.

select Debug Window.
2. To close the window after viewing debug data, repeat step 1.
Diagnostics 39
Servo Data Logging Diagnostic

Use this diagnostic to copy the most recent communication data between motion
control board and operator console to hard disk or to a 3.5 inch disk for analysis.

select Servo Data Logging.
2. To copy to a 3.5 inch disk, type a:\datalog.dat in the File Name field.
3. To change the sample interval, click the up or down arrow buttons and
then click the Set Mask button.
4. Click the Upload Data button.
5. To close the window, click the button marked with an X at the top right
corner.
Error Simulation Diagnostic
Use this diagnostic to simulate:
Actual error message and evaluate cutter error handling
Dr. Watson error for Windows NT

select Error Simulation.
2. To evaluate cutter error handling, type in the error number you want to
simulate and click OK.
Note:
Errors 4000 and 4001 occur when the system identifies a

situation and then calls a shut down. Errors 4002 and 4003
are invoked without any prior warning to the system. When
simulating errors 4002 or 4003, a marker must be opened and
run. The error will occur at piece #2 in the marker.
3. To evaluate a Dr. Watson error, click the Dr Watson Error Simulation

button. When the warning displays, click OK to continue or Cancel to
return to the diagnostic. Click OK to save the unhandled exception to
the c:\bin\c200mt.rpt file.
40 Diagnostics
Communications Statistics
Use this diagnostic to view how many attempts were made to establish:
Communication between the controller and the operator console.
Why communications failed.

select Communications Statistics.
2. To close the window, click the button marked by an x at the top right
corner.
Dual Beam Diagnostics

GERBERcutters that have the dual beam option have additional diagnostics to
check the secondary beam. Refer to the online help for your GERBERcutter.
Diagnostics 41
42 Diagnostics
Diagnostic Addendum
Dynamic Offset / Yaw Cut Test
Offset
Use this Cut Tests diagnostic as follows to check offset whenever maintenance is
performed on the sharpener or roller guide or if a cut quality or sizing condition
exists.
1. From the Diagnostics menu, choose Cut Tests and select Dynamic
Yaw / Offset.
2. Select 1 inch to open the YAW 1in. cut file or select 3 cm to run the
YAW 3cm cut file.
3. Place a 4 inch x 8 inch stack of a typical material being cut on the
cutting surface. Use underlay paper and overlay plastic.
Note:
Best results are obtained with medium to high ply test cuts of
harder materials.
4. Select the appropriate knife speed and feed rate for material to be cut.
Run the cut test.
5. Measure the distance between the points of the two knife plunges
(distance A). The measurement should be 1 inch or 3 cm, depending on
the specific cut test run.
6. If the measurement is correct, go to step 9. Or to check Yaw also, go to

step 6 in the Yaw procedure.
7. If the measurement is incorrect, refer to presser foot roller guide
adjustments for adjustment.
8. After adjustment, repeat steps 2 through 7 until it is corrected.
Diagnostic Addendum 1
9. Exit the diagnostic.

Yaw
Use this diagnostic as follows to check yaw whenever maintenance is performed

on C-axis components or the sharpener.
1. From the Diagnostics menu, choose Cut Tests and select Dynamic
Yaw / Offset.
2. Select 1 inch to open the YAW 1in. cut file or select 3 cm to run the
YAW 3cm cut file.
3. Place a 4 inch x 8 inch stack of a typical material being cut on the
cutting surface. Use underlay paper and overlay plastic.
Note:
Best results are obtained with medium to high ply test cuts of
harder materials.
4. Select the appropriate knife speed and feed rate for material to be cut.
Run the cut test.
5. Measure the distance between the points of the two knife plunges
(distance A). The measurement should be 1 inch or 3 cm based on the
specific cut test run.
6. Measure the distance between the two cut lines (distance B) midway
from the ends of the lines. The measurement should be equal to the
offset measurement. Any CW Piece deviation (refer to graphs on
next page) is described as B A.
7. If the measurements are correct, go to step 10.

8. If the measurement is incorrect, perform the C Home to System Zero
diagnostic using the value determined from graph 1 (in inches) or graph
2 (in centimeters) to modify the C Home to System 0 Degrees
parameter. See graphs on next page.
9. Repeat steps 2 through 8 until the measurements are correct.
2 Diagnostic Addendum Dynamic Offset/Yaw Cut Test
10. Exit the diagnostic.
+ Yaw
- Yaw
Diagnostic Addendum 3
4 Diagnostic Addendum Dynamic Offset/Yaw Cut Test
Error Messages
Field Service
If a condition still exists after using this appendix to troubleshoot, call your in-house
service representative or Gerber Field Service. In North America, call 800-321-2448.
Outside North America, call your local service office. Have your service contract
number ready.
Error Messages
The GERBERcutter displays an error message dialog box when it detects an error
condition. The system numbers these error messages for easy reference. The first digit
of the error number defines the error class. The error classes range from 1 to 4, with
class 1 being the least severe. Preprocess errror messages do not have an error number.
Tables in this appendix list error messages, their causes, and possible solutions.
Note:
For the most current information on error messages,

refer to the C-200MT online help. If necessary, this help
file can be accessed from another PC, by searching the
C-200MT software CD and double-clicking on the
C200MT.hlp file.
Error Message
Type
Error Number
Range
Page #
Class 1 FEP
1002-1606
Class 1 MCC
1000-1701
11
Class 2
2000-2552
19
Class 3
3000-3810
24
Class 4
4600
28
Error Messages 1
Class 1 FEP Errors

The following table lists class 1 FEP errors. These errors relate to conditions
with the cut file. When a class 1 error occurs, the system stops cutting.
To resume cutting, see the Recovery chapter. Also, refer to the GERBERcutter
operators manual.
Class 1 FEP Errors

Error
Code
Description
Possible Cause or Effect
Possible Solutions
1002
Illegal character in
logical block
System found a character other

than X, Y, Z, Q, D, M, S, H, or
N in the cut file.
Edit the cut file for the illegal

character. Remove the illegal
character or change it to a legal
character.
1003
Block of data in file too

big
In the cut file, the end of

block character is missing or
the block exceeds the number
of characters allowed.
Use Single Step mode to check

the cut file. Insert an end of block
character (*), if needed.
1004
Invalid tool code
The system found a tool code

it does not support in the cut
file.

the cut file. Remove or change
the invalid tool code.
1005
Move greater than

maximum allowed
Data point separation in the

cut file exceeds the value set
in the setup.
Increase the Maximum Segment

Length parameter in the setup.
1006
Point separation not

sufficient
In the cut file, distance

between data points is less
than 0.025 mm (0.001 in.).
Redigitize the piece.

Regenerate the cut file.
1007
Unexpected end of file

encountered
The system found an

unexpected M00 (end of file)
code in the cut file.

the cut file for the incorrect end
of file code (M00). Remove the
incorrect code.
1008
Invalid bite size in file
In the cut file, bite size

Regenerate the cut file with a bite
exceeds the limits of the table. size that fits the table.
1009
Error converting ASCII

to integer
Bad cut file.
1010
Invalid non-tool code
The system found a non-tool

Same as 1009.
code in the data in the cut file.
1011
Block of M20 data in file

too big
A message stop (M20) has

more than 40 characters in the
cut file.
Edit data for message stop.

1012
M31 data block expected
Label data is missing in the

cut file.
Same as 1009.
2 Error Messages
Class 1 FEP Errors (Contd)

Error
Code
Description
Possible Solutions
1013
Invalid clipping window

limits
Clipping option is enabled,

but upper and lower Y
boundaries are not within
limits.
In the setup, set the Clipping Low

Boundary and Clipping High
Boundary parameters within
specified limits.
1014
Clipping boundaries not

set
Clipping is enabled, but you

did not set the upper and
lower Y boundaries.
Same as 1013.
1015
Too many optional stops

in the marker
The system found more than

100 OPSTOPs in the cut file
or bite.
Regenerate cut file with fewer

than 100 OPSTOPS per cut file or
bite.
1016
Illegal fetch preset

optional stop table
The Preset Optional Stop

Table is corrupt.
Quit the C-200MT program, turn

off the power, and restart. Try
processing the cut file again.
1017
Offtable +X
You told the cutter head to go

farther than the cutting table
limits.
Move the origin.

Check cut file format.
Check that the cutter head and
beam are not too close to the limit
switches.
1018
Offtable - X
Same as 1017.
Same as 1017.
1019
Offtable +Y
Same as 1017.
Same as 1017.
1020
Offtable - Y
Same as 1017.
Same as 1017.
1021
M20 Message was not

found
Marker Size: Use M20 Code

parameter is ON, but there is
no M20 code in the cut file.
Set the Marker Size: Use M20

Code parameter to OFF.
1022
File not found for AAMA

conversion
System could not find this

file. The file has been deleted
or renamed.
Find or rename the missing file.
1023
AAMA conversion init

failed
Bad AAMA cut file.
Same as 1009.
1024
Incorrect file format
AAMA date conversion is

turned on but the cut file is
not AAMA data.
Turn off AAMA Data Conversion

parameter.
1086
M19 found without a

notch
Improper use of M19 code in

the cut file.
Same as 1009.
1100
Wrong number of
parameters : ER
Communication error
between the FEP and the
MCC.

off the power, and restart. Call
Field Service if condition persists.
1101
Wrong number of
parameters : LS, FS
Same as 1100.
Same as 1100.
Error Messages 3

Error
Code
Description
Possible Solutions
1102
Wrong number of
parameters : OA
Communication error
MCC.

1103
Wrong number of
parameters : OI
Same as 1102.
Same as 1102.
1104
Wrong number of
parameters : PG
Same as 1102.
Same as 1102.
1105
Wrong number of
parameters : TR
Same as 1102.
Same as 1102.
1106
Wrong number of
parameters : OR
Same as 1102.
Same as 1102.
1107
BGL string not recognized Same as 1102.
Same as 1102.
1108
Character not recognized

in string
Same as 1102.
Same as 1102.
1109
Error number not valid
Same as 1102.
Same as 1102.
1110
Status item number not

valid
Same as 1102.
Same as 1102.
1111
Parameter number not

valid
Same as 1102.
Same as 1102.
1112
Status value out of range
Same as 1102.
Same as 1102.
1113
Parameter value out of

range
Same as 1102.
Same as 1102.
1114
Reached max number of

BGL strings
Same as 1102.
Same as 1102.
1115
Wrong number of
parameters: OS
Same as 1102.
Same as 1102.
1116
Wrong number of
parameters: IS
Same as 1102.
Same as 1102.
1117
The Labeler is not

supported
System found an M31 (labeler)

code in the cut file.
Set the Ignore Label Cycle (M31)

Codes parameter to ON.
1118
The Auxiliary Drill is not

supported
System found an M44

(auxiliary drill) code in the
cut file.
Set the Ignore Aux Drill (M44)

Codes parameter to ON.
1119
Wrong number of
parameters: DO
Same as 1102.
Same as 1102.
1120
Wrong number of
parameters: DI
Same as 1102.
Same as 1102.
4 Error Messages

Error
Code
Description
Possible Solutions
1121
Wrong number of
parameters: BS
Same as 1102.
Same as 1102.
1122
Wrong number of
parameters: YO
Same as 1102.
Same as 1102.
1200
Message queue overflow
Same as 1102.
Same as 1102.
1201
PC Error queue overflow
Same as 1102.
Same as 1102.
1202
Pathmod queue overflow
Same as 1102.
Same as 1102.
1203
ANSI sequence sent too

long
Same as 1102.
Same as 1102.
1204
Controller Error queue

overflow
Same as 1102.
Same as 1102.
1300
Timeout error on serial 2

line
Same as 1102.
Same as 1102.
1301
Too many bad buffers or

rejects
Same as 1102.
Same as 1102.
1302
Overrun on serial 2 line
Same as 1102.
Same as 1102.
1303
Parity error on serial 2

line
Same as 1102.
Same as 1102.
1304
Framing error on serial 2

line
Same as 1102.
Same as 1102.
1305
Break interrupt on serial

2 line
Same as 1102.
Same as 1102.
1306
OR attempt has failed (no

buffers)
Same as 1102.
Same as 1102.
1308
Char thrown away from

protocol
Same as 1102.
Same as 1102.
1311
I/O Error reading cut file
Disk drive failure while

accessing the cut file.
Check that a disk is in the drive or

that the disk controller has failed.
From the SYSTEM: prompt, run
CHKDSK or SCANDISK to see
if the disk is damaged.
1312
File Copy: Error reading

file
Same as 1311.
Same as 1311.
1313
I/O Error During Piece

Search
Same as 1311.
Same as 1311.
1314
I/O Error During Bite

Search
Same as 1311.
Same as 1311.
1315
Network I/O Error
Network failure while

accessing the cut file.
Check the network file server and

cables.
Error Messages 5

Error
Code
Description
1316
File Copy Memory

Allocation Error
Not enough FEP memory to

run the C-200MT program.
Remove memory-resident FEP

programs that do not relate to the
C-200MT.
1317
File Copy: Error Writing

File
Disk drive failure while

writing the cut file.
Check that a disk is in the drive or

that the disk controller has failed.
From the SYSTEM: prompt, run
CHKDSK or SCANDISK to see
if the disk is damaged.
Close the cut file and open again.
1318
Adjust and re-origin

before continuing
Error during bite caused a

loss of position.
Close the cut file. Reorigin at the

bite edge clip. Use the Piece
Search command to find the piece
being cut. Press F12.
1319
Bite adjust value out of

range
Difference between actual

conveyor move and desired
conveyor move was greater
than Maximum Bite
Adjustment parameter.
Check the bite encoder and the

conveyor drive motor and
transmission. Call Field Service.
Increase Maximum Bite
Adjustment parameter.
1320
Controller not responding
Internal communication
connection not established.

power off, and restart.
1321
Cannot initialize comm

port
Unable to initialize
communication line.
Set the communications port in

the setup.
1400
File not open in cut

processor
You did not ask the system to

open a cut file.
Press F1 to find and open a cut

file.
1401
Error closing PC file
The cut file cannot be closed.
Same as 1317.
1402
Error seeking to file

position
System cannot access the cut

data file.
Same as 1317.
1403
Error locking destination

file
Occurs when copying files on

a network system.
The network locks the file

because another operator is
accessing the same file. Try again
when the file is not being
accessed.
1404
Error locking source file
Same as 1403.
Same as 1403.
1405
Error unlocking
destination file
Same as 1403.
Same as 1403.
1406
Error unlocking source

file
Same as 1403.
Same as 1403.
1407
Error flushing file
Same as 1403.
Same as 1403.
6 Error Messages
Possible Solutions

Error
Code
Description
Possible Solutions
1408
Origin not reset since bad

bite
Message appears if error code

1318 is ignored.
Close the cut file. Reorigin at the

bite edge clip. Use the Piece
Search command to find the piece
being cut. Press START.
1409
\SYSFILES\ENGLISH\
DG23.INT not found

or renamed.
Quit the C-200MT program and

reload the C-200MT software.
Call Field Service if condition
persists.
1410
Timeout Error requesting

input status
Communication error
MCC.

persists.
1411

output status
Same as 1410.
Same as 1410.
1412

BCC status
Communication error
between the MCC and BCC.
Same as 1410.
1413
\SYSFILES\ENGLISH\
DG16.INT not found

or renamed.
Same as 1410.
1414
Inv text
\sysfiles\english\dg16.int
The file has been corrupted.
Same as 1410.
1415
Error: Timeout waiting

for DO data
Same as 1410.
Same as 1410.
1416

for DI data
Same as 1410.
Same as 1410.
1417

for LS49 status
Same as 1410.
Same as 1410.
1418
\SYSFILES\ENGLISH\
DG23.INT not found
Missing or bad message file.
Same as 1410.
1420
Inv text
\sysfiles\english\dg29.int
Same as 1418.
Same as 1410.
1421

for sharpen status
Same as 1410.
Same as 1410.
1422
SBITE: Not enough

memory for sbite
Not enough FEP memory.
Same as 1316.
1423
SBITE: Invalid bite data

detected
System could not understand

bite commands in the cut file.
Regenerate the cut file or use a

static bite marker.
Error Messages 7

Error
Code
Description
Possible Solutions
1424
SBITE: Bad
tablesize/bitesize
Maximum Bite Length

parameter must be greater
than Minimum Bite Length
parameter.
Check the Maximum Bite Length

and Minimum Bite Length
parameters.
1425
SBITE: Premature EOF
Bad cut file.
1427
SBITE: Cant read input

file
Bad or missing cut file.
Check the source disk drive or

regenerate the cut file.
1428
SBITE: Cant write

output file
Hard disk drive may be full

or bad.
Use the DIR command to see if

the hard disk drive is full.
1429
SBITE: Cant bite

without reorder
Run time biting could not

process the cut file.
Check the Run Time Biting

parameter or regenerate the cut
file.
1430
SBITE: Last position not

in last bite
Head Park command in the

cut file is not correct.
Correct the cut file.
1431
SBITE: Advance needed

to cut pieces
Invalid bite parameters.
Same as 1424.
1432
SBITE: Deadend segment Piece contains a long internal

piece not cut
line that does not fit in one
bite.
Change the bite parameters or

eliminate/change the piece in the
cut file.
1433
SBITE: Piece requires

too many splits
More than 16 splits are

required for one piece.
Increase the length of the bite by

increasing the Minimum Bite
Length and Maximum Bite
Length parameters.
1434
SBITE: Error opening

temp output file
Same as 1428.
Same as 1428.
1435
SBITE: Invalid error

number
FEP internal software error.

persists.
1436
SBITE: Cant open

SBITE.DSP

or renamed.

off the power, and restart. Try
processing the cut file again.
If unsuccessful, reload the
C-200MT software.
8 Error Messages

Error
Code
Description
Possible Solutions
1437
Create error
C:\SYSFILES\
RESSTATE.INT
1438
Seek error C:\SYSFILES\ Same as 1437.

RESSTATE.INT
Same as 1437.
1439
Write error
C:\SYSFILES\
RESSTATE.INT
Same as 1437.
Same as 1437.
1440
Read error
C:\SYSFILES\
RESSTATE.INT
Same as 1437.
Same as 1437.
1441
SBITE: Min first bite size

too small
Minimum size of first bite is

set too low (contiguous cut
feature only).
Increase the size of first bite to at

least twice the difference between
the maximum and minimum bite
sizes.
1443
SBITE: Improper number

of markers
FEP internal software error.
Call Field Service.
1444
SBITE: The two markers

overlap
You are cutting two markers

and the markers overlap.
You are cutting two markers
and tubular goods are being
cut. Cut lines extend beyond
actual goods.
Separate the spreads. Set

Selvage/Web cutting to OFF.
1445
SBITE: Cant write

binary file
Problem accessing internal

application file.
Check whether the hard disk

drive or drive controller has
failed. Quit the C-200MT
program and restart.
Run Scandisk.
1446
SBITE: Cant read binary

file
Same as 1445.
Same as 1445.
1447
SBITE: Binary file

checksum error
Same as 1445.
Same as 1445.
1448
SBITE: Cant find piece

with matching ID
Same as 1445.
Same as 1445.
1449
SBITE: Cant bite

OPSTOP sections
OPSTOP section processing

is Enabled and expects only
one opstop per section.
Correct file so that only one

opstop per section exists.
Call Field Service.
Error occurred while

accessing the STATE SAVE
file.
Check whether the hard disk

drive or drive controller has
failed. Quit the C-200MT
program and restart.
Run Scandisk.
Error Messages 9

Error
Code
Description
Possible Solutions
1450
Auto-Scale Y value is out

of range

System is installed and
enabled. The system will
scale the file in Y to fit the
measured tube width. The
scale factor has exceeded the
allowable range.
Verify that the correct file has

been selected for the width of
material to be cut.
1600
In procedure failed
Communication error
Motion Control Computer.

1601
Error: The controller is not

initialized
You did not home the beam

before trying to process a cut
file.
1602
Error: K.I. not nulled
You did not reset Knife

Intelligence.
Use the Null KI command to null

Knife Intelligence.
1603
Error: K.I. not turned on
KI: On/Off parameter is

turned OFF and the Disallow
Cutting with KI Off
parameter is enabled.
Enable the KI: On/Off parameter.
1604
Not allowed while cutting
You attempted to use a

command not permitted while
the cutter is in Auto Mode.
Wait until cutting is finished.

Stop cutting.
1605
OPSTOP and PreDrill

options cant both be
selected at one time
Both options are enabled.
Disable one of the options.
1606
SBITE: Too many bites
The file has exceeded the

total number of allowed bites.
Increase the Maximum Bite size.

Reduce the overall size of the file
by removing some of its length.
10 Error Messages
Class 1 MCC Errors

The following table lists class 1 MCC errors. These errors relate to conditions with the
commands that the Motion Control Computer (MCC) sends to the cutting table. When a
class 1 MCC error occurs, the system stops cutting. To resume cutting, see the Recovery
chapter. Also refer to the GERBERcutter operators manual.
Class 1 MCC Errors

Error
Code
Error message
Cause or Effect
Possible Solution
1000
MCC Servo Processor

failed to report version
number
MCC Servo Processor boot

prom does not support
version number reporting.
Servo program failed to
initialize properly.
Restart program. Call Field

Service if condition persists.
Check version level of MCC
Servo Processor boot prom and
upgrade if necessary.
Reload C-200MT software.
1001
Beam Control Panel 1

Failed
Keypad #1 not functional.
Check that the cable to the BCC

is connected. Turn off the power
and restart the system.
1002

Failed
Same as 1001.
1003

Failed
Same as 1001.
1004
XY Axes stopped
initialization not
completed
X and/or Y limit switch was

not reached during beam
initialization.
Make sure limit switches are

functioning properly.
1005
C Axis stopped
initialization not
completed
C home switch not reached

during beam initialization.
Make sure home switch is

functioning properly.
1006
Error occurred while

homing
Beam stops during

initialization.
Subsequent error should follow.
1007
XY Axes could not get

off limit switches
Limit switches did not

disengage after beam moved
maximum distance from
switches.
Increase the X Home to System 0

and Y Home to System 0
parameters.
1008
C Axis could not get off

limit switch
Limit switch did not

disengage after head rotated
maximum distance from
switch.
Increase C Home to System 0

Degrees parameter.
1009
Encoder reset failure
Servo controller failed to

reset encoders.

Error Messages 11
Class 1 MCC Errors (Contd)

Error
Code
Error message
Cause or Effect
Possible Solution
1021
Bite Sensor not down
Bite sensor down limit switch

not activated after sensor was
commanded down.
Use Input Output Test (DG23)

diagnostic to make sure sensor
can drop and that limit switch
light comes on properly.
1022
Bite Sensor not up
Bite sensor up limit switch

not activated after sensor was
commanded up.
Same as 1021.
1023
MCC Servo Processor

Rejected Jog command

perform command.
Same as 1021.
1024
MCC Servo Processor

Rejected Manual Bite
command
Same as 1023.
Same as 1021.
1025
MCC Servo Processor

Rejected Automatic Bite
command
Same as 1023.

1100
Knife not up
The beam does not move

when you press the slew keys
or when under control of the
system.
Check that there is enough air

pressure (about 60 psi).
Check that up limit switch is
made.
Check for loose connections or
broken wires to up limit switch.
1101
Knife not down
Same as 1100.

Check that down limit switch is
made.
broken wires to down limit switch.
1102
Knife motor not on
The knife motor does not

operate.
Check for loose or broken wires.

Check fuses on knife drive panel.
Check knife motor.
S-3200 On the beam control
panel, check that KNIFE is set to
ON.
S-91 Make sure you fastened
the cutter head cover securely.
Check the head interlock switch.
1103
Knife motor not

responding
The knife motor is not

reciprocating, especially after
an EStop occurs.
Turn the knife motor ON before

starting the cutter. After an EStop
occurs, turn it OFF and then ON.
The knife speed sensor may

be non-functional.
Call Field Service.
12 Error Messages

Error
Code
Error message
Cause or Effect
1105
Knife not up for sharpen
The knife did not come up for

sharpening.

Check that up limit switch is
made.
broken wires to up limit switch.
1107
Drill not up
On systems without a drill,

the Lm Switch Status - Drill1
parameter is set to UP,
DOWN, or BOTH.
On systems without a drill, set the

Lm Switch Status - Drill1
parameter to NONE.
Lm Switch Active State Drill1 is set incorrectly for

cutter hardware.
Reverse the setting for this

parameter.
Drill up limit switch not

activated after drill was
commanded up.

diagnostic to make sure drill can
rise and that limit switch light
comes on properly.
On systems without a drill,

the Lm Switch Status - Drill1
parameter is set to UP,
DOWN, or BOTH.

parameter to NONE.

cutter hardware.

parameter.
Drill down limit switch not

activated after drill was
commanded down.

diagnostic to make sure drill can
drop and that limit switch light
comes on properly.
On systems without an
auxillary drill, the Lm Switch
Status - Drill2 parameter is
set to UP, DOWN, or BOTH.

parameter to NONE.

cutter hardware.

parameter.
Auxillary drill up limit switch

not activated after drill was
commanded up.

diagnostic to make sure auxiliary
drill can rise and that limit switch
1108
1109
Drill not down
Auxillary Drill not up
Possible Solution
Error Messages 13

Error
Code
Error message
Cause or Effect
Possible Solution
1110
Auxillary Drill not down
On systems without an
auxillary drill, the Lm Switch
Status - Drill2 parameter is
set to UP, DOWN, or BOTH.

parameter to NONE.

cutter hardware.

parameter.
Auxillary drill down limit

switch not activated after drill
was commanded down.

diagnostic to make sure auxiliary
drill can drop and that limit
switch light comes on properly.
1118
Knife not oriented in

C-axis direction
System can not tell the

orientation of the C-axis.

1119
TOOL switch in UP
position
You pressed Start but did not

set TOOL to AUTO.
On the beam control panel, set

TOOL to AUTO. Press Start to
resume cutting.
1120
Knife speed above

maximum
Knife speed exceeded

maximum set in the setup.
Call Field Service.
1121
C-axis change too large

with knife
System detects a C-axis move

with the knife down that
exceeds the parameter values
in the setup.
Check the cut file, and if necessary,

regenerate it.
1122
Tool position uncertain
The system does not know

the tool location.

diagnostic to make sure knife and
drill can rise and that limit switch
Check that the knife and drill are
up and limit switches are made.
1124
Not a bite feed system
You tried to process a cut file

containing bite data.
Regenerate the cut file without

bite data or set Ignore Move
Conveyor (M69) codes to ON.
1219
Controller in uninitialized
state
You tried to move the cutter

head or beam or start cutting
before initializing the cutter.
1220
Normal command path

disabled
Bad command from the MCC

to the PC.

14 Error Messages

Error
Code
Error message
Cause or Effect
Possible Solution
1311
Error Invalid BCC byte

number
FEP told controller to act on a

BCC not numbered 0-3.

1312
Error Invalid PIA byte

number

PIA (I/O chip) not numbered
0-1.
Same as 1311.
1313
Error Invalid MFP byte

number

MFP (I/O chip) not numbered
0.
Same as 1311.
1314
Error Invalid I/O device

number
FEP told controller to act on

an I/O device not numbered
0-2.
Same as 1311.
1315
Bad piece number
FEP sent a bad piece number

to the controller.
Same as 1311.
1316
Unable to communicate
with PC
Controller failed telling the

FEP it is done initializing
itself.
Same as 1311.
1317
IN sent during auto mode
FEP told controller to initialize

during automatic mode.
Same as 1311.
1318
Cannot allocate memory

block
Memory error on the MCC

board.
Same as 1311.
1319
Bad argument with PW

command
FEP sent a bad PW (power

ON/OFF) command to the
controller.
Same as 1311.
1320
Still logging data
Second request for data

logging submitted before first
request was finished.
Same as 1311.
1321
Still sending logged data
Data is still being transmitted

to the PC.
Same as 1311.
1322
No logged data available
Data logging was requested

for motor that was not active.
Perform cutting as instructed by

Field Service and then request
data logging.
1333
Invalid BGL command
FEP sent bad command to

controller.
Same as 1311.
1412
Table vacuum too low or

not on
Vacuum not on when

expected.

diagnostic to verify that the
vacuum system works.
Error Messages 15

Error
Code
Error message
Cause or Effect
Possible Solution
1415
Max. cut speed not less

than dry haul speed
Path Intelligence expects cut

speed to be less than dry haul
speed.
Set the Maximum Cut Velocity

parameter lower than the
parameters.
1416
Excessive resistance to
head movement
Excessive current is required

to move the cutter head.
Check the mechanical condition

of the system.
Reduce ply height.
1417
Table vacuum not off
The vacuum took too long to

drop below value set by
vacuum sensor.
Call Field Service.
1421
Unable to Home
Initialization unable to start.
Subsequent error message should

follow.
1422
X Limit Switch Active
Beam is on X limit switch.
Slew in +X direction at least 0.5

in.
1423
Y Limit Switch Active
Beam is on Y limit switch.
Slew in +Y direction at least 0.5

in.
1424
Unable to move
Move unable to begin.
Same as 1421.
1427
Adjust and re-origin

before continuing
Bad bite occurred previously.
Set the origin.
1428
Unable to sharpen
Sharpen unable to begin.
Same as 1421.
1429
Unable to select tool
Tool selection failed.
Same as 1421.
1431
Cant jog during file

processing
Jogging the conveyor while

processing a cut file would
cause a loss of position.
Use manual bite or close the cut

file before jogging the conveyor.
1432
Cleaner head not retracted Mechanism physically

jammed by debris. Limit
switch not working.
Inspect the cleaner head for

damage or debris. Inspect the
limit switch. Reinitialize the
controller. Exit and restart the
C-200MT program, if necessary.
1433
Edge sensor not retracted
Misalignment of limit switch.
Check limit switch. Check

cylinder for binding.
1434
Edge sensor not fully

engaged
Same as 1433.
Same as 1433.
1435
X-axis edge alignment

sensor not initialized
Sensor failure.
Adjust sensor position.

If not resolved, shut down
C-200MT, fix or replace sensor,
and run C-200MT.
16 Error Messages

Error
Code
Error message
1450
Slat advance timeout
Same as 1432.
Same as 1432.
1451
Cleaner head home

timeout
Same as 1432.
Same as 1432.
1452
Cleaner head away

timeout
Same as 1432.
Same as 1432.
1453
Cleaner head plunge

timeout
Same as 1432.
Same as 1432.
1616
Sharpener solenoid not

fully disengaged
Sharpener limit switch

indicates sharpener not in
safe position to continue.

diagnostic to verify that sharpener
solenoid is functional and limit
switch light comes on properly.
1617
Invalid Encoder ID to be
Zeroed
FEP told C-200MT to zero a

non-existent encoder.

1618
Invalid Servo signal to be

set
FEP told controller to zero a

non-existent Servo signal.
Same as 1617.
1619
Error setting X Dynamic

coefficients
Servo coefficients sent during

initialization were rejected.
Restart program. Call Field

1620
Error setting Y Dynamic

coefficients
Same as 1619.
Same as 1619.
1621
Error setting C Dynamic

coefficients
Same as 1619.
Same as 1619.
1622
Error setting X Static

coefficients
Same as 1619.
Same as 1619.
1623
Error setting Y Static

coefficients
Same as 1619.
Same as 1619.
1624
Error setting C Static

coefficients
Same as 1619.
Same as 1619.
1625
Error setting Bite-X

coefficients
Same as 1619.
Same as 1619.
1626
Error setting Bite-Y

coefficients
Same as 1619.
Same as 1619.
1627
Error setting Stop

Parameters
Servo stop parameters sent

during initialization were
rejected.
Same as 1619.
Cause or Effect
Possible Solution
Error Messages 17

Error
Code
Error message
Cause or Effect
Possible Solution
1628
Error setting XYC scale
Servo X, Y, and C scale

parameters sent during
initialization were rejected.
Same as 1619.
1629
Error enabling Servo

Loops

initialize properly.
Same as 1619.
1630
Error setting XYC step
Servo stop parameters sent

during initialization were
rejected.
Same as 1619.
1633
Requested X position is
unavailable
1) Performed Manual Jog

1) Initialize system.
in -X during AccuMatch.
2) Opstop position cant be
2) Jog table in -X a small amount;
reached due to bite correction. and Restore State to that bite.
1700
Excessive force used

during static friction test
Same as 1630.
Same as 1619.
1701
Test aborted
Same as 1630.
Same as 1619.
18 Error Messages
Class 2 Errors
The following table lists class 2 communication and data processing errors.
When a class 2 error occurs, the system displays an error message.
To resume cutting, see the Recovery chapter. Also, refer to the GERBERcutter
operators manual.
Class 2 Errors
Error
Code
Description
Cause or Effect
Possible Solution
2000
X following error
Commanded motion not

followed quickly enough by
servo controller.

off the power, and restart. Check
the mechanical condition of the
system. Call Field Service if
condition persists.
2001
Y following error
Same as 2000.
Same as 2000.
2002
C following error
Same as 2000.
Same as 2000.
2003
Conveyor beam
following error
Same as 2000.
Same as 2000.
2004
Vacuum following error
Same as 2000.

2005
Knife following error
Same as 2000.
Same as 2004.
2006
K.I. sensor failure
Knife Intelligence sensor is

not returning the proper
values.
Use the KI Calibration (DG20)

diagnostic to check that KI sensor
is working. Call Field Service if
condition persists.
2007
K.I. calibration failure
Knife Intelligence sensor

calibration off by more than
1.5 volts.
Use the KI Calibration (DG20)

diagnostic to recalibrate KI sensor.
2020
Conveyor table following

error
Conveyor did not move when

commanded.
Same as 2004.
2021
Bite gap > 1"
Conveyor coasted more than

1 inch from the beam.
Same as 2004.
2022
X commanded position
error
Commanded motor positon

cannot be attained.
Decrease cut speed (feed rate) by

10% and retry. Call Field Service
if condition persists.
2023
Y commanded position
error

cannot be attained.
Same as 2022.
2024
C commanded position
error

cannot be attained.
Same as 2022.
Error Messages 19
Class 2 Errors (Contd)
Error
Code
Description
2030
X2 following error
X2 motor commanded motion Same as 2004.

not followed quickly enough
by servo controller.
2031
X/X2 follwing error
X1 and X2 motor positions

are not follwing each other
closely enough.
Verify that the beam is

mechanically square. Call Field
2302
Illegal tool command
FEP sent invalid command

during automatic mode.
Same as 2004.
2304
Conveyor bite size not

read
Automatic bite requested

without FEP having sent bite
size to Motion controller.
Same as 2004.
2305
Bite encoder off table
Bite encoder is not over the

Slew the cutter head away from
cutting table for a manual bite. the edge of the table.
2307
BGL command error
Communication error between

MCC and FEP.

2308
Tool select during tool

down
Same as 2307.
Same as 2307.
2310
Non-numeric char in
ASCII to integer
conversion
Same as 2307.
Same as 2307.
2311
Overflow converting
ASCII to integer
Same as 2307.
Same as 2307.
2312
Bad character in ASCII to

Bool conversion
Same as 2307.
Same as 2307.
2313
Invalid normal BGL

command
Same as 2307.
Same as 2307.
2314
BGL message command

(MS) not enabled
Same as 2307.
Same as 2307.
2315
Too many parameters for

BGL command
Same as 2307.
Same as 2307.
2316
Invalid BGL parameter ID Same as 2307.
Same as 2307.
2317
BGL parameter for

unknown command
Same as 2307.
Same as 2307.
2318
Invalid BGL tool select
Same as 2307.
Same as 2307.
20 Error Messages
Cause or Effect
Possible Solution
Error
Code
Description
Cause or Effect
Possible Solution
2319
Invalid BGL format for

tool select
Same as 2307.
Same as 2307.
2321
Non-existent command in
contour builder
Same as 2307.
Same as 2307.
2322
Too few params for

Normal command
Same as 2307.
Same as 2307.
2330
Non-numeric char in
ASCII to integer
conversion
Same as 2307.
Same as 2307.
2331
Overflow converting
ASCII to integer
Same as 2307.
Same as 2307.
2332
Bad character in ASCII to

Bool conversion
Same as 2307.
Same as 2307.
2333
Invalid immediate BGL

command
Same as 2307.
Same as 2307.
2334
BGL message command

(MS) not enabled
Same as 2307.
Same as 2307.
2335
Too many parameters for

BGL Command
Same as 2307.
Same as 2307.
2336
Invalid BGL parameter ID Same as 2307.
Same as 2307.
2337
BGL parameter for

unknown command
Same as 2307.
Same as 2307.
2338
Invalid BGL tool selected
Same as 2307.
Same as 2307.
2339
Invalid BGL format for tool Same as 2307.

select
Same as 2307.
2341
Invalid immediate BGL

command
Same as 2307.
Same as 2307.
2342
Too few params for

Immediate command
Same as 2307.
Same as 2307.
2350
Knife down move length

exceeds max
Knife down move length too

large.
Change cut file so the separation

between data points is less than
value in setup, then regenerate.
Increase length for Max Distance
With Knife Down.
Error Messages 21
Error
Code
Description
Cause or Effect
Possible Solution
2351
Undefined parameter in
PARAM_GET
Same as 2307.
Same as 2307.
2352
Knife down command

with no moves
Too many digits found in data

file.
Correct the cut file for too many

digits. Regenerate the cut file.
2354
PC sent bad parameter ID
FEP sent controller

unexpected setup parameter
ID.
Same as 2307.
2355
Undefined parameter
found in PARAM_SET
Internal system error.
Same as 2307.
2356
Bad parameter index
Same as 2355.
Same as 2307.
2357
Bad parameter table
Same as 2355.
Same as 2307.
2358
Bad BGL data in CB
Same as 2355.
Same as 2307.
2359
DETERMINANT is 0 in
ARC FIT
Same as 2355.

2360
No more SEGMENTs in
pool
Same as 2355.
Same as 2359.
2361
No more DSP_MOVEs
in pool
Same as 2355.
Same as 2359.
2362
Too many SEGMENTS

freed
Same as 2355.
Same as 2359.
2363
Too many DSP_MOVEs

freed
Same as 2355.
Same as 2359.
2364
Residual Distance less

than 0
Same as 2355.
Same as 2359.
2365
Bad unget of last segment
Same as 2355.
Same as 2359.
2366
Error occurred during

rebuild
Same as 2355.
Same as 2359.
2367
Excessive decel generated Same as 2355.
Same as 2359.
2368
Bad segment_id in rebuild Same as 2355.
Same as 2359.
2369
Bad contour status in

rebuild
Same as 2355.
Same as 2359.
2370
GGT/OS error in rebuild
Same as 2355.
Same as 2359.
22 Error Messages
Error
Code
Description
Cause or Effect
Possible Solution
2371
Internal math error ^M
Same as 2355.
Same as 2359.
2430
Invalid task ID
Task within controller

identified itself improperly.
Same as 2359
2432
Invalid parameter size
Internal parameter passing

error.
Same as 2359.
2550
Error status returned from Failure to communicate with

ProMux
ProMux vacuum zone
controller (S-91 ZVC only).

off the power, check cabling, and
restart. Call Field Service if
condition persists.
2551
Timeout sending data to

ProMux
Same as 2550.
Check cabling to ProMux.
2552
Vacuum level too high to

bite
Vacuum level did not drop

enough to let the conveyor
move (S-91 ZVC only).
Check vacuum dump valve and

vacuum sensor. Call Field
Service, if condition persists.
Error Messages 23
Class 3 Errors
The following table lists class 3 errors. A class 3 error is a serious hardware
error. Cutting halts. To resume cutting, see the Recovery chapter. Also, refer
to the GERBERcutter operators manual.
NOTE:
The list below does not include all possible class 3 errors.
If an error other than those listed below occurs, call Field
Service.
Class 3 Errors
Error
Codes
Description
Cause or Effect
Possible Solution
3000
X Max Following Error
Commanded motion not

Servo controller. Difference
between commanded and
actual position exceeds max
allowable.

off the power, and restart. Check
the mechanical condition of the
system. Call Field Service if
condition persists.
3001
Y Max Following Error
Same as 3000.
Same as 3000.
3002
C Max Following Error
Same as 3000.
Same as 3000.
3003
Conveyor Beam Max

Following Error
Same as 3000.
Same as 3000.
3004
Vacuum Max Following

Error
Commanded vacuum level

not followed quickly enough
by Servo controller.
Difference between
commanded and actual level
exceeds max allowable.

3005
Knife Max Following

Error
Commanded knife speed not

Servo controller. Difference
between commanded and
actual speed exceeds max
allowable.
Same as 3004.
3006
Invalid number of sides

to sharpen
C-200MT commanded that

more than 2 sides of the knife
be sharpened.
Same as 3004.
3007
Error sending servo

command to MCC Servo
Processor

Motion controller and Servo
controller.
Same as 3004.
3008
No reply from MCC

Servo Processor to Servo
command

Motion controller and Servo
controller.
Same as 3004.
24 Error Messages

Error
Codes
Description
Cause or Effect
Possible Solution
3009
Unable to enter Servo

program

enter Servo Mode.

3010
Unknown BCC error

detected by 68K
A Beam Control Computer

reported an unknown error.
Check cabling going to BCC.
3011

(main) failed
Check that the cable to this BCC

is connected.
3012
Unknown error detected

by controller ISR
The controller Interrupt

Service Routine reported an
unknown error.

3013
Error sending Boot

Processor
Same as 3012.
3014
No reply from MCC

Servo Processor to Boot
command
Same as 3013.
Same as 3012.
3015
Unable to re-enter boot

program
Same as 3013.
Same as 3012.
3016
MCC Servo Processor

reports tests failed
Same as 3013.
Same as 3012.
3017
MCC Servo Processor

reports Self-Test failed
Same as 3013.
Same as 3012.
3018
Error sending Diag

Processor
Same as 3013.
Same as 3012.
3019
Unable to enter
Diagnostics mode
Same as 3013.
Same as 3012.
3020
Conveyor Table Max

Following Error
Same as 3000.
Same as 3012.
3022
X MAX commanded
position error

cannot be attained.
Commanded motor position
Decrease cut speed (feed rate) by

10% and retry. Call Field Service
if condition persists.
3023
Y MAX commanded
position error

cannot be attained.
Same as 3022.
3024
C MAX commanded
position error

cannot be attained.
Same as 3022.
Error Messages 25

Error
Codes
Description
Cause or Effect
Possible Solution
3025
MCC Master/Servo
Handshake Error
Master processor did not

follow proper protocol in
communicating with servo
processor.
3026
Square Beam Error
An error occurred while

Perform beam mechanical
attempting to square the beam. alignment procedure. Call Field
3030
X2 Max Following Error
Same as 3000.
Same as 3012.
3031
X/X2 MAX following

error
X1 and X2 motor positions

are not following each other
closely enough. Difference
between the two motor
positons exceeds max
allowable.
Verify that the beam is

mechanically square. Call Field
3125
Unable to stop X and/or

Y axis
Unable to stop beam after

slewing.
Same as 3012.
3235
X Servo Drive Failed
Unable to enable Servo drive.
Check power to drive.
3236
Y Servo Drive Failed
Same as 3235.
Same as 3235.
3237
C Servo Drive Failed
Same as 3235.
Same as 3235.
3238
XYC drives never came

on
After applying servo power,

X, Y, and C drives did not
come on within a reasonable
time.
Same as 3012.
3239
Power lost during XYC

enable
Immediately after pushing the

Servo Power Enable button,
power was lost. For example,
someone pressed EStop.
Same as 3012.
3240
Software detected
overspeed condition
Same as 3012.
3241
X2 servo drive
Hardware failure on servo

drive.
Call Field Service.
3318
Cannot allocate available

block
Internal error in queue

memory.
Same as 3012.
3400
Offscale +X
There is a command in the

cut file to move off the table
in +X.
Check the cut data format, correct

the data, then regenerate the cut
file.
Reorigin closer to the
initialization point of the table.
3401
Offscale -X

in -X.
Same as 3400.
26 Error Messages


Error
Codes
Description
Cause or Effect
Possible Solution
3402
Offscale +Y

in +Y.
Same as 3400.
3403
Offscale -Y

in -Y.
Same as 3400.
3404
Emergency stop
condition occurred
You pressed the EStop button

or a Class 3 error condition
occurred.
Move the beam off the cam for

the AC limit switch. After
correcting error, press the Servo
Power button.
3500
PC did not request

version number
FEP failed to request

controllers version number
during initialization.
Same as 3012.
3600
Conveyor driver failed
Unable to enable drive.
Same as 3235.
3601
MCC Servo Processor

rejected Stop
Conveyor command!

execute Stop Conveyor
command.
Same as 3012.
3602
Conveyor didnt stop!
Time-out occurred waiting

for Servo controller to stop
conveyor.
Same as 3012.
3800
XY/C Loader Error
Servo controller reported an

internal error in its XY/C
loader.
Same as 3012.
3801
68010 sent MCC Servo

Processor a Bad
Command
MCC sent bad command to

Servo controller.
Same as 3012.
3802
XY Loader error
MCC reported an error in the

Servo controllers XY loader.
Same as 3012.
3803
C Loader error
MCC reported an error in the

Servo controllers C loader.

3804
Bad Boot command echo

acknowledge command from
MCC.
Same as 3803.
3805
Unknown MCC Servo

Processor Error detected
by MCC Servo Processor
Servo controller reported bad

error to MCC.
Same as 3803.
Error Messages 27

Error
Codes
Description
Cause or Effect
Possible Solution
3806
Unknown MCC Servo

Processor Error detected
by 68010
MCC reported bad error

about Servo controller.
Same as 3803.
3807
Error commanding MCC

Servo Processor
MCC unable to command

Servo controller.
Same as 3803.
3808
Error programming
FEPROM
There has been an MCC

board failure.
Same as 3803.
3809
Error Stopping
Same as 3803.
3810
Excessive Knife Current
Too much electrical current is

needed to achieve the current
knife speed.
Check the cutting surface for

obstructions then sharpen the
knife blade. Call Field Service if
condition persists.
Class 4 Errors
The following table lists class 4 errors. A class 4 error is serious
nonrecoverable C-200MT controller error caused by either a hardware or
software condition. Power down the system, then power up again. If the error
appears again, call Field Service. To resume cutting, see the Recovery
chapter. Also, refer to the GERBERcutter operators manual.
Class 4 Errors
Error
Codes
4600
Description
Illegal motion mode in

first pass
28 Error Messages
Cause or Effect
Possible Solution
Internal contour building mode

uncertain.
Quit the C-200MT program,

turn off the power, and
restart. Call Field Service if
condition lasts.
Input Codes
Input codes are put into a cut file by a CAD marker making system. These
codes trigger GERBERcutter functions when the system cuts the data. For
example, the system plunges the drill when it sees a drill hole input code.
The following table lists the input codes recognized by the GERBERcutter.
If you are using a cut file made for another system, it may contain other
input codes which cause an error when you process the marker. Keep input
codes in mind if a marker causes problems when processing.
Input Codes
Code
Command
Description
D1
Pen down
Lowers pen for plotting.
D2
Pen up
Raises the pen.
D4
Light source
Selects the origin light as the tool and changes the offsets.
G04 Set Origin
Sets origin to values specified in the cut file.
G70 Select 3.3 English Data

Format
Selects the 3.3 English format for displaying data (see chapter 6).
G71 Select 5.1 Metric Data

Format
Selects the 5.1 metric format for displaying data (see chapter 6).
G91 Select 4.2 English Data

Format
Selects the 4.2 English format for displaying data (see chapter 6).
M00 End of File
Tells the system to stop after executing cut data.
M01 Optional Stop
The system executes the cut data, but stops at predetermined

points (usually for plaid/stripe matching).
M14 Knife Down
Lowers the knife for cutting.
M15 Knife Up
Raises the knife.
M17 Maximum Advance

(Zero Heel Cut)
Causes a maximum advance (zero heel cut). The system restores the
advance to normal after every M17 code.
Input Codes 1
Input Codes (Contd)
Code
Command
Description
M18 Inhibit Next Overcut
Disables Overcut, but retains Advance Before Plunge. The system

enables Overcut when it encounters the next M14 (knife down) code.
M19 No Overcut, No Advance
Disables Overcut and Advance Before Plunge until it encounters

the next M14 (knife down) code or an N sequence number block.
M20 Message Within Data
A set of instructions entered by the marker maker that appear on the

monitor for the GERBERcutter operator.
M25 Parts Slow Down
Makes the GERBERcutter run slower until it sees an M26 code or

an N sequence number. M25 usually follows the N sequence
number block of the piece to be cut and should be in its own block.
M26 Resume Normal Speed
Restores cutting velocity to normal. If the system did not read an M25
code before the M26, it ignores the code.
M31 Labeler Data Follows
Supports a GGT labeler.
M40 Allow Auto Sharpen
Allows automatic sharpen cycles. M40 is the default for sharpening.
M41 Inhibit Auto Sharpen
Disables automatic sharpen cycles. Allows sharpening only by the

M42 code or by pressing the SHARPEN button on the beam
control panel.
M42 Sharpen
Triggers a sharpen cycle.
M43 Main Drill
Commands the main drill to plunge and drill a hole. (Same as R)
M44 Auxiliary Drill
Commands the auxiliary drill to plunge and drill a hole.
M46 Lift and Plunge Corner
Commands a lift and plunge corner at the next data point.
M47 Knife Intelligence Off
Turns off Knife Intelligence.
M48 Knife Intelligence On
Turns on Knife Intelligence.
M51 Null Knife Intelligence
Lets the cutter automatically zero the Knife Intelligence current

transducers.
M60 5% Reduction of Velocity
Makes the GERBERcutter run 5 percent slower until it sees an N

sequence number, another slowdown M code, or an M26 code.



2 Input Codes
Input Codes (Contd)
Code
Command
Description




M69 Conveyor Move
Tells the C-200MT program that it found the end of a bite. The
system advances the material.
M70 Auto Origin
If used, this command should be the first data block of a marker.

M70 establishes the current X and Y position as the origin.
Knife Up
Raises the knife. (Same as M15)
Knife Down
Lowers the knife for cutting. (Same as M14)
Fn
Set Feedrate
Makes the GERBERcutter change feed rate, where n is the feed

rate in inches per minute (ipm). Valid feed rate range = 200 to
1800 ipm in increments of 100 ipm.
File Identifier
Identifies magnetic tape files, for example, H1, H2, H3.
Parts Slowdown
Makes the GERBERcutter run slower until it sees an O code or an

N sequence number. (Same as M26).
Sequence Number of Piece
Identifies the cut sequence number of the piece.
Resume Normal Speed
Restores cutting velocity to normal. If the system did not read an L

code before the O, it ignores the code. (Same as M26)
Main Drill
Commands the main drill to plunge and drill a hole. (Same as

M43)
Establish light as tool
Selects the origin light as the tool and changes the offsets. (Same as
D4)
Block Delete
If you turn on block delete in your configuration file, the system

ignores any codes between two block delete commands.
Precedes X coordinate data
Defines the data as X-axis data.
Precedes Y coordinate data
Defines the data as Y-axis data.
Input Codes 3
4 Input Codes
Glossary
axis
An imaginary line used to describe movement and location on the cutting table. The GERBERcutter
utilizes three axes: X (parallel to table length), Y (parallel to table width), and C (knife direction).
beam
A support and carrier for the cutter head as it moves across the width and up/down the length of
the table.
beam control panel (BCP)
A terminal that lets you control the cutter head and beam assembly from the cutting table. The computer
which processes input from the beam control panel is called the BCC.
For specific controls available on the BCP for your cutter, refer to the GERBERcutter operator's manual
or Getting Started.
bite
A section of a marker that (a) fits on the cutting table and (b) can be cut at one time. Bite feeding
matches cutter head movement with conveyor movement, permitting automatic cutting of a long spread
of material. The spread is cut in sections that fit on the cutting table surface. Each section is called a
bite.
BRISTLE SQUARES
Squares of molded bristle that install into conveyor slats or into a fixed grid. They form a work surface
for cutting material.
C-axis
An imaginary, straight line that the knife rotates about.

An optional C-200MT utility that uses a database to track time relative to cutter operation and reports
this information.
command
A request to perform a function that is entered at a terminal, such as the PC or FEP at the operator
console. Also, an item you can choose in a C-200MT menu in order to use a feature in the C-200MT
program.
conveyor
Moving work surface made from slats and covered with Gerber BRISTLE SQUARES.
CTOT
The Conveyorized Take-off Table (CTOT) is a device for moving cut pieces off the cutting table
surface. The CTOT is made of plastic links, that move in synch with the conveyor.
Glossary 1
cut file
A computer data file that tells the GERBERcutter how to cut particular patterns (a marker) out of a
spread of material. Also, see marker.
data
Information stored on a disk.

default
A setting that is programmed into the computer at the factory or set by Field Service when the cutter is
first installed. This is used until you or your supervisor override it by selecting another setting.
disk or disc
A computer storage medium. GERBERcutter systems can use 3.5-inch disks and CD-ROM discs.
disk drive
A device that lets a computer read and write data on a disk. Your cutter has 3.5-inch and CD-ROM
disk/disc drives.
drill
An optional unit that attaches to the cutter head for making drill holes.
dry haul
The distance traveled with the knife out of the material.

dry run
To execute a cut file without plunging the knife or drill into the material.
EStop
A red push button that can be pressed during an emergency to immediately stop all GERBERcutter
motion.
feed rate dial/slider
Control used to set the desired cut speed.

front end processor (FEP)
A computer in the operator console that relays your commands, cut file data, and setup file data to the
Motion Control Computer for processing.
hard disk drive
A device that holds the software that runs the GERBERcutter. A hard disk drive uses rigid metal disks
to store large amounts of data.
You need to manage your hard disk so it does not become too full and disorganized. For information on
managing files on the hard disk, see File Manager in the Cut File and Report Utilities chapter or refer to
documentation for AccuMark Explorer or Windows NT.
hardware
Physical elements of a computer, such as the monitor and keyboard.
2 Glossary
heel cut
Cut made by the heel of the knife. The heel is the thickest edge (following edge) of the knife blade.
home
Cutting table's (X0,Y0) coordinates.

initialize
To set the cutting table's (0,0) coordinate after downloading the C-200MT software. The system uses
this coordinate as a reference when processing a marker.
Knife Intelligence
Knife Intelligence (KI) is a GERBERcutter feature that:
Senses deflection of the knife (lateral force) caused by cutting difficult materials or high ply
spreads
Changes knife angle to compensate for this deflection
Note: KI is not applicable for S-3200, GT 3250, and GTxL GERBERcutter systems.
job queue
A job queue contains multiple markers or cut files to be cut sequentially. Each marker and its
corresponding setup file is called a job. See Queue Manager chapter.
limit switch
A switch that sets boundaries (limits) for the travel of the cutting head or beam along the work surface
of the cutting table.
marker
Another name for a cut file being processed on the cutter. Also, an AccuMark file that identifies the
layout of pieces on a spread for cutting.
mast
A tower available with lateral drive GERBERcutter systems that holds the overhead power cables, shop
air hoses, and houses a flashing warning light and alarm to alert others when the cutting table is moving.
An exhaust stack for the vacuum system may also be located on the mast.
motion control computer (MCC)
A computer, or controller board, that responds to instructions sent from the front end processor to
control cutting table, beam, and head motion.
network
A set of computers connected together. For example, a GERBERcutter may be networked to a CAD
grading and marking system.
offset
A value by which one item is set or located differently relative to another item.
Glossary 3
operator console
The location on the GERBERcutter where the C-200MT program is accessed and marker processing is
initiated. The operator console includes a monitor, keyboard, and computer with a hard drive, disk
drive, and CD-ROM disc drive. See also Front End Processor FEP.
OpStop
A command in a cut file that causes the cutter to stop processing while the operator checks matching
points and slews the cutting head as necessary.
origin
The start position (X0,Y0) of a marker on the table. This is set at the corner of the marker closest to
the take-off end on the side of the cutting table where the operator console is located.
parameter
A setting defined in the setup file.

Path Intelligence
Path Intelligence (PI) completely or partially controls cut speed using built-in application knowledge
and by measuring one or more of the following:
Knife sharpness
Vacuum level
XY force
Use commands in the Diagnostics/Path Intelligence menu to ensure that the GERBERcutter is running
properly.
program
A set of instructions for a computer to execute. The programs that direct a computer are called software.
right side
The right side of the cutting table as seen from the take-on end.
servo motor
An electric motor used to move the beam along the X-axis or the cutter head along the beam in the Yaxis of the cutting table.
setup
A setup is a file containing parameters which enable or disable various features, options, and modes
depending on such considerations as ply height, material characteristics, or marker width.
software
Set of computer programs used to run the GERBERcutter and communicate with you. These include
the C-200MT program and Windows NT.
spread
One or more layers of material spread on the cutting table surface for cutting. May also be called a lay.
4 Glossary
stack
A pipe, mounted vertically, that vents vacuum exhaust away from the GERBERcutter. This is usually
mounted on the mast.
take-off end
The end of the cutting table where cut pieces and scrap material leaves after being cut.
take-on end
The end of the cutting table that receives material for cutting from the spreading table.
utility
A program that helps you operate the cutter, such as Queue Manager, Preprocessor, or View Marker.
X-axis
A horizontal reference line in a coordinate system. For the GERBERcutter, the X-axis runs the length of
the table from the take-on end to the take-off end.
Y-axis
A vertical reference line in a coordinate system. For the GERBERcutter, the Y-axis runs the width of
the table from the left side to the right side.
zone (vacuum)
A vacuum feature that applies vacuum to a certain area of the cutting table. A cutting table with this
feature is divided into five or six zones. Vacuum can be applied to one or more zones at a time
depending on parameter settings.
Glossary 5
6 Glossary
Index
1, 5
10" Sq Center Drill Hole
5' Bite Test
50" Square Test
Diagnostics
Diagnostics
Diagnostics
A
AAMA
Accessing the Program
AccuMark Data
add to job queue
open
change parameter tables
AccuMatch
Access Levels
Auto Tube Centering
Edge Sensor diagnostic
Advanced Cut
Get Acquainted
Queue Manager
Basic Cut
Basic Cut
Get Acq/Options
Parameter Manager
Get Acq/Options
Diagnostics
B
Bar Code Reader
Beam Square Test
Beam Squareness
Bite/Biting
Bite Adjust Values
Bite Search
Bristle Cleaning
Get Acq/Options
Diagnostics
Diagnostics
Advanced Cut
Diagnostics
Recovery
Get Acq/Options
Maintenance
C
C Axis Angle
C Home to System Zero
C-200B codes
C-200MT Software
main screen
Calibrate
Conveyor Move
CTOT/Conveyor speed
Calibration, PI
Center Line Origin
Change User Directory
Changing Parameters
Changing Passwords
Check Origin
CIDB Reports
Diagnostics
Diagnostics
Input
Get Acquainted
Get Acquainted
Diagnostics
Diagnostics
Diagnostics
Advanced Cut
Utilities
Parameter Manager
Utilities
Advanced Cut
CIDB
Circuit Breaker
turn on
Basic Cut
locations
Safety
Cleaning Work Surface
Maintenance
Clipping Window
Advanced Cut
Closing
marker
Basic Cut
program
Get Acquainted
Colors for File Display
Get Acquainted
Communications Statistics
Diagnostics
Concentric Circles
Diagnostics
Config
See Setups
Contiguous Cutting
Advanced Cut
ContinuousCutting
Advanced Cut
Continuous Run
Diagnostics
Conveyor/CTOT Speed Calibrate Diagnostics
Conveyorized Take-off Table
(CTOT)
Get Acq/Options
CPI (Path Intelligence)
Optimize
Customer Support
Whats Inside
Cut File
open
Basic Cut
data supported
Get Acquainted
Cut Speed
Optimize
Gauge
Get Acquainted
Cut Tests
Diagnostics
Cutfile Information Button
Get Acquainted
Cutter Info Database
CIDB
Cutting
advanced features
Advanced Cut
basics
Basic Cut
optimizing
Optimize
CutView Utility
CutView
D
Data Format
Data Scale Factor
Debug Window Diagnostic
Diagnostics
Directory, Change Default
Display Bite Adjust Values
Documentation
Drill Offset Setup
Drill Options
Dry Run
Advanced Cut
Advanced Cut
Diagnostics
Diagnostics
Utilities
Diagnostics
Whats Inside
Diagnostics
Get Aquainted
Advanced Cut
Index 1
Dual Beam
option
diagnostics
Get Aquainted
Diagnostics
E
Edge Sensor Diagnostic
Enabling Servo Power
Error Simulation Diagnostic
Energy Savings Mode (ESM)
Exit
Diagnostics
Basic Cut
Diagnostics
Optimize
Get Acquainted
F
Fabric Alignment
Advanced Cut
Feed Rate
setting
Basic Cut
slider
Get Acquainted
File Display Area
Get Acquainted
options
Get Acquainted
File Manager
Utilities
Frequently Used Parameters
Parameters
changing
Parameter Manager
G
Gauges
Geometric Shapes
GERBERcutter
Glossary
Get Aquainted
Diagnostics
Get Aquainted
Glossary
Diagnostics
Basic Cut
I
Initializing the Cutter
Input Output Test (DG 23)
Basic Cut
Diagnostics
J
Job Queues
Queue Manager
K
KI Calibration (DG 20)
Knife Sharpening
Knife Intelligence (KI)
gauge
settings
Knife Offset Setup
2 Index
Optimize
Get Aquainted
Maintenance
Get Aquainted
L
Laser
positioning
Lateral Drive
Lock File Manager
Locking Parameters
Safety
Basic Cut
Get Acq/Options
Utilities
Parameter Manager
M
Main Cutter Control Screen
Marker
open
data supported
Marker Flip/Flip Top
Marker Reports
Marker Stacking
Menu Bar
Mirroring Option
Move Head To
Move to Origin
Multiple 45 degree Lines
Multiple Horizontal Lines
Multiple Vertical Lines
Get Acquainted
Basic Cut
Get Acquainted
Advanced Cut
CIDB
Advanced Cut
Get Acquainted
Advanced Cut
Diagnostics
Recovery
Diagnostics
Diagnostics
Diagnostics
H
Heel to Heel Test
Home
Knife Speed
gauge
Knife Wear
gauge
Diagnostics
Maintenance
Optimize
Get Aquainted
Optimize
Diagnostics
Nulling Knife Intelligence Sensor
Optimize
O
Opening Cut File/Marker
OPSTOPs
Optimizing cutter
Options for GERBERcutters
Origin
Basic Cut
Advanced Cut
Optimize
Get Acq/Options
Basic Cut
P
Parameter
Parameter Manager
Path Intelligence (PI)
diagnostics
pause between bites
Pen Offset Setup
PI diagnostic
Piece Recut
Piece Search
Parameters
Parameter Manager
Optimize
Diagnostics
Advanced Cut
Diagnostics
Diagnostics
Recovery
Recovery
Position Info
Positioning the First Bite
POWER Processor
Preprocess Drills
Preprocessing Cut Files
Preset OPSTOP
Preset Setup
Printing Current Setup
Processing Cut file/marker
Diagnostics
Basic Cut
Get Acq/Options
Advanced Cut
Utilities
Advanced Cut
Setups
Parameter Manager
Basic Cut
Q
Queue Information Button
Queue Manager
Quit
Get Acquainted
Queue Manager
Get Acquainted
R
Reassign Access Level
Recover
Regional OPSTOP
Reports
Rerun
Resealer Option
Resetting for New Knife
Restorable Info
Restore Origin
Restore State
manually
Right Side Option (RSO)
Run Time Biting
Parameter Manager
Recovery
Advanced Cut
CIDB
Basic Cut
Get Aquainted
Optimize
Diagnostics
Recovery
Recovery
Recovery
Get Acq/Options
Advanced Cut
S
Safety Precautions
Safety
Sbite
Advanced Cut
Searching for Parameters
Parameter Manager
Servo Data Logging Diagnostic
Diagnostics
Servo I/O Test (DG 16)
Diagnostics
servo power
Basic Cut
Setting the Marker Origin
Basic Cut
Settings Options
Get Acquainted
Setups
Setups
Sharpening the Knife
Maintenance
Single Step
Diagnostics
Software Diagnostics
Diagnostics
start
processing
Basic Cut
program
Get Acquainted
Static Length Biting
Advanced Cut
Stepsize Setup
Diagnostics
Supported by C-200MT
Diagnostics
Support, Customer
System Setup Button
Whats Inside
Diagnostics
T
Testing Encoders with Servo I/O
Diagnostics
Testing Input/Output
with Servo I/O
Diagnostics
Trim Cut
Basic Cut
Tube Centering Option
Get Acq/Options
Turning on
Energy Savings Mode
Optimize
cutter
Basic Cut
knife motor
Basic Cut
parameters
Setups
vacuum
Basic Cut
Two Line Output Display
Get Acquainted
V
Vacuum
View Cut File
Optimize
Advanced Cut
CutView
W
Watch Forces
Work Surface Cleaner
options
Diagnostics
Maintenance
Get Acq/Options
Y
Y Edge Alignment Option
Yaw in X Test
Yaw in Y Test
Get Acquainted
Diagnostics
Diagnostics
Z
Zone Valve Exerciser
Diagnostics
Index 3
4 Index

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C-200MT

SOFTWARE USERS GUIDE

Copyright 2000 by Gerber Technology, Inc. All rights reserved.

C-200MT Software Users Guide

C-200MT Main Cutter Control Screen ..........................................................4

Basic Cut Processing

C-200MT Software Users Guide

Trim Cut ........................................................................................................11

Cutter Parameter Table Editor

C-200MT Software Users Guide

Cut File and Report Utilities

C-200MT Software Users Guide

Continuous Run ...........................................................................................12

C-200MT Software Users Guide

C-200MT Software Users Guide

Failure to follow these safety precautions could result in

Do Not Perform Maintenance Alone

C-200MT Software Users Guide

Turn Power Off Before Maintenance

For specific circuit breaker descriptions refer to documentation for your

C-200MT Software Users Guide

Laser Origin Light

Use of controls or adjustments or performance of

C-200MT Software Users Guide

C-200MT Software Users Guide

C-200MT Software Users Guide

Cut File and Report Utilities

C-200MT Software Users Guide

Documentation for Your GERBERcutter

C-200MT Software Users Guide

Bullets at the beginning of a section tell you what is covered in that

Bold type highlights important information. In procedures, bolded text indicates

Notes contain important or helpful information.

Cautions appear before procedures that could cause damage to

GERBERcutter you are using

Equipment number, if available

C-200MT Software Users Guide

Document Number: 86885000

The C-200MT software is designed to operate on various GERBERcutters in

Viewing a different cut file

Creating a job queue

Viewing system setups

Using File Manager

S-91 TCW, ZVC, Static

C-200MT Software Users Guide

All 8-bit character sets supported by Windows NT 4

Those 16-bit languages for which a Windows NT 4 version exists

The system is shipped from the factory without an NT

5. Double-click the C-200MT icon on the Windows desktop.

C-200MT Software Users Guide

Closing the Program

C-200MT Software Users Guide

C-200MT Main Cutter Control Screen

C-200MT version 1.7

If your cutter is running C-200MT version 1.5.x or earlier, refer to the

C-200MT Software Users Guide

Open, close, rerun, and manage

Operate the cutter.

Recover from an EStop or system

Configure settings that determine

View markers; run a job queue;

Check cutter operation.

Find help on how to use features in